Lean Manufacturing Principles Made Easy
()
About this ebook
* What Is Lean Manufacturing?
* Lean Manufacturing Tools
* Questions, Diagnostics And Assesments
* Areas In Business Where Lean Can Help
* 5 Steps To Enable Lean Manufacturing Into Your Business
* Lean Manufacturing And Consulting Firms In The UK
* Definition Of Lean Manufacturing
* Important Lean Manufacturing Terms : Definition
* Lean Manufacturing Led Signs
* Lean Manufacturing Consulting Ontario Canada
* Lean Manufacturing Principles
* Lean Manufacturing Processes
* Lean Manufacturing Towards Success
* Free Training On Lean Manufacturing
* Lean Manufacturing In The UK
* What Is Lean Manufacturing?
* Companies That Use Lean Manufacturing With Success
* Implementing Lean Manufacturing Systems
* Lean Manufacturing Books
* Lean Manufacturing Consultants
* Implementing The Lean Manufacturing Strategy
* Lean Manufacturing Printing Industry
* Lean Manufacturing Six Sigma
* The Benefits Of A Lean Manufacturing System
* Move Ahead The Corporate Ladder With Lean Manufacturing
Training
* The Philosophy Of Lean Manufacturing
* What Is Lean Manufacturing?
* The Lean Manufacturing Process
* Learning The Basics Of Lean Manufacturing And Processing
* When Is A Change In Management Required In Lean
Manufacturing?
* The Five Principles Of Lean Manufacturing
Read more from Jeannine Hill
Auto Sound Systems Made Easy Rating: 0 out of 5 stars0 ratingsPerfumes! Understanding, Buying And Making Perfumes! Rating: 5 out of 5 stars5/5How To Become An Expert At Sudoku Rating: 1 out of 5 stars1/5Understanding the Basics of Film-Making Rating: 5 out of 5 stars5/5Taxes Made Easy! Rating: 0 out of 5 stars0 ratingsFun With Telescopes! Rating: 0 out of 5 stars0 ratingsHow To Ace Any Job Interview Rating: 0 out of 5 stars0 ratingsAnti–Ageing And Skincare Made Easy Rating: 0 out of 5 stars0 ratingsRemote Control Cars Inside Out Rating: 0 out of 5 stars0 ratingsHearing Aids Inside Out Rating: 0 out of 5 stars0 ratingsMassage Therapy For Complete Body Relaxation Rating: 0 out of 5 stars0 ratingsHow To Decorate Your House Like A Pro Rating: 0 out of 5 stars0 ratingsPilates And Complete Body Fitness Rating: 0 out of 5 stars0 ratingsUnderstanding And Mastering The Art Of Coin Collecting Rating: 5 out of 5 stars5/5How To Become A Fly Fishing Pro! Rating: 0 out of 5 stars0 ratingsGPS Made Easy Rating: 0 out of 5 stars0 ratingsBuying and Maintaining A Car Made Easy Rating: 0 out of 5 stars0 ratingsCandle Making Made Easy Rating: 0 out of 5 stars0 ratingsDog Diet – The Right Food For Your Dog Rating: 0 out of 5 stars0 ratingsHow To Train Yourself For Soccer Rating: 0 out of 5 stars0 ratingsHow To Make Your Own Spooky Halloween Crafts Rating: 0 out of 5 stars0 ratingsComplete Body Fitness Rating: 0 out of 5 stars0 ratingsHow To Create Great Gift Baskets Rating: 1 out of 5 stars1/5Energy Conservation And Alternative Fuel Rating: 0 out of 5 stars0 ratingsHome Security Made Easy! Rating: 0 out of 5 stars0 ratingsHow To Win Your War Against Bed Bugs Rating: 0 out of 5 stars0 ratingsHow To Become A Gambling Pro! Rating: 0 out of 5 stars0 ratingsGardening Made Easy! Rating: 0 out of 5 stars0 ratingsGolf For Seniors Rating: 0 out of 5 stars0 ratings
Related to Lean Manufacturing Principles Made Easy
Related ebooks
Eight Wastes: Lean Thinking, #1 Rating: 0 out of 5 stars0 ratingsLean TPM: A Blueprint for Change Rating: 4 out of 5 stars4/5Poka Yoke Error Proofing: Lean Thinking, #5 Rating: 4 out of 5 stars4/5Changed People Change Process: build a continuous improvement culture where people act like they own the place Rating: 0 out of 5 stars0 ratingsLean-based Production Management: Practical Lean Manufacturing Rating: 0 out of 5 stars0 ratingsValue Stream Mapping: Lean Thinking, #2 Rating: 3 out of 5 stars3/5Lean Solutions: How Companies and Customers Can Create Value and Wealth Together Rating: 4 out of 5 stars4/55S: Lean Thinking, #4 Rating: 0 out of 5 stars0 ratingsManufacturing Wastes Stream: Toyota Production System Lean Principles and Values Rating: 5 out of 5 stars5/5Kaizen: Lean Thinking, #3 Rating: 0 out of 5 stars0 ratingsLean Management: The Essence of Efficiency Road to Profitability Power of Sustainability Rating: 5 out of 5 stars5/5Lean Six Sigma Simplified: A Beginner’s Guide: Business Improvement Rating: 4 out of 5 stars4/5Modular Kaizen Vs Kaizen Blitz: How to Choose Between These Two Kaizen Business Process Improvement Methodologies for Accelerated Productivity, Profitability and Organizational Excellence: Business Process Management and Continuous Improvement Executive Guide series, #7 Rating: 0 out of 5 stars0 ratingsIdentifying Mura-Muri-Muda in the Manufacturing Stream: Toyota Production System Concepts Rating: 5 out of 5 stars5/5Lean On!: Evolution of Operations Excellence with Digital Transformation in Manufacturing and Beyond Rating: 0 out of 5 stars0 ratingsLean Maintenance: Reduce Costs, Improve Quality, and Increase Market Share Rating: 5 out of 5 stars5/5Takt Time: Using Demand Planning to Help Shape Your Lean Improvement Projects Rating: 0 out of 5 stars0 ratingsNew Shop Floor Management: Empowering People for Continuous Improvement Rating: 5 out of 5 stars5/5Make It Right: 5 Steps to Align Your Manufacturing Business from the Frontline to the Bottom Line Rating: 5 out of 5 stars5/5
Industries For You
