Triumph 650 Twins Parts Manual

REPLACEMENT
PARTS
CATALOGUE
FOR 1972
BONNEVILLE T 12011 9 T 120RV

TIGER 650 TR6R, TR6RV
TROPHY 650 TR6C. TR6CV
See Bookmarks
TRIUMPH ENGINEERING COMPANY LIMITED

MERIDEN WORKS ALLESLEY COVENTRY CV5 9AU ENGLAND
TELEGRAMS "TRUSTY" COVENTRY
TELEX "TRUSTY" 31305
TELEPHONE COVENTRY 20221

MERIDEN 331
PUBLICATION PART No. 99-0953
PUBLISHED AUGUST 1971

FIRST AMENDMENT NOVEMBER 1971
ClassicBike.Biz
I NTRODUCTION
The Triumph Engineering Co. Ltd. point out that the information in this catalog was complete and correct
at the time of printing. Distributors will be informed of any subsequent alterations.
A plastic binder, of the type used for Workshop Manuals, is available to enable this catalog and all other
1971 season catalogs to be bound into one unit.
GUARANTEE
Please refer to your dealer or distributor for the latest terms of guarantee.
Eastern U.S.A. Distributor:
Western U.S.A. Distributor:
Triumph Motorcycle Corporation,

P.O. Box 6790,
Towson,
Baltimore 4,
Maryland 21204.
Triumph Motorcycle Corporation,

P.O. Box 2765,
East Huntington Drive,
Duarte,
California 91010.
TelexTricor Balt. 87728

Telephone-301-252-1700
TelexTricor Duarte 675469

Telephone-213-359-3221
213-681-0255
ENGINE AND FRAME NUMBERS

The engine number is located on the left side of the engine, immediately below the cylinder barrel to
crankcase flange.
The frame number is located on the left side of the frame headlug, beneath the fork top lug and forward
of the gasoline tank.
Both the engine and frame number should be quoted in full in any correspondence relating to the
machine.
ClassicBike.Biz
I NDEX
Page
AIR CLEANER ...
...
ALTERNATOR ...
...
AUTO-ADVANCE UNIT
...
...
...
...
77
... 11, 51
...
39
BATTERY CARRIER
BRAKE SWITCH
BREATHER PIPES
...
...
...
...
...
...
...
...
...
Page
KICKSTARTER ...
MANIFOLD
...
...
MOTOR PLATES
...
MOTOR TORQUE STAY
MUFFLERS
...
...
93
57
53
...
...
59, 61, 63
...
...
FENDERS
FIVE SPEED GEARBOX
...
...
FLASHERS
...
...
FOOTRESTS
...
...
FRAME...
...
FRONT FORKS
...
FRONT WHEEL
...
...
...
...
...
...
...
...
79
...
45
... 89, 91
... 57, 63
...
53
... 65, 67
...
71
GAS TANK
GEARBOX
...
...
...
...
...
...
...
...
...
47
17
...
...
57
...
57
59, 61, 63
...
...
...
17
53
17
PISTONS
...
PROP STAND ...
PUSH RODS
...
...
...
...
11
...
...
...
53
19,21,23,25,27,29,31,33
REAR WHEEL ...

RECTIFIER
...
ROCKERS
...
...
...
73
...
...
...
89
19,21,23,25,27,29,31,33
SIDE PANEL
...
...
...
SPARK PLUG ...
...
...
SPEEDOMETER ...
SPEEDOMETER GEARBOX ...
STEERING DAMPER
SUSPENSION UNITS ...
...
SWINGING FORK
...
...
SWITCHES
...
...
...
...
77
...
89
...
87
...
73
...
69
...
55
...
55
... 81, 91
TABLE OF STANDARD HARDWARE 94,95

TACHOMETER ...
...
...
...
87
TACHOMETER GEARBOX ...
...
87
TAIL LAMP
...
...
...
...
79
TAPPETS
...
...
17
TIMING GEARS
...
...
...
11
TOOLKIT
...
...
...
85
TWIN SEAT
...
...
75
...
...
75
...41, 43, 45, 47
...
...
HANDLEBAR...
HANDLEBAR MOUNTINGS ...
...
...
HEADLAMP...
...
...
...
HORN...
...
OILPUMP
...
...
...
OIL PIPES
...
...
...
OIL PRESSURE RELEASE VALVE
CAMSHAFT, INLET AND EXHAUST

11
...
... 35, 37
CARBURETOR
...
...
...
7
CARTON PACKS
..
...
...
CENTRESTAND
53
...
...
...
51
...
CHAINS...
...
...
...
...
51
CHAINCASE
49
...
...
...
...
CLUTCH
.
47
CLUTCH LEVER ASSEMBLY
...
...
89
...
...
...
COIL
89
_
...
CONDENSERPACK ...
11
...
...
CONNECTING RODS
...
...
39
CONTACT BREAKER ...
...
...
...
83
CONTROL CABLES
...
...
81
CONTROL LEVERS ...
...
... 13, 15
...
CRANKCASE ...
...
63
CRANKCASE UNDERSHIELD
...
...
11
...
CRANKSHAFT ...
19,21,23,25,27,29,31,33
...
CYLINDERS
CYLINDER HEAD 19,21,23,25,27,29,31,33
EXHAUST PIPES
...
VALVES ...
...
VALVE GUIDES
81
...
...
69
... 91, 93
...
89
19,21,23,25,27,29,31,33
19,21,23,25,27,29,31,33
WIRING HARNESS
...
..
..
91
ZENER DIODE...
...
...
...
89
ClassicBike.Biz
TIGER 6 0 (TR 6 R) (TR 6 RV SPEED) TECHNICAL DATA

Bore and Stroke
...
Capacity ...
Compression ratio
Spark plugs
Carburetor
Main jet
...
Needle jet
Throttle valve ...
Gearbox sprocket
...
Chains
Capacities
Brakes
Tire size ...
Front
Rear
...
Gas Tank
Oil Tank
...
Gearbox
Primary Chaincase
...
Primary Chaincase
Front Forks (each leg) ...
...
Front, diameter...
Rear, diameter
Front
Rear
4
ClassicBike.Biz
71 x82 mm.
2-79 x 3 . 23 ins.
649 c.c. (40 cu. ins.)
9:1
Champion N3
Amal Concentric 930
230
106
No. 32
19 teeth
I" Duplex x 84 links
Ex6 " x106 links
3.6 U.S. galls.
4.8 U.S. pints.
i pint (500 c.c.)
4 pint (150 c.c.)
* pint (150 c.c.)
i pint (190 c.c.)
8" (20 . 32 cm.)
7" (17 . 78 cm.)
3.25x19
4.00 x18
TROPHY 650 (TR6C) (TR6CV-5 SPEED) TECHNICAL DATA
Bore and stroke...
...
...
71 x 82 mm.
2 . 79 x 3 . 23 ins.
Capacity ...
...
...
649 c.c. (40 cu. ins.)
...
...
Champion N3
...
...
...
...
...
...
Amal Concentric 930

230
106
No. 32
...
...
...
9:1
Compression ratio
Spark plugs
...
Carburetor
...
Main jet
...
Needle jet
...
Throttle valve ...
Gearbox sprocket
Chains
...
Capacities
Brakes
...
Tire size ...
...
...
Front
Rear
...
...
...
...
...
...
...
...
...
18 teeth
" Duplex x 84 links
8"xW'x106links
...
... Gas Tank

...
Oil Tank
...
Gearbox ...
Primary Chaincase
Front Forks (each leg)
...
... Front, diameter...

Rear, diameter
...
...
8" (20 . 32 cm.)

7" (17 . 78 cm.)
...
...
...
...
3.25x19
400x18
...
...
Front
Rear
...
...
ClassicBike.Biz
3.6 U.S. galls.

4.8 U.S. pints
pint (500 c.c.)
4'- pint (150 c.c.)
pint (190 c.c.)
BONNEVILLE (T120R) (T120RV-5 SPEED) TECHNICAL DATA
Bore and stroke...

...
Capacity
Compression ratio
...
Spark plugs
Carburetors
Gearbox sprocket
...
Chains
Capacities
Brakes
Tire size
...
Main jet
Needle jet
..
Throttle valve
Front
...
Rear
Gas Tank
Oil Tank
...
Gearbox
...
Primary Chaincase
Front Forks (each leg)
Front, diameter...
Rear, diameter
Front
Rear
6
ClassicBike.Biz
71 x82 mm.
2 . 79 x 3 . 23 ins.
649 c.c. (40 cu. ins.)
9:1
Champion N3
2 Amal Concentric 930
190
.106
No. 3
19 teeth
1" Duplex x 84 links
8"x8"x106 links
3.6 U.S. galls.
4.8 U.S. pints.
i pint (500 c.c.)
4 pint (150 c.c.)
1 pint (199 c.c.)
8" (20 . 32 cm.)
7" (17 . 78 cm.)
3.25x19
4.00x18
HOW TO USE THIS SPARE PARTS CATALOG

First consult the index on Page 3 for the parts or group of parts which you wish to locate. When
you have located the parts make sure from the end columns that the part you have located does apply to
your machine.
List the quantities required as single units; do not ask for "2 pairs" or "3 dozen".
In case of painted items always state the color required. Painted parts are available only in the colors
or alternatives specified for that model of that particular year.
CARTON PACK LIST

The following sub-assemblies are supplied in carton packs under the C.P. part number stated. The
contents of these carton packs are preserved and will not deteriorate under adverse conditions.
Part No.
Contents
Brake Lining
C. P.38/A. M.2
C.P.205 ...
...
2 ...
...
16
...
...
...
16
...
NW243 ...
...
...
Brake lining
...
W129
...
...
...
Rivet
...
...
W1734 ...
...
...
Brake lining
...
...
W129
...
...
...
Rivet
Pistons (complete with rings, gudgeon pins and circlips)

E6895
...
...
...
...
...
... 7 . 5 : 1 C.R.
...
...
For use with low grade fuel
E9488
...
...
...
...
...
...
9 :1 C.R.
...
...
Standard
E6867
...
...
...
...
...
...
11 : 1 C.R.
...
...
Competition use only
All the above pistons are available in oversizes of 0 . 010 ins., 0 . 020 ins., 0 . 040 ins., (0 . 25 mm., 0 . 5 mm., 1 mm.)
Valve Guides
C.P.97
...
...
...
...
...
...
E2899
...
...
...
Inlet guide
(TR6)
...
...
...
2 ...
...
...
E2900
...
...
...
Exhaust guide
7
ClassicBike.Biz
PLEASE NOTE
THROUGHOUT THIS LIST, ASSEMBLIES ARE PRINTED IN CAPITALS AND THE COMPONENTS
INCLUDED IN THAT ASSEMBLY ARE INDENTED IN THE DESCRIPTION COLUMN, REVERTING
TO THE ORIGINAL ALIGNMENT WHEN THE ASSEMBLY IS COMPLETE. TO ORDER THE COMPLETE
ASSEMBLY IT IS NECESSARY ONLY TO QUOTE THE ASSEMBLY NUMBER. ANY COMPONENT
PARTS LISTED MAY ALSO BE OBTAINED SEPARATELY IF REQUIRED.
SPECIAL WORKSHOP TOOLS

A COMPLETE LIST OF WORKSHOP TOOLS CAN BE MADE AVAILABLE BY EITHER CONTACTING
YOUR DEALER OR APPLYING DIRECT TO THE TRIUMPH SERVICE DEPARTMENT. IN MOST CASES
THESE TOOLS ARE VERY COSTLY AS THEY ARE MADE ENTIRELY FOR WORKSHOP USE, AND
THEREFORE, IT IS NOT RECOMMENDED THAT THE PRIVATE OWNER PURCHASES THE TOOLS IN
ORDER TO AID SERVICING THE MACHINE ONCE OR TWICE ONLY. IN THESE CIRCUMSTANCES
IT IS FAR MORE ECONOMICAL TO GET IN TOUCH WITH A RECOGNISED DEALER.
UNIFIED THREAD FORM

NEW PARTS HAVING THREADED FIXINGS INTRODUCED IN THIS CATALOG HAVE THE UNIFIED
FORM OF SCREW THREADS. THIS CHANGEOVER WILL BE CONTINUED AS AND WHEN NEW PARTS
ARE INTRODUCED. EVEN WHERE PARTS ARE SIMILAR IN APPEARANCE NEW PART NUMBERS
WILL BE ALLOCATED TO IDENTIFY THE UNIFIED THREADS. ALL NUTS, BOLTS AND STUDS
HAVING THIS THREAD ARE IDENTIFIED BY MARKINGS. BOLTS HAVE A CIRCULAR RECESS IN
THEIR HEADS, STUDS A CIRCULAR GROOVE ON THE END, AND NUTS HAVE INTERLOCKING
CIRCLES ON THE SIDE.
COLOR
TIGER 650 (TR6RTR6RV)
Petrol tankPolychromatic blue and cold white, black lining.
Petrol tank (44 U.S. gallon) optionalPolychromatic blue and cold white, black lining.
Polychromatic blue, cold white stripe, black lining.
Fenders
Side coversBlack, gold decal.
TROPHY 650 (TR6CTR6CV)
Petrol tankPolychromatic blue and cold white, black lining.
Chromium plated.
Fenders
BONNEVILLE (T120RT120V)
Petrol tankTiger gold and cold white, black lining.
Petrol tank
(41 U.S. gallon) optionalTiger gold, white stripes, black lining.
Tiger gold, white centre stripe, black lining.

