={0,5;1;1,5;2;2,5}10-joc relativ
Presiunea medie :
2
Pm=F/BD=16.500/105*105=1,4965N/mm
T 40
50
60
70
0,01225
0,04062 0,02585 0,01722
80
0.00890
90
0,00671
Coeficient de portanta:
2
Cpi,j =n j/pm
Cp1,J
Cp2,j
n=1050/60=17,5rot/s
={0,25;1;2,25;4;6,25}
cp3,j
cp4,j
1.90003
1.2091 0.8054 0.57300
0.47500 0.302289 0.2010 0.14325
0.21111 0.134351 0.0894 0.06366
0.1187 0.075572 0.0503 0.03581
cp5,j
0.4163
0.1040
0.0462
0.0260
1
cp6,j
0.31386
0.0784
0.03487
0.01961
Cpi,j
=n echil/pm
5}
n=1050/60=17,5rot/s
Cp11
Cp22
={0,25;1;2,25;4;6,2
Cp33
Cp44
Cp55
0.075035 0.043644 0.026654
0.016966
0.800902595
i= f(CpI,B/D)
11
22
33
44
55
0.82 0.265
0.17
0.12
0.09
=1
xcentricitatea relativa:
11
22
33
44
55
0.18 0.735
0.83
0.88
0.91
unde CQ'=f(Cpi,B/D) si
C Q'
0.2
0.865
0.95
1.06
1.1
Q'1=Q
Q'2
Q'3
Q'4
Q'5
2.02584E-06 1.75E-05 2.89E-05 4.29E-05
5.57E-05
CFij =f(CPij,B/D) se ia de pe grafic
CF1
CF2
17
CF3
1.9
CF4
CF5
1.6
1.35
PF2
PF3
PF4
3
PF5
809.2074375
180.8817
228.4821
257.0424
238.0022
1800
1600
1400
1200
Series1
1000
Series2
Series4
Series5
800
Series6
600
400
200
0
0
10
20
30
40
50
60
70
80
90
100
0.000025
0.00002
0.000015
0.00001
0.000005
0
0.000000 0.001000 0.002000 0.003000
100
90
80
70
60
50
40
30
20
10
0
0.000000 0.001000 0.002000 0.003000
PM=PIITOT=PII/
2R TCT angr=21/0,97*0,99*0,98=21/0,884=23,7kw
puterea nominala
30kw
1.2CALCULUL CINEMATIC
1.2.1DETERMINAREA RAPOARTELOR DE TRANSMITERE
Raportul de transmitere total al transmisiei mecanice este:
iTOT == nM/nH=950/125=7,6
iTOT = iTCT iRT adica iTCT = iTOT/ =7,6/3,15=2,41
1.2.2CALCULUL TURATIILOR ARBORILOR
nI= nM/ iTCT =950/2,41=394rot/min
nII =nI / iRT =394,1/3,15=125rot/min
Turatia in sarcina- nM
950rot/min
PII
21
=
= 21.645 Kw
n2 R nangr 0.99 0.98
M tM ( I ) = 955 10 4
M tM 2 = 955 10 4
PM ( I )
nM ( I )
PM ( I , II )
n M ( I , II )
= 955 10 4
21.645
= 544000 Nmm
380
22.31
= 1400000 Nmm
120
2. Predimensionarea arborilor.
Arborii reductorului sunt supui la torsiune i ncovoiere. n aceast
faz a proiectrii ncovoierea nu poate fi luat n calcul datorit
necunoaterii forelor ce ncarc arborii nici a distanelor dintre reazeme i
dintre fore i reazeme.
Ca urmare se va face predimensionarea arborilor la torsiune, iar pentru
a ine cont de existena ncovoierii se va lucra cu valori admisibile at reduse.
Relaia de predimensionare este:
t =
Mt
at
d 3
16
de unde rezult:
dI = 3
16M t1 3 16 544000
=
= 51.75mm
at
3.14 20
d II = 3
16 M t 2 3 16 1400000
=
= 70.9mm
at
3.14 20
Dp 2 Dp1
240
= 2 arcsin 1200
= 25
2A
1=180o-=180-25=155; 2=180+=205
g) lungimea primitiv a curelei:
( Dp1 + Dp 2 ) ( Dp 2 Dp1)
3.14 560 240 2
+
= 1200 +
+
= 2500
2
4A
2
2400
2
LP = 2 A +
Se recalculeaz A,,1, 2:
A=800mm =25 1=155
2=205
c f PC
c L c PO
1 30
= 7.18
0.94 0.925 4.8
v
3.1818
= 1000 2
= 2.5454 Hz
Lp
2500
Pc
30
= 10 3
= 9428 N
v
3.1818
lp
nmin
mmin
14
4.2
14
12.5
19
38
34
1.0
STAS
15MoMnCr12 79188
Trat.