Fast Food Nation: The Dark Side of the All-American Meal Rating: 0 out of 5 stars0 ratingsYouTube Secrets: The Ultimate Guide to Growing Your Following and Making Money as a Video I Rating: 5 out of 5 stars5/5Shopify For Dummies Rating: 0 out of 5 stars0 ratingsINSPIRED: How to Create Tech Products Customers Love Rating: 5 out of 5 stars5/5Sleight of Mouth: The Magic of Conversational Belief Change Rating: 5 out of 5 stars5/5Stress-free Chicken Tractor Plans Rating: 2 out of 5 stars2/5The Bitchy Waiter: Tales, Tips & Trials from a Life in Food Service Rating: 4 out of 5 stars4/5Sex Sells: Women in Photography and Film Rating: 3 out of 5 stars3/5Writing into the Dark: How to Write a Novel Without an Outline: WMG Writer's Guides, #6 Rating: 5 out of 5 stars5/5YouTube 101: The Ultimate Guide to Start a Successful YouTube channel Rating: 5 out of 5 stars5/5Disney's Land: Walt Disney and the Invention of the Amusement Park That Changed the World Rating: 4 out of 5 stars4/5Uncanny Valley: A Memoir Rating: 4 out of 5 stars4/5Artpreneur: The Step-by-Step Guide to Making a Sustainable Living From Your Creativity Rating: 2 out of 5 stars2/5Bottle of Lies: The Inside Story of the Generic Drug Boom Rating: 4 out of 5 stars4/5Sweet Success: A Simple Recipe to Turn your Passion into Profit Rating: 5 out of 5 stars5/5Setting the Table: The Transforming Power of Hospitality in Business Rating: 5 out of 5 stars5/5Weird Things Customers Say in Bookstores Rating: 5 out of 5 stars5/5Audition for Your Career, Not the Job: Mastering the On-camera Audition Rating: 5 out of 5 stars5/5The Best Story Wins: How to Leverage Hollywood Storytelling in Business & Beyond Rating: 5 out of 5 stars5/5Pharma: Greed, Lies, and the Poisoning of America Rating: 5 out of 5 stars5/5Hoax: Donald Trump, Fox News, and the Dangerous Distortion of Truth Rating: 3 out of 5 stars3/5Summary and Analysis of The Omnivore's Dilemma: A Natural History of Four Meals 1: Based on the Book by Michael Pollan Rating: 0 out of 5 stars0 ratingsThe Market Gardener: A Successful Grower's Handbook for Small-Scale Organic Farming Rating: 4 out of 5 stars4/5All the Beauty in the World: The Metropolitan Museum of Art and Me Rating: 4 out of 5 stars4/5
Reviews for Lean Manufacturing Principles Made Easy
0 ratings0 reviews
Book preview
Lean Manufacturing Principles Made Easy - Jeannine Hill
Lean Manufacturing Principles Made Easy
Page 6 of 6
Lean Manufacturing Principles Made Easy
Contents
What Is Lean Manufacturing? .................................................................................................................... 8
Lean Manufacturing Tools ....................................................................................................................... 10
Questions, Diagnostics And Assesments.............................................................................................. 12
Areas In Business Where Lean Can Help............................................................................................... 14
5 Steps To Enable Lean Manufacturing Into Your Business................................................................ 16
Lean Manufacturing And Consulting Firms In The UK ......................................................................... 18
Definition Of Lean Manufacturing ........................................................................................................... 21
Important Lean Manufacturing Terms : Definition ................................................................................ 22
Lean Manufacturing Led Signs................................................................................................................ 23
Lean Manufacturing Consulting Ontario Canada .................................................................................. 26
Lean Manufacturing Principles................................................................................................................ 29
Lean Manufacturing Processes ............................................................................................................... 32
Lean Manufacturing Towards Success .................................................................................................. 35
Free Training On Lean Manufacturing .................................................................................................... 37
Lean Manufacturing In The UK ................................................................................................................ 40
What Is Lean Manufacturing? .................................................................................................................. 43
Companies That Use Lean Manufacturing With Success..................................................................... 46
Implementing Lean Manufacturing Systems.......................................................................................... 49
Lean Manufacturing Books ...................................................................................................................... 52
Lean Manufacturing Consultants ............................................................................................................ 55
Implementing The Lean Manufacturing Strategy................................................................................... 58
Lean Manufacturing Printing Industry .................................................................................................... 60
Lean Manufacturing Six Sigma................................................................................................................ 63
The Benefits Of A Lean Manufacturing System..................................................................................... 65
Move Ahead The Corporate Ladder With Lean Manufacturing Training............................................. 68
The Philosophy Of Lean Manufacturing ................................................................................................. 71
What Is Lean Manufacturing? .................................................................................................................. 74
The Lean Manufacturing Process ........................................................................................................... 77
Learning The Basics Of Lean Manufacturing And Processing ............................................................ 80
When Is A Change In Management Required In Lean Manufacturing?............................................... 83
The Five Principles Of Lean Manufacturing ........................................................................................... 86
Page 7 of 7
Lean Manufacturing Principles Made Easy
What Is Lean Manufacturing?