Fenders
N.B. It is important to state year and model of machine when ordering painted components.
ClassicBike.Biz
TRIUMPH SPARES
HOW TO ORDER. Every part is indicated by a number, and this should be quoted together with
the description. In order to assist customers, dimensions have been given in many cases where parts
are similar. Parts where possible have been listed in order of assembly and a number of the illustrations
show the assembly order also. With these aids, there should be no difficulty in identifying the parts you
require.
ALWAYS HEAD YOUR ORDER WITH THE ENGINE NUMBER, STAMPED ON THE LEFT SIDE OF
THE ENGINE JUST BELOW THE CYLINDER, TOGETHER WITH THE PREFIX LETTERS.
WHERE TO OBTAIN. Triumph Spare Parts can only be obtained from an authorised Triumph
Dealer, and we recommend our customers to place their orders with the Triumph Dealer in their district.
When parts not usually asked for are required, and for which the Dealer may have to write or obtain
specially, the postage or carriage incurred becomes payable.
TRIUMPH SPARES ARE NOT SUPPLIED TO PRIVATE OWNERS DIRECT FROM THE FACTORY.
A LIST OF AUTHORISED DEALERS WHO STOCK TRIUMPH SPARES IS AVAILABLE ON REQUEST.
IF DIFFICULTY IS EXPERIENCED IN OBTAINING THE REQUIRED PARTS, THE MATTER SHOULD
BE TAKEN UP DIRECTLY WITH THE TRIUMPH SPARES DEPARTMENT.
Customers are warned against the risk incurred by purchasing parts that are not of genuine Triumph
manufacture. This risk is eliminated if parts are ordered as instructed from recognised Dealers.
PATTERNS AND PARTS FOR REPAIR. It is not necessary to send patterns if the part number
is quoted. The sending of patterns often delays the order as parcel post or rail takes longer than letter post.
Parts sent to Coventry for repair, replacement, or as patterns should bear the sender's Name and
Address and clear instructions should accompany the parts. In your own interest send a copy of the advice
note under separate cover. All parts must be forwarded carriage paid and care should be taken to ensure
that all remittances are sent separately and not enclosed with the parts. Fragile units such as cylinders,
etc., should always be boxed to avoid damage in transit. Complete machines should have all fitments such
as windscreens, driving mirrors, tools, etc., removed by the sender before despatch, as it is impossible for
us to accept responsibility in the event of loss in transit. We are always pleased to give estimates for overhauling and repairs, but should an estimate not be accepted, a charge will be made covering cost of dismantling
and re-assembling, if carried out. Work cannot be accepted at the factory direct from private owners.
Communications relating to Parts should be addressed to the SPARES DEPARTMENT and for repairs,
guarantee claims and technical advice to the SERVICE DEPARTMENT, Triumph Engineering Co. Ltd.,
Meriden Works, Allesley, Coventry. In order to facilitate quick reference, the quoting of any number,
invoice number or reference from previous communications is essential. Accessories not of our manufacture should be sent direct to the actual makers, whose Names and Addresses appear below.
PROPRIETARY GROUP
Ancillary equipment which is fitted to our motor cycles is of the highest quality and is guaranteed by
the manufacturers and not by ourselves. Any repairs or claims should be directed to the actual makers
or their local agents who will always give owners every possible assistance. The following are the addresses
of the various manufacturers:
CARBURETORS
Messrs. Amal Ltd.,
Holdford Road,
Witton,
Birmingham, 6.
CHAINS.
Renold Chains Ltd.,
Wythenshawe,
Manchester.
TIRES.
Dunlop Rubber Co. Ltd.,
Fort Dunlop,
Birmingham, 24.
The Avon Rubber Co. Ltd.,
Melksham,
Wilts.
SPARK PLUGS.
Champion Sparking Plug Co. Ltd.,
Feltham,
Middlesex.
I NSTRUMENTS.
Messrs. Smiths Industries Ltd.,
Cricklewood Works,
London, N.W.2.
SUSPENSION UNITS.
Messrs. Girling Ltd.,
Birmingham Road,
West Bromwich,
Staffordshire.
ELECTRICAL EQUIPMENT.
Messrs. J. Lucas Ltd.,
Gt. Hampton Street,
Birmingham, 18.
9
ClassicBike.Biz
15
--16
18
17
-- 14
33
31
31 32
35
._ Y
?1
34 30
29 27 26
28
38
Fig. 1. CRANKSHAFT AND CONNECTING RODS

10
ClassicBike.Biz
Ref. No.
Part No.
DESCRIPTION
QUANTITY
REMARKS
CRANKSHAFT AND CONNECTING RODS

E13054
CRANKSHAFT AND FLYWHEEL ASSEMBLY (METRIC)

E13097
CRANKSHAFT C/W. OIL TUBE
E3903
Oil tube
E12800
Screwed plug
E12425
Flywheel ...
*E12799
Flywheel bolt
E11003
Washer
...
E3114
Crankshaft stud (11 in. 0.A.) ...
E9525
CONNECTING ROD ...
Small end bush ...
E1511
E6576
Connecting rod bolt
Self locking nut ...
D3761
E3586
Big end bearing (Available in 010 in. and . 020 in. undersizes)
PISTON COMPLETE 9 :1 C.R.
E9488
Taper compression ring ...
E6864
co
Oil control ring ...
...
E6865 )
Gudgeon pin (short)
...
E6861
...
WE479 X- 6 ?? Circlip
...
...
Main bearing, right (metric) ...

E3835
Motor sprocket, 29 teeth Duplex

El 2662
E4573 70-'19/Z Distance piece ...

Rotor key
...
22
E10082
542139015qWW(Rotor (99-0739)
23
...
Tab washer
24
E3975
Nut
E3977
25
Key
...
E1580
26
Timing pinion
27
E4564
Nut
...
E12877
28
INTERMEDIATE WHEEL
29
E6159
Intermediate wheel bush...
30
E400
Camshaft pinion...
E12719
31
Camshaft key ...
32
E1558
Inlet camshaft nut
33
E11007
Exhaust camshaft nut
34
E6523
...
Inlet camshaft, ...
E11063
35
EXHAUST CAMSHAFT
E9989
36
Tachometer drive plug

37
E9988
...
Clamping washer
38
E3300
Main
bearing,
left
(metric)
39
E2879
Spacer
Not illus. E12663
Shim (0 . 010 in.) -Engine sprocket
Not illus. E8038
Shim (0 . 030 in.)
Not illus. E12660
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
qo
* Use D524 Loctite Sealant
11
ClassicBike.Biz
1
1
1
1
1
3
3
1
2
2
4
4
4
2
4
2
2
4
1
2
2
1
1
1
As required (up to 4)
As required (up to 4)
52
57
___-.40
82
Fig.Fig.
2. 2.CRANKCASE
CRANKCASE
12 12
ClassicBike.Biz
Ref. No. Part No.
DESCRIPTION
QUANTITY REMARKS
CRAN KCASE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
E11266
CRANKCASE DRIVE SIDE ...
...
...
E10287
Camshaft bush
...
...
...
...
E10287
Camshaft bush
...
...
...
...
E5976
Chain tensioner abutment
...
...
E13098
CRANKCASE TIMING SIDE
...
...
E10286
Camshaft bush
...
...
...
...
E4538
...
...
Scavenge pipe
...
...
E6386
Locating peg (at oil pipes)
...
...
T989
Hollow dowel
...
...
...
...
T912
Locating peg (LAS at thrust washer) ...
T1606
Needle roller bearing, layshaft ...
...
E375
Intermediate wheel spindle
...
...
E8751
...
...
...
...
Hollow dowel ...
E3716
...
...
...
Hollow dowel ...
...
S1873
...
...
...
...
Screw ...
.
...
...
...
...
14-1445
...
...
Stud
...
...
...
...
S25-2(0-'24' Plain washer ...
...
...
...
14-0303
...
...
...
Nut
Hollow dowel, tappet oil feed
...
...
E1532
...
...
...
...
...
E9330
Oilway plug
...
...
...
...
F1880
Copper washer ...
...
S1871
Tachometer drive plug (L.H. thread)
...
...
...
...
E8896
Fibre washer ...
...
...
...
...
51863
Oil pipe stud ...
...
...
...
...
51865
Cylinder stud ...
...
...
...
...
Plug, timing hole
51872
...
...
...
...
...
...
S1870
Bolt
...
...
...
...
...
...
14-6220
Bolt
...
...
...
..
...
...
14 -6223
Bolt
...
...
...
...
...
..
14 -0230
Bolt
...
...
...
...
...
...
Bolt
S1823
...
...
...
...
Plain washer ...
D2330
...
...
...
...
...
...
14-1302
Nut
...
...
...
...
Crankcase filter...
E9336
...
...
...
...
E53157O- 72-Joint washer ...
...
...
Drain plug (with level tube) ...
T2167
...
...
...
...
Fibre washer ...
T1257
...
...
...
...
Level plug UN ...
S543
...
...
...
...
E2441G,O- 7/32 Copper washer ...
...
...
...
Drain and adjuster plug
T2259
...
...
...
...
Fibre washer ...
T1738
...
...
...
...
Blanking plug ...
T1 920
...
...
...
...
T2166
Filler plug UN ...
"0" ring
...
...
...
...
...
E8782
...
...
...
...
...
...
14-6242
Bolt
...
...
...
...
...
...
Stud
S669
...
...
...
...
Protection blade
E8892
...
...
...
...
Self locknut UN
14-1301
Rubber
plug
(for
protection
blade
stud
hole)
E7573
...
...
...
...
Nut, exhaust ties
14-0402
...
...
Breather
cover
plate
assembly
E11072
...
...
...
...
...
Screw ...
E11075
13
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
-..
...
...
1
1
1
1
1
2
Reference only
Reference only
2
1
1
1
1
1 Not required
2 on later models
1
2
2
2
1
1
1
2
1
8
1
1
1
1
1
2
(TR6C 3 off)
10
(TR6C 7 off)
(TR6C 4 off)
5
1
1
1
1
1
1
1
1
Reference only
2
2
1
(Except TR6C)
1
1
1
1
(Except TR6C)
2
I
1
Ref. No.
Part No.
DESCRIPTION
QUANTITY REMARKS
CRANKCASE (continued)
53
54
55
56
57
58
59
60
E9335
E11460
E11077
E11078
E4705
S26-2 6
0 0- %'2S0
14-0101
E11345
Outlet stub
...
...
...
...
Joint washer ...
...
...
...
Screw ...
...
...
...
...
Tube, primary chain oiler
...
...
Clip
...
...
...
...
...
Spring washer ...
...
...
...
Bolt (g
b
in.
U.H.)
...
...
...
i
Grommet, alternator leads- external
15
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
1
2
1
1
1
1
1
Ref. No.
Part No.
DESCRIPTION
CRANKCASE
53
54
55
56
57
58
59
60
E9335
E11460
AssyE11077
1
E11078
12 E4705
11
14-0101
E11345
000
000
000
000
000
000
000
000
S26-2 ~- ti2SO
(continued)
Outlet stub
...
Joint washer ...
... ...
...
Screw
... ...
Tube, primary chain oiler
...
...
Clip
...
...
Spring washer ...
...
...
Bolt U6 in. U.H.)
Grommet, alternator leads-external
000
QUANTITY
000
000
000
000
...
...
...
...
000
000
...
...
000
000
000
000
...
...
000
000
REMARKS
5
000
...
000
000
000
000
000
000
000
...
000
000
...
000
...
...
1
1
2
1
1
1
1
1
10
6
7
20
22
21
23
24
28
Fig. 3. OIL PUMP, RELEASE VALVE, MANIFOLD AND TAPPETS
15
16
ClassicBike.Biz
Ref. No. Part No.
DESCRIPTION
QUANTITY
REMARKS
OIL PUMP, RELEASE VALVE, MANIFOLD AND TAPPETS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
Not Illus.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
E9421
OIL PUMP
...
...
...
...
...
...
Reference only
Pump body...
...
Feed plunger
...
...
...
E9269
...
...
Scavenger plunger
E6681
...
...
Drive block
E495
...
2.
S70-7 6 0 - 363
Valve ball ( 3'z in. dia.)
...
...
Valve spring
...
...
...
E403
Screwed plug
...
...
...
E2360
...
...
...
...
E11461
Joint washer
Oil pump stud ...
...
...
...
S1864
...
...
Serrated washer
...
E3887
...
...
...
...
Nut
...
S1906
...
...
...
Oil release valve
E6595
...
...
E167060 33Y5 Fibre washer ...
...
Joint washer, release valve cap to body
E8754
...
Stud
...
...
...
...
S1876
...
...
Joint washer ...
...
E5660
...
...
Inlet manifold ...
...
E9973
...
...
...
S25-136 4'2 %{8' Plain washer ...
...
...
...
Nut
...
...
S1877
Stud
S1996
...
...
...
...
Cup
...
E9555
...
...
...
...
"0" ring
E9554
...
...
...
...
Nut
...
14-1301
...
...
...
Inlet tappet guide
E9352
...
...
Exhaust tappet guide ...
E9353
...
...
Copper washer ...
...
El 612
Set bolt ..
H200
/9 b./. y ...
Inlet tappet 70.- 3D
E3059R
...
...
...
Exhaust tappet
E8801
...
...
...
...
'0' ring
E7563
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
2
2
7c-8g5 /A- -- / mF Pe 7 f,,Q /S G4r,'r
17
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
1
1
1
1
2
2
2
1
2
2
2
1
1
Available
4
2
1
4
4
TR6
... 2
... 2
... 2
... 1
... 1
... 2
2
Ref. No.
DESCRIPTION
Part No.
QUANTITY
REMARKS
OIL PUMP, RELEASE VALVE, MANIFOLD AND TAPPETS
...
...
...
OIL PUMP
Pump body ...
...
...
Feed plunger
...
Scavenger plunger
Drive block
... ...
E495
5
...
S70-7 GD- 2..363
Valve ball {J2 in. dia.)
6
...
Valve spring
...
E403
7
...
Screwed plug
...
E2360
8
...
...
...
Joint washer
E11461
9
...
Oil pump stud ...
...
10
S1864
...
...
Serrated washer
E3887
11
...
.. .
...
Nut
...
S1906
12
...
...
Oil release valve
E6595
13
...
...
E167060-33S'5' Fibre washer ...
14
Joint washer, release valve cap to
Not lllus. E8754
...
...
. ..
Stud
...
S1876
15
...
Joint washer ...
...
E5660
16
...
...
Inlet manifold ...
E9973
17
...
...
...
S25-13b0- '12'18 Plain washer
18
...
...
...
...
Nut
S1877
19
...
...
...
...
Stud
S1996
20
...
...
. ..
Cup
...
E9555
21
...
... ...
"0" ring
E9554
22
...
...
...
Nut
...
14-1301
23
17
...
...
Inlet tappet guide
E9352
24
...
Exhaust tappet guide ...
E9353
25
...
Copper washer ...
...
E1612
26
16
Set bolt ...
...
...
H200
27
Inlet tappet 70::: 30 :<f O.t.'(
E3059R
28
Exhaust tappet
.. .
.. .
E8801
. 29
15
...
... ...
'0' ring
E7563
30
E9421
Reference only
E9269
E6681
1
2
3
4
0. .
14
70- gg>1S
...
...
...
...
.. . 1
...
...
...
...
...
...
...
...
...
...
...
. ..
...
...
. ..
...
...
...
...
...
. ..
...
...
...
...
.. .
...
...
...
. ..
.. .
. ..
. ..
.. .
...
...
body
...
. ..
...
.. .
.. .
.. .
...
...
...
...
...
. ..
...
...
.. .
. ..
. ..
. ..
. ..
...
.. .
...
.. .
...
...
...
. ..
...
...
...
. ..
. ..
...
. ..
.. .
...
...
...
...
...
.. .
...
.. .
...
...
...
...
...
...
...
...
...
...
...
. ..
. ..
...
. ..
...
...
...
...
...
.. .
...
...
...
...
.. .
...
...
...
.. .
...
...
. ..
...
...
...
...
.. .
...
. ..
...
. ..
...
..
...
.. .
...
...
...
...
...
...
...
...
...
...
...
...
...
1
B4
Fig, 4, CYLINDER BLOCK AND HEAD, TR6R, TR6C (EARLIER MODELS)
17
ClassicBike.Biz
1
2
2
2
1
2
2
2
1
1
Available
4
2
1
4
...
...
...
...
... ~
... 2
/IJ. + ;<'. II!'PPt!'l rc;l? ::#15" CAm
18
1
1
2
2
1
1
2
2
2
2
2
'> TR6
Ref. No. Part No.
DESCRIPTION
QUANTITY
REMARKS
CYLINDER BLOCK AND HEAD, TR6R, TR6C (EARLIER MODELS)
1
2
3
4
5
6
6a
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
E6309
Cylinder base wash er
E6304
Cylinder block ...
S692
Cylinder base nut
E2620
Push rod
E12575
Cover tube ...
E7310
"0" ring, push rod cover tube (bottom)
E11283
"0" ring, push rod cover tube (top)
E4547
Cylinder head gaske t
E12354
CYLINDER HEAD c/w GUIDES
E2899 7/-32?2
Inlet valve guide ...
E2900 7/-3195
Exhaust valve guide
E9516
Exhaust pipe adaptor
E4603
Inlet valve
E2904
Exhaust valve
E6439
Bottom cup
...
E4221
Inner valve spring (red spot) ...
E7400
Outer valve spring (green spot)
E1543
Top collar
...
99-006271- 37g Split cotter
...
E327
Cylinder head bolt
F2184
Plain washer
E4771
Bolt
...
S25-3
-g2q7 Plain washer
D3548
Sealing ring
...
E12350
Inlet rocker box
Exhaust rocker box
E12351
Joint washer ...
E12599
51875
Rocker box bolt
1
Rocker box nut
301
Plain washer ...
E3302
Rocker box stud
1 1401
S25-13
qZ4e Plain washer
...
1 1435
Cylinder head stud (for torque stay)
E4610 7/-174'q Inspection cap ...
Joint washer ...
E3751
E4609
Locking spring ...
WE170 6o-q263 Fibre washer ...
Screw ...
1 2203
E1457
ROCKER (right exhaust, left inlet) ...
ROCKER (left exhaust, right inlet) ...
E1458
E10070
Rocker ball pin
E1513
Rocker adjusting pin
E470
Adjuster lock nut
E1575
Thrust washer, z in.
Spring washer ...
E1574
Rocker spindle ...
E1512
Dowel, rocker box
E12361
Thrust washer, in.
El 330
Access plug
...
E12079
Washer ...
E12080
E1288870-ve0 Bolt, cylinder head
E1288974-9781 Bolt, rocker box
19
ClassicBike.Biz
8
4
2
2
2
2
2
2
2
2
4
4
4
4
8
4
4
2
4
6
6
6
4
2
4
4
4
4
4
2
2
4
4
4
6
4
2
4
2
4
4
e-58
x-57
56 3 4
37
35
33
36
24 ^ / 51
E31 27
32
42
41 -^
^^ j;
45 23
52
43
48 49
50-
44 47 39 40 43
18
29
25 46
21
E3
0---28
30
i22
26
19
6A
20
17 ^^
ÎiiNill
F1
16
11
--
10
15
12
14
13
6
53
54
2
3
a
B4
Fig. 4. CYLINDER BLOCK AND HEAD, TR6R, TR6C (EARLIER MODELS)

