Documente Academic
Documente Profesional
Documente Cultură
Rev 1.1
Scanning
LIB.
RoHS
LG Electronics INC. Display ENGG DIV. MODEL DESC PART NO ENGR LGP32-ATN POWER BOARD TOP - EAY41970901 BOTTOM - EAY41971101 CHKD APPD
APPD
REMARK
Safety Standard Parts [ List ] Power Cord, Power Plug, X/Y-Capacitor, Power Switch, Fuse, SMPS Trans, Stand-By Trans, Photo coupler, Insulation() Resistor, Discharge() Resistor, Fusing Resistor, FBT.CPT, CPT Socket, DY, D-Coil, Line Filter, PCB Material, Front / Back-cover Material Relay(1-2), Varistor, Adapter EMC Standard Parts [ List ] Power Plug, Line Filter, X-Capacitor, Y-Capacitor, SMPS Trans, Tuner, Saw-Filter, Shield Case, Oscillator, Pattern Change Green [ ] This item must meet the standards of LG Electronics for six major substances as designated by RoHS for control. (Cd: 10ppm under, Pb/Hg/Cr+6/PBB/PBDE: 100 ppm under)
Rev 1.1
Written
Checked
Approved
Rev 1.1
INDEX
1. Revision History 2. Introduction 3. Specification 4. Schematic 5. Part List 6. PCB Layout 7. Safety Parts 8. Mechanical Drawing 9. Wire Assy 10. Packing Drawing 11. Workmanship Point 12. Magnetic Part Specification 13. Warranty Letter
Rev 1.1
Revision history
Rev No. 0.1 0.2
. Apply to PV Apply to PV (PCB REV 0.82) 1) 2 DIODE(D201, D203) Short . R512 : 1W / 22 J 1W / 68 J . R501 : 1 J (2012) . R502 : 10 J (2012) . Q505 : SBT2222A (SOT-23) . ZD507 : 1N5256B, 30V (DO-35) . D204 : HER108G . 2) AC OVP . R135 : 100 J (2012) . 3) AC DETECT . R109 : 4.7 J (2012) . C102 : 470pF K (2012) . R219 : 33 J (2012) -> 10 J (2012) . 4) 5.2V .(6.5A -> 3.5A) D202 : FMEN-210A (100V / 10A, TO-220FP) . 5) 5.2V Max Load Regulation . R202 : 470 J (2012) 1 J (2012) . 6) 2 DIODE(D251, D252) Short . R126 : 1 J (2012) 330 J (2012) . R129 : 1W / 47 J 1W / 10 J .
Contents
Checked KO.Y.G
Remark
0.3
Apply to PQ (PCB REV 0.85) 1) EMI . FB110, FB501 : BEAD (BFS3550 R2F) Radial Single Bead . FB201 : BEAD (BFD3565 R2F) Radial Dual Bead . FB111, FB601 : BEAD (BFS3550 A0L) Radial Single Bead . C125, C607, C611 : 1KV 221K . R602 : 22 J (2012) -> 33 J (2012) . 2) . R110 : CRS 1/4W 2R2 ohm J. 3) DPM . R111,R112,R113,R114 : 470K J (2012) -> 1M J (2012) . R115 : 7.5K J (2012) -> 20K J (2012) . R226 : 4.7K J (2012) -> . 4) Min. Load 16V, 24V . R122 : 2.4K J (2012) -> 4.7K J (2012) . R123 : 1K J (2012) -> 2.7K J (2012) . C125 : 220pF/1kV . 5) PFC Current . C604 :100nF K (2012) -> 1uF K (2012) .
07.12.03
Rev 1.1
Revision history
Rev No. 1.0 Contents
Apply to MP (PCB REV 1.0) 1) . FB201 : BEAD (BFD3565 R2F) Radial Dual Bead . HS3 : Leg Pattern Floating.
Checked
Remark
1.1
Apply to MP (PCB REV 1.1) 1) Varistor(VA101) Lead Solder Crack . EL24, EL25 : EYE-LET ( DEYP-1630 ) . 2) 5.2V DC OCP Point . Min 10.0A Min 8.5A . 3) PFC 400V Pattern 1 GND Pattern . 4 . 4) 1 Heat Sink Caution High Voltage! . 5) PCB P/N (EAX44036801) Top Silk .
08.01.17
Rev 1.1
POWER SPECIFICATION
Rev 1.1
1. INTRODUCTION 1.1 Product Description This specification defines the input, output, performance characteristics, environment, noise and safety requirements for a LCD power supply. 1.2 Parameter Specification Unless specification otherwise, all parameters must be met over the limit of temperature Load, and input voltage.
2. ELECTRICAL REQUIREMENTS 2.1 Input Requirements 2.1.1 Input Voltages - Normal Voltage: 100 ~ 240 Vrms - Voltage Range : 90 ~ 264 Vrms 2.1.2 Input Frequency - Normal Frequency: 50 ~ 60Hz - Frequency range : 47 ~ 63Hz 2.1.3 Input Current - under 3.0 Arms at 100Vac & load Max 2.1.4 Configuration - 3 Conductors (Live, Neutral, F.G) 2.1.5 Input Fuse - The live line side of the input shall have a fuse. 2.1.6 Primary Over Current Protection - An adequate internal fuse on the AC input line shall be provided. 2.1.7 Inrush Current The inrush current of power supply shall be less than the rating of its critical components (including bulk rectifiers and surge limiting device) for all condition of line voltage of 2.1.1 - Cold start: under 80Ap-p at AC 220Vac (Wall-Out) 2.1.8 Efficiency The power supply efficiency shall be more than 80% at Max load as specified in paragraph 2.2.1 with the AC input set at the nominal voltage. 2.1.9 Power Factor - over than 0.9 at 90 ~ 264Vac & max load condition.
