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Contents
KAESER the global compressed air systems provider
Page
2-3 More air, more savings... 4-5 KAESER rotary screw compressors with V-belt drive (to 22kW) 6-7 KAESER rotary screw compressors with 1:1 drive (to 250kW) 8-9 KAESER rotary screw compressors with V-belt drive (to 450kW) 10-11 KAESER rotary screw compressors with refrigeration dryer (to 15kW) 12-13 KAESER modular rotary screw compressors with refrigeration dryer (to 90kW) 14-15 KAESER rotary screw compressors with Sigma Frequency Control 16-17 SIGMA CONTROL and SIGMA CONTROL BASIC 18-19 Information technology with global access 20-21 Premium quality, precision machined 22-23 Expert advice and professional customer service 24-25 Customised turnkey solutions 26-27 Air treatment for every application 28-29 More and more users choose KAESER compressors 30-31 Worldwide sales and service network 32-33 Technical specifications and dimensions 34-38
2-3
www.kaeser.com
i sav
ngs
s les
CO
em 2
iss
ion
En
Energy costs
4-5
SIGMA CONTROL
1 6 2 4 8 3 5 7
The compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 30 selectable languages, whilst traffic light style LEDs indicate status at a glance.
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How it works
Atmospheric air is drawn through the inlet filter 1 into the airend 2 where it is compressed. The airend is driven by the electric motor 3 . Specially developed SIGMA FLUID is injected into the airend to serve as coolant, lubricant and sealant. Under normal conditions the air reaches a temperature of only ~80C during compression. A three-stage separator 4 removes the cooling oil from the compressed air. The fluid passes through the cooler 5 , the micro-filter 6 and back to the point of injection. A thermostatic valve regulates and optimises the fluid temperature. The air emerges from the separator cartridge 7 with a remaining fluid content of less than 2 mg/m, passes through the minimum pressure check valve 8 and finally through the after-cooler. In the after-cooler the air is cooled down to between 5 and 10 K above ambient. Most of the moisture carried in the air is removed in the after-cooler. The air finally leaves the compressor at the outlet.
SX 6 SK 21
ASK 35
SM 8 Series: SX ASK Motor power: 2.2 to 22 kW Delivery: 0.233 to 3.5 m/min Standard pressures: 5.5 to 15 bar (g)
6-7
SIGMA CONTROL
The compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 30 selectable languages, whilst traffic light style LEDs indicate status at a glance.
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airend
Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability.
sp ee ds
Series: ASD to ESD Delivery: 2.09 to 42 m/min Motor power: 18.5 to 250 kW Standard pressure: 5.5 to 15 bar(g)
Quiet and efficient these are the most important characteristics of a radial fan. Low peripheral speed means low noise. Power consumption is up to 50 percent lower than a comparable axial fan. Another advantage is the high residual thrust developed that allows the use of exhaust ducting without the need for an additional extractor fan. 8-9
KAES ER
-l
s eed sp
airend
Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability.
SIGMA CONTROL
The compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 30 selectable languages, whilst traffic light style LEDs indicate status at a glance.
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Series: FS to HS Delivery: 35.0 to 79.2 m/min Motor power: 250 to 450 kW Standard pressure: 7.5/10/13 bar(g)
10-11
Investment costs
Maintenance Costs Energy costs
SIGMA CONTROL
The compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 30 selectable languages, whilst traffic light style LEDs indicate status at a glance.
www.kaeser.com
Series: AIRTOWER Delivery: 0.233 to 1.145 m/min Motor power: 2.2 to 7.5 kW Pressure: 7.5/10/13 bar (g)
own separate cabinet, there is sufficient space to allow the dryer components to be generously sized yet easily accessible.
12-13
SK T to CSDX T rotary screw compressors are versatile, reliable and highly efficient. With an integrated refrigeration dryer module, these complete air systems provide a dependable source of quality compressed air. The air compressor and refrigeration dryer are installed in separate cabinets, which not only prevents exposure of the dryer to any heat from the compressor unit, but also enables excellent component accessibility for ease of maintenance.