20
ClassicBike.Biz
Ref. No. Part No.
DESCRIPTION
QUANTITY
REMARKS
CYLINDER BLOCK AND HEAD, TR6R, TR6C (EARLIER MODELS)

(continued)
52
53
54
55
56
57
58
E12598
E4752
E11707
D2332
E12597
D2331
14-1303
Spacer ...
Sealing ring
Sleeve ...
Washer ...
Distance piece
Washer
Nut
...
...
...
...
...
...
...
...
...
...
...
...
For torque stay
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
21
ClassicBike.Biz
...
...
...
4
2
2
4
2
2
2
Ref. No.
Part No.
CYLINDER
DESCRIPTION
BLOCK
AND
HEAD,
TR6R,
(continued)
52
53
54
55
56
57
58
E12598
E4752
E11707
D2332
E12597
D2331
14-1303
Spacer ...
Sealing ring
Sleeve ...
Washer ...
...
...
...
...
...
...
Dlst'"<e plo<e}
Washer
Nut
...
...
QUANTITY
54
53
52
TR6C
...
...
...
...
...
...
...
...
...
...
For torque stay
.. .
...
...
...
...
...
...
...
...
...
...
. ..
...
...
...
(EARLIER
...
...
...
.. .
...
...
...
B4
Fig. S. CYLINDER BLOCK AND HEAD, TR6R, TR6C (LATER MODELS)
22
21
ClassicBike.Biz
.. . 4
.. . 2
... 2
... 4
.. . 2
.. . 2
.. . 2
REMARKS
MODELS)
Ref. No. Part No.
DESCRIPTION
QUANTITY REMARKS
CYLINDER BLOCK AND HEAD, TR6R, TR6C(LATER MODELS)

1
2
3
4
5
6
6a
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
E6309
Cylinder base washer ...
...
...
E6304
Cylinder block ...
...
...
...
S692
Cylinder base nut
...
...
...
E2620
Push rod
...
...
...
...
Cover tube
E12575
...
...
...
...
E7310
E11283
E4547
Cylinder head gasket ...
...
...
E12806
CYLINDER HEAD c/w GUIDES ...
E2899 7/-3Z9Z
...
...
E29007/ -3293
Exhaust valve guide
...
...
E4603
...
...
Inlet valve
...
...
E2904
Exhaust valve ...
...
...
...
E6439
Bottom cup
...
...
...
...
E4221
...
E7400
...
E1543
Top collar
...
...
...
...
99-00627/-374'8Split cotter
...
...
...
...
E327
Cylinder head bolt
...
...
...
F2184
Plain washer ...
...
...
...
...
...
E4771
Bolt
...
...
...
S25-360 -'/Z'/7 Plain washer ...
...
...
...
Sealing ring
...
...
...
...
D3548
Inlet rocker box
...
...
...
E12569
Exhaust rocker box ...
...
...
E12570
Joint washer ...
...
...
...
E12599
...
...
...
Rocker box bolt
51875
Rocker box nut...
...
...
...
14-0301
Plain washer ...
...
...
...
E3302
Rocker box stud
...
...
...
14-1401
...
...
...
525-13(j0-1/2Vo0Plain washer ...
14-1435
...
Inspection cover
...
...
E12572
...
...
...
Joint washer ...
E12574
E1457
E1458
...
Rocker ball pin ...
...
E10070
...
Rocker adjusting pin ...
...
E1513
Adjuster lock nut
...
...
...
E470
...
...
Thrust washer, 2 in. ...
E1575
...
Spring washer ...
...
...
E1574
Rocker spindle ...
...
...
...
E1512
Dowel, rocker box
...
...
...
E12361
...
Thrust
washer,
e
in.
...
...
E1330
...
...
...
Access plug
...
E12079
Washer ...
E12080
...
...
...
El288870-9700aBolt, cylinder head
...
...
...
Bolt,
rocker
box
2889
70-9
78/
E1
23
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
1
8
4
2
2
2
1
1
2
2
2
2
4
4
4
4
8
4
4
1
1
2
1
1
2
4
6
6
6
4
2
4
4
2
2
4
4
4
6
4
2
4
2
4
4
... 4
... 4
Ref. No.
Part No.
CYLINDER BLOCK AND

1
2
3
4
5
6
6a
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
QUANTITY
DESCRIPTION
54
53
HEAD, TR6R,
52
...
E6309
...
... ... ...
E6304
Cylinder block ...
Cylinder base nut
...
...
...
S692
... ... ...
Push rod
...
E2620
Cover tube
... ... ... ...
E12575
E7310
E11283
... ...
E4547
CYLINDER HEAD cjw GUIDES ...
E12806
...
...
E2899 71-3Zt!JZ.
...
Exhaust valve guide
...
E2900 7t-?J2.,,
...
. ..
...
Inlet valve
...
E4603
...
...
...
Exhaust valve ...
E2904
...
Bottom cup
...
...
...
E6439
...
E4221
...
E7400
...
...
Top collar
...
...
E1543
...
...
...
...
99-00627/- 37q9Split cotter
...
...
...
Cylinder head bolt
E327
...
...
...
Plain washer
...
F2184
... ... ... ...
...
Bolt
E4771
...
...
...
S25-3GO-tfZ.tl7 Plain washer ...
... ... ...
...
Sealing ring
D3548
...
...
...
Inlet rocker box
E12569
...
...
E12570
...
...
...
Joint washer ...
E12599
...
...
...
Rocker box bolt
S1875
...
...
...
Rocker box nut ...
14-0301
...
...
...
...
Plain washer
E3302
...
...
...
Rocker box stud
14-1401
...
...
...
...
S25-136o-fi2YS'Piain washer
14-1435
... ...
...
Inspection cover
E12572
...
...
...
Joint washer ...
E12574
E1457
E1458
... ...
Rocker ball pin ...
E10070
...
...
E1513
... ... ...
Adjuster lock nut
E470
...
...
Thrust washer, t in. ...
E1575
...
...
...
washer
...
Spring
E1574
...
...
...
Rocker spindle ...
E1512
...
...
.
..
Dowel,
rocker
box
E12361
...
...
...
Thrust
washer,
i
in.
E1330
... ... ... ...
Access plug
E12079
...
...
...
Washer ...
E12080
...
...
...
E128887o-'f7R0Bolt, cylinder head
E12889 70Cf74'/ Bolt, rocker box
TR6C (LATER MODELS)
...
...
...
...
...
...
...
. ..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
. ..
...
...
...
...
...
...
...
...
...
. ..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
. ..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
. ..
. ..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
ClassicBike.Biz
... 1
... 1
...
...
...
...
...
...
...
2
2
2
1
1
2
2
2
2
...
...
...
...
... 4
... 4
... 4
... 4
... 8
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
4
4
1
1
2
.1
1
2
4
6
6
6
4
2
4
4
2
...
...
...
...
...
...
...
...
...
... 2
...
...
...
...
...
...
B4
...
...
... 4
... 4
... 4
...
...
Fig. S. CYLINDER BLOCK AND HEAD, TR6R, TR6C (LATER MODELS)
24 23
REMARKS
... 4
... 4
... 4
... 6
...
... 2
... 4
... 2
4
Ref. No. Part No.
DESCRIPTION
QUANTITY
REMARKS
CYLINDER BLOCK AND HEAD, TR6R, TR6C (LATER MODELS) (continued)

48
49
50
51
52
53
54
55
56
E12598
E4752
E11707
D2332
E12597
D2331
14-1303
14-0103
D2329
Spacer ...
Sealing ring
Sleeve ...
Washer ...
Distance piece
Washer
Nut
Screw
...
For torque stay
...
Tappet inspection cover

r
25
ClassicBike.Biz
4
2
2
4
2
2
2
8
8
Ref. No.
Part No.
DESCRIPTION
QUANTITY
067
REMARKS
CYLINDER B L 0 C K AND HEAD, T R 6 R, T R 6 C (LATER MODELS)

(continued)
66
46
48
49
so
51
52
53
54
55
56
E12598
E4752
E11707
D2332
E12597
D2331
14-1303
14-0103
D2329
45
Spacer ...
...
...
... 44
...
...
Sealing ring
...
...
Sleeve
...
...
...
Washer ...
Dltto"'e ple<e }
...
Washer
For torque stay ...
Nut
...
Screw
. cover
W h }Tappet .mspect1on
as er
000
000
000
000
000
000
000
(5 --- 65
...
60
... 29
...
...
... ...
000
000
000
...
...
000
000
000
000
000
...
...
...
...
...
000
00
...
...
...
...
000
000
000
...
...
...
...
...
...
4
2
2
4
2
2
2
8
8
B5
Fig. 6. CYLINDER BLOCK AND HEAD, T12OR (EARLIER MODELS)
25
26
ClassicBike.Biz
Ref. No. Part No.
QUANTITY
DESCRIPTION
REMARKS
CYLINDER BLOCK AND HEAD, T120R (EARLIER MODELS)