Rev 1.1
CONDITION
St/by 5.2V 5% Load Max (*1) 1. Other: Max 400 5% 5% Test & Aging Standard Not total power Off Mode ON Mode 3.5A 0.06A 0.7A TBD TBD Min 8.5A -
Specification
Vo1 12V 5% 350 5% Aod 16.5V 7% 400 7% INV 24V 5% 480 5%
Output Voltage
RIPPLE (mV) Cross reg1 Cross reg2 TOTAL Max. Each line Max Min-1 Min-2 Inrush Duration Range [A] Range [V]
DONT CARE
2.0A 0.35A TBD TBD Min 4.0A 1.3A 0.04A TBD TBD Min 6.0A 4.0A 0.8A TBD TBD Min 7.0A -
Load Current
Inrush Current
4 5
OCP OVP
1.Check LINE: Vaiable 2.Other : Load Max 1.Check Line: Short to GND 2.Other : Load Max
SCP
Yes,NO
Yes
Yes
Yes
Yes
Fig 1)
Ripple
Switching frequency
*1) Ripple Test 1-1) Test : Ripple test fig 1 1-2) Test Point : power output pin 1-3) Probe 47uF & 0.1uF . 1-4) Scope Bandwidth 20MHz Setting. *2) Inrush current 2-1) power cover range . 2-2) spec over voltage dip, dead spec .
Rev 1.1
Load
700mm
Ripple and noise are measured at the end of output cable which are added a 0.1uF ceramic capacitor and 47uF electrolytic capacitor. ( connected parallel )
2.2.2 Output Voltage Requirement The total output voltage regulation shall be 5%, including the effects of line voltage variation, load current, ripple and noise, and the AC component of the load Current. The effect of dynamic load changes is not included in this limit. 2.2.3 Overshoot The output overshoot at turn on shall not exceed 10% of normal voltage value with or without the load connected. 2.2.4 Hold up Time The power supply shall maintain voltage regulation within the specified limits in paragraph 2.2.1 for at least 20ms after lost of input voltage measure at 100Vac and at maximum output load. 2.2.5 Output Rise Time At turn on the rise time of output voltage shall be less than 20msec. Measured from the 10% point to the 90% point of the normal (INVERTER Voltage +24V Shall be more than 20ms) 2.2.6 STAND BY POWER CONSUMPTION
Output Voltage Load [A] Wattage [w] Stby 5.2V 0.06A 12V 16.5V Dont Care (POWER OFF) 0.9W Under (230Vac / 50Hz) 24V
Test condition - Temperature: 25 room temperature - Test equipment: Electronic load CR-mode (Continuously resistance)
Rev 1.1
2.3 Power Output Protection 2.3.1 Over Current Protection(OCP) The power supply shall not be damaged by over current load. The OCP function must be operated if current exceed maximum rating. The OCP point is measured when other output load is a maximum. At this time, no hardware failure and No fire, when the output voltage decrease to 0V(shutdown) 2.3.2 Over Voltage Protection(OVP) The voltage will not exceed the upper trip limit. Noise spikes that exceed the lower trip limit for less than 10 will not clamp the output voltage to zero. 2.3.3 Short Circuit Protection(SCP) An output short circuit is defined as output impedance of less than 0.1 ohms. The power supply shall not be damaged by short between DC output and DC ground.
3. RELIABILITY 3.1 Mean Time Between Failure (MTBF) The power supply shall be designed and produced to have a mean time between failures (MTBF) Of 40,000 operating hours at 90% confidence level while operating under the following condition. - AC input voltage : 100Vac and 240Vac - Duty cycle : 6hours ON, 2hours OFF - Ambient Temp. : 25 2 - Humidity : prevailing condition 3.2 Life/Power On Hours The power supply must be designed to operate for 40,000 power on hours. About 5 years at an ambient temperature of 25 3.3 Burn-in Test Condition More than 4 hours at 40(5), Normal input voltage. AC on/off must be test 1 time after burn-in.