Term
Duritate
miez
fanc
HB
Cement 320
HRC
62
10
Rezist
rupere
r
850
Limita
de
curg
c
650
flim
Hlim
N/mm2 N/mm2
440
1581
4M tpinion K A K V K HB
Rm u
ZM ZH
H lim
K HN Z R Z w
SH
d m1 = 3
= 3 740393.4773 = 90.466mm
0.3 4
1581 1 1 1
1.5
d1=dm1(1+0.5Rm)=104.03mm d1 =104mm
b) calculul modulului pe conul frontal exterior m:
4 M tpinion K A K V K FB K YF sin 1
Ft1
12026
=
= 15262 N
cos 0.788
7. Verificarea angrenajelor.
7.1 Verificarea ncadrrii n limitele angrenrii i generrii.
7.1.1. Verificarea subtierii dinilor.
Pentru evitarea subtierii dinilor trebuie respectat condiia:
zn1,2zmin1,2
zn1=z1/cos3=13/0.9551=13.61
=10
3
zn2=z2/cos =41/0.9551=42.93
a0 =
mn ( z1 + z 2 ) 6.956(12 + 49 )
=
= 215.39
2 cos
2 0.985
a v = (1 + u ) 3
K A K V K HB M tpinion
2u a
ZM Z H Z
H lim
K HN Z R Z W
SH
= 348.7
2 4 0.03
1264.8 1 1 1
3
tg n
a
tg 20
= arctg
t = arctg
= 20.28 wt = arccos 0 cos t = 48.64
cos10
a
cos
x s = x1 + x 2 = ( z1 + z 2 )
x1=0.25 din anexa 8
z min 1
inv wt inv t
0.288 0.0155
= (13 + 41)
= 20.21
2tg n
0.728
x2=-0.1
13
z min 2
2 h02a x 2
2(1 + 0.1)
=
=
= 18.33
2
0.12
sin t
= 1 + 2 =
d a1 d b1
2mt cos t
d a2 db2
2mt cos t
28.88=1.5
7.1.3.verificarea interferentei dintilor
]2 .
d l1 = 90.07;
d l 2 = 1155
d A1 =
d b1
d b2
= 109.65 si d E 2 =
= 1320
cos A1
cos E 2
2 ( 2 ) 2 (28.88 28.112)
=
= 0.371
z1
13
2 ( a 1 ) 2 (28.88 2.268)
=
=
= 0.937
z2
41
tg A1 =
tg E 2
dA1 >dl1
si dE2 >dl2
7.2.Verificarea rezistentei danturii rotilor dintate
7.2.1.Verificarea solicitarii la piciorul dintelui F
t1( 2 )
F lim
F1(2)= b m YF 1( 2) K A K V K K F Fp = S K FN YS YFX
m
F
F1 =
12026
440
1.2 1 1.25 1 1.2 = 353.9 440 = Fp =
1 0.9 1.05
44.91
2
F 2 = 109.9 370
14
u2 +1
K A K V K H H lim K HN Z R Z W
b d m1
u
SH
HC = Z M Z H
HC = 271 1.77
12026
44.91 90
3.15 2 + 1
1 1.25 1.3 = 1450 1580 = Hp = 25.5 63 1 1.23 1.1
3.15
1( 2 )
= s1( 2 )
s3
1( 2 )
cos 1( 2 )
6d1( 2 )
= 12.56
12.56 3 0.953
= 12.53
6 104 2
s 2 = 12.559
ha12 = ha12 +
ha 2 = 9.6 +
4d1( 2)
=8+
12.56 2 0.953
4 104
12.56 2 0.302
= 9.636
4 328
= 8.361
15
V B = 33421.619
V A = 33741.619
M
M
= 0 FT 1 51 + H A 63 = 0 H A = 9735.3
8.
16
M
M
M
M
= 0 H B 226 + FT 2 71 = 0 H B = 3778
FRB = V B + H B
= 1424075 N
FRA = V A + H A = 1419327 N
0.5 FRB 0.5 1419327
=
= 506902
Y
1.4
= 508598
FASA =
FASB
10
C
25 10 3 3
L=( )3 =(
) = 1870mil.rot
P
1632225
L 10 6 1870 10 6
Lh =
=
= 10864ore
60 n
60 2870
10.ALEGEREA PENELOR
Pentru roata de curea:
Pana tipA b h l = 18 11 70
S =
4M t
4 400000
=
= 98 as , as = 100 N / mm 2
h l c d a 11 52 60
l c = l b = 52
f =
2 Mt
2 4000000
=
= 22 af , af = 60 80 N / mm 2
b l da
18 70 60
17
4 1400000
= 68 N / mm 2 as
19 68 120
f =
2 1400000
= 14 af
32 100 120
fs =
fs
2 M tc
af = 60 80 N / mm 2
d 3
4
2 1400000
=
= 8.2
3.14 105 2
12 6
4
2
k is
12.VERIFICAREA ARBORILOR
verificarea in sectiunea cu canal de pana pentru prinderea rotii dintate
max =
M Iv + M Ih
M Irez
=
Wz
M Irez = 48.3 10
Wz
48.3 10 6
= 243
197967
Wz =
= 197967
32
2d
32
2 130
m =
max + min
=0
2
1
1
=
= 0.45
k
m
1.5 243
+
0.55 0.65 460
1 c
M t 1400000
=
= 6.63; min = 0
WP
2 Wz
18
+ m
1
c
1
= 2845
1.5 3.31 3.31
0.58 0.6 420
PII 21.645
=
= 0.97
PI
22.31
a.randamentul angrenajelor a
1 1
3.14 0.11 1.8 1
1
( + ) = 1
( + )
f
z1 z 2
2
13 41
a = 0,98
a = 1
b.randamentul lagarelor
pentru rulmenti cu role l =0.99
14.2.CALCULUL TEMPERATURII DE FUNCTIONARE A
REDUCTORULUI
PP = PC
PII
(1 R )
= KS (t t 0 )
R
(1 0.97)
= 0.16 1.3(t 20)
0.97
0.649 = 0.208t 4.16
t = 23.1C
21
19
20