1
2
3
4
5
6
6A
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
...
...
E6309
...
...
...
Cylinder block ...
E6304
...
...
...
Cylinder base nut
S692
...
...
...
...
Push rod
E2620
...
...
...
...
Cover tube
E12575
...
...
...
"0" ring (bottom)
E7310
...
...
...
"0" ring (top) ...
E11283
...
...
E4547
...
CYLINDER HEAD c/w GUIDES
E12356
Sleeve for head bolts passing through
E5347
...
...
E3827 7/- 329y
...
...
E38287/- 3Z 9'.r Exhaust valve guide
...
Carburetor adaptor, left ...
E9550
...
Carburetor adaptor, right
E9551
...
...
...
Connector ...
E6916
...
...
...
Balance pipe
E4792
...
...
Adaptor locking nut
S1932
...
...
Exhaust pipe adaptor
E9516
...
...
...
Self-locking nut
14-1301
...
...
...
...
...
Cup
E9555
...
...
...
Insulating ring ...
E9554
...
...
...
...
Inlet valve
E4603
...
...
...
...
Exhaust valve
E2904
...
...
...
...
Bottom cup
E6439
...
Inner valve spring (Red spot)
E4221
...
E7400
...
...
...
...
Top collar
E1543
...
...
99-00627/ 37Y(?Split cotter
...
...
...
Cylinder head bolt
E327
...
...
...
Plain washer ...
F2184
...
...
...
...
...
Bolt
E4771
...
...
...
S25-3 0-4v{7 Plain washer ...
...
...
...
...
Sealing ring
D3548
...
...
...
Inlet rocker box
E12350
...
...
...
Exhaust rocker box
E12351
...
...
...
Joint washer ...
E12599
...
...
...
Rocker box bolt
S1875
...
...
...
...
...
Nut
14-0301
...
...
...
...
Plain washer
E3302
...
...
...
Rocker
box
stud
14-1401
...
...
...
...
Plain
washer
S25-1360-42q
Cylinder
head
stud
(for
torque
stay)
14-1435
...
...
...
E461070-Z7q/q Inspection cap ...
...
...
...
Joint washer ...
E3751
...
...
...
Locking spring ...
E4609
...
...
...
WE17060-qz 3Fibre washer ...
...
...
...
...
Screw ...
14-2203
E1457
E1458
...
...
Rocker ball pin ...
E10070
...
...
...
Rocker
adjusting
pin
E1513
...
...
...
Adjuster
lock
nut
E470
in.
Thrust
washer,
'z
E1575
...
...
...
Spring washer ...
E1574
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
inlet tracts
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
..
...
...
27
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
1
8
4
2
2
2
1
1
Reference only
2
2
1
1
2
1
2
2
4
7
4
2
2
4
4
4
4
8
4
4
1
1
2
1
1
2
4
6
6
6
4
2
4
4
4
4
4
2
2
4
4
4
6
4
Ref. No.
DESCRIPTION
Part No.
CYLINDER BLOCK AND
2
3
4
5
6
6A
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
QUANTITY
HEAD, T120R (EARLIER
MODELS)
...
...
...
...
...
...
E6309
...
...
. ..
. ..
...
...
...
E6304
Cylinder block ...
... ...
...
...
...
...
...
Cylinder base nut
S692
... ...
...
...
.
..
...
...
Push
rod
...
E2620
...
.
..
...
...
...
...
...
Cover
tube
...
E12575
...
...
.
..
.
..
.
..
...
...
"0"
ring
(bottom)
E7310
"0"
.
(
)
.
..
...
...
. ..
...
...
...
rmg top ...
E11283
.
..
...
...
... ... ...
E4547
...
... ... ...
CYLINDER. HEAD cfw GUIDES ...
E12356
. ..
Sleeve for head bolts passing through inlet tracts ...
E5347
...
.
..
...
.
..
...
...
E3827 7/- 32.'1'(
...
...
.
..
.
..
...
...
Exhaust
valve
guide
E3828 7/- 32 Cfj'""
...
...
...
...
...
Carburetor adaptor, left ...
E9550
...
. ..
...
...
...
E9551
.
..
. ..
.
..
...
...
...
...
Connector
...
E6916
...
.
..
...
...
...
...
...
Balance
pipe
E4792
...
.
..
...
...
...
...
Adaptor
locking
nut
S1932
...
.
..
...
...
...
...
Exhaust
pipe
adaptor
E9516
...
.
..
...
.
..
...
...
...
Self-locking
nut
14-1301
...
...
...
. ..
...
...
...
...
...
Cup
E9555
.
..
...
.
..
...
...
...
...
Insulating
ring
...
E9554
...
...
...
...
...
...
...
Inlet valve
E4603
...
...
...
...
...
...
...
Exhaust valve ...
E2904
...
...
...
...
...
...
...
Bottom cup
...
E6439
...
...
...
...
...
Inner
valve
spring
(R.ed
spot)
E4221
.,...
. ..
...
...
...
E7400
.
..
...
...
...
...
...
...
...
Top
collar
E1543
...
.
..
...
...
...
.
..
...
...
99-D0627/-37tf~Split cotter
...
.
..
...
.
..
...
.
..
...
Cylinder
head
bolt
E327
...
...
...
.
..
...
...
...
...
Plain
washer
F2184
...
...
...
...
...
...
...
...
...
Bolt
E4771
...
...
...
...
...
.
..
...
...
S25-3~0-4Z.'/7 Plain washer
.
..
...
...
...
...
...
...
...
Sealing
ring
D3548
...
...
...
...
...
...
...
Inlet
rocker
box
E12350
...
...
...
...
...
. ..
E12351
...
...
...
...
...
.
..
...
Joint
washer
...
E12599
...
...
...
.
..
...
.
..
...
Rocker
box
bolt
S1875
...
. ..
...
...
...
...
...
...
...
Nut
14-0301
...
...
...
...
...
...
...
Plain washer ...
E3302
...
...
...
...
...
...
...
Rocker box stud
14-1401
...
. ..
...
...
...
...
...
...
S25-1360-'f2'f&'Piain washer
...
...
...
...
14-1435
...
...
...
...
E461070-Z7lf'/lnspection cap ...
...
...
. ..
...
...
...
...
...
...
...
Joint washer ...
E3751
...
...
...
...
...
...
...
E4609
Locking spring ...
...
...
...
...
...
...
...
WE17060-lfU3Fibre washer ...
...
...
...
...
...
...
...
...
Screw ...
14-2203
... ... ... ...
ROCKER. (right1 exhaust, left inlet) ...
E1457
...
...
...
...
ROCKER. (left exhaust, right inlet) ...
E1458
...
...
...
...
...
...
Rocker ball pin ...
E10070
...
...
...
...
...
...
E1513
...
...
...
...
...
...
...
Adjuster lock nut
E470
...
...
...
...
.., . ...
Thrust washer, t in. ...
E1575
Fig. 6. CYLINDER BLOCK AND HEAD, T12OR (EARLIER MODELS)
...
...
Spring washer ...
E1574
...
27
28
ClassicBike.Biz
REMARKS
1
1
8
4
2
2
2
1
1
Reference only
2
2
1
1
2
1
2
2
4
7
4
2
2
4
4
4
4
8
4
4
1
1
2
1
1
2
4
6
6
6
4
2
4
4
4
4
4
2 B5
2
4
4
4
6
4
Ref. No.
Part No.
DESCRIPTION
CYLINDER BLOCK AND HEAD, MOR
QUANTITY
(EARLIER MODELS)
(continued)
54
55
56
57
58
59
60
61
62
63
64
65
66
67
Rocker spindle ...

E1512
Dowel, rocker box
E12361
Thrust washer, a in.
El 330
...
Access plug
E12079
Washer ...
E12080
E128887o-9780 Bolt, cylinder head
E1288970 781 Bolt, rocker box
Washer ...
D2332
Spacer ...
E12598
Sealing ring
E4752
Sleeve ...
E11707
Distance piece
E12597
For torque stay
Washer
D2331
Nut
14-1303
...
29
ClassicBike.Biz
REMARKS
2
4
2
4
4
4
4
4
4
2
2
2
2
2
Ref. No.
Part No.
CYLINDER
DESCRIPTION
BLOCK
AND
HEAD,
QUANTITY
^---64
-63
(5---- 62
T120 R (EARLIER
(continued)
54
55
56
57
58
59
60
61
62
63
64
65
66
67
Rocker spindle ...

E1512
Dowel, rocker box
E12361
Thrust washer, i in.
E1330
E12079
Access plug
...
Washer ...
...
E12080
E128887b-97B'O Bolt, cylinder head
E1288970..&f781 Bolt, rocker box
...
Washer ...
D2332
Spacer ...
...
E12598
...
Sealing ring
E4752
...
Sleeve ...
E11707
E12597
D;un<e p;e<e}
Washer
For
D2331
Nut
14-1303
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
torque stay
...
...
...
...
MODELS)
...
...
...
...
...
...
. ..
... 2
... 4
...
... 4
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
. ..
...
...
. ..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
. ..
. ..
...
...
...
...
...
...
...
...
2
4
4
4
4
4
2
2
2
2
2
B5
Fig. 7. CYLINDER BLOCK AND HEAD, T12OR (LATER MODELS)
29
30
ClassicBike.Biz
REMARKS
Ref. No. Part No.
QUANTITY REMARKS
DESCRIPTION
CYLINDER BLOCK AND HEAD, T120R(LATER MODELS)

1
2
3
4
5
6
6A
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
...
...
...
...
E6309
...
...
...
...
...
Cylinder block ...
E6304
...
...
...
...
...
Cylinder base nut
S692
...
...
...
...
...
...
Push rod
E2620
...
...
...
...
...
...
Cover tube
E12575
...
...
...
...
"0" ring (bottom) ...
E7310
...
...
...
...
...
"0"
ring
(top)
E11283
...
...
...
...
...
Cylinder
head
gasket
E4547
...
...
E12807 7/-3y9/(oCYLINDER HEAD c/w GUIDES ...
Sleeve for head bolts passing through inlet tracts
E5347
...
...
...
...
E3827 7/- 329'( Inlet valve guide ...
...
...
...
...
E38287/- 3295 Exhaust valve guide
...
...
...
Carburetor adaptor, left
E12811
...
...
...
E12812
...
...
...
...
...
Connector ...
E6916
Balance pipe
...
..
E4792
...
...
...
...
...
...
Stud ...
E12813
%
...
...
...
...
...
...
Gasket
E8771 7/- / f/(p
...
...
...
...
...
Self-locking nut
14-1301
...
...
...
...
...
...
...
Cup
E9555
...
...
...
...
...
Insulating ring ...
E9554
...
..
...
Inlet valve
E4603
...
...
...
...
...
Exhaust valve ...
E2904
...
...
...
...
...
...
Bottom cup
E6439
...
...
...
E4221
...
_..
...
E7400
...
...
...
...
Top collar
...
...
El 543
...
...
...
...
...
...
99-00627/-37`lrSplit cotter
...
...
...
...
...
Cylinder head bolt
E327
...
...
...
...
...
...
Plain washer
F2184
...
...
...
...
...
...
...
Bolt
E4771
...
...
...
...
...
S25-3 0-W-/7 Plain washer ...
...
...
...
...
...
...
Sealing ring
D3548
...
...
...
...
...
Inlet rocker box
E12569
...
...
...
...
El 2570
...
...
...
...
...
Joint washer ...
E12599
...
...
...
...
...
Rocker box bolt
S1875
...
...
...
...
...
...
...
Nut
14-0301
...
...
...
...
...
Plain washer ...
E3302
...
...
...
...
...
Rocker box stud
14-1401
...
...
...
...
...
S25-13f -gzq 'Plain washer ...
...
...
14-1435
...
...
...
...
...
Inspection cover
E12572
...
...
...
...
...
Joint washer ...
E12574
...
...
Ell 457
...
...
ROCKER
(left
exhaust,
right
inlet)
...
Ell 458
...
...
...
...
...
Rocker ball pin
El 0070
...
...
...
...
...
Rocker adjusting pin
E1513
...
...
...
...
...
Adjuster lock nut
E470
...
...
...
...
In.
Thrust washer, .
El 575
...
...
...
...
...
...
Spring washer
El 574
31
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
1
8
4
2
2
2
1
1
Reference only
2
2
1
1
2
1
4
2
4
4
4
2
2
4
4
4
4
8
4
4
1
2
1
1
2
4
6
o
6
4
2
4
4
2
2
4
4
4
6
4
Ref. No.
Part No.
DESCRIPTION
QUANTITY
REMARKS
CYLINDER B L 0 C K AND HEAD, T 1 2 0 R (LATER

