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Indian Standard TECHNICAL SUPPLY CONDITIONS FOR THREADED STEEL FASTENERS
PART 8 PREVAILING MECHANICAL ( TORQUE TYPE STEEL HEXAGON NUTS AND PERFORMANCE PROPERTIES
Third Revision)
ICS 21.060.20
@ BIS 2002
BUREAU
MANAK
OF
INDIAN
9 BAHADUR
STANDARDS
SHAH ZAFAR MARG
BHAVAN,
Sectional Committee,
BP 33
NATIONAL FOREWORD This Indian Standard ( Part 8 ) ( Third Revision ) which is identical with ISO 2320:1997 Prevailing torque type steel hexagon nuts Mechanical and performance properties issued by the International Organization for Standardization ( ISO ) was adopted by the Bureau of Indian Standards on the recommendation of the Bolts, Nuts and Fasteners Accessories Sectional Committee and approval of the Basic and Production Engineering Division Council. This standard was originally published in 1961 and subsequently revised in 1967 and 1992. The last Consequent upon the revision of ISO 2320:1983 the revision was in conformity with ISO 2320:1993. Committee decided to take up the revision of this standard aligning with ISO 2320:1997 by adoption under dual numbering system. The text of ISO Standard has been approved as suitable for publication as Indian Standard without deviations. Certain terminology and conventions are, however, not identical to those used in Indian Standards. Attention is drawn especially to the following: a) Wherever the words International read as Indian Standard. Standard appear referring to this standard, they should be
b)
Comma ( , ) has been used as a decimal marker while in Indian Standards, the current practice is to use a point ( . ) as the decimal marker,
In this adopted standard, reference appears to certain International Standards for which Indian Standards also exist. The corresponding Indian Standards which are to be substituted in their place are listed below along with their degree of equivalence for the editions indicated: International Standard Corresponding Indian Standard
Degree of Equivalence
IS 4218 ( Part 1 ) :2001 ISO General purpose metric screw threads: Part 1 Basic profile ( second revision ) IS 4218 ( Part 2 ) :2001 ISO General purpose metric screw threads: Part 2 General plan ( second revision) IS 1367 ( Part 3 ) :2002 Technical supply conditions for threaded steel fasteners: Part 3 Mechanical properties of fasteners made of carbon steel and alloy steel Bolts, screws and studs ( fourth revision ) IS 1367 ( Part 6 ) :1994 Technical supply conditions for threaded steel fasteners: Part 6 Mechanical properties and test methods for nuts with specified proof loads ( third revision) IS 13096 : 2000 Fasteners Hexagon nuts with specified proof load values Fine pitch thread Mechanical properties ( first revision)
Identical
do
ISO 898-1:1999
do
ISO 898-2:1992
do
ISO 898-6:1994
do
( Continued
on third cover)
IS indian Standard TECHNICAL SUPPLY CONDITIONS FORS* THREADED STEEL FASTENERS PART 8 PREVAILING MECHANICAL ( 1 TORQUE TYPE STEEL HEXAGON NUTS AND PERFORMANCE PROPERTIES
1367
(Part 8) :2002
2320:997
Third Revision)
scope
This International Standard specifies the mechanical and performance properties for prevailing torque type steel hexagon nuts (including those with flange) when tested over an ambient temperature range of 10 C to 35 C. Properties will vary at higher and lower temperature. It applies to prevailing torque type nuts with nominal thread diameters up to and including 39 mm;
of triangular ISO thread according to ISO 68; combinations according to ISO 261;
- with diameter/pitch
range 50 C to +300 C for all metal type nuts; range 50 C to +120 C for non-metallic special properties which insert type nuts), special materials or coatings to
may require
corrosion resistance;
- performance outside the above specified temperature ranges.
Prevailing torque performance decreases with increasing re-use. The nut user should consider the implications of decreased performance prior to re-use. NOTE Information on torque/clamping force performance requirements and testing are given in the annex C. These functional requirements and the accompanying test procedure are still under discussion and cannot be specified mandatorily for the time being.
2 Normative
references
The following standards contain provisions which, through reference in this text, constitute provisions of this International Standard. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. Members of IEC and ISO maintain registers of currently valid International Standards.
ISO 68-1:
, ISO general purpose screw threads - Basic profile Part 7: Metric screw threads.
ISO 261: 3), ISO general purpose metric threads - Genera/ plan.
1) By careful choice of non-metallic materials ment between user and manufacturer. 2) To be published. (Revision of ISO 68:1973)
properties
IS ISO
1367
(Part 8) :2002
2320:1997 properties of fasteners made of carbon steel and alloy steel - Part 1: Bolts, screws
Mechanical
properties
thread.
