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11/16/12

Online Clothing Study: Questions & Answers

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Question 50: How to Calculate WIP level in Cutting, Sewing and Finishing Section? Question 49: What does L Letter after Button Size Stands for? Question 48: How to Calculate Manpower Requirement of Finishing Section? Question 47: Comparison of Bar Code and RFID Systems in Managing Garment Production Shop Floor Question 46: What Documents are Sent by Buyers First to Start Work with Garment Manufacturer? Question 45: How to Calculate no. of Machines, Working Days and Output Based on Order Quantity? Question 44: How to Make Production Planning Task Easier? Question 43: How to Do Skill Upgrading for Machine Operators? Answer: How to Do Skill Upgrading for Machine Operators? October 18, 2012 Question 42: Can you describe how bundle tickets should be created so that individual performance bonus system can be implemented. What operations should be grouped together for what bundles? ...asked by Raymond Answer: Bundle Tickets, Individual Performance Bonus and Grouping of Operations October 12, 2012 Question 41: How to deal with the problem when we got holes in layering? ... asked by Fitsum.t Answer: How to Remove Defective Parts or Layer from a Cut? October 12, 2012 Question 40: How to allocate operators for different style? ... asked by Fitsum.t Answer: How to allocate operators for different style? October 11, 2012 Question 39: What are the parameters for PU fabrics, basically for Mumbai climate such as (pealing strength)? ... asked by Bhavesh Answer: What are the Parameters for PU Fabrics? October 11, 2012 Question 38: How line supervisors do hourly target follow up? ... asked by Fitsum.t Answer: How line supervisors do hourly target follow up? October 11, 2012 Question 37: Please advice how we can control the rejection percentage from cut to ship. What is the way/ procedure/system that can help us to improve our rejection percentage? Please suggest. ... asked by Raju Singh Answer: How to Control Garment Rejection Rate in Garment Manufacturing? October 02, 2012 Question 36: Please post an article on operation breakdown & machine layout of a standard bra. I was unable to find anything on the Internet. ... asked by Isuru Answer: Operation Breakdown and Machine Layout for Bra Manufacturing October 02, 2012 Question 35: How do we determine machine requirements for a new garment factory? ... asked by Srinivasan M D Answer: How to Determine Machines Requirement for a New Factory? September 28, 2012

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Online Clothing Study: Questions & Answers Question 34: What should be the Pcs/Machine for a formal trouser & formal shirt? ... asked by Naushad Answer: What Should be the Pieces/Machine for a Formal Trouser & Formal Shirt? September 20, 2012 Question 33: How to check the spirality of the fabric? ... asked by Ram Answer: How to Check the Spirality of Fabric? September 20, 2012 Question 32: Why Do We Need to Measure Man to Machine Ratio in Garment Industry? ... asked by Ramesh. Answer: Why Do We Need to Measure Man to Machine Ratio in Garment Industry? September 20, 2012 Question 31: What are the key areas to become the successful merchandiser in a buying role. ... asked by Rajat Answer: Skills Required to Become a Successful Merchandiser in Buying Role September 17, 2012 Question 30: How to use the 4 point system for fabric inspection? Provide me example with calculation. ... asked by Saravanan Answer: How to use 4 Point System in Fabric Inspection? September 17, 2012 Question 29: What are the day to day roles of a merchandiser working in a buying agency? ... asked by Rajat Answer: Day to day Job Responsibilities of a Merchandiser Working in a Buying Agency September 17, 2012 Question 28: How to calculate SMV in cutting section? ... asked by Mehfuzur Rahman. Please tell me how I can calculate SMV for cutting department. ... asked by Ahmed Imtiaz Answer: How to Calculate Cutting SAM? September 11, 2012 Question 27: From where I can get the contacts of apparel importers specially for knits? ... asked by Javed Answer: How to Get Business Lead in Apparel Export Business? September 11, 2012 Question 26: How to do production planning of different styles with different quantities? For example, how to do lay-planning for sewing , no of operations, no. of machines and no of operators required for a style? ... asked by Muruganantham. Answer: Production Planning of Different Styles with Different Quantities September 11, 2012 Question 25: How to improve myself about as QA in a buying house? Answer: Skills required to be a Buying House QA September 6, 2012 Question 24: I want to learn operation bulletin making producers? Answer: How to make an Operation Bulletin for a garment? September 6, 2012 Question 23: Role of Industrial Engineering in garment industry today? Answer: Roles of industrial Engineers in garment production management September 2, 2012 Question 22: How to find out the fabric consumption for knitted garment? Answer: How to calculate fabric consumption of knitted garment? September 1, 2012 Question 21: Time and action calendar format and the process to maintain the same Answer: Time & Action Calender Format for Production Merchants August 26, 2012 Question 20: How can I determine require number of lines from the value of order qty, SMV, Working hours and Days in hand to shipment? Answer: How to determine number of sewing line needed for an order? August 20, 2012 Question 19: How to calculate Basic Pitch Time (BPT), Upper control limit (UCL) and Lower control limit (LCL) that is used in initial line balancing? Answer: How to calculate Basic Pitch Time, UCL and LCL? Question 18: How do we calculate margins in apparel costing? Answer: How to calculate profit margin in apparel costing? Question 17: Where can I learn and get lean manufacturing certificate with training in India? please suggest. I don't mind the duration of the course. Answer: Organisations that provide Lean, Six Sigma Certification in India Question 16: A rate of 0.78 minutes per piece is standard for a forging operation. Operator works on a job for a 12 hours day and produces 1750 pieces. 1. How many standard hours does the operator earn? 2. What is the operator efficiency on the day? How to Calculate WIP level in Cutting, Sewing and Finishing Section? What does L Letter after Button Size Stands for? How to Calculate Manpower Requirement of Finishing Section? Comparison of Bar Code and RFID Systems in Managing Garment Production Shop Floor What Documents are Sent by Buyers First to Start Work with Garment Manufacturer? How to Calculate no. of Machines, Working Days and Output Based on Order Quantity? How to Make Production Planning Task Easier? How to Do Skill Upgrading for Machine Operators? Line Efficiency: A Magical Measure for Garment Manufacturers Minimum Wages Update in NCR, India. Year:2012-2013 Bundle Tickets, Individual Performance Bonus and Grouping of Operations How to Remove Defective Parts or Layer from a Cut? How to Allocate Sewing Operators for Different Styles? What are the Parameters for PU Fabrics?