Series: SK T to CSDX T Motor power: 11 to 90 kW Delivery: 1.14 to 16.1 m/min Standard pressure: 5.5 to 15 bar(g) CSD 102 T rear view The illustration shows the dryer without insulation
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Turnkey package
Attached to the standard compressor unit, the refrigeration dryer module is delivered fully connected and ready for operation. The separate cabinet design allows the dryer components to be generously sized yet easily accessible and shields the dryer from exposure to heat arising from the compression process. The optimal cooling system ensures reliable air package operation up to an ambient temperature of +45 C.
The refrigeration dryer module turns a standard rotary screw compressor into a compact compressed air supply system. All components are easily accessible, both simplifying and speeding up all maintenance work.
14-15
SIGMA CONTROL
The compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 30 selectable languages, whilst traffic light style LEDs indicate status at a glance.
www.kaeser.com
Constant pressure
Time
800 % Direct start 700 % 600 % 500 % % full load current 400 % 300 % 200 % 100 % 0% Star-delta start Soft start SFC packages
Time
EMC certified
All KAESER products are EMC tested and certified in accordance with all applicable regulations.
Pre-selected functions
Idle key switches the compressor from load to idle. Idle icon green LED indicates Compressoridling, no air supply. Load icon green LED indicates Compressor on load, air being supplied. Remote ON key switches remote control ON and OFF. Timer ON/OFF key switches the timer ON and OFF. Green LED indicates Timer ON.
SX to HS
SIGMA CONTROL
SIGMA CONTROL BASIC Functions SIGMA CONTROL BASIC available with SX, SM, SK and ASK series compressors
The SIGMA CONTROL BASIC is the perfect solution for users who initially require a single compressor for their air supply, but who also may wish to expand the compressed air system in the future. Furthermore, KAESERs modular control and compressed air management concept ensures trouble-free system compatibility. Quick and simple operation with clear icons and large display Fully automatic DUAL control (full load/ idle/ on/off control) Monitoring of air network pressure parameters, airend temperature and direction of rotor rotation Counter for service, load and operation hours Adjustable service intervals, pressure and temperature unit selection (bar/ psi/ MPa, C/F) Adjustable nominal system pressure, adjustable switching differential Group alarm volts-free contact Electronic pressure transducer
Menu functions
DOWN key scrolls through text line for line. UP key scrolls through text line for line. Escape key returns to next higher menu level. Return key initiates jump to next sub-menu or accepts value. Acknowledge key confirms alarms and when permitted resets the alarm memory. Info key access to additional information or to the event information memory.
18-19
Ethernet
standard in every SIGMA AIR MANAGER enhanced reliability, as current operational status and service & alarm messages can be instantly accessed data can be called up using a standard Internet browser, no need for additional software, can be accessed from any PC with Internet access significant savings, as maintenance and service engineers are able to remotely access air system data without having to visit and inspect the compressed air system
The internal SIGMA CONTROL compressor controller forms the basis for comprehensive system monitoring and management. Data exchange between the SIGMA CONTROL and SIGMA AIR MANAGER is carried out via the Profibus DP interface. Compressed air system data stored and processed in the SIGMA AIR MANAGER can be transferred via telephone or computer network (Ethernet). SMS messages, for example, can be forwarded to a service technicians mobile telephone.
Control
Optimisation
standard browser and requires no additional software. Long-term data storage is also available if required (SIGMA AIR CONTROL PLUS).
20-21
Meticulous assembly
All airends and compressor packages are assembled to the highest standards by KAESERs qualified specialists in accordance with KAESERs Quality Management System.
Detailed inspection
Each rotor pair undergoes detailed inspection for fitting accuracy and interplay.
Comprehensive testing
Efficient and reliable rotary screw compressors are the result of thorough production and quality assurance. Before delivery, every compressor has to undergo comprehensive testing, during which all mechanical and electrical inspection results are recorded. 22-23
Worldwide Teleservice
KAESER TELECARE, a cost-saving service solution based on global networking and data communication, enables remote diagnosis and demand-oriented maintenance. The service provides improved availability and optimised overall air supply efficiency.