Output Voltage Aging Load [A] St/by 5.2V 3.5A 12V 2.0A 16.5V 1.3A 24V 3.2A
Rev 1.1
Safety
4.1 Earth Leakage current The power supply leakage current shall be less than 0.7mA at 100Vac ~ 240Vac (peak 0.7mA, rms 0.5mA ) 4.2 Hi-Pot Test (Dielectric withstand voltage) Live & Neutral to Secondary touchable metal : 2.5KVac or 3.54KVdc / 3 sec. Live & Neutral to Secondary GND : 1.5KVac or 2.121KVdc / 3 sec. 1.5KVac for 3 second (mass production) Cut-off current : 10mA 4.3 Insulation Resistance Insulation resistance shall be more than 8M at 500Vdc between primary Live, Neutral line and secondary.. 4.4 Input AC Surge The power supply withstand 300Vrms input for 10 seconds. 4.5 Surge & Impulse Test Surge Immunity : 4kV(L1 ~ L2) 3 time, 4kV(L1 ~ FG, L2 ~ FG) 3 times Impulse Noise Test : 2kV, Normal/Common mode, Polarity(+,-) / Phase(0 ~ 360) Lightning Test : 2kA, LG equipment (line, condition2, total8) 4.6 RFI / EMI Standards The power supply shall comply with a following RFI/EMI standards when tested in a system configuration. - F.C.C federal rules and regulations part 15, sub parts B computing device. - CISPR22, class B. NORDIC/EUROPE The limits shall be met with a margin of at least more than 6dB at all applicable frequencies. 4.7 Safety Standards The Power Supply Unit shall be tested with the following safety standards. - UL1310, UL1950 (Safety of information technology equipment) listed. USA - CSA C22.2, NO234 level 3 output, class 2 output. CANADA - CB Report : IEC60065, IEC60950
5. ENVIRONMENT REQUIREMENTS 5.1 Temperature - Operating Temp. : -10 ~ 40(60: No H/W failure, Set condition) 0 ~ 70 (Only PSU) - Storage Temp. : -20 ~ 70 5.2 Humidity - Operation humidity : 30 ~ 85% non-condensing - Storage humidity : 5 ~ 90% non-condensing 5.3 RoHS : Phase / Level 5 / Pb-free
Rev 1.1
P203(20010WS-14)
Pin No. 1~5 6~10 11 12 13 14 Output name 24V GND BRI I-C DIM ERR
P202(20010WS-12)
Pin No. 1~5 6~10 11 12 Output name 24V GND BRI I-C
P201(SMW200-24C)
Pin No. 1~2 3~4 5~6 7~8 9 ~ 12 13 ~ 16 17 , 18 19 , 20 Output name 16.5V GND 12V GND 5.2V GND ERROR POWER ON/OFF BRI NC ACD INV ON ON/OFF PWM-D NC
21 , 22 23 , 24
Rev 1.1
Rev 1.1
4. SCHEMATIC
PFC 400V
FB110 BFS3550R2F
1
F101
2
250VAC / 3.15A R114 1M C112 104 R115 20K R113 1M R112 1M R111 1M T101 LM-006 C111 10uF 450V NHA 12.5*20 D251 FMEN210A FB111 BFS3550A0L 16 HS6
24V / 4.0A
R251 4.7K R255 30KF C256 474K 25V
D111 1N4148W
R140 10
HS5
2 12 16
C114 104
7 LINE
C115 104
HVG 15
VCC
VBOOT
R117
10
16V-B
R261 4.7K / 2W
1
OUT 3
C
14
CF
C116
471
8 DIS
R141 10
HS5
C125
U251 AZ431AN
R257 4.7KF
R258 22KF
LVG
11
2 3
R121
1M
2 PFC-STOP DELAY RFMIN ISEN GND 6 10 9
R118
N.C
2ND GND
C117
103
STBY 1 CSS
D253-A FMEN210A
16V / 1.3A
14 HS6 C253 680uF 25V NXB 10*20mm
R122
4.7K
C118 225
R123 2.7K
R124 15KF
R126 330
16V-B
CY106 471/Y1
P201 SMW200-24C
16V 16V GND 12V GND 5V 5V GND AGND ACD Inverter On PWM_DIM Sync
P203 20010WS-14P
1 24V 2 24V 3 24V 4 24V 5 24V 6 GND 7 GND 8 GND 9 GND 10 GND 11 BRI 12 INV 13 DIM
P101 SMW250-06P
1 2 3 4 5 6 SGND PFC VCC GND NC NC 400VDC
GND 12V GND 5V 5V GND GND Error out Power On A_DIM Select
P206 SMW200-12P
1 2 3 4 5 6 7 8 9 10 11 12 24V ACD Power on/off 12V GND GND GND GND GND 5V 5V 5V
14 ERR
LGP32-ATN _ TOP
Document Number Thursday, January 31, 2008
A
Rev
1.1
Sheet 1 of 1
D600
S3V60
L600 LP-001
FB601 BFS3550A0L
D601 FMX-G16S
PFC 400V
C607
8
TH600 8D15
D
6
C606 N.C
220pF 1KV
R610 624F D603 1N4148W R603 10RJ Q601 STW20NM60 R604 103J R605 102J HS2 C608 120uF 450V
8 7 6 5
P601 SMW250-06P
1 2 3 4 5 6 SGND PFC VCC GND NC NC 400VDC
F100 T5AH/250V L
1
LF101 CV620180S
Vcc
COMP OUT
GND
ZCD
MUL
VA101 14D621
R101 N.C
U600 SG6961
R617 N.C
R611 624F
FB
IS
R612 624F
P205 SMW200-12P
1 2 3 4 5 6 7 8 9 10 11 12 24V ACD Power on/off 12V GND GND GND GND GND 5V 5V 5V