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3. If the base rate is R7.50 per hour compute the earnings for a day using the 100% time premium plan. 4. What is the direct labor cost per piece using this efficiency? Answer: How to Calculate Standard Hours Earned, Operator Efficiency and Labour Cost? Question 15: How to Increase Efficiency of the Sewing Operators? Answer: 9 Ways to increase sewing operator efficiency. Question 14: How to Calculate Sewing Machine RPM? Answer: How to Calculate Sewing Machine RPM? Question 13: I need operation Bulletin of 5 Pocket Basic Jeans. Answer: Operation Breakdown and SMVs of Basic Jeans Question 12: Please suggest about an attachment which makes gather on a frill & simultaneously attach to a panel. Also please suggest about the attachment for bottom hemming in over lock machine (blind stitch). Answer: Which Attachment to use for Making Gather and Simultaneously Attach to a Panel? Question 11: Please explain how we can calculate line efficiency and prepare efficiency report when there is delay in line input. Answer: How to Show Line Efficiency when there is no Loading to a Line? Question 10: Please suggest the benefits of centralized cutting for different production units. Answer: Benefits of Centralized Cutting Department in Garment Manufacturing Question 9: How to Find Fabric GSM without Using GSM Cutter? Answer: How to Find Fabric GSM without Using GSM Cutter? Question 8: I want to know what are the types of defects is found in fabrics and how they occur? Answer: What are the defects found in fabrics? Question 7: Kindly help me in workstation layout. How to prepare a good workstation layout in small area with 45 m/c, 14 UBT and 4 DN and remaining SN m/c to make a shirt? Answer:Characteristics of a good workstation layout Question 6: How to calculate labour turnover rate in garment industry? Answer: How to calculate labour turnover rate? Question 5: I am doing course of Apparel merchandising. I have no idea about fabric cost and consumption for garment making. Can you please explain me about these terms? Answer: What is fabric cost and consumption in garment making? Question 4: I am working in a garment export house as merchandiser. Kindly note in my company, there is lot of wastage of embroidery threads. Please advice how we can manage this thread wastage? Also advice how can I cross-check embroidery thread consumption with the calculation, as in our company after the completion of any order,we have lot of thread in stock. Answer: How to control embroidery thread wastage in garment factory? Question 3: What is inspection service in ready made garment (RMG) Industry? And what is procedure of inspection services in RMG? Answer: What are the inspection services in the garment industry? Question 2: Please explain me comprehensively how to calculate the turnover for a garment factory. Answer: How to calculate the turnover for a garment factory? Question 1: How to calculate operator utilization in the production line and how to increase it? Answer: How to calculate operator utilization?

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11/16/12

Online Clothing Study: Questions & Answers

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