24-25
Refrigeration dryers
Refrigeration dryers remove water vapour and condensate from the compressed air. The dried air achieves a pressure dew point of +3 C. High quality components, electrical equipment to EN 60204 and the energy-saving SECOTEC on/off control all contribute to economical and reliable operation.
AQUAMAT
Effective, economical condensate treatment with KAESERs AQUAMAT system not only safeguards the environment from contamination but also ensures reliable condensate management.
Internet and modern industrial computer technology. The groundbreaking Sigma Air Manager successfully integrates the enormous energy-saving potential of demand-related pressure band control with clear data visualisation. Internet connectivity further reduces operational costs through preventative maintenance via KAESERs Teleservice facility.
ECO DRAIN
Contaminants from the ambient air are concentrated during the compression process and form condensate that must be reliably removed and drained from the air system if operational downtime and system corrosion are to be avoided. The electronic level-sensing ECO DRAIN provides the most effective method of removal. 26-27
A B C A B D E G G H I J
4 4 4 4 4 4 4 4
FST
KAESER
RD
ZK Compressor unit
KAESER
FE
FD
KAESER
ACT
FF
KAESER
AMCS
KAESER
FFG
AMCS
KAESER
RD
KAESER
ED
AMCS
KAESER
FF
AMCS
FE
AMCS
KAESER
2 3 3 8
7 7 9 9
3 4
KAESER rotary screw compressors
KAESER
FC
Aquamat
FB
4
other machines
For air mains subject to sub-zero temperatures: treatment systems with desiccant dryers (Pressure dew point down to -70 C)
Pharmaceuticals, dairies, breweries Microchip production, optics, food and semi-luxury food production Paint spraying Process air, pharmaceuticals Photo labs Applications subject to subzero temperatures, especially dry conveying air, paint spraying, fine pressure controllers
Solids Water Oil Bacteria
KAESER
A B C D E
A B C A B F
KAESER
FE
KAESER
< 1 < 1
AMCS
KAESER
1-3
< 1
FST FD ACT
Oil vapour content 0.003 mg/m, particle retention > 0.01 m, sterile, odourless and tasteless Oil vapour content 0.003 mg/m, particle retention > 0.01 m Oil vapour content 0.003 mg/m, particle retention > 1 m Aerosol oil 0.001 mg/m, particle retention > 0.01 m Aerosol oil 0.01 mg/m, particle retention > 0.01 m + solids -
Aerosol oil 0.01 mg/m, particle retention > 1 m Aerosol oil 1 mg/m, particle retention > 1 m H Aerosol oil 5 mg/m, particle retention > 3 m I Aerosol oil 5 mg/m, particle retention > 1 m J Untreated
F G
DD
FE ZK Compressor unit
Legend
KAESER
1.0<d<5.0
0.1<d<0.5
0.5<d<1.0
AMCS
KAESER
FST
KAESER KAESER
KAESER
< 1 < 1 1
DD FE
KAESER
AMCS
FG
FD
ED
AMCS Aquamat