BD101 RS405M HS1 R100 10M/ 1/2W C603 104K/ 50V R607 103J R606 243J R608 C650 N.C C605 102J 50V 0R09J/ 2W
SC100 YAW396-03AV
CY101 471/Y1
CY102 471/Y1
CY103 471/Y1
CY104 471/Y1
F.G
R103 514J/ 3216
C
1ST GND
R102 514J/ 3216 R614 103J R104 104J Q603 SBT2907A
C
C221 471K/1KV
R221 10R/J/1W
HS4
24V
L202 0.6uH
Q210 FQPF13N06
D103 MMSD103T1G
VBB
1
R529 473J 2W
12V/2.0A
R232 222J 1/4W R223 472J R226 N.C D204 HER108G R239 102J ZD205 15V R237 511F
SBT2222A
8
C212 1000uF 25V
R105 334F
R519 103J
C208
104K/ 50V
R238 912F
R235 N.C
R106 334F
Q505 SBT2222A
D507 HER108G
R236 123J
R
R108 154F Q112 SBT2222A C101 474K 25V C102 471K 50V
U101 AZ431AN
R631 684J
U203 AZ431AN
R502 103J
R240
R234 242F
A
R632 684J R508
8 7 6 5
Q502 STP9NK65
101J
C201 471K/1KV
R201 10R/J/1W
2ND GND
R211 L201 0.6uH N.C R212 N.C
Vcc
NC
HV
DRV
DMG
GND
F/B
CS
R135 104J
D505 1N4148W
R509 10RJ
U500 NCP1207A
R501 102J
R531 103J
HS3
5V/3.5A
R202 102J R205 472F
1
R208 471J
R506 473J R520 102J 4 PC502B EL817M-B C505 471K 50V ZD507 30V
6
R512 68RJ/ 1W ZD503 5.6V 1N5232B R514 0.33/2W C202 3300uF 10V C203 3300uF 10V
R203 102J
R206 511F
PC502A EL817M-B
PC200A EL817M-B
2
R634 104J
C502 33pF
R503 103J
R204 473J
Q201 SBT2222A
R210 102J
PWR_ON
R207 472F
R209 103J
1ST GND
R504
393J R525 2R2J/ 1W Q504 SBT2222A Q503 SBT2907A D504 HER108G C210 N.C R219 103J R220 202J Q205 N.C R215 N.C Q204 N.C ZD202 N.C R217 N.C
2ND GND
VBB
2
R224 221J
24V
VCC
R513 102J C510 22uF 50V ZD502 15V 1N5245B
R515 103J
1
C512 47uF 50V 4 PC501B EL817M-B 3 R225 103J C222 102J 50V Q203 SBT2222A C225 102J 50V R216 N.C C211 N.C
AC DETECT
CY105 471/Y1
LGP32ATN - BOTTOM Title Size Date:
E D C B
2ND GND
LGP32-ATN _ BOTTOM
Document Number Thursday, January 31, 2008
A
Rev
1.1
Sheet 1 of 1
5. PART LIST
JS PCS DOSUNG Pcs Pcs Pcs Pcs Pcs Pcs Pcs g Pcs EA Pcs Pcs Pcs Pcs EVERLIGHT SOOJUNG SANKEN ST YUWON HUAGUANG YUWON HUAGUANG HI-TECH KOREA A-TEK A-TEK AIT GREEN GREEN GREEN GREEN KCC
6. PCB Layout
Pcs ST Pcs SEUNG WOO Pcs SAMWHA Pcs Littel Fuse Pcs EVERLIGHT Pcs SOOJUNG Pcs ST Pcs Pcs YUWON HUAGUANG YUWON HUAGUANG
10 HEAT SINK
LGP32-ATN_BOTTOM BOARD
NO 1 2 3 4 5 6 7 8 9 PCB RESISTOR-SURGE IC-SMD IC-SMD CAPACITOR-M/F CAPACITOR-M/F CAPACITOR-X CAPACITOR-Y CONNECTOR DESCRIPTION PCB : LGP32-ATN_BOTTOM(245*80mm) FR-1 1.6t MSR37 1/2W 10M ohm J TB NCP1207A, SO-8 SG6961SZ,SO-8 NP 630V 222J (7.5mmPitch) PCMP 372(MKP) 105 K 550V 15mmPitch PCX2 334K (275V, 15mm) SD B 2G 471K 08 BW,Y1(10mmPitch) YW396-03AV T5A H 250V,215,NO LEAD CV620180S EL817M(DT)B TYPE(10mm) 8D15MSFC LS-004 EER3124N (395uH) LP-001 EER3124N (220uH) TVR 14 621K(P:7.5mm) FMX-G16S(600V / 5A), TO-220FP RS405M 600V 4A STP9NK65ZFP, TO-220FP STW20NM60 , TO-247 LGP32-ATN-HS1 (10X70X27(H)mm) LGP32-ATN-HS2 (15X70X27(H)mm) LGP32-ATN-HS3 (15X35X27(H)mm) LGP32-ATN-HS4 (15X75X27(H)mm) Q'ty 1 1 1 1 1 1 2 5 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 Pcs VENDOR DAEDUCK DUCKSUNG R100 U500 U600 C509 C600 CX101,CX102 CY101,CY102,CY103,CY104,CY105 SC100 F100 LF101,LF102 PC200,PC501,PC502 TH600 T501 L600 VA101 D601 BD101 Q502 Q601 HS1(FOR BD101) HS2(FOR Q601,D601) HS3(FOR Q502) HS4(FOR D201,D203,Q210) REFERENCE
Pcs PILKOR Pcs ON SEMI Pcs SG Pcs SEUNG WOO Pcs PILKOR Pcs PILKOR Pcs SAMWHA Pcs YEONHO Pcs Littel Fuse Pcs TNC Pcs EVERLIGHT Pcs DSC Pcs SOOJUNG Pcs SOOJUNG Pcs THINKING Pcs SANKEN Pcs RECTRON Pcs ST Pcs ST Pcs Pcs Pcs Pcs YUWON HUAGUANG YUWON HUAGUANG YUWON HUAGUANG YUWON HUAGUANG
10 FUSE 11 LINE FILTER 12 PHOTO COUPLER 13 THERMISTOR 14 TRANSFORMER 15 TRANSFORMER 16 VARISTOR 17 DIODE 18 DIODE-BRIDGE 19 FET 20 FET 21 HEAT SINK 22 HEAT SINK 23 HEAT SINK 24 HEAT SINK
8. Mechanical Drawing
9. Wire Assy
Scanning LIB
APPROVAL SHEET
CUSTOMER : ITEM : MODEL : P / N : DATE: ATN32 SMH250-06-160 2007. 11. 22
LG ELECTRONICS
CONNECTOR ASSY
CUSTOMERS APPROVED
CUIT. MECH. SAFETY EMI
APPROVED . . 20 .