ISO 898-6:1994, thread. Mechanical properties of fasteners - Patt 6: Nuts with specified proof load values - Fine pitch
ISO 965-2-51, /S0 general purpose metric screw threads purpose bolt and nut threads - Medium quality. ISO 4042:0, Fasteners - Electroplated 1s0 4753:-, castings.
- Tolerances
- Part 2: Limits
Fasteners - End of parts with external metric ISO thread. Metallic materials - Hardness testBrinell test. 1: Test method. -E -F-G -HK).
ISO 6506:1981,
ISO 6507-1 :0),Metallic materials - Vickers hardness test-Part ISO 65081986, Metallic materialsHardness test-
3 Definitions
For the purposes of this International Standard the following definitions apply. 3.1 prevailing torque type nut: Nut which is not free-running
prevailing torque feature, compression forces. on a mating thread by virtue of a self-contained and which provides a degree of resistance to rotation independent of clamping or
by a nut Torque necessary to rotate and with no axial load in the mating component.
externally
4 Designation system
The property classes specified for prevailing ISO 898-6 for hexagon nuts, namely torque type nuts are the same as specified in ISO 898-2 and
- nuts with nominal heights = 0,8 d (effective lengths of thread z 0,6 d) are designated by a number indicate the maximum appropriate property class of bolts with which they may be mated, see table 1; nuts with nominal heights z 0,5 d and <0,8 d by a combination of two numbers: the second test mandrel, while the first indicates that the with the Ioadability on a hardened test mandrel in table 1. Table 2 gives the designation system
to
(effective height of thread z 0,4 d and c 0,6 d) are designated indicates the nominal stress under proof load on a hardened Ioadability of a bolt-nut assembly is reduced in comparison and also in comparison with a bolt-nut assembly described and the stresses under proof load of these nuts.
(Revision of ISO 898-1:1988) (Revision of ISO 965-2:1980) (Revision of ISO 4042:1989) (Revision of ISO 4753:1983) (Revision of ISO 6507-1:1982; ISO 6507-2:1983; ISO 6507-3:1989; ISO 409-1:1982;
lSO/DIS 409-3)
IS ISO
1367
(Part 8):2002
2320:1997
Table 1 Designation system for nuts with nominal heights = 0,8 d , Prope* class of th@nut Coarse thread Fine pitch thread 5 G 5.8 6 6 G 6,8 8 8 G 8.8 9.8 G 8.8 9 10 10 10.9 9.8 8.8 12 12 12.9 10.9 8.8
NOTE In genera!, nuts of a higher property class can replace nuts of lower properly class. However it is not recommended that a heat-treated all-metal nut be combined with a bolt of lower property class.
Table 2 Designation system and stresses under proof load for nuts with nominal heigths * 0,5 d and c 0,8 d
1 I I
I
Aotual stress
04 05
5 Materials and processes 5.1 Materials Nuts shall be made of steel conforming to the chemical composition limits specified in table 3. The prevailing torque element of insert-type nuts may be made of a material other than steel. It is recommended that users and manufacturers consider the maximum limits for sulphur, manganese, boron and other intentionally added elements which may result in component failure, when in excessive amounts.
c
max.
Mn
min.
P
mnx.
s
min.
1) Nuts may be manufactured from free ,cutting steel, unless otherwise agreed between the user and the manufacturer. In such cases the following maximum sulfur, phosphorus and lead contents are permissible
S 0,34%, P 0,11
?40 and
Pb 0,35 %.
2) Alloying elements maybe added if necessary to develop the mechanical properties of the nuts.
IS ISO
1367
(Part 8) :2002
2320:1997
Nuts of property classes 05, 8 (style 1, > M16), 10 and 12 shall be quenched not allowed for any property class.
5.2.2
Nuts with fine pitch thread and tempered. Case hardening is not
Nuts of property classes 05, 8 (style 1), 10 and 12 shall be quenched allowed for any propeny class.
5.3 Thread
The thread element. of the prevailing torque type nuts must conform to ISO 965-2 except for the prevailing torque
In the case of prevailing torque type nuts with non-metallic screwed in freely by hand as far as the insett. In the case of all-metal thread.
of being
nuts the go gauge must be capable of being screwed in freely by hand for at least one
5.4 Finish
All-metal nuts shall be lubricated and nuts with non-metallic insert maybe lubricated to meet the stated performance requirements. The lubricant shall not constitute a health hazard to the user, nor emit an unpleasant odour during assembly and shall be suitable for automatic or robotic assembly. Lubricant, when used, must be suitable for assembly speeds from 10 to 500 r/rein. The performance of nuts which are supplied with a protective coating and/or lubricant shall not deteriorate when the nuts are stored indoors for a period of six months. The storage temperature shall be within the range 5 c to +40c. NOTE In the case where nuts are given a protective coating or cleaning following delivery to the user, the nut manufacturer shall not be held responsible for failure of the nut to meet dimensional, mechanical or performance properties traceable to the plating or coating.