THNF=bag filter cleans dusty intake air to the compressor room ZK = centrifugal separator separates accumulating condensate ED = ECO DRAIN electronic level-controlled condensate drain FB = prefilter 3 m separates liquid droplets and solid particles > 3 m, remaining oil content 5 mg/m3 FC = prefilter 1 m separates oil droplets and solid particles > 1 m, remaining oil content 1 mg/m3 FD = particulate filter 1 m separates solid particles (desiccant attrition) > 1 m FE = microfilter 0.01 ppm separates aerosol oil and solid particles > 0.01 m, aerosol oil content 0.01 mg/m AMCS = air-main charging system m
Contaminants: Explanation:
water -
oil -
bacteria -
FF = micro filter 0.001 ppm Degree of filtration: separates aerosols and solid particles > 0.01 m, aerosol oil content Overall Solid particles Humidity oil content 0.001 mg/m Max. no. of particles per m with size d (m) FG = activated carbon filter Pressure dew point adsorbs oil vapours, oil vapour content 0.003 mg/m (x=liquid water mg/m FFG = microfilter activated carbon combination in mg/m ) comprising FF and FG as specified by user 0 RD = refrigeration dryer 1 100 - 70 C 0 1 0.01 pressure dew point to +3 C 2 100000 1000 - 40 C 10 0.1 DD = desiccant dryer - 20 C 10000 500 3 1.0 dries compressed air; DC series, heatless regeneration, pressure dew point + 3 C 1000 5.0 down to -70 C; DW, DN, DTL, DTW series, heat regeneration, pressure dew point 4 + 7 C 20000 5 down to -40 C + 10 C 5 5 6 ACT = activated carbon adsorber x 0.5 40 10 7 adsorbs oil vapours, oil vapour content 0.003 mg/m 0.5< x 5.0 8 FST = sterile filter 5.0< x 10.0 9 for bacteria-free air Aquamat = condensate treatment system
3
mg/m3
KAESER
FST
KAESER
<0,1
KAESER
28-29
Argentina
Australia
Austria
Bahrain
Bangladesh
Belarus
Belgium
Brazil
Bulgaria
Canada
China
Chile
Columbia
Costa Rica
Croatia
Cyprus
Czech Republic
Denmark
Ecuador
Egypt
El Salvador
Estonia
Finland
France
Germany
Greece
Hungary
Iceland
Global presence
KAESERs subsidiaries and branches in over 65 countries are dedicated to providing compressed air users with the most innovative, reliable and efficient compressed air systems possible. Experienced specialists and engineers are available to give comprehensive advice and supply individually tailored solutions for every compressed air requirement. KAESERs expertise and know-how is available to every customer via KAESERs global computer network. Last, but not least, KAESERs worldwide service organisation ensures maximum availability of all KAESER products wherever you may be.
India Indonesia Italy Ireland Japan
Jordan
Kenya
Korea
Latvia
Lithuania
Luxembourg
Malaysia
Mauritius
Mexico
Morocco
Norway
Oman
Pakistan
Panama
Philippines
Poland
Portugal
Qatar
Romania
Russia
Saudi Arabia
Singapore
Spain
Worldwide service
Integrated compressor and Internet technology enable compressor systems controlled by a SIGMA AIR MANAGER to be seamlessly incorporated into KAESERs TELECARE remote access service. The combination of demand oriented preventative maintenance and significantly increased compressed air availability ensures optimum compressed air system performance.