Why is Lean Manufacturing or thinking so prevalent in the modern current economies of scale?
To remain competitive, agile and the lowest cost producers, providers and streamlined
business, getting rid of waste and being highly, consistently and sustainable is key for survival and thriving in this new economy.
Lean manufacturing or thinking is exactly what the name sounds like - it is about 'cut to the bone', fat-trimmed, streamlining operation and organizations.
Authors Womack and Jones define lean thinking as a set or collection of 'efficiency tools' that you can unleash in your business to save money, reduce cost and waste and deliver consistent and effective service that is affordable and pleasing to your customers. It is about vision and tools for reducing variability and cutting down on waste, being efficient and running a smooth and competitive, even profitable operation, well.
The thinking was initially championed by pioneers like Toyota and it was eventually adopted by the Japanese automakers as the principle upon which they wanted to build, run and grow their businesses. Only a little later, will the Western world catch onto the value and potential of this approach to their respective organizations and operations.
Some have referred to lean manufacturing as the TOYOTA PRODUCTION SYSTEM, or JIT
(just-in-time) manufacturing, paying attention to things like flow productions, line operations, value streams, Kaizen (which we will get to later). In any lean manufacturing process and
approach there are a couple of things to pay attention to. There is discipline, planning, rigor, scientific approach and statistically-based tools required and applied to make this business paradigm fit, work and last.
Lean manufacturing will help you in your business take a serious look at visible causes and effects in your business. Aspects that could get some attention could include things like: inventory
movement/motion
Page 8 of 8
Lean Manufacturing Principles Made Easy
waiting or queues
broken machines or tools (missing)
dirt and clutter
noise
… and many others.
Things that we can see that is obvious waste or inefficiencies attract attention and demand action. This is where lean manufacturing steps in and makes the difference. It deals with the problems that we can actually SEE and do something about.
Page 9 of 9
Lean Manufacturing Principles Made Easy
Lean Manufacturing Tools
Some of the lean manufacturing tools that might be able to help you in your processes are:
§
5S
§
Cellular Manufacturing
§
Mistake Proofing
§
Set-Up Reduction
A basic fundamental tool in Lean manufacturing that can help any business the '5S' approach is an organizing, structuring technique to get rid of clutter and waste. Cleanliness and having a set place for everything is key.
The name stems from the Japanese meanings and equivalent words for…
§
Sorting things (seiri)
§
Setting things in a particular order (Seiton)
§
Shining, daily maintenance (Seiso)
§
Standardization (Seiketsu)
§
Sustainability (shitsuke)
Cut costs and reduce waste by applying these simple techniques to your business today.
Cellular manufacturing has to do with organizing not the workplace only but the work as well.
Work-cells and designated work- areas, certain spaces for certain activities, minimizes
movement of people and things, therefore costing less. In an operational sense this means no batching, no waiting, no delays, no queuing, just smooth operation and easy flow.
Mistake-proofing (Poka-Yoke)
Built-in safeguards, reducing defects to zero is at the center of this approach. Highlighting problems as they occur, not letting mistakes, oversights and errors slip through is key.
Page 10 of 10
Lean Manufacturing Principles Made Easy
Processes are designed around this principle to be more efficient and will help you business cut down on cost, scrap and waste.
(SMED or single minute exchange of dies ) Quick and speedy change-over in business
processes, manufacturing and operations are essential. Remember time and quality matters,
means money! Process thinking is the key here. Getting rid of unnecessary steps, actions or movement are key. Reducing time on any line, saves money.
There is more to lean manufacturing that just these couple of tools. They just serve as an introduction to some of the major business enablers that LM can bring to your business and organization.
Page 11 of 11
Lean Manufacturing Principles Made Easy
Questions, Diagnostics And Assesments
You can not change what you do not acknowledge or know about. Lean Manufacturing brings
with the