Service Training MALAGA

MACHINE ELECTRONICS
ELECTRONIC CONTROL OSCILLATOR SENSOR SUPPLY

A C AMPLIFIER THERMISTOR B SIGNAL GROUND

DUTY CYCLE

Adolfo December 1997

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OHM'S LAW

E I

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BASIC ELECTRONIC SIGNALS

MACHINE ELECTRONICS DC SIGNALS SINE WAVES ANALOG SIGNALS PULSE TYPE SIGNALS

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Fixed Positive
+ 12V 0

Fixed Negative
7V

6V 7V 0 Time (A)

6V

- 12V

Time (B)

Varying Positive

+12V

Positive Pulse

DC Signals

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6V

0 Time (C)

0 Time (D)

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One Hertz

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SINE WAVES

Time

DC volts

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ANALOG SIGNALS
+

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0 Pressure ( kPa)

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DIGITAL SIGNALS
High

TWO DISTINCT AMPLITUDE LEVELS

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Low

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PULSE WIDTH MODULATED "DUTY CYCLE"

TIME ON vs TIME OFF

ON

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0
OFF ONE PERIOD

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ELECTRONIC COMPONENTS
Input Devices
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Output Devices Controls

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CATERPILLAR MONITORING SYSTEM

769D - 777D OFF-HIGHWAY TRUCKS
GAUGE CLUSTER MODULE TACHOMETER MODULE MESSAGE CENTER MODULE ACTION LAMP

1F ACTION ALARM DISPLAY DATA LINK

C kPa MilesKM RPM Liter SERV CODE X10

...

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CAT DATA LINK INPUT COMPONENTS AUTO RETARDER CONTROL ENGINE CONTROL INPUT COMPONENTS

TRANSMISSION CONTROL

1997 Caterpillar Inc.

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INPUT COMPONENTS
SWITCHES SENDERS SENSORS
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SENDER-TYPE
0 to 240 OHM 70 to 800 OHM
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SENSOR-TYPES
FREQUENCY PWM (DIGITAL) ANALOG ANALOG to DIGITAL

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MAGNETIC FREQUENCY SENSOR

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TRANSMISSION SPEED
SMALL SIGNALS FROM SENSING ELEMENT

OUTPUT ROTATING GEAR AMP SMALL SQUARE WAVE REMOVE DC VOLTAGE AMP SMALL AC SQUARE WAVE LARGE SQUARE WAVE

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SENSING ELEMENT ('HALL CELL') HALL CELL IN SLIP HEAD

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DIGITAL TEMPERATURE SENSOR

V+ VS +8

B+ GND Signal

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ANALOG TEMPERATURE SENSOR

THERMISTER ENGINE CONTROL

T
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AMPLIFIER

A C B

5V SIGNAL (0 - 5V) ANALOG RETURN

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ANALOG SECTION

DIGITAL CONVERTER

PWM OUTPUT TO CONTROL

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SIGNAL V+ GROUND

SCHEMATIC ENVELOPE

DISPLAY GRAPHICS

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OUTPUT COMPONENTS Main Display Module Display Data Link Alert Indicators Action Lamp/Alarm
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LAB EXERCISES SCHEMATICS QUIZ

Directions: Using the truck electrical schematic given complete the following quiz. Fill in the blanks or mark the correct answer. 1 Locate the engine coolant sensor on the schematic. List the schematic grid location and the machine silouette. ___ ___ 2 grid location machine location (silouette).

What is the part number of the engine coolant temperature sensor? _____________

What gauge wire s are attached to the sensor in question 2? a) b) c) d) 14 16 18 20

4. Locate the start aid switch on the schematic. List the shematic grid location and the machine silouette. ___ ___ 5. grid location machine location (silouette).

How many wires are attached to the switch in question 8? a) b) c) d) 2 3 4 5

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LAB EXERCISES
6. What are the wire numbers & colours attached to the switch in question 5

__________________________________________________ 7. Briefly explain what a solid red line represents on the schematic.

___________________________________________________________ 8. The ARC displays a CID of 627, the probable malfunction is in the a) b) c) d) 9. throttle position sensor engine RPM sensor Automatic retarder pressure switch Parking brake pressure switch

The electronic control displays a FMI of 4, explain the failure description:

___________________________________________________________ 10. At what pressure does the secondary brake pressure switch actuate?

______________________________ 11. Locate the right front strut sensor. What colour is the signal wire?

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12.

What does the letter B mean on the machine silhouette?

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13.

What is the resistance of the upshift, downshift & LU solenoids ______________

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