REPORT FOR JUGRA PALM OIL MILL, BANTING

TESTING OF POLYTRON METAL TREATMENT CONCENTRATE ON PRESS MACHINE GEARBOX

Line: Press Machine

Test Subject Date & Time of Testing Capacity (On Manual) Polytron MTC Lubricant used Working hours Current hours Last oil change Last oil-filter change Last air-filter change Leaking Lubricant type Area on Gearbox Belt connected to Gear Big Gear Small Gear Vibration Before [mm/s] 16.4 12.8 9.6 6th March 2012 11:00am 11:00am 11:00am : Gearbox : 6th March 2012, 11:00 am : 25 L : 2.5 L (10% from capacity) : 17.5 L : 1 to 2 Months : Not specified : New oil applied : No : No : No : Shell Omala 320 Vibration After [mm/s] 12.3 8.4 3.6 6th March 2012 Time 03:00pm 03:00pm 03:00pm Vibration After [mm/s] 13th March 2012

Table 1: Vibration reading using Vibration meter

The FLOW OF TESTING PROCEDURE is described as follows:

Picture 1: Test Subject Description: The shown Gearbox is said to have a wear and tear problem. The vibration reading taken on 11:00 am shows that it has a high vibration reading of 16.4mm/s.

Picture 2: Draining used oil (11:45am)

Picture 3: Pouring new oil (11:50am)

Picture 4: Application of Polytron MTC (11:50am) MAP Engineers : Mr. Azlan bin Anuar, Mr. Fazly Ahmad and Mr. Rizal Ahmad Person in Charge : Mr. Soo Boon Chang