CHKD
APPD
1034-17
169-13 Oncheon 1-Dong, Dongnae-Gu, Pusan, Korea Tel : 82-51-557-6601~2 Fax : 82-51-554-6604 1034-17, In-ri, Apo-eup, Gimchon Gyoung Buk, Korea Tel : 82-54-432-2771 Fax : 82-54-432-6378
APPROVAL SHEET
CUSTOMER ITEM MODEL PART NO. DATE REF. NO. APPROVED BY ATN32 SMH250-06-160 2007. 11. 22 LG ELECTRONICS CONNECTOR ASSY
HEAD OFFICE GIMCHON, KOREA WEIHAI, CHINA NANJING, CHINA SHENYANG, CHINA TIANJIN, CHINA PT. HAENGSUNG RAYA INDONESIA
169-13 Oncheon 1-Dong, Dongnae-Gu, Pusan, Korea Tel : 82-51-557-6601~2 Fax : 82-51-554-6604 1034-17, In-ri, Apo-eup, Gimchon Gyoung Buk, Korea Tel : 82-54-432-2771 Fax : 82-54-432-6378 125, Longshan Rd, Wendeng Weihai City Shandong, China Tel ; 86-631-835-7044 Fax ; 86-631-835-6429 105 Hao Gaohulu Jiangning Kaifaqu Nanjing, China Tel ; 86-25-444-4664~5 Fax ; 86-25-444-3880 32-2 Hao Hunnan Chanyequ Gaoxinqu Shen Yang, China Tel ; 86-24-2378-4637 Fax ; 86-24-2378-4635 #203 Xing Zhong Rd Beichenqu Hi-Tech Industry Rark Tianjin Tel ; 86-22-2662-6038 Fax ; 86-22-2662-7302 Jl. Sumbawa Blok F1 - 2 Bekasi Barat Industrial Estate Cikarang Barat - Bekasi 17520. Indonesia Tel ; 62-21-8998-2722~4 Fax ; 62-21-8998-2725
PAGE
CONTENTS
1. INDEX DETAIL INFO -------------------------- 1 PAGE 2. REVISION RECORD ---------------------------- 2 PAGE 3. SPECIFICATION --------------------------------- 3 PAGE 4. CONNECTION TABLE ------------------------- 4 PAGE 5. RAW MATERIAL LIST ------------------------- 4 PAGE 6. NOTE ----------------------------------------------- 5 PAGE 7. PACKING SPEC ---------------------------------- 5 PAGE 8. MATERIAL DEMENSION * ANNEX : ENVIRONMENT DATA