MODELS)
64
2
3
4
5
6
6A
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
SO
63
E6309
Cylinder base washer .. .
...
.. .
.. .
.. .
.. .
62
E6304
Cylinder block .. .
. ..
.. .
.. .
.. .
.. .
.. .
S692
Cylinder base nut
...
...
...57 29
...
...
...
E2620
Push rod
.. .
.. .
. ..
.. .
.. .
.. .
. ..
E12575
Cover tube
...
. ..
.. .
.. .
. ..
. .. 41 . ..
E7310
"0" ring (bottom) ...
...
...
...
...
...
E11283
"0" ring (top)
...
...
...
...
...
...
E4547
...
...
...
...
...
E12807 71-J9'y'~CYLINDER HEAD cjw GUIDES ...
...
...
...
E5347
Sleeve for head bolts passing through inlet tracts ...
E3827 7/- 32t:;'f_ Inlet valve guide ...
...
...
...
...
...
E3828 7/- 3 2. t:}
Exhaust valve guide
.. .
...
...
...
.. .
E12811
Carburetor adaptor, left
. ..
.. .
. ..
. ..
E12812
.. .
...
...
...
E6916
Connector...
...
...
...
...
...
...
E4792
Balance pipe
...
.. .
. ..
...
...
...
E12813
Stud...
...
...
...
...
...
...
...
E8771 7/-1'1-/(i,
Gasket
...
...
...
...
...
...
...
14-1301
Self-locking nut
...
...
...
...
...
...
E9555
Cup
...
...
...
...
...
...
...
...
E9554
Insulating ring ...
...
...
...
...
...
...
E4603
Inlet valve
...
. ..
.. .
.. .
.. .
...
.. .
E2904
Exhaust valve . . .
. ..
...
.. .
...
...
...
E6439
Bottom cup
...
...
...
...
...
. ..
.. .
E4221
. ..
.. .
.. .
...
E7400
...
...
-...
E1543
Top collar
.. .
.. .
. ..
. ..
.. .
.. .
.. .
. ..
.. .
. ..
.. .
.. .
. ..
. ..
99-0062 71- 37'/?Split cotter
E327
Cylinder head bolt
...
...
...
...
...
...
F2184
Plain washer ...
...
...
...
...
...
...
E4771
Bolt
.. .
. ..
.. .
. ..
.. .
. ..
...
.. .
S25-3 fOO-l/-l'/7 Plain washer ...
...
...
...
...
...
...
24
D3548
Sealing ring
...
...
...
...
...
...
...
E12569
Inlet rocker box
. ..
...
...
...
...
...
E12570
Exhaust rocker box . ..
...
. ..
.. .
. ..
.. .
E12599
Joint washer . . .
.. .
.. .
...
...
...
...
S1875
Rocker box bolt
.. .
.. .
...
...
.. .
.. .
14-0301
Nut
...
...
...
...
...
...
...
...
E3302
Plain washer ...
. ..
.. .
...
. ..
...
. ..
14-1401
Rocker box stud
...
...
...
...
...
...
S25-13YJ-l{Z.'If Plain washer .. .
. ..
...
...
...
...
...
14-1435
...
...
...
E12572
Inspection cover
...
...
...
...
.. .
...
E12574
Joint washer ...
...
...
...
...
...
...
E1457
ROCKER (right exhaust, left Inlet) ...
...
...
...
E1458
...
...
...
E10070
Rocker ball pin ...
...
...
...
...
...
E1513
Rocker adjusting
pin
..
.
.
..
...
...
...
...
1
E470
Adjuster lock nut
...
...
...
...
...
...
E1575
Thrust washer,! ln. ...
...
...
...
...
...
E1574
Spring washer ...
-
>
.. .
.. .
...
. ..
...
...
...
...
...
...
...
. ..
. ..
.. .
...
...
...
...
...
...
...
...
. ..
...
.. .
...
.. .
.. .
...
...
.. .
...
...
...
. ..
...
...
...
...
.. .
...
...
...
...
...
...
..
...
...
...
Fig. 7. CYLINDER BLOCK AND HEAD, T12OR (LATER MODELS)
31
32
ClassicBike.Biz
1
1
8
4
2
2
2
1
1
Reference only
2
2
1
1
2
1
4
2
4
4
4
4
2
2
6A
4
4
4
4
8
4
4
1
1
2
1
1
2
4
.
o
6
4
2
4
4
2
2
4
B5
4
4
6
4
65
Ref. No. Part No.
DESCRIPTION
QUANTITY
REMARKS
CYLINDER BLOCK AND HEAD, T12OR (LATER MODELS) (continued)

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
Rocker spindle ...

E1512
Dowel,
rocker box
E12361
Thrust
washer,
I in.
E1330
...
Access plug
E12079
...
Washer ...
E12080
E1288870-9762 Bolt, cylinder head
E1288970/0/ Bolt, rocker box
Washer
D2332
Spacer ...
E12598
Sealing ring
E4752
Sleeve ...
E11707
Distance piece
E12597
...
For torque stay
Washer
D2331
Nut
14-1303
Screw
14-0103
} Tappet inspection cover
washer
D2329
33
ClassicBike.Biz
2
4
2
4
4
4
4
2
2
...
Ref. No.
Part No.
DESCRIPTION
QUANTITY
REMARKS
11
CYLINDER BLOCK AND HEAD, T 1 2 0 R (LATER MODELS) (continued)

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
...
...
Rocker spindle ...
E1512
Dowel, rocker box
...
...
E12361
Thrust washer, i in. ...
...
E1330
...
...
...
E12079
Access plug
Washer ...
...
...
E12080
...
...
E1288870-9'7c9oBolt, cylinder head
... ...
E1288970'17A'/ Bolt, rocker box
Washer ...
...
...
...
D2332
... ... ...
Spacer ...
E12598
Sealing ring
...
...
...
E4752
... ... ...
Sleeve ...
E11707
E12597
Distance piece
Washer
D2331
JFor torque stay
14-1303
Nut
14-0103
Screw
T
.
.
h
appet 1nspect1on cover
was er
D2329
lJ
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
... 4
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
Fig. 8. AMAL CARBURETOR, TR6R, TR6C
33
34
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
2
2
4
4
4
4
4
4
2
2
2
2
2
8
8
Ref. No.
Part No.
DESCRIPTION
QUANTITY
AMAL CARBURETOR TR6R, TR6C

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
D2183
Rvfl
928/098
622/086
928/060
622/131
622/067
622/124
928/062
622/129
928/103
622/077
622/076
622/082
622/122
622/128
376/100
622/069
622/071
622/055
622/073
622/068
376/093
622/078
376/092
622/147
622/151
Fl 3507
E9711
wnly
CARBURETOR (R930/60) less "0" ring

...
Mixing chamber (930/005)
Mixing chamber top (99-1032) ...
Screw (99-0521) ...
Throttle valve (3+ cutaway) (99-0527)
Throttle return spring (99-1033)
...
Needle clip (99-0510)
Needle (99-1036) ...
...
Air slide (99-0528)
Spring (99-1038) ...
Air valve guide sleeve (99-1037)
Throttle stop screw (99-0516) ...
Air adjusting screw (99-0515) ...
...
"0" ring (99-0520)
.
106)
(99-1035)
Needle jet (0
...
Jet holder (99-1034)
Main jet (230) (99-0450)
...
Float (99-0512)
Float spindle (99-0513) ...
Float chamber (99-0506)
Joint washer (99-0514) ...
Needle (99-0511) ...
Filter (99-0438) ...
Banjo bolt (99-0517)
Fibre washer (99-0437) ...
...
Drain plug (99-1152)
Washer (99-1153)
...
Petrol pipe
"0" ring
35
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
1
1
1
1
1
1
REMARKS
O
11
1i
Fig. 9. AMAL CARBURETOR, T12OR

36
ClassicBike.Biz
Ref No. Part No.
QUANTITY REMARKS
DESCRIPTION
AMAL CARBURETOR T120R
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
D3492
D3491
Reference only
928/098
622/086
928/060
622/131
622/067
622/124
928/062
622/129
928/103
622/077
622/076
622/082
622/122
622/128
376/100
622/069
622/071
622/055
622/073
622/068
376/093
622/078
376/092
622/147
622/151
F13508
E9711
CARBURETORL.H. (L930/67)
Less""0" ring
CARBURETORR.H. (R930/66)
...
Mixing chamber (L930/005 and R930/005)
...
...
...
...
...
...
...
Screw (99-0521)
...
...
Throttle valve (3 cutaway) (99-0527)
...
...
...
...
...
...
...
...
...
...
Needle (99-1036) ...
...
...
...
...
Air slide (99-0528)
...
...
...
...
Spring (99-1038) ...
...
...
...
...
Throttle stop screw (99-0516) ...
...
...
Air adjusting screw (99-0515) ...
...
...
...
...
"0" ring (99-0520)
...
...
...
Needle jet (0 . 106) (99-1035)
...
...
...
...
...
...
...
Main jet (190) (99-0446) ...
...
...
...
...
Float (99-0512) ...
...
...
...
Float spindle (99-0513) ...
...
...
...
Float chamber (99-0506) ...
...
...
...
Joint washer (99-0514) ...
...
...
...
...
Needle (99-0511) ...
...
...
...
...
Filter (99-0438) ...
...
...
...
...
...
...
...
Fibre washer (99-0437) ...
...
...
...
...
...
...
...
...
Washer (99-1153)
...
...
...
...
...
...
Petrol pipe
"0" ring
...
...
...
...
...
...
37
ClassicBike.Biz
...
...
1
1
....
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
..
...
..
...
...
...
...
1
1
4
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Each
carburetor
Ref. No.
Part No.
DESCRIPTION
AMAL
1
D3492
D3491
Reference only
928/098
622/086
928/060
622/131
622/067
622/124
928f062
622/129
928f103
622/077
622/076
622/082
622/122
622/128
376/100
622/069
622/071
622/055
622/073
622/068
376/093
622/078
376f092
622/147
622/151
F13508
E9711
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
QUANTITY
REMARKS
CARBURETOR T120R
CARBURETOR-L.H. (L930f67) } L .. 0 .. .
CARBURETOR-R.H. (R930f66)
ess
nng
Mixing chamber (L930f005 and R930f005)
Screw (99-0521) ...
Throttle valve (3 cutaway) (99-0527)
Needle (99-1036) ...
Air slide (99-0528)
Spring (99-1038) ...
Throttle stop screw (99-0516)
Air adjusting screw (99-0515)
"0" ring (99-0520)
Needle jet (01 06) (99-1 035)
Main jet (190) (99-0446) ...
Float (99-0512)
Float spindle (99-0513) .. .
Float chamber (99-0506) .. .
Joint washer (99-0514)
Needle (99-0511) .. .
Filter (99-0438) .. .
Fibre washer (99-0437)
Washer (99-1153)
Petrol pipe
"0" ring
~l
1
1
1
1
1
1
1
Each
carburetor
rr
1
e7
Fig. 10. TIMING COVER AND CONTACT BREAKER
38
37
ClassicBike.Biz
QUANTITY REMARKS
DESCRIPTION
Ref. No. Part No.
TIMING COVER AND CONTACT BREAKER

1
2
3
4
4
...
...
Timing cover ...
E9246
...
...
...
Patent plate
E4016
...
D208-55p0- 4'25îHammer-drive screw ...
Oil
seal
...
E4568
Oil seal (0 . 020 in. undersize) ...
E6387
E4569
T989
14-6609
7
14-6608
8
14-0208
9
S25-437O-.'f3
10
E4707
11
E7680
12
E6559
13
E8737
14
E11462
15
GS2996o0-4' Z5
16
E7354
17
54419340
18
54415642
19
54419097
20
54419827
21
54419220
22
D21336p0 ;37/?
23
D2045
24
Not illus. D2138
5
...
...
...
...
..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
Circlip ...
...
...
...
...
...
Hollow dowel ...
...
...
...
...
...
...
Screw ...
...
...
...
...
...
...
Screw ...
...
...
...
...
...
...
...
Bolt
...
...
...
...
...
Plain washer ...
...
...
...
...
...
Rubber grommet
...
...
...
...
...
...
Pillar bolt
...
...
...
...
...
...
Plain washer
...
...
...
...
...
...
Cover ...
...
...
...
...
...
Joint washer ...
...
...
...
...
...
Serrated washer
...
...
...
...
...
Screw ( 4 in. U.H.)
...
...
AUTO ADVANCE UNIT (99-0771)
...
...
...
...
Spring set (99-0757)
CONTACT BREAKER PLATE ASSEMBLY (99-0768)
...
...
...
Contact set (99-0772) ...
...
...
...
Pin, adjustment (99-0769)
...
...
...
...
Oil pressure switch ...
...
...
...
...
Cover pressure switch
...
...
...
Timing label for C.B. cover ...
39
ClassicBike.Biz
...
...
...
...
...
...
...
.. .
...
.. .
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
3
2
For reground
crankshaft
...
3
5
2
2
2
2
2
2
Ref. No.
Part No.
DESCRIPTION
QUANTITY
REMARKS
12
TIMING
1
2
3
4
4
COVER
E9246
Timing cover
Patent plate
E4016
0208-.560-f/ZS"SHammer-drive
E4568
Oil seal ...
Oil seal (0020
E6387
AND
CONTACT
BREAKER
1
1
3
2
.. .
.. .
screw
For reground
crankshaft
in. undersize) ...
Circlip ...
Hollow dowel
Screw
Screw
8
Bolt
9
S25-4370~~?/63 Plain washer
10
E4707
Rubber grommet
11
E7680
Pillar bolt
12
E6559
Plain washer
13
E8737
Cover ...
14
E11462
Joint washer ...
15
GS299,0-'{l~ Serrated washer
16
E7354
Screw (t in. U.H.)
17
54419340
18
54415642
19
54419097
20
Contact set (99-07n)
54419827
21
54419220
22
021336/J-371'? Oil pressure switch
23
02045
24
Timing label for C.B. cover
Not illus. 02138
5
6
7
E4569
T989
14-6609
14-6608
14-0208
b8
Fig. 9 GEARBOX INNER COVER AND SELECTORS
40 39
ClassicBike.Biz
1
1
3
5
1
1
1
2
2
1
1
2
2
1
1
1
2
2
1
1
1
Ref. No. Part No.
QUANTITY
DESCRIPTION
GEARBOX INNER COVER AND SELECTORS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
T4293
T1614
T412
T45
T1607
T989
S2149
S1907
E3446
14-6608
14-7023
T4055
T397
T1896
T4308
T4307
T3989
T4288
T4289
T4290
T4291
F4771
GEARBOX INNER COVER