6 Mechanical propefiies
When tested by methods tables 4 and 5. described in 8.1 and 8.2, the nuts shall have the mechanical properties set out in
Nuts shall withstand the proof load values specified in tables 6 and 7 for the applicable tested as specified in 8.1.
property
class when
Table 4 Mechanical
1 class
05
stress
Vkkers hardness
under
Nut
Vickers hardness
Nut
load
4
N/mmz
I
1 I min.
mI
5 stress stress Vlckers Nut Vkkers Nut 6
272
I 3531:2: bin
stress Vkkers
under kxld
under load 4
Ie N/mm
Vkkers hordness HV
Nut
mm
over M4 to M4 M7 M1O
4
U/mm 520 560 590 610 min.
HV max. state Ie
4
N/mm m min.
HV max.
5 N/mm T
655
* M7
M16
M39
630
TT
neither 130 302 luenchad nor Bmparad 1
670 -a6-%iY720
150
170
302
146
--L
)mparad
670 660
920
G
HV 200 302 233 353
--F
state
Ie
nor red 1
tern
690
iii
T
160
302
UI
N o 0 M
N o 0 N
Table 4 (concluded
ltnead
stress
under load
Wcken hardness
HV min. 170 302 max.
under
Nut
Nut
under proof
load s,
Vickera Nut
Nut
mm
4
Wmm 900 915 940 920
l- I
4
state neither quenched nor tempered style U/mmz 1040 ~ 1040 1040 1050 1060 272
I
min. %5
state quenched
style
Ie
353
and tempered
1140 1170
NOTE Minimum hardness is mandatorv ., onlv for heat-treated nuts and nuts too Iarae to be Droof-load tested. For all other nuts, minimum hardness is not mandatorv but is l.xo~ided for guidance only. For nuts which are not quenched and tempered, and which satisfy tie proof ioad test, minimum hardness shall not be cause for rejection. 1) The maximum bolt hardness of property classes 5.6 and 5.8 will be changed to be 220 HV in the next revision of ISO 686-1 as this is the maximum bolt hardness in the thread engagement area whereas only the thread end or the head may have a maximum hardness of 250 HV. Therefore the values of stress under proof load are based on a maximum bolt hardness of 220 HV.
TT
quenched and 272 353 tempered
s Ie
Table Prope
5 Mechanical
properties,
fine
pitch
thread
class
05 Stress under proof load Sp
04
Nominal thread dmmeter
d
Nut
Nut
mm
~~d<39
380
188
302
1
state neither nor
state
Ie
N/mm
style
thin
500
272
353
thin
L 3
d
Nut
Nut
under
Viikers hardness
Nut
ioad
$P
mm 8 <(<10
N/mm
quenched temperedl}
33<d==38
T
quenched and tempered Nu: atate and
state
Ie
N/mmz 690
max.
302
juenched nor
-1-1-
!emrmred
T
Nut
I
state neither
Ie 2
stress
under proof load Sp N/mm 1100 1100 295 353 Viikers hardness HV min. max. state quenched and tempered style 1 Nut
stress
under proof Vkkers hardness HV min. 250 260 max. 353
stress
Iood
SP
quenched
tempered
NOTE Minimum hardness ismandatory for heat-treated nuts and for nuts too Iargeto beproof-loa dteated. For all other nuts, minimum hardness is notmandato~ provided for guidance only. For nuts which are not quenched and tempered, and which satisfy the proof-load test, minimum hardness shall not be cause for rejection. 1) Forthread diameters above 16mm, nuts may bequenched andtempered atthediscretion of themanufatiurer.
+
under proof Sp s Ie N/mm 1200 min. 295 2
Vickers
HV I max. 353
1
I
1
style
I
but is
o 0
w
04
05
10
12
M3 M4 = M6 M7 MS M1O M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39
1
1,25 1,5 1,75 2
m
42200 I 514001 575001 765001 702001 958001
I*
&
style 2 4500 7900 13000 18400 26400 34400 54500 80100 109300 149200 176000 225400 278800 324600 422300 516100 638500 751600 897900
style 1 5200 9150 14800 20900 30100 38100 60300 86500 120600 164900 203500 259700 321200 374200 486500 594700 735600 866000 1035000
S!Y!a
5700
10000 16200
22900 32900 41700 66100 98600 134600 183700
10100 16300 23100 33200 42500 67300 100300 136900 166800 230400 294000 363600 423600 550800 673200 832800 980400 1171000
59000 I
74200
80500 !101200 1099OOI 138200 170900 218100 269700 314200 408500 498300 617700 727100 688600
Table 7 Proof load values - Fine pitch thread (see also ISO 898-6)
Property class
Nominal Thread
dxPl)
area of
tha mandrel
As mmz
04
05
10
12
M8 xl M1OX1 M1OX1,25
M12x1 ,25 M12x1,5 M14x1,5 M16X1 ,5 M16x1,5 M18X2 M20)&l ,5 -R%M22x2 M24x2 M27x2 M30x2 M33x2 M36x3 M39x3
39,2 64,5 61,2 92,1 66,1 125 167 215 204 272 258 333 318 384 496 621 761 865 1030
Table 8 Clamping forces and prevailing torques for hexagon nuts and hexagon nuts wilh flange with coarse thread ~
force, kN
CbS!#S ProPs1ty 8ond9 04,5,6,
TfueOd M 04 M3 M4 M5 M6 M7 M6 M1O M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 NOTES 1,4 2,5 4 5,7 8,2 10,3 16,4 23,8 32,5 44,4 56,1 71,7 88,7 103 134 164 203 234 285 05 ?,9 3,3 5,2 7,4 10,7 13,5 21,5 31,2 42,5 58 73 94 116 135 175 275 265 306 373 5 1.4 2,5 4 5,7 8,3 10,4 16,5 24 32,8 45 55 70 88 101 107 131 161 180 227
PrOpertyclass 6 1,7 2,9 4,7 6,6 9,5 12,1 19,1 27,8 38 51,8 63,4 81 100 1?6 152 185 228 289 322 8 2,2 3,8 6,2 8,7 12,6 15,9 25,3 36,7 50 66,2 86,2 110 136 259 206 253 3?2 368 440 9 2,5 4,3 6,9 9,8 14,1 17,8 28,3 41,1 56,1 76,5 10 3,1 5,5 6,9 12,5 18,0 22,8 36,1 52,5 71,6 97,5 119 152 789 220 286 350 432 509 608 12
Firat assembly
max.
First removal
min.
Firat assambly
max.
First removal
min.
Fifth removal,
min.
3,7 6,4 10,4 14,6 21,0 26,6 42,4 61,4 84 114 140 178 220 256 334 406 505 594 710
0,43 0,9 1.6 3 4,5 6 10,5 15,5 24 32 42 54 88 80 94 108 122 136 160
0,12 0,18 0,29 0,45 0,65 0,85 1,5 2,3 3,3 4,!$ 6 7,5 9,5 11,5 13,5 16 78 21 23
0,08 0,12 0,2 0,3 0,45 0,6 1 1,6 2,3 3 4,2 5,3 6,5 8 10 12 14 16 18
0,15 0,22 0,35 0,55 0,85 ?,15 2 3,1 4,4 6 8 10,5 13 15 17 19 21,5 24 26,5
0,1 0,15 0,24 0,4 0,6 0.8 1,4 2,1 3 4,2 5,5 7 9 10,5 12 14 15,5 17,5 19,5
1 The clamping forces for propartyclass 5 nuts are equal to 75 Y. of the proof Ioada of property class 5.8 boftafor nominal diameters 4= 3 mm to 24 mm inclusive,and 75 % of the proof loads of proparty class 4.8 boltsfor nominal diameters &24 mm. The clamping forces for propatty class 6,8,9, 10 and 12 nuts are equal to 75 % of the proof loads of property class 6.8, 8.8,9.8, 10.9 and 12.9 bolts, respectively.Proof loads of bolts are given in ISO 888-1. 2 The evalution of resultsfrom the prevailing torque test by statisticalprocesscontrol (SPC) methods has no statisticalrelevance. 1) The prevailing torques for the first assembly apply for all-metal nuts only. For nuts with non-metallic insert the maximum torques for the first assembly shall be 60 ?. of these values.
with
xque, N.m
Property classes 05,
Properly class
dxP
04 M8 xl M1OX1 M1OXI,25 M12x1,25 Mlfil,5 Ml&l,5 M16x1,5 M18x1,5 M18)Q M20x1 ,5 M20x2 M22x1 ,5 M22x2 M24x2 M27x2 M20x2 M33x2 M36x3 M39x3 NOTE ] I 11,1 18,2 17,3 26 24,9 35,3 47,2 63,4 59,7 79,5 75,5 97,5 93 112 145 182 223 253 301 I I 05 14,5 23,8 22,6 34,1 32,6 46,2 61,8 82,9 78 104 98,7 127 122 147 190 238 291 331 394 I ] 6 12,9 21,3 20,2 30,4 29,1 41,3 55,1 71,3 67,6 90 85,4 110 105 127 164 205 251 286 340 I I 8 17 28,1 26,6 41 38,3 54,4 72,7 97,5 92,3 122 116 150 143 173 224 280 343 389 464 I I 10 24,4 40,1 38,1 57,3 54,8 78 104 134 127 169 161 207 198 239 309 386 474 539 641 I I 12
Fifth removal
o
N
!3
assembly)
max.
*
min. max. min. min.
28,5 47 44,6 67 64 91 121 157 149 198 187 242 231 279 361 451 554 629 749 I
0,85 I 1,5 1,5 2,3 2,3 3,3 4,5 ] 6 6 7,5 7,5 9,5 9,5 11,5 13,5 16 18 21 23 ] I
0,6 1 1 1,6 1,6 2,3 3 4,2 4,2 5,3 5,3 6,5 6,5 8 10 12 14 16 18
0,8 1,4 1,4 2,1 2,1 3 4,2 5,5 5,5 7 7 9 9 10,5 12 14 15,5 17,5 19,5
see notes to table 8. apply for all-metal nuts only. For nuts with non-metallic insert the maximum torques for the first
1) The prevailing torques for the first assembly assembly shall be 50 Yo of these values.
The prevailing torque developed by nuts (see 3.2) during their first assembly, or any subsequent assembly or removal, shall notexceed the meximum first assembly torque specified for the applicable property class in tables 8 and 9 when tested as specified in 8.3. In addition, the prevailing torques developed by nuts during their first and fifth removals shall be not less than the removal torques specified in tables 8 and 9 when teated as spacified in 8.3.
7.2 Torque/ciamping
By agreement
apply.
force
customer and supplier the torque/clamping force values as given in annex C may
between
7.3
Tempering
resistance
of prevailing
insert
torque type nuts with
By agreement between customer and supplier a tempering resistance teat for prevailing non-metallic insert as given in annex B may be carried out.
The mandrel used shall be threaded to tolerance class 5h6g, except that the tolerance shall be in the last quarter of the 6g range on the minimum material side. The hardness for the test mandrel shall be 45 HRC minimum.
8.2 Hardness
For routine shall carried
test
hardness mean tests may be carried spaced out on the bearing In case surface of the the placed nut and the hardness tests
inspection, as the
be taken
of three section
values through
120 apart.
of dispute,
hardness
shall be
out on a longitudinal
impressions
as close as possible to
11
The Vickers hardness test shall be carried out in accordance with the provisions of ISO 6507-1. The Brinell hardness test shall be carried out in accordance with the provisions of ISO 6506. The Rockwell hardness test shall be carried out in accordance with the provisions of ISO 6508.
8.3 Prevailing
NOTE
torque test
8.3.1 Test programms The prevailing (8.3.3)1 torque test shall be conduoted at room temperature using a clamping force measuring device
A test bolt (8.3.4) shall be inserted in the clamping force measuring device, a test washer (8.3.5] placed on the bolt and the sample nut then assembled on the bolt. Nut tightening may be either manually with a torque wrench or with an equivalent torque-measuring device (8.3.2]. The nut shall be advanced on the bolt until a minimum of two full bolt threads protrude through the nut. The maximum torque occurring while the nut is behg advanced through the next 360 of nut rotation shall be measured. For the nut to be acceptable, this torque shall not exceed the first installation prevailing torque value as specified for the applicable nut in tables 8 and 9. Tightening shall be continued until the nut is seated against the test washer. The length of the test bolt shall be such that seating of the nut occurs when a length equivalent to four to seven thread pitches of the test bolt protrudes through the top of the nut, measured from the end of the bolt. The nut shall then be tightened until a clamping force, as specified in tables 8 and 9, is achieved, The test washer shall be prevented from turning during nut tightening. The nut shall then be slackened by the application of reverse torque until the clamping force in the bolt has been reduced to zero. The maximum torque occurring while the nut is being slackened through the next 360 of rotation shall be measured. For the nut to be acceptable, this torque shall be not less than the first removal prevailing torque value specified for the applicable nut in tables 8 and 9. After the first removal prevailing torque has been measured, torque element is disengaged from the bolt thread. The nut advanced On each test does the nut shall be slackened until the prevaling
shall then be reassembled and removed four more times. On each assembly, the nut shall be sufficient y to allow a length equivalent to four to seven thread pitches to protrude through the nut. removal, the prevailing torque element shall be disengaged from the bolt thread. This poftion of the not need to be carried out in the force measuring device.
During the fifth removal, the maximum torque occurring while the nut is being slackened through the first 360 of rotation shall be measured. For the nut to be acceptable, this torque shall be not less than the fifth removal prevailing torque value as specified in tablas 8 and 9. In addition, at no time during these four additional assemblies and removals shall the torque exceed the maximum first assembly prevailing torque value as specified in tables 8 and 9. To avoid overheating of the test assembly, sufficient time shall elapse between the torque application during assembly cycles.
and removal of the nut shall not exceed 25 r/rein, and shall be con-
12
IS
1367
(Part 8):2002
1s0 2320:1997
8.3.2 Torque measuring device of the torque
fall within the
The torque measuring device (torque wrench or power device) shall be accurate to * 2 %. specified for the nut to be tested. The measuring device shall be chosen so that all readings upper half of its torque range.
capable
shall
of
be
clamping
device
of the test clamping force being used. The bolt clearance hole in the backing plate shall have and tolerance as the test washer.