Slovakia
Slovenia
Sri Lanka
Sweden
Switzerland
Taiwan
Thailand
The Netherlands
Tunisia
Turkey
UAE
Ukraine
United Kingdom
USA
Uruguay
Vietnam
32-33
Dimensions WxDxH mm
Model
Dimensions LxWxH mm
Weight kg
0.313 0.233 0.424 0.329 0.583 0.466 0.36 0.816 0.684 0.551 1.145 0.975 0.795 1.80 1.53 1.14 2.20 1.86 1.40
165
0.313 0.233 0.424 0.329 0.583 0.466 0.36 0.816 0.684 0.551 1.145 0.975 0.795 2.6 2.17 1.68 3.15 2.65 2.03 3.50 2.95 2.35
CSDX series
CSDX 137 7.5 10 13 7.5 10 13 13.70 11.86 9.88 16.10 13.50 11.70 8 11 15 8 11 15 75 1950 x 1285 x 2025 72 1900
150
230
SX 4
165
SX 4-150
150
90
73
2000
SX 6
165
SX 6-150
150
230
SM 8
160
SM 8-150
150
250
SM 11
180
SM 11-150
150
255
DSD 171
90
70
3150
SK 21
64
320
ASK series
ASK 27 15 1130 x 830 x 1215 66 390
DSD 201
110
71
3300
SK 24
65
320 ASK 32
DSD 241 18.5 1130 x 830 x 1215 68 405 DSD 281 22 1130 x 830 x 1215 70 420 ESD 251 ESD 301
Sound level**) dB(A) Weight kg
132
72
3400
79 74 75
ASK 35
76 76 79
ESD 441
ASD 37
22
66
655
ASD 47 ASD 57
25
66
665
30
69
720 GS 580
315
BSD 62
30
68
980 GS 590
4010 x 2320 x 2345 4335 x 2320 x 2670 4010 x 2320 x 2345 4335 x 2320 x 2670 4010 x 2320 x 2345 4335 x 2320 x 2670 4010 x 2320 x 2345 4335 x 2320 x 2670
81 77 82 77 81 78 82 78
315
BSD 72
37
68
1015 GS 640
355
BSD 81
45
70
1100 GS 650
355
CSD 82
45
69
1260 HS 690
400
4065 x 2320 x 2345 4395 x 2320 x 2675 4065 x 2320 x 2345 4395 x 2320 x 2675 5100 x 2432 x 2400
84 80 85 81 85
CSD 102
55
69
1300 HS 760
450 450
CSD 122
75
71
1330
HSD 760
* Performance data to ISO 1217: 1996, Annex C; ** Sound level to PN8NTC 2.3 at 1m distance, free-field measurement
* Performance data to ISO 1217: 1996, Annex C; ** Sound level to PN8NTC 2.3 at 1m distance, free-field measurement
34-35
Model
Model
AIRCENTER Series
Aircenter 3 7.5 10 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 0.313 0.233 0.424 0.329 0.583 0.466 0.36 0.816 0.684 0.551 1.145 0.975 0.795 2.2 0.25 R134a 3 280 1600 x 725 x 1730 65 330
SK T - CSDX T series
SK 21 T 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 1.80 1.53 1.14 2.20 1.86 1.40 2.6 2.18 1.7 3.15 2.66 2.05 3.15 2.72 2.09 3.91 3.13 2.66 4.57 3.84 3.01 5.51 4.44 3.67 5.65 4.45 3.60 7.00 5.60 4.40 8.25 6.90 5.50 10.20 8.20 6.75 12.00 10.05 8.07 13.70 11.86 9.88 16.10 13.50 11.70 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 11 0.43 R 134a 3 1335 x 740 x 1200 64 380
Aircenter 4
0.25
R134a
280
66
330
SK 24 T
15
0.43
R 134a
65
380
Aircenter 6
R134a
280
66
330
ASK 27 T
15
0.68
R 134a
66
465
Aircenter 8
5.5
R134a
280
68
370
ASK 32 T
18.5
0.68
R 134a
68
480
Aircenter 11
7.5
R134a
280
69
410 ASD 32 T
18.5
0.5
R134a
65
720
AIRTOWER series
Airtower 3 7.5 10 7.5 10 7.5 10 13 7.5 10 13 7.5 10 13 0.313 0.233 0.424 0.329 0.583 0.466 0.36 0.816 0.684 0.551 1.145 0.975 0.795 2.2 0.34 R134a 3 680 x 774 x 1284 65 230 ASD 37 T
22