...
Layshaft bearing ...
Gearchange spindle bush...
...
Kickstart stop
...
...
...
Thrust washer ...
...
...
Hollow dowel ...
...
...
...
Stud
...
...
...
...
...
Bolt
...
...
...
Washer ...
...
...
...
Screw ...
...
...
...
Screw ...
...
...
...
Cam plate
...
Operating quadrant ...
...
...
Quadrant spindle
S lit p in (6 in. x 18 in.)
...
4
p
...
Mainshaft selector fork
...
Layshaft selector fork
...
...
Selector fork rod
...
...
...
Leaf spring
...
...
Leaf spring support
...
Leaf spring top plate ...
...
...
...
Tab washer
...
...
...
Screw
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
41
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
1
1
1
2
4
2
1
1
1
1
1
1
1
Ref. only
1
1
I
1
1
1
1
2
REMARKS
DESCRIPTION
Ref. No. Part No.
QUANTITY REMARKS
TIMING COVER AND CONTACT BREAKER

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Not
Timing cover
E9246
Patent plate
E4016
D208-55p0- 4'25îHammer-drive
Oil seal ...
E4568
Oil seal (0 . 020
E6387
E4569
T989
14-6609
14-6608
14-0208
S25-437O-.'f3
E4707
E7680
E6559
E8737
E11462
GS2996o0-4' Z5
E7354
54419340
54415642
54419097
54419827
54419220
D21336p0 ;37/?
D2045
illus. D2138
...
...
...
...
screw ...
...
...
...
...
...
...
...
..
in. undersize) ...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
Circlip ...
...
...
...
...
...
Hollow dowel ...
...
...
...
...
...
...
Screw ...
...
...
...
...
...
...
Screw ...
...
...
...
...
...
...
...
Bolt
...
...
...
...
...
Plain washer ...
...
...
...
...
...
Rubber grommet
...
...
...
...
...
...
Pillar bolt
...
...
...
...
...
...
Plain washer
...
...
...
...
...
...
Cover ...
...
...
...
...
...
Joint washer ...
...
...
...
...
...
Serrated washer
...
...
...
...
...
Screw ( 4 in. U.H.)
...
...
...
...
...
...
...
...
...
Contact set (99-0772) ...
...
...
...
...
...
...
...
Oil pressure switch ...
...
...
...
...
...
...
...
Timing label for C.B. cover ...
39
ClassicBike.Biz
...
...
...
...
...
...
...
.. .
...
.. .
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
3
2
For reground
crankshaft
...
3
5
2
2
2
2
2
2
DESCRIPTION
5
6
1
2
3
T3862
T928
T3889
T4335
T1 370
T4158
T3988
T4332
Layshaft second gear (26T) ...

...
Layshaft third gear (22T)
Layshaft c/w high gear (19T)
LAYSHAFT LOW GEAR (30T)

...
Low gear bush ...
Mainshaft third gear (23T) ...

Mainshaft second gear (20T) ...
...
...
...
...
...
...
...
...
...
MAINSHAFT c/w LOW GEAR (16T)

...
...
Clutch rod bush ...
MAINSHAFT HIGH GEAR (25T) ...
...
...
High gear bush ...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
... 1
... 1
... 1
... 1
... 1
... 1
...
...
...
... 1
... 1
...
...
...
...
...
...
1
1
1
1
1
1
...
...
...
...
...
... 1
... 1
'High gear bearing
...
...
...
...
...
...
... 1
... 1
sizes
See pages 4, 5 and

6 for standard
QUANTITY REMARKS
7
8
T3861
T3890
T4345
Gearbox sprocket (15 teeth) ...

...
...
...
...
...
No.
9
10
11
T1 952
T1 953

...
...
...
...
Part
12
12
T1916/O/7
T1917/D/ F'
...
...
...
...
Ref. No.
12
12
...
Gearbox sprocket (19 teeth) ..

...
...
...
Tab washer
...
Gearbox sprocket nut
GEARBOX SHAFTS AND GEARS
12
12
T1918/Q/I
TI919^010
T2116
T440
1
1
1
13
14
E489
D355657f
16
...
...
...
...
...
...
...
...
...
...
...
...
...
_..
...
...
...
...
...
...
...
...
...
...
...
...
Mainshaft bearing
...
...
...
Circlip ...
Oil seal ...
...
...
...
...
...
...
... 1
... 1
1
1
1
1
1
1
1
...
...
...
...
...
...
Circlip ...
Plain washer
...
...
...
...
...
...
... 1
Pinion sleeve
...
...
...
...
...
...
...
T4113
T1962
...
...
...
...
...
...
...
T1963
...
...
...
...
...
...
...
...
...
...
T1250
T730
T731
T2240
...
...
...
...
...
...
...
...
...
...
WIDE RATIO GEARS

MAINSHAFT HIGH GEAR (28T)
...
...
...
...
...
...
...
...
...
S594
11736
T3657
14161
...
...
...
Pinion spring ...

Kickstarter pinion
Kickstarter ratchet
...
Tab washer
...
...
Nut
Clutch operating rod
D3552
1946
15
17
19
18
20
21
22
23
24
25
26
27
...
...
...
...
...
1
1
1

Layshaft c/w high gear (18T)
...
...
... 1
...
...
T4160
T4159
MAINSHAFT c/w LOW GEAR (18T)

MAINSHAFT HIGH GEAR (24T) ...
...
...
...
6
9
11
T4173
T4172
...
...
...
CLOSE RATIO GEARS

1
3
...
...
...
... 1
... 1
... 1
1
1
...
...
...
...
...
...
...
...
...
Mainshaft third gear (23T) ...

...
...
...
T4163
...
...
...
T4169
T4167

...
Layshaft c/w high gear (22T) ...
T4166
T4168
T4162
5
6
9
10
11
43
ClassicBike.Biz
Ref. No.
Part No.
DESCRIPTION
GEARBOX
2
3
4
5
6
7
8
9
10
11
12
12
12
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
SHAFTS
6
9
11
1
1
1
1
1
1
1
1
1
1
1
1
1 ~See pages 4, 5 and
1 6 for standard
1 sizes
T3657
T4161
T4160
T4159
T4173
T4172
T4169
T4167
T4163
T4166
T4168
T416i
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
GEARS
1
1
1
1

Mainshaft second gear (19T) .. .
Lays haft second gear (27T) .. .
Layshaft cfw high gear (18T)
CLOSE
1
3
5
6
7
9
10
11
MAINSHAFT cfw LOW GEAR (16T)

Clutch rod bush ...
High gear bush
Mainshaft third gear (23T)
Mainshaft second gear (20T)
Low gear bush
Lays haft second gear (26T) ...
Layshaft cfw high gear (19T)
Gearbox sprocket (15 teeth) .. .
T191i/OI
T191S/G)Iq
T1919/0Z.0
T2116
Tab washer
T440
Gearbox sprocket nut
D3556$?-0t/9'fHigh gear bearing
...
E489
Circlip .. .
T946
Oil seal .. .
03552
Mainshaft bearing
T4113
Circlip ...
T1962
Plain washer
T1963
Pinion sleeve
T1250
Pinion spring
T730
Kickstarter pinion
T731
Kickstarter ratchet
T2240
Tab washer
S594
Nut
T1736
Clutch operating rod
RATIO
RATIO
REMARKS
GEARS
T4158
T3988
T4332
T1370
T3889
T4335
T3862
T928
T3861
T3890
T4345
T1952
T1953
T1916/0I7
WIDE
AND
QUANTITY
GEARS
MAINSHAFT cfw LOW GEAR (18T)

Mainshaft third gear (23T)
Lays haft second gear (25T) ...
Layshaft cfw high gear (22T) ...
43
ClassicBike.Biz
1
1
1
1
1
1
1
Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Not
Illus.
Part No.
DESCRIPTION
REMARKS
ue aseo 45 ee)
1
2
1
1
1
1
1
Reference only
1
1
Reference only
Reference only
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
QUANTITY
GEARBOX SHAFTS AND GEARS (5 SPEED)
oppArE 9% 38OZ (asT
Oil seal, cover plate

D3500
...
Cover plate
E3789
T436037 w89 Gearbox cam plate
Selector fork mainshaft 4th gear
T4364
Selector fork layshaft 3rd gear
T4366
...
Selector fork layshaft 1st gear
T4368*
T453657-q78/ MAINSHAFT HIGH GEAR ASSEMBLY (C/W HIGH GEAR
BEARING) ...
Needle roller bearing
D3511
Oil seal, high gear
D3500
MAINSHAFT
14432
Bush
T3988
Mainshaft 4th gear
T4376
MAINSHAFT 3rd GEAR
T4377
Bush
T437957 q57C
Mainshaft 1st and 2nd gear
T4380
...
...
T454857 q 0 LAYSHAFT
00
Layshaft high gear...
T4550S7 q /
00
Layshaft 4th gear ...
T438457 4 9
...
Layshaft 3rd gear
T4387%
LAYSHAFT 2nd GEAR
T4388
...
Bush
...
T439057 qr77
LAYSHAFT 1st GEAR
T4391 -(
T439357-4'57e Bush
Circlip ...
D3494
Driving dog
T4381*
...
Quadrant
T4363
...
Leaf spring
T4402
Plunger quadrant
T4374/408
Plunger ...
T4403
Gearbox sprocket--19T
T4397
Locknut
T4396
Lock washer ...
T4395
...
Oil seal, gearbox
D3512
U36
45
ClassicBike.Biz
43
40
41
3 g -_-
\\\3
34
30
8
46
31
47
191.1
36
37
Fig 14. GEARBOX OUTER COVER
46
ClassicBike.Biz
BO
Ref. No. Part No.
QUANTITY
DESCRIPTION
REMARKS
GEARBOX OUTER COVER

T3760
GEARBOX OUTER COVER
T23
Kickstarter spindle bush ...
T57
Gearchange spindle bush
T47
Kickstarter spring anchor pin
S547
Guide plate stud ...
...
11956
Oil seal
...
...
...
T1955
Oil seal housing ...
...
T408/95?- 7OZ /Gearchange quadrant ...
...
Rubber "0" ring
D3530
...
...
T404
Quadrant return spring
...
Gearchange quadrant plunger
T406
Plun er
g spring ...
...
...
T405
Guide plate
T407
...
...
...
Serrated washer
E1612
...
...
Nut
...
...
...
14-0301
...
Kickstarter quadrant ...
T4117
...
Kickstarter return spring
T31
...
T24A57 1{73 Kickstarter axle
...
...
T362957- gS'87CLUTCH LEVER ASSEMBLY
Clutch lever
...
...
T4441
Lever shaft
T1710
...
...
Ball, fin. diam. ...
...
D2368
Thrust
plate
...
...
T3761
Return
spring
...
...
T1712
...
...
GS12757 -3(073 Plain washer
GO- 2.70/
Split pin ( 6 in. x fin.) ...
Countersunk screw ...
...
S1879
Rubber
cover
...
...
...
T1646
Abutment for clutch cable ...
T3762
y
...
...
S25-3 O-/2 7 Plain washer ...
Nut
...
...
...
...
14-0302
...
...
...
Screw
...
S1878
...
...
...
Screw
...
14-6609
Screw ...
...
...
...
14-6608
...
...
T375757- 70/0 Gearchange pedal
Bolt
...
...
...
...
14-0201
Pedal rubber ...
...
...
T2450
T3632$7-70/8 FOLDING KICKSTARTER ...
Kickstarter lever ...
...
T2173 37-2/73
...
T1272 5']- 70/7 Kickstarter pedal ...
Pedal locating spring
...
T1167
Steel ball, fin. diam.
...
S70-3 t 0 23
Pedal bolt
...
...
S541
Pedal rubber ...
T2330
...
...
Cotter pin c/w nut and washer
T4356
...
...
...
Domed nut
S544
...
Filler plug
...
...
T2166
...
...
...
"O" ring
E8782
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
iz- 'z9 7L1 %'c'$ /5 5
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
C1
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
.
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
..,
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
B5r/7U7-SO
47
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
.v
1
1
1
1
4
1
1
1
1
2
2
2
I
4
4
1
1
1
I
1
1
3
1
1
1
Reference only
2
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
I
1
1
S?E6I2
QUANTITY
DESCRIPTION
Part No.
Ref. No.
REMARKS
GEARBOX OUTER COVER
2
3
4
5
6
7
8
9
10
11
12
13
GEARBOX OUTER COVER