## INTERNATIONAL INSPECTION UL/ CSA FILE NO AND CERTIFICATION INFORMATION ATTACHED COMMON STYLE COPY SHEET.
SPECIFICATION
Description ; Connector Ass'y Specification ;
PAGE
1. REVISION RECORD Customer Part No. Rev. Reason ATN32 SMH250-06-160 Content Date Part Name Checked Connector Assy Approval Remark
SPECIFICATION
PAGE
2. SPECIFICATION 2.1 ARTICLE This document defines for a Connector assembly. 2.2 Related document Require approvals ; N.A 2.3 Characteristics of complete wire / cable 2.3.1 Appearance ; The body shall be clean and shall not bear any stain, rest or flaw. 2.3.2 Marking ; Easily visible, and correct 2.3.3 Physical characteristics A. Connector Assembly SIDE A SIDE B
1
12510 16010
Part Name
CONNECTOR ASSY
Part Code
ATN32 SMH250-06-160
SPECIFICATION
2.3.4 Connection table
CONNECTION TABLE WIRE AWG UL 1007 # 22 UL 1007 # 22 UL 1007 # 22 --UL 3239 # 6KV 24 GRAY BLUE BACK --PINK COLOR A 1 2 3 4 5 6 B 1 2 3 4 5 6 WIRE LENGTH 160 10 mm 160 10 mm 160 10 mm --160 10 mm
PAGE
REM ARK
UL3239 AWG#24 6KV SUMITOMO UL1007 AWG#22 LS cable Dae Young SHIN HWA LTK WIRING SANGNONG COSMOLINK XINYA Kunshan Renkang
UL/ CSA E41105 UL/ CSA E52853 UL/ CSA E139338 UL/ CSA E97577 UL/ CSA E148000 UL/ CSA E83147 UL/ CSA E88237 UL/ CSA E170689 UL/ CSA E209969 UL/ CSA E108706 UL/ CSA E108706 UL/ CSA E120268 UL/ CSA E206666 UL/ CSA E58072
HOUSING / TERMINAL
SMH250-06 YST025
PVC TUBE
Part Name
CONNECTOR ASSY
Part Code
ATN32 SMH250-06-160
SPECIFICATION
2.3.6 Note
PAGE
MARKING ; H or HS MARK PRINTED ON THE HOUSING PAPER TAPE TURNS ; 2.5Ts Min THERE SHOULD BE NOT TROUBLE IN THE APPEARANCE OF PRODUCT, AFTER PRODUCTION IF EACH COMPONENTSS DRAWING FOR SPECIFICATION OF DRAWING WAS ANY PROBLEM, IT IS ABLE TO BE CHANGED UPON DELIBERATION (LG ELECTRONIC AND SUPPLIER) OTHER ITEMS SHOULD MEET THE DIRECTIONS FOR CONNECTOR WORK IN DRAWING 387-890. THE WIRE LENGTH IS THE WHOLE LENGTH OF THE LEAD WIRE (INCLUDING THE STRIPPED PART) WE DONT USE ENVIRONMENTAL MATERIAL OF LEVEL 1 2.3.7 PACKING SPEC
A B
RoHS
BOX SIZE
ITEM TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 A 530 500 480 473 237 B 350 255 290 234 234
Unit : mm
C 300 300 230 138 208
EA 200 . . .
Part Name
CONNECTOR ASSY
Part Code
ATN32 SMH250-06-160
Scanning LIB
APPROVAL SHEET
CUSTOMER : ITEM : MODEL : P / N : DATE: ATN32 12P-350(U/T) 2007. 12. 20
LG ELECTRONICS
CONNECTOR ASSY
CUSTOMERS APPROVED
CUIT. MECH. SAFETY EMI
APPROVED . . 20 .
CHKD
APPD
1034-17
169-13 Oncheon 1-Dong, Dongnae-Gu, Pusan, Korea Tel : 82-51-557-6601~2 Fax : 82-51-554-6604 1034-17, In-ri, Apo-eup, Gimchon Gyoung Buk, Korea Tel : 82-54-432-2771 Fax : 82-54-432-6378
APPROVAL SHEET
CUSTOMER ITEM MODEL PART NO. DATE REF. NO. APPROVED BY ATN32 12P-350(U/T) 2007. 12. 20 LG ELECTRONICS CONNECTOR ASSY
HEAD OFFICE GIMCHON, KOREA WEIHAI, CHINA NANJING, CHINA SHENYANG, CHINA TIANJIN, CHINA PT. HAENGSUNG RAYA INDONESIA
169-13 Oncheon 1-Dong, Dongnae-Gu, Pusan, Korea Tel : 82-51-557-6601~2 Fax : 82-51-554-6604 1034-17, In-ri, Apo-eup, Gimchon Gyoung Buk, Korea Tel : 82-54-432-2771 Fax : 82-54-432-6378 125, Longshan Rd, Wendeng Weihai City Shandong, China Tel ; 86-631-835-7044 Fax ; 86-631-835-6429 105 Hao Gaohulu Jiangning Kaifaqu Nanjing, China Tel ; 86-25-444-4664~5 Fax ; 86-25-444-3880 32-2 Hao Hunnan Chanyequ Gaoxinqu Shen Yang, China Tel ; 86-24-2378-4637 Fax ; 86-24-2378-4635 #203 Xing Zhong Rd Beichenqu Hi-Tech Industry Rark Tianjin Tel ; 86-22-2662-6038 Fax ; 86-22-2662-7302 Jl. Sumbawa Blok F1 - 2 Bekasi Barat Industrial Estate Cikarang Barat - Bekasi 17520. Indonesia Tel ; 62-21-8998-2722~4 Fax ; 62-21-8998-2725
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CONTENTS
1. INDEX DETAIL INFO -------------------------- 1 PAGE 2. REVISION RECORD ---------------------------- 2 PAGE 3. SPECIFICATION --------------------------------- 3 PAGE 4. CONNECTION TABLE ------------------------- 4 PAGE 5. RAW MATERIAL LIST ------------------------- 4 PAGE 6. NOTE ----------------------------------------------- 5 PAGE 7. PACKING SPEC ---------------------------------- 5 PAGE 8. MATERIAL DEMENSION * ANNEX : ENVIRONMENT DATA