0.5
R134a
66
795
Airtower 4
0.34
R134a
66
230
ASD 47 T
25
0.7
R134a
66
805
Airtower 6
0.34
R134a
66
230
ASD 57 T
30
0.7
R134a
69
860
Airtower 8
5.5
0.34
R134a
68
240
BSD 62 T
30
1.3
R134a
67
1100
Airtower 11
7.5
0.34
R134a
69
250
BSD 72 T
37
1.3
R134a
67
1140
CSD 82 T
45
1.9
R134a
68
1430
CSD 102 T
55
1.9
R134a
69
1470
CSD 122 T
75
1.9
R134a
70
1500
CSDX 137 T
75
2.2
R134a
72
2250
CSDX 162 T
90
2.2
R134a
73
2350
* Performance data to ISO 1217: 1996, Annex C; ** Sound level to PN8NTC 2.3 at 1m distance, free-field measurement
* Performance data to ISO 1217: 1996, Annex C; ** Sound level to PN8NTC 2.3 at 1m distance, free-field measurement
36-37
ASD 32 SFC
18,5
0.1
900 - 3660 15 - 61 1200 - 3240 20 - 54 1850 x 921 x 1505 900 - 3840 15 - 64 900 - 4020 15 - 67 1850 x 921 x 1505 900 - 3600 15 - 60 900 - 3780 15 - 63 900 - 3960 15 - 66 1850 x 921 x 1505 900 - 4200 15 - 70 900 - 3330 15 - 55.5 900 - 3600 15 - 60 1850 x 921 x 1505 900 - 3720 15 - 62 900 - 3522 15 - 58.7 900 - 3720 15 - 62 2200 x 1041 x 1865 900 - 3960 15 - 66 900 - 3600 15 - 60 900 - 3900 15 - 65 2200 x 1041 x 1865 900 - 4020 15 - 67 900 - 3660 15 - 61 900 - 3840 15 - 64 2200 x 1041 x 1865 900 - 4020 15 - 67
67
715
ASD 32 T SFC
900 - 3660 15 - 61 18.5 1200 - 3240 20 - 54 900 - 3840 900 - 4020 900 - 3600 900 - 3780 900 - 3960 900 - 4200 15 - 64 15 - 67 15 - 60 15 - 63 15 - 66 15 - 70
0.5
R134a
67
825
ASD 37 SFC
22
0.1
68
790
ASD 37 T SFC
22
0.5
R134a
68
900
ASD 47 SFC
25
0.1
68
800
ASD 47 T SFC
25
0.7
R134a
68
910
BSD 72 SFC
37
0.1
69
1220
BSD 72 T SFC
37
900 - 3330 15 - 55.5 900 - 3600 15 - 60 900 - 3720 15 - 62 900 - 3522 15 - 58.7 900 - 3720 15 - 62 900 - 3960 15 - 66 900 - 3600 900 - 3900 900 - 4020 900 - 3660 900 - 3840 900 - 4020 15 - 60 15 - 65 15 - 67 15 - 61 15 - 64 15 - 67
1.3
R134a
69
1340
CSD 82 SFC
45
0.1
70
1350
CSD 82 T SFC
45
1.9
R134a
70
1580
55
0.1
71
1560
55
1.9
R134a
71
1700
75
0.1
72
1610
75
1.9
R134a
72
1770
7.5 10 13 7.5 10 13
3.39 - 13.25 2.82 - 11.30 2.12 - 9.60 3.93 - 15.85 3.36 - 14.03 2.60 - 12.00
6 - 8.5 9 - 11 12 - 15 6 - 8.5 9 - 11 12 - 15
75
0.1
900 - 3300 15 - 55 900 - 3390 15 - 56.5 2600 x 1285 x 2025 900 - 3540 15 - 59 900 - 3480 15 - 58 900 - 3570 15 - 59.5 2600 x 1285 x 2025 900 - 3690 15 - 61.5
74
2200
75
900 - 3300 15 - 55 900 - 3390 15 - 56.5 900 - 3540 15 - 59 900 - 3480 15 - 58 900 - 3570 15 - 59.5 900 - 3690 15 - 61.5
2.2
R134a
74
2400
90
0.1
75
2400
CSDX 162TSFC
90
2.2
R134a
75
2600
132
0,1
73
3940
160
0,1
73
4210
200
0,1
76
5800
250
0,1
450 - 1725 15 - 57.5 450 - 1845 15 - 61.5 3285 x 2142 x 2625 450 - 1920 15 - 64
79
6200
* Performance data to ISO 1217: 1996, Annex C; ** Sound level to PN8NTC 2.3 at 1m distance, free-field measurement
* Performance data to ISO 1217: 1996, Annex C; ** Sound level to PN8NTC 2.3 at 1m distance, free-field measurement
38-39
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