Kickstarter spindle bush ...
Gearchange spindle bush
Kickstarter spring anchor pin
Guide plate stud ...
S547
Oil seal
T1956
T1955
Oil seal housing ...
T408J957-70l/Gearchange quadrant ...
Rubber "0" ring
D3530
Quadrant return spring
T404
Gearchange quadrant plunger
T406
Plunger spring ...
T405
Guide plate
T407
Serrated washer
E1612
Nut
14-0301
Kickstarter quadrant
T4117
T31
Kickstarter return spring
T24AS7- '17s6 Kickstarter axle
...
T3629.57-l/S"87CLUTCH LEVER ASSEMBLY
Clutch lever
T4441
Lever shaft
T1710
Ball, i in. diam.
D2368
Thrust plate
T3761
Return spring
T1712
Plain
washer
GS127 57Split
pin
in. t in.)
- (00-270/
Countersunk screw
S1879
Rubber cover ...
T1646
Abutment for clutch cable
T3762
S25-3f00-lf2.'/7 Plain washer
Nut
14-0302
Screw
S1878
Screw
14-6609
Screw
14-6608
T3757 57- 7010 Gearchange pedal
Bolt
14-0201
Pedal rubber ...
T2450
T363257-7018 FOLDING KICKSTARTER
T217357-2173 Kickstarter lever ...
Kickstarter pedal ...
T1272 S7- 7017
T1167
Pedal locating spring
S70-3 /d)- 23~tf Steel ball, tin. diam.
Pedal bolt
S541
Pedal rubber ...
T2330
Cotter pin cfw nut and washer
T4356
Domed nut
S544
Filler plug
T2166
"0'' ring
E8782
T3760
T23
T57
T47
*-
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
3"73
46
47
48
u4
2.1- Lf3 7L/ LftJ~
1
1
1
1
4
1
1
1
1
-~-
2
2
2
1
4
4
1
1
1
1
1
1
3
1
1
1
15
SVBSTITV TEO
48 47
ClassicBike.Biz
Reference only
2
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
j.A./
s- 5?6'0.
DESCRIPTION
CLUTCH
Clutch securing nut
S586
...
...
Hub
T3929
Thrust washer ...
T3931
Roller ...
T394
Sprocket and housing (58 teeth Duplex)
T1570
Centre ...
T4438
Inner plate
T4436
...
Bolt
52157
Shock absorber spider
T2538
Drive rubber (large) ...
T1722
Rebound rubber (small)
T1723
Outer plate
14437
T423A57-417SYScrewed pin
763 Driving plate (bonded)
T13625
Driven plate ...
T1363
Pressure plate
12156
Adjuster pin
T2159
...
Nut
14-0403
Spring cup
T1931
Spring ...
T1830
Pressure nut
12526
...
Key
S66-1
Washer ...
T2279
Ref. No. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
49
ClassicBike.Biz
QUANTITY
1
1
. 1
... 20
1
1
1
3
1
3
3
1
3
6
6
1
1
1
3
3
3
1
1
REMARKS
Ref. No.
DESCRIPTION
Part No.
N
CLUTCH
O
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17I1
18
19
20U)
21
22
23c)
QUANTITY
... ...
Clutch securing nut ...
5586
Hub
... ... ... ... ...
T3929
... ...
...
Thrust washer ...
T3931
Roller ...
... ... ... ...
T394
Sprocket and housing (58 teeth Duplex)
T1570
...
...
...
...
Centre ...
T4438
...
...
...
...
Inner plate
T4436
... ... ... ... ...
Bolt
S2157
...
...
Shock absorber spider
T2538
...
...
Drive rubber (large) ...
T1722
...
...
Rebound rubber (small)
T1723
...
...
...
...
Outer plate
T4437
...
...
...
...
T423A57-l/7S'/Screwed pin
...
...
T1362S7-'f763 Driving plate (bonded)
...
...
...
Driven plate ...
T1363
...
...
...
Pressure plate
T2156
...
...
...
...
Adjuster pin
T2159
... ... ... ...
...
Nut
14-0403
...
...
...
...
Spring cup
T1931
...
...
...
...
Spring ...
T1830
... ... ...
Pressure nut ...
T2526
... ... ... ... ...
Key
S66-1
Washer ...
T2279
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
-CM'
Cl)
...
...
...
...
...
...
...
...
. .. 20
...
...
...
...
...
...
...
...
...
...
...
... 1
...
...
...
...
...
REMARKS
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
... 1
... 1
... 1
... 1
... 1
...
...
...
...
...
...
...
...
...
...
...
...
3
1
3
3
1
3
6
6
N
m
N
N
C.)
1
1
3
... 3
... 3
... 1
... 1
0
N Z
Q
I
U
T
T
Q
W
H
Q
Q)
z
LQ
co
2
U
CG
LL
(D
N
U)
N
T
5049
ClassicBike.Biz
Part No.
CHAINS
DESCRIPTION
Rear chain, a in. xi in. x 106 links

D1915
Joint washer
E11419
Cover plate
E7037
Oil seal ...
E7565
Countersunk screw
E3821
E597670-5087 Chain tensioner abutment
Ref. No.
1
2
3
4
5
6
Chain tensioner blade...
E6061
Tie rod ...
E4152
Trunnion
E5977
Adjuster sleeve nut ...
E9703
Primary chain, f in. Duplex x 84 links
D477
Stator stud
51866
Stator stud
51867
Stator, RM21 (99-1006)
47205
Sleeve nut
E9360
Rubber grommet
E4144
Plastic sleeve
E5449
-q2q7 Plain washer
525-3
Self-locking nut
1 0702
Joint washer
E11463
E9245 7/-q07Z Chaincase
Rotor cover
T2440
Joint washer
E11457
Screw ...
F4129
Copper washer
E2 441
Filler plug
T2166
"0" ring
E8782
Screw ...
14-6608
Screw ...
14-6620
...
Domed nut
55 44
Copper washer ...
F1880
Timing pointer ...
T2 44 3
...
Level plug
1 101
CHAINCASE AND
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
51
ClassicBike.Biz
1
1
1 Not 5 speed
1 r models
6
(also listed with
1
crankcase group)
QUANTITY REMAR KS
1
1
2
1
1
1
1
1
3
3
1
1
1
1
3
1
1
1
6
2
2
2
1
.
.
Ref. No.
Part No.
CHAIN CASE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
D1915
E11419
E7037
E7565
E3821
E5976 70-!i087
QUANTITY
DESCRIPTION
AND
Rear chain, tin. x j- in. x 106 links

... ...
Joint washer ...
Cover plate
... ... ...
... ... ...
Oil seal ...
...
Countersunk screw ...
Chain tensioner abutment ...
Chain tensioner blade ...

E6061
...
...
Tie rod ...
E4152
...
...
Trunnion
E5977
Adjuster sleeve nut ...
E9703
Primary chain, i in. Duplex
D477
...
...
Stator stud
S1866
...
...
Stator stud
S1867
Stator, RM21 (99-1006)
47205
... ...
Sleeve nut
E9360
...
Rubber grommet
E4144
...
Plastic sleeve ...
E5449
...
S25-3tp-'fl'l7 Plain washer ...
...
Self-locking nut
14-0702
...
Joint washer ...
E11463
... ...
E9245 1/-t.{OlZ Chaincase
... ...
Rotor cover
TI440
...
Joint washer ...
E11457
... ...
Screw ...
F4129
...
Copper washer
E2441
...
...
Filler plug
TI166
... ...
"0" ring
E8782
...
...
Screw ...
14-6608
...
...
Screw ...
14-6620
... ...
Domed nut
S544
...
Copper washer ...
F1880
...
Timing pointer ...
TI443
Level plug
14-6101
...
.. .
...
...
CHAINS
.1/t.X'~(j:./;~.{p ...
...
...
...
...
...
...
...
...
...
...
...
.. .
...
...
...
.. .
...
...
...
...
...
.. .
.. .
...
.. .
.. .
...
...
..
...
...
...
...
...
...
.. .
...
...
...
...
...
.. .
...
...
...
...
...
..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
..
...
..
...
...
...
...
...
...
...
...
...
...
...
...
...
..
..
...
...
...
x 84 links
...
...
...
...
...
...
...
...
...
...
...
...
REMARKS
...
...
...
5251
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
.. .
...
.. .
.. .
...
.. .
.. .
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
6
1
(also listed with

crankcase group)
.. . 1
...
...
...
...
...
1
1
1 } Not 5 speed
1 models
.. .
.. .
.. .
.. .
.. .
.. .
.. .
.. .
.. .
.. .
.. .
...
...
...
.. .
.. .
...
...
...
...
...
...
1
1
1
1
2
1
1
1
1
1
3
3
1
1
1
1
3
1
1
1
6
2
2
2
1
1
m
LL
Ref. No. Part No.
63 3
DESCRIPTION
FRAME
1
F14283
Frame ...
...
...
...
...
2
E127447/Z7' /Oil filler cap
...
...
...
...
3
D3616
"O" ring
...
...
...
...
4
F1 3142
Dipstick ...
...
...
...
...
F1 3642
5
Oil filter
...
...
...
...
- 8
5A
F1 31 8 5
...
...
/,cSump plate
F12829
6
Gasket ...
...
...
...
...
7
D2330
Washer
...
8
S2109
Stud
Sump plate to frame
...
9
14-1302/q-/Z02 Nut
...
10
14-0113
...
Drain plug
...
...
...
11
E12505
Joint washer ...
...
...
...
12
E69307/ -7/70 Oil junction block
...
...
...
X444587/ -375 Joint washer ...
...
...
13
...
14
S1908
Nut
Junction block to crankcase
Washer f
15
E3446
...
...
...
Rocker oil pipe
E12428
16
...
...
...
...
Washer ...
17
E1335
...
...
...
...
Nut
...
E1435
18
...
...
...
Rocker feed pipe
E12337
19
...
...
Cliprocker feed pipe
D3524
20
...
...
...
Oil return pipe
E12345
21
...
Clipfeed and return pipes ...
22
E6848
...
...
...
Oil feed pipe ...
E12347
23
...
...
...
Oil vent pipe ...
E12349
24
...
Crankcase breather pipefront
E11149
25
...
Crankcase breather piperear
F11614
26
...
...
...
...
"T" piece
F11610
27
...
Clipbreather pipefront ...
D2253
28
...
Clipbreather piperear ...
D2252
29
...
Clipbreather pipe to fender
F11615
30
...
...
...
...
Screw ...
H3894
31
...
...
...
...
...
Nut
F4717
32
...
...
...
F1262783- '/9y/ Centre stand ...
33
...
...
...
...
Spring ...
F1 3793
34
...
...
...
...
Pivot bolt
S2077
35
...
...
...
...
...
Nut
14-1304
36
...
...
...
...
Prop stand
F11560
37
...
...
...
...
...
Bolt
F7021
38
...
...
...
...
...
Nut
14-1303
39
...
...
...
...
Spring ...
F8382
40
...
-3509' Transfer "Made in England" ...
Not illus. D3361
...
Not illus. D2452 P-1-A. TransferSafety Standards ...
Not illus. 14-0114
Bolt1Prop stand stop
Nut f
...
...
Not illus. 14-0402
53
ClassicBike.Biz
2
2
4
4
4
4
4
2
4
4
4
QUANTITY REMARKS
Ref. No.
Part No.
DESCRIPTION
QUANTITY
REMARKS
FRAME
1
2
3
4
5
SA
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Not
Not
Not
Not
... ... ... ...

Frame ...
...
...
...
E127447/l7'f~ Oil filler cap ...
...
...
...
...
"0" ring
D3616
...
...
...
Dipstick ...
...
F13142
...
...
...
...
Oil filter
F13642
. ..
...
...
...
F1318S83-J8/S"Sump plate
...
...
...
...
Gasket ...
F12829
...
D2330
w.. h., }
...
S2109
Stud
Sump plate to frame
...
14-1302/l{-/20Z Nut
...
...
...
...
Drain plug
14--0113
...
...
...
Joint washer
E12505
... ...
...
E69307/-7/76 Oil junction block
f#HSB]/- 37S'f Joint washer
S1908
~utas her }Junction block to crankcase
E3446
...
...
...
Rocker oil pipe
E12428
...
...
...
...
Washer ...
E1335
...
...
...
... ...
Nut
E1435
...
...
...
Rocker feed pipe
E12337
...
...
Clip-rocker feed pipe
D3524
...
...
...
Oil return pipe
E12345
...
Clip-feed and return pipes ...
E6848
...
...
...
Oil feed pipe ...
E12347
...
...
...
...
Oil vent pipe
E12349
...
Crankcase
breather
pipe-front
E11149
...
Crankcase breather pipe-rear
F11614
...
...
...
...
"T" piece
F1161 0
...
Clip-breather
pipe-front
...
D2253
...
...
Clip-breather pipe-rear
D2252
...
Clip-breather pipe to fender
F11615
... ... ...
...
Screw ...
H3894
...
...
...
...
...
Nut
F4717
...
...
...
...
F1262783-'f'/'l/ Centre stand
...
...
...
...
Spring ...
F13793
...
...
...
...
Pivot
bolt
52077
...
...
...
...
...
Nut
14-1304
... ... ...
...
Prop stand
F11560
...
...
...
...
...
Bolt
F7021
...
...
...
...
...
Nut
14-1303
...
...
...
...
...
Spring
F8382
...
D336191-3S"tJ'f Transfer "Made in England" ...
...
D2452 }/. t...A . Transfer-Safety Standards ...
...
...
14-0114
Bolt} Prop stand stop
Nut
14-0402
F14283
11111111116
illus.
ill us.
illus.
illus.
53
54
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
... 1
... 1
... 1
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
. ...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
1
1
2
4
4
4
1
1
1
1
z
1
4
4
1
2
1
4
1
1
1
1
1
2
1
4
4
4
1
1
2
2
1
1
1
1
1
1
1
1
0
fA
z
3
0
0
z
5
z
OC
LL
Ref. No.
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
DESCRIPTION
QUANTITY
...
...
...
...
...
...
...
...
...
...
...
REMARKS
1
2
2
4
2
1
1
4
1
2
1
1
1
1
1
1
1
2
Reference only
4
4
2
(1 off TR6C)
2
(TR6C)
1
(3 off TR6C)
2
(3 off TR6C)
2
2
2
2
1
1
1
1
2
2
SWINGING ARM AND SUSPENSION UNITS

SWINGING ARM
F12513
...
Grease nipple
D1841
WE170 g3- 7221 Washer, grease nipple
Bush, pivot arm ...
F12521
Sleeve, swinging arm pivot
F12691
Distance piece R.H.
F12690
Distance piece L.H.
F12689
Dirt excluder ...
F12692
Stud, swinging arm pivot
S2087
Washer, swinging arm pivot
F12266
Nut, swinging arm pivot
14-1307
...
Brake torque stay
F12656
...
Nut, torque stay to brake plate
14-1304
Washer, torque stay to brake plate ...
D2350
Bolt, torque stay to swinging arm ...
14-0133
Washer, torque stay to swinging arm
W2330
Nut, torque stay to swinging arm ...
14-1304
SUSPENSION UNIT (D2294)
64052341
..
...
Damper unit
64052090
Bonded bush (99-0122) ...
64533645
...
Spring retainer (99-0107)
9054/171
Spring, 110 lbs. chrome (99-1139)
64544754
...
Bolt, dampertop
14-0235
Stud, dampertop L.H.
51997
D233160-q46Washer, dampertop
...
Nut, dampertop
14-1303
Bolt, damper, lower ...
14-0234
Washer damper lower
D2321
...
Nut damper lower
14-1303