## INTERNATIONAL INSPECTION UL/ CSA FILE NO AND CERTIFICATION INFORMATION ATTACHED COMMON STYLE COPY SHEET.
SPECIFICATION
Description ; Connector Ass'y Specification ;
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1. REVISION RECORD Customer Part No. Rev. Reason ATN32 12P-350(U/T) Content Date Part Name Checked Connector Assy Approval Remark
SPECIFICATION
PAGE
2. SPECIFICATION 2.1 ARTICLE This document defines for a Connector assembly. 2.2 Related document Require approvals ; N.A 2.3 Characteristics of complete wire / cable 2.3.1 Appearance ; The body shall be clean and shall not bear any stain, rest or flaw. 2.3.2 Marking ; Easily visible, and correct 2.3.3 Physical characteristics A. Connector Assembly SIDE A SIDE B
155
31010 35010
Part Name
CONNECTOR ASSY
Part Code
ATN32 12P-350(U/T)
SPECIFICATION
2.3.4 Connection table
CONNECTION TABLE WIRE AWG UL 1007 # 24 UL 1007 # 24 UL 1007 # 24 UL 1007 # 24 UL 1007 # 24 UL 1007 # 24 UL 1007 # 24 UL 1007 # 24 UL 1007 # 24 UL 1007 # 24 UL 1007 # 24 UL 1007 # 24 BLUE BLACK BROWN RED ORANGE YELLOW GREEN VIOLET GRAY WHITE BLACK YELLOW COLOR A 1 2 3 4 5 6 7 8 9 10 11 12 B 1 2 3 4 5 6 7 8 9 10 11 12 WIRE LENGTH 350 10 mm 350 10 mm 350 10 mm 350 10 mm 350 10 mm 350 10 mm 350 10 mm 350 10 mm 350 10 mm 350 10 mm 350 10 mm 350 10 mm
PAGE
REM ARK
TAPE
Part Name
CONNECTOR ASSY
Part Code
ATN32 12P-350(U/T)
SPECIFICATION
2.3.6 Note
PAGE
MARKING ; H or HS MARK PRINTED ON THE HOUSING PAPER TAPE TURNS ; 2.5Ts Min THERE SHOULD BE NOT TROUBLE IN THE APPEARANCE OF PRODUCT, AFTER PRODUCTION IF EACH COMPONENTSS DRAWING FOR SPECIFICATION OF DRAWING WAS ANY PROBLEM, IT IS ABLE TO BE CHANGED UPON DELIBERATION (LG ELECTRONIC AND SUPPLIER) OTHER ITEMS SHOULD MEET THE DIRECTIONS FOR CONNECTOR WORK IN DRAWING 387-890. THE WIRE LENGTH IS THE WHOLE LENGTH OF THE LEAD WIRE (INCLUDING THE STRIPPED PART) WE DONT USE ENVIRONMENTAL MATERIAL OF LEVEL 1 2.3.7 PACKING SPEC
A B
RoHS
BOX SIZE
ITEM TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 A 530 500 480 473 237 B 350 255 290 234 234
Unit : mm
C 300 300 230 138 208
MAKER PART NO SPEC LOT NO QTY DATE 200 . . . EA () ATN32 12P-350(U/T) CON ASS'Y
Part Name
CONNECTOR ASSY
Part Code
ATN32 12P-350(U/T)
NO 1) 2) 3) 4)
55 MAX
*MARKING*
55 MAX
MARKING
20.5 MAX
4.0 +/-0.5
0.8 +/-0.1
6.0 +/-0.3
40 +/-0.3
16
3
N1
N4
N2
N3
N5
16
15
14
13
12
11
10
c N4,N5 N1 d b a
NO GAP CORE NO GAP CORE
N2,N3
PRIMARY
h,i
SECONDARY
D E
F B
235mm
Safety
280mm 400mm
34.0 MAX
*MARKING*
MARKING
PART NO
33.0 MAX
27.0 MAX 4.0 (REF) 4.0 +/- 0.5 0.8 +/- 0.1
10
6
5.0 +/- 0.3
1
N5
3
N1
4
N4
N2
N3
10
*
TEFLON TUBE.
TOP
BOTTOM
d
4.0mm
N5 N4 N3 N2 N1
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
c b a
4.0mm
4.0mm
NO GAP CORE
GAP CORE
#6
#7
F B
235mm
Safety
280mm 400mm
34.0 MAX
MARKING
27.0 MAX
10
6
5.0 +/- 0.3
3
N1
N2
10
*
9
AT TAPE.
TOP
BOTTOM
g d N2 c b a
GAP CORE GAP CORE
3.0mm
N1
CENTER EPOXY
F B
235mm
Safety
280mm 400mm
NO
TC-7789
SPECIFICATIONS
TO MESSRS : LG electronics CUSTOMERS MODEL : CUSTOMERS PART NO : ITEM : LINE FILTER TNC SPEC NO. : CV620180SH
APPROVED
REFERENCE
()TNC
#125 , WOLMUN-RI, PALTAN-MYEON, HWASEONG-SI KYUNGGI-DO, KOREA 445-914 TEL : 82-31-354-3160 FAX : 82-31-354-3156
NOTICE : After received this approval sheet and finished it's approval, please return back one copy. In case of you don't any reply until initial order date, this approval sheet is to be standard approval and initial order date is to be approved date for concerning item.
SPECIFICATIONS
Rev 0
CONTENTS
1. REVISION RECORD 2. ELECTRICAL CHARACTERISTIC 3. OPERATING TEMPERATURE RANGE 4. CIRCUIT DIAGRAM 5. WINDING SPECIFICATION 6. SHAPE AND DIMENSION 7. MATERIAL LIST 8. MARKING 9. PACKING 10. GUARANTEED MINIMUM IMPEDANCE 11. L/Z CHARACTERISTIC CURVE 12. RELIABILITY TEST 13. ENDURANCE TEST 14. FERRITE CORE SPECIFICATION 15. UL . FILE ATTACHED DATA
DESIGN
CHECK
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SPECIFICATIONS
Rev 0
1. REVISION RECORD
No Reason Contents Date OF Approval Before Alteration After Alteration Page
DESIGN
CHECK
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SPECIFICATIONS
Rev 0
2. ELECTRICAL CHARACTERISTIC
NO
1 2 3 4 5
ITEM
RATED VOLTAGE RATED CURRENT INDUCTANCE TEMPERATURE RISE DC RESISTANCE WITHSTANDING VOLTAGE INSULATION RESISTANCE
TERMINAL
LINE TO LINE START-FINISH START-FINISH AT RATED CURRENT START-FINISH
SPECIFICATION
AC 250V 2.0A 16KHz 17.5mH +50%, -30%
REMARKS
HP-4194A 1V (205)
55 MAX 166 m MAX HIOKI 3540 (205) TOS-5101 CUT OFF CURRENT (5mA)
LINE TO LINE
AC 1,500V 1 MINUTE.
LINE TO COVER
TOS-8850
4. CIRCUIT DIAGRAM
DESIGN
CHECK
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SPECIFICATIONS
Rev 0
5. WINDING SPECIFICATION
NO
L1 L2
WIRE
TURNS
WINDING METHOD
UNBALANCE SPECIFICATION
BETWEEN
UEW 0.50 4
53 2Ts
HANDMADE
DIMENSION
A 21mm MAX
B 23mm MAX
C 15mm MAX
D 4.01.0mm
DESIGN
CHECK
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Rev 0
MANUFACTURER LG Chemical Ltd Dongyang Electronics Ind Co.,Ltd LS Cable Taihan Electric Wire Co.,Ltd Hwa Il Electronics Co.,Ltd JFE Ferrite Corp ISU Ceramics Co.,Ltd
REMARK UL:E67171(M)
Enamel Wire
MA100 R-16-10-7 HM5A T 1607 P.T.F.E Tube (Teflon Tube) TF 2021 PTFE Bakelite Ag (PF2736), UL 94 V-0 Class
UL:E188957 UL:E61040(M)
Coil Base
8. MARKING
MODEL CV620180SH LABEL 620180S
DESIGN
CHECK
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SPECIFICATIONS 9. PACKING
* Quantity & Weight
Packing Case
Carton Box
Rev 0
Q'ty/1 Box
1,300pcs
Gross Weight(kg)
14.5Kg
* Packing Case
Packing Case
Carton Box Styrofoam Pad Top Pad
Q'ty
1pcs 7pcs 1pcs
Material
DW A TYPE Styrofoam SW
DESIGN
CHECK
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SPECIFICATIONS
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DESIGN
CHECK
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SPECIFICATIONS
Rev 0
HEAT RESISTANCE
852, 96Hr. Measure after leave more than 60Min, normal temperature L : Initial value 10%
COLD RESISTANCE
-25, 96Hr. Measure after leave more than 60Min, normal temperature L : Initial value 10%
TEMPERATURE CYCLE
-45 30min 100 30min, 100 CYCLE Measure after leave more than 60Min, normal temperature L : Initial value 10%
DESIGN
CHECK
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SPECIFICATIONS
Rev 0
MA100 R-16/10/7 10,00030% 415 3.0 76 >115 <1.9 -0.5~2.0 0.1 5.0
HM5A T 1607 10,00030% 410 3.0 80 >115 <6.0 -0.15~1.0 0.13 4.9
.m g/
- Dimension
DESIGN
CHECK
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SPECIFICATIONS
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SPECIFICATIONS
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DESIGN
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SPECIFICATIONS
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DESIGN
CHECK
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SPECIFICATIONS
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DESIGN
CHECK
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SPECIFICATIONS
Rev 0
DESIGN
CHECK
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Non-use certificate
Description For approval / For mass production Submitting date 2007 . 11 . 15
Cooperating suppliers
Company name Contact e-Mail YUYANG TELECOM CO.,LTD. Tel.:82-31-350-7406
sokim@yuyang.co.kr
Production plant
HWASUNG in KOREA
Part name
This is to certify that materials used and contained in the products and components that we supply to your company, meet the standards of the checked items listed below. below We meet the standards of LG Electronics for six major substances (Pb, Cd, Cr 6+, Hg, PBBs, PBDEs) as designated by RoHS for control. * Records are requested if they are parts to be actually installed on the PCB (Printed Circuit Board)
Soldering Type: Flow Reflow (Requirement : 250 /10 sec)
Pb-Free Soldering (all solder cream, Bar, Wires included) is available to apply.
Note. 1. All the contents written on these documents must be created on the basis of facts, and cooperating suppliers must submit the data immediately whenever LG Electronics requests. 2. In the case that these documents are used for approval purposes, cooperating suppliers must submit the sample on the request. For the purpose of mass production, it must be submitted at the time of delivering the first product.