8.3.4 Test bolt for torque testing The bolt thread shall be in accordance with ISO 965-2. Thrpads on all bolts of 24 mm diameter and smaller shall be produced by rolling. Bolt length shall be such that four to seven thread pitches as measured from the end of the bolt will protrude through the nut when the nut is seated against the test washer. The thread length shall be such that a minimum of two full threads are within the grip after the nut is seated. The bolt shall have a chamfered end according to ISO 4753. The thread surface shall be free of burrs or other non-conformities that might affect accurate determination of the performance of the nut. The bolt shall have an ultimate strength related to the specified propeRy class of the nut to be tested and the properties shall be in accordance with ISO 898-1. For the testing of thin nuts the test bolts as specified in table 10 shall be used.
Table 10 Test bolts for testing thin nuts Propetty class of nut to be tested
04 05
I
I
Zinc plated nuts shall be tested with non-lubricated zinc plated bolts. All other nuts shall be tested with a zinc
phosphate and oiled bolt unless otherwise specified by agreement between user and manufacturer.
8.3.5 Test washer Test washers shall be made from carbon steel quenched and tempered to a surface hardness of 500 HV30 to 600 HV30 and a core hardness of 450 HV30 to 49o HV30 and shall be unplated.
13
IS ISO
1367
(Part 8) :2002
2320:1997
shall be as specified in table 11.
The dimensions
Table 11 Dimensions
Clearance
hole
Outside diameter
min. min.
min.
4 5 6 7 8 10 12 14 16 18 20 22 24 27 30 33 36 39
3,3 4,4 5,4 6,6 7,6 8,6 10,7 13,2 15,2 17,2 19,2 21,2 23,2 25,2 28,3 31,3 34,6 37,6 40,6
3,2 4,3 5,3 6,4 7,4 8,4 10,5 13,0 15,0 17,0 19,0 21,0 23,0 25,0 28,0 31,0 34,0 37,0 40,0
6,7 8,9 12,4 15,6 17,7 19,8 24,5 29,3 33,6 38,5 42,4 47,3 52 56 62 70 76 82 88
0,45 0,7 0,9 1,4 1,4 1,4 1,8 2,3 2,3 2,7 2,7 2,7 2,7 3,7 3,7 3,7 4,4 4,4 5,4
The faces shall be flat and parallel within a tolerance of 4 Y. of the specified minimum thickness. The surface roughness Ra of both faces shall not exceed 0,2 ~m to 0,4 ~m. Test washers shall be designed such that when
during tightening
used to prevent rotating shall not intrude into a diameter equal to the maximum width across corners of the nuts to be tested. Alternatively, square washers or multi-holed plates with a minimum width equal to the minimum outside diameter as given in table 11 may be used provided that they conform to the requirements for hardness, hole dimensions and surface condition.
9 Marking
Nuts of nominal diameter 5 mm and larger shall be marked legibly to identify property class and manufacturer. Property class identification symbols shall conform to ISO 898-2 and ISO 898-6 respectively. Manufacturers identification symbols shall beat the manufacturers discretion. Marking may be raised or idented at the manufacturers discretion. However, raised markings shall not project beyond the specified maximum width or height of the nut. Indented marking may be Ioacted on any surface, but perferably not on the nut bearing surface; raised marking shall not be on the nut bearing surface.
14
Annex A
(normative) Recommended testing technique using manual torque wrenches to determine torque performance characteristics of prevailing torque type steel hexagon nuts
A.1 Application
This annex describes a recommended test fixture for measuring the torque and performance characteristics of prevailing torque type nuts, employing a manual torque wrench or other slow speed drive technique. It is intended primarily for product quality assessment and reference testing.
A.2 Apparatus
A.2.1 Hand torque wrenches
of a size suitable for the range of test values anticipated. A mechanical drive
unit of max 25 rein-l driving speed and having a means of measuring torque is optional.
A.2.2 Clamping force measuring device to hold the test bolt, nut and test washer, and to measure the clamping force produced by tightening the nut. A strain gauge load cell is preferred, but a hydraulic cell is acceptable. A suitable fixture is shown in figure Al.
I
Key 1 2 3 4 Nut under test Test washerz Test device Test bolt
1) P is the pitch of thread. 2) The washer shall be prevented from rotating. Figure A.1 Clamping force measuring device
15
IS ISO
1367
(Part 8) :2002
2320:1997
Annex B
(normative)
Tempering
resistance
The specifications given in this annex maybe agreed between customer and supplier if suitable.
At room temperature (20 C + 5 C) the nut shall be assembled on to a test bolt until 4 to 7 full threads protrude through the top of the nut but no clamping force is induced.
at 120 C * 2 C; after one hour, it shall be removed The assembly shall be placed in a chamber chamber to recover naturally to room temperature.
from the
The assembly shall then be placed in a chamber at -50 C ~ 2 C; after one hour, it shall be removed from the chamber to cool naturally to room temperature.
With the assembly at room temperature, the prevailing torque test according to the test programme given 8.3.1 shall be carried out, disregarding first on-torque and clamping force. The prevailing torques measured the first and the fifth removals shall not be lower than the relevant values specified in tables 8 and 9. Upon agreement requirements. between customer and supplier, the temperature
in
at
16
IS ISO
1367 2320:
C.1 Definition
C.1.l bolt.
the specified
clamping
of the applied
torque
are given
in tables
C.1 to C.4.
Table C.1 Clamping forces and applied torques for hexagon nuts with coarse thread
ti%l o.. ~
m
Thread
(d)
I
04 05 1,5 3,: 1,4 2,5 1,4 2,5 4 5,7 8,2 I 10,; 8,3
Clamping forca, kN
Property class
g0J2 4 .. N
04
I
max.
05
15 max. 1,3 3,1 6,3 10,7 17,9 26,0 52 90 143 223 317 450 613 778 136 547 100 644
min
6 max. 1, 2,, 4,[ 8, 13,E 20,( 39,( 69 110 173 238 336 454 582 500 664 895 192 544
10 min 1, 2,: 5,( 9,! 15,( 23 46 80 127 198 min. max. 2,: 5,: 10,( 17,[ 30,: 43 85 150 240 371 513 718 989 1283 1845 2503 min. 1,8 4,2 8,4 14,1 23,6 34 69 119 189 293 475 574 787 997 459 982 695 455 480
12 max. 2,7 6,2 12,4 20,8 35,2 50 100 175 282 434 603 840 1 161 1 493 2 155 2 918 3 982 5 092 6 606
M3 +tM4
=-t+-+
w
w
M24 M12 I 103
M7
I 23,81
31,2
M18 I 56,1 I 73
I 135
101 77
*
M33 M36 M39 NOTES 203 I 234 285 265 I 306 373
T M w m w
1,7 2,2 2,5 3,1 5,5 3, 2,9 3,8 4,3 6,, 4,7 6,2 6,9 8,9 10, I 6,6 8,7 9,8 12,5 18 14,[ 21 9,5 12,6 14,1 10,4 12,1 15,9 17,8 22,8 26,( 16,5 24 19,1 25,3 28,3 36,1 52,5 42,A I 27,8] 36,7 I 41,1 61,4 84 71,6 97,5 114 113 119 140 178 161 70 81 110 152 189 229 86 100 136 220 256 312 116 159 220 286 350 432 509 ;08 397 579 152 206 334 408 95 185 253 789 505 071 348 594
5161819
10
12
min. o,!
2, 4,: 7, 72,( 17,: 34 60 95 146 211 300 408 519 757 1031 1400 1763 2337
~ fv
min.
0,8 1,9 3,8 6,4 10,7 15,5 30,6 53 85 133 183 260 351 447 655 868
max.
1,: 2, 5,( 9,! 16,C 23, 45,s 80 127 189 273 389 527 670 982 1334
1,1
2,4 4,8 8,7 13,7 19,8 39,5 66,7
0, 1, 3, 5, 9, 13, 26, 46 73 115 158 224 303 368 333 456 597 795 1029
1,
4, 8,: 14,1 23,{ 34 66 118 187 292
1,5 3,7 7,2 12,1 20,2 29 59 102 161 250 353 491
3,2
5,4
9,2
13,2
26,3 45,8
73,8
+109,0
170 242 344 468 595 869 183 606 022 674 +
710
783
497
L -L J206 1812 665 2460 ?305 ?961 1936 3457 4368 551 2326 140 3160 4095
..
008
3012
775
5657
1 The applied torque figures are for the assessment of test results and may rrot necessarily be suitable for actual assembly conditions. 2 The evalution of results from the torque/clamping force test by statistical process control (SPC) methods has no statistical relevance.
Table C.2 Clamping forces and applied torques for hexagon nuts with fine pitch thread
I 1 I Thread I
(d
Applied torque, Nm ..
Property class
04 05 max. 21,3 43,8 41,5 75 72 119 181 274 258 381 362 515 491 646 min. 18,5 38,2 36,2 65 63 104 158 238 225 333 316 449 428 563 msx. 27,8 57,2 54,3 98 94 155 237 356 337 488 474 673 642 845 min. 16,5 34 33 59 56 92 141 205 195 266 273 385 366 467 6 msx. 24,5 51 46 87 83 138 211 308 292 432 410 578 552 730 min. 22 45 43 79 74 122 186 280 266 390 371 528 503 664 8 max. 33 67 64 116 110 183 279 421 398 586 557 792 755 886 min. 31 64 61 110 105 175 267 387 367 542 515 729 697 918 10 max. 47 96 91 165 158 262 401 580 550 814 772 1093 1095 1376 min. 37 75 71 129 123 203 311 454 430 634 600 853 815 1071 12 msx 55 113 107 193 185 305 467 660 646 950 900 1279 1222 1607
X P)
04 05 14,5 23,8 22,6 34,1 32,6 46,2 61,8 82,9 78,0 103,9 98,7 122,7 122 147 6 12,9 21,3 20,2 30,4 29,1 41,4 55,1 77,3 67,6 80 85,4 110 105 127 8 17 28,1 26,6 41 38,3 54,4 72,7 97,5 92,3 122 116 150 143 173 10 24,4 40,1 38,1 57,3 54,8 78 104 134 127 169 161 207 198 239 12 28,5 47 44,6 67 64 91 121 157 149 198 187 242 231 279 min. 14,2 29,2 27,7 50 46 79 121 183 172 254 242 343 327 431
M6 xl M1OX1 M1OX1,25 M12x1,25 Ml&l,5 M14x1,5 M16x1,5 M16xI,5 Ml&Q M2uxl ,5 M22xl ,5 M22%2 M24X2
11,1 18,2 17,3 26 24,9 35,3 47,2 63,4 59,7 79,5 75,5 92,5 93 112
Table C.3 Clamping forces and applied torques for hexagon nuts with flange and coarse thread Clamping force, kN Thread (4
56 4 5,7 8,3 Proparty class
Applied torque, Nm
Property class
8
4,7 6,6 9,5 12,1 19,1 27,8 38 51,8 81 6,2 8,7 12,6 15,9 25,3 36,7 50 66,2 110
9 6,9 9,8 14,1 17,8 28,3 41,1 56,1 76,5 8,9 12,5 18 10,4 14,6 21
k
10,4 16,5 24 32,8 45 70 +
msx.
5,1 -t 8,9
max. 6,0
msx.
t 10,3
16,6 24,7 + 48,6 136,0 211 411
7,9 t 13,6
22,0 32,5 64,4 179 277
msx.
max. *
13,7 22.0
11,4
97,5 152
l=
22,8 36,1 52,5 26,6 42,4 61,4 71,6 84 114 178
+%-l-+%
42,0 73,9 33,9 59,6 117,0 183
19,5 31,5
-m-l-mF
-!wLz!z
124 192 387
--t355
z
178 275 534 10 max. I I 49,3
Table C.4 Clamping forces and applied torques for hexagon nuts with flange and ftne pitch thread
z
mex
132
300 463
903
Thread
(d X P)
t
6 12,9 21,3 20,2 30,4 29,1 41,4 55,1 90 85,4
.-
..
+d-+-F%
78 91 101 104 169 161
min. 23,8 48,3 46,5 85,6 81,1 132 201 415 401 I ]
mex. 34,4 70,2 67,0 124,0 117,0 192 292 607 583 I
min. 34,2 68,9 66,6 120 116 190 287 575 557
ii-l-+%
92,2 88,9 146
100,0
96,0 174 167 275 418 842 809
80,8
77,9 140 136 221 334 673 647
117:0
112,0 203 196 321 486 986 940
198
187
121
152
306 295
( Continued
International Standard
ISO 965-2: I) IS 14962
( Part 2 ) :2001
ISO General
purpose
screw threads
Tolerances:
general purposes external and internal screw threads Medium quality ISO 4042: ) IS 1367 ( Part 11 ) :2002 Technical supply conditions for threaded steel fasteners: Part 11 Electroplated coatings ( third revision)
IS 1368:2002 Fasteners Ends of parts with external ISO metric thread ( fourth revision)
do
1s0 4753:2,
do
ISO 6506:1981
IS 1500 : 1993 Method for Brinell hardness test for metell ic mete rials ( second revision ) IS 1501 ( Part 1 ) :1984 Method for Vickers hardness test for metallic materials: Part 1 HV 5 to HV 100 ( second revision) IS 1586:2000 Method for Rockwell hardness test for metallic materials ( Scale A-B-C-E-F-G-H-K 15N, 30N, 45N, 15T, 30T and 45T) ( third revision)
Technically equivalent do
ISO 6507:3,
ISO 6508:1986
do
if the final value, In reporting the results of a test or analysis made in accordance with this standard, observed or calculated, is to be rounded off, it shall be done in accordance with IS 2:1960 Rules for rounding off numerical values ( revised).
harmonious
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Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of BIS Catalogue and Standards : Monthly Additions. This Indian Standard has been developed from Doc : No. BP 33 ( 0263 ).
Amendments Issued Since Publication
Amend No.
Date of Issue
Text Affected
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