Chainguard
F12641
.
Bolt, chainguard fixingfront
14-0206
Washer, chainguard fixingfront .
D2347
Stop lamp switch-118SA (99-1028)
34815
D35502 /- Xi0 Screw ...
Washer ...
H1388
55
ClassicBike.Biz
CD
N
O
M
'
U,
IH
W
I.-
0
0
U.
0
z
Q
z
U.
I_
z
D
0
,_
L-'
W
O.
_O
U.
56
ClassicBike.Biz
Ref. No. Part No.
DESCRIPTION
MOTOR UNIT FITTINGS AND

o
QUANTITY
...
...
...
...
...
...
...
...
...
...
...
1
1
1
1
1
1
2
2
2
2
1
1
I
1
1
..
...
...
...
...
...
...
...
...
..
...
.
REMARKS
1
1
I
I (TR6c only)
2
... 1
... 1
... 1
... 1
... 1
... 1
... Reference only
... 1
... 2
... 1
... 1
... 5
61
... 12
... 2
... 2
4
8
.
... 1
... 1
... 1
... 2
... 2
1
1
1
1
1
1
...
...
...
FOOTRESTS
bO
...
...
...
...
...
...
F1 2855 83 7 ' FootrestL.H....
1
...
...
...
...
...
...
FootrestR.H....
F1285483-7
2
...
...
...
...
...
...
...
...
Bolt
14-0259
3
...
...
...
...
...
...
...
Washer ...
D2333
4
...
...
...
...
...
...
Footrest rubber
F9279
5
...
...
...
...
...
PILLION FOOTREST ...
F12841
6
...
...
...
...
...
...
...
Pedal
F9053
7
...
...
...
...
...
...
Hanger bolt
F1 3207
8
Bolt
...
...
...
...
14-0217
9
...
...
...
...
Washer Footrest swivel
F9089
10
...
...
...
...
14_1302/q-/202. Nut
11
J
Nut
14-1303
...
...
12
...
Footrest to frame "'
.
Washer
F2184
13
...
...
...
...
...
Footrest rubber ...
F9054
14
...
...
...
...
...
...
Rear brake pedal
F12666
15
...
Screw Stop light adjustment
...
14-0103
16
...
...
...
Nut
...
...
14-0301
17
...
...
...
...
...
...
...
Pivot pin
S2045
18
...
...
...
...
...
...
...
...
Nut
14-1303
19
...
...
...
...
...
...
...
E8084o-412g6Washer ...
20
...
...
...
...
...
Rear brake operating rod
F1 2860
21
...
...
...
...
...
Split pin (!
22
i 6 in. x e in.)
...
...
...
...
...
...
Distance piece
F1 4277
23
...
...
...
...
...
Adjuster nut brake rod
F7387
24
...
...
...
...
...
Rear motor plate R.H.
F13024
25
...
...
...
...
...
Rear motor plateL.H.
F1 3023
26
...
...
...
Bolt
14-0115
27
Bolt
14-0116
28
Rear motor plates to frame
14-13 02/y-/202- Nut

29
...
...
...
Washer
D2330
30
Bolt
...
...
...
14-0220
31
Bolt
14-0221
32
Motor to motor plates ...
...
...
Nut
...
14-1302
33
...
...
...
...
Washer
D2321
34
...
Distance pieceL.H.
F12846
35
...
Distance pieceR.H.
F12847
36
Motor to frame centre bottom ...
Stud
S2112
37
Nut
...
14-1304
38
...
Washer
D2332
39
J
...
...
Distance pieceL.H.
F1 2848
40
...
...
Distance pieceR.H . j
F12849
41
...
...
Motor fixing front
Bolt
14-0254
42
Nut
...
...
14-1304
43
I
...
...
Washer
44
D2332
J
...
...
...
...
Steady bracket motor to frame
F1 3537
45
...
..
..
...
Bolt
...
14-0126
46
...
...
...
...
Bracket to frame ...
Nut
14-1303
47
...
...
...
...
...
Washer
D2331
48
...
...
...
Extended nut (used with 14-0220) ...
Not illus 51933
Nut
Not illus 14-1305
Footrest
bolt
...
...
... .
...
Collar
Not illus F13602
...
57
ClassicBike.Biz
Ref. No.
Part No.
DESCRIPTION
MOTOR
UNIT FITTINGS AND
QUANTITY
FOOTRESTS
F12855 SJ~.it'0 Footrest-L.H ... .

F1285483-70'f0 Footrest-R.H ... .
14-0259
Bolt
3
D2333
Washer
4
F9279
Footrest rubber
5
F12841
PILLION FOOTREST ...
6
F9053
Pedal
7
F13207
Hanger bolt
8
9
14-0217
Bolt
{
F9089
Washer
Footrest swivel
10
14-1302/tf-/202. Nut
11
14-1303
Nut
12
Footrest to frame
F2184
Washer
13
F9054
Footrest rubber ...
14
F12666
Rear
brake pedal
15
14-01 03
Screw
16
Nut } Stop light adjustment
14_0301
17
S2045
Pivot pin
18
14-1303
Nut
.. .
19
E8084(j'J~'/-2.l/6washer
..
.
20
F12860
Rear
brake
operating rod
21
Split
pin
h~
in. xi in.)
22
F14277
Distance
piece
23
F7387
Adjuster nut'-brake rod
24
F13024
Rear motor plate R.H.
25
F13023
Rear motor plate-L.H.
26
14-0115
Bolt
27
14-0116
Bolt
28
Rear motor plates to frame
14-1302f'f-/202.
Nut
29
D2330
Washer
30
14-0220
Bolt
31
l
14-0221
Bolt
32
Motor to motor plates
_1302
Nut
14
33
D2321
Washer
34
F12846
Distance piece-L.H.}
...
35
F12847
Distance
piece-R.H.
. ..
36
S2112
Stud
Motor to frame centre bottom .. .
37
14-1304
Nut
.. .
38
D2332
Washer
.. .
39
F12848
Distance piece-L.H. }
40
F12849
Distance piece-R.H.
41
14-0254
Bolt
Motor fixing front
42
14-1304
Nut
43
D2332
Washer
44
F13537
Steady bracket motor to frame
45
14-0126
Bolt }
.. .
46
14-1303
Nut
Bracket to frame .. .
47
D2331
Washer
.. .
48
Extended nut (used with 14-0220)
Not illus S1933
Not illus 14-1305
Nut
} Footrest bolt
Collar
Not illus F13602
1
58
57
ClassicBike.Biz
REMARKS
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Reference only
1
2
1
1
5
1
6
12
2
2
4
8
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1 (TR6c only)
2
2
0
N
E12753
E12756
E10216
E8860
E6744
Exhaust pipeL.H. ...

Exhaust pipeR.H. ...
Finned Clip
Spherical washer
Bolt...
DESCRIPTION
*EARLIER MODELS USE THE FOLLOWING:
E12636
Exhaust pipeL.H. ...
E12637
Exhaust pipeR.H. ...
E12465
Finned clip
1
F897W2^n7e Washer
Exhaust pipes to cylinder head
F89778Z-g777 Bolt
E6857
Exhaust pipe stay
E6179
Screw
E7471
Nut
E7512
Clip
E3768
washer
Exhaust pipes to coupling pipe "'
14-0217
Bolt
...
14-1202
Nut
J
E9888
Coupling pipe
E2271
Clip
E3768
"D" washer
...
14-0219
Bolt
Exhaust pipes to mufflers ...
S25-3 4'2q7 Washer
...
14-1302
Nut
Muffler ...
E12382
...
...
...
...
E12282
Hangermuffler and pillion footrest
Bolt }
1 0101
Nut Muffler to hanger
14-1301
QUANTITY
1
1
2
2
2
REMARKS
2 Later models
2
2
... 2
... 2
... 2
... 2
.. . 4
... 2
... 2
... 1
... 2
... 4
... 2
... 2
... 2
... 2
... 2
"' 4
... 4
EXHAUST PIPES AND MUFFLERS, TR6R, T12OR
Ref. No. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
2
3
4
5
59
ClassicBike.Biz
Ref. No.
DESCRIPTION
Part No.
EXHAUST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PIPES
AND
QUANTITY
MUFFLERS,
TR6R,
... ... ... ... ...

Exhaust pipe-L.H.
E12636
pipe-R.H.
... ... ... ... ...
Exhaust
E12637
E12465
Finned clip
F897882-9fl7&'Washer
}Exh'"" pipe to cylinde' head
F89778Z.-'8177 Bolt
...
...
...
...
...
Exhaust pipe stay
E6857
...
.
..
.
..
...
...
...
Screw ...
E6179
...
...
...
.
..
.
..
...
...
Nut
E7471
...
E7512
CUp
...
"D" washer }
E3768
Bolt
Exhaust pipes to coupling pipe
...
14-0217
...
Nut
14-1202
...
.
..
...
...
...
...
Coupling
pipe
E9888
E2271
E3768
14-0219
S25-3~'/2.'f7
14-1302
E12382
E12282
14-0101
14-1301
CUp
"D" washer
Bolt
Exhaust pipes to mufflers
Washer
Nut
... ... ... ...
Muffler ...
Hanger-muffler and pillion footrest
Bolt} Muffler to hanger
Nut
...
---
...
---
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
---
...
...
REMARKS
T120R
i}
...
...
...
...
...
... 2
... 2
... 2
... 2
... 4
...
...
...
...
...
...
...
...
...
...
Late' mode/,
2
2
1
2
4
2
2
2
2
2
U,
Ix
W
J
... 4
LL
LL
*EARLIER MODELS USE THE FOLLOWING:-
1
2
3
4
5
E12753
E12756
E10216
E8860
E6744
Exhaust pipe-L.H.
Exhaust pipe-R.H.
Finned Clip
Spherical washer
Bolt ...
1
2
2
2
N
LL
59
60
ClassicBike.Biz
Part. No
me
DESCRIPTION
E123347/'&
Exhaust pipelower
E126327/ /90/ Exhaust pipeupper
E12465
Finned clip
F897782- 777 Bolt
Exhaust pipe to cylinder head ...
F89788ZWasher
El 325070 -6978 Exhaust pipe stay
14-0113
Bolt
...
S26-30-4i26 v Spring washer
E7299
Clipupper
E5874
Cliplower
14-0116
Bolt
Bolt
Exhaust pipes to connector
14-0219
"D" washer
E3768
Spring washer
S26-3 -q2
Nut
14-1202
Connector
E9673
Clip
E2271
Bolt
14-0219
"D" washer
Connector to mufflers
E3768
q260 Spring washer
S26Nut
14-1202
Mufflerupper ...
E12019
Mufflerlower ...
E12020
Mufflerhanger
E12511
Bolt
S1822
Mufflers to hanger
Spring washer
S26-3 -'z
Bolt
14-0115
Spring washer Hanger to frame ...
S26-3
Spacer nut
S1933
Leg guard
E9680
Screw
51953
Washer
E9857
Leg guard attachment front
Clip
E9688
Bracket
E9696
Screw
51954
Washer Leg guard attachment rear
E9857
Clip
E9688
E1285183 -2?51 Crankcase undershield...
Hooked stud
S2096
...
Nut
14-1301
Washer ...
D2320
EX HAUST PIPES, MUFFLERS AND FOLDING

00
Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
61
ClassicBike.Biz
QUANTITY
2
2
1
2
2
2
1
3
3
1
1
1
1
2
1
1
1
2
2
4
2
2
REMARKS
Later models
FOOTRESTS, TR6C
1
1
1
1
2
2
2
Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Part. No
DESCRIPTION
EXHAUST PIPES, MUFFLERS AND FOLDING

E12334 71-/lfOO Exhaust pipe-lower .. .
E126327/-/~0/ Exhaust pipe-upper .. .
E12465
Finned clip
}
.. .
F8977'f/l-3,77 Bolt
Exhaust pipe to cylinder head .. .
F8978g2-817cfwasher
.. .
...
...
...
...
. ..
E1325070 -6'178' Exhaust pipe stay
14-0113
Bolt
S26-3/)~lf260 Spring washer
E7299
Clip-upper
E5874
Clip-lower
14-0116
Bolt
14-0219
Bolt
~ Exhaust pipes to connector
E3768
"D" washer
S26-36o-'/Zfo0 Spring washer
14-1202
Nut
E9673
Connector
E2271
Clip
}
14-0219
Bolt
E3768
"D" washer
Connector to mufflers
S26-?/P0-'/2.60 Spring washer
14-1202
Nut
E12019
Muffler-upper .. .
E12020
Muffler-lower .. .
E12511
Muffler-hanger
S1822 /' /'1 11
Lr~
Bolt
S26-3~~,2.CP-' Spring washer
Mufflers to hanger
14-0115
S26-3
S1933
E9680
S1953
E9857
E9688
E9696
S1954
E9857
E9688
Bolt
...
Spring washer
Hanger to frame
Spacer nut
Leg guard
Screw
Washer L
r- Leg guard attachment front
Cl ip
Bracket
Screw
Washer ~Leg guard attachment rear
Clip
E1285183-2~5/ Crankcase undershield ...
S2096
Hooked stud
14-1301
Nut
02320
Washer ...
62
61
ClassicBike.Biz
QUANTITY
REMARKS
FOOTRESTS, TR6C
11
H~,.,model'
1
3
3
1
1
1
1
2
1
1
1
2
2
4
2
2
v;
ac
W
J
LL
LL
D
E
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
NN
00
LL
Part No.
E11900
E11901
E10216
E6744
E8860
E6978
Exhaust pipelower
Exhaust pipeupper
...
Finned clip
Bolt
...
...
Spherical washer
Exhaust pipe stay
DESCRIPTION
EARLIER MODELS USE THE FOLLOWING:
F13139
FOLDING FOOTRESTR.H.
F12856
FOLDING FOOTRESTL.H.
F13140
Footrest hangerR.H. ...
F12858
Footrest hangerL.H.
Fl 3092
Footrest pedal
F13095
Spring
...
14-0216
Bolt
14-1302 /q^/ZOL Nut
F9051
Footrest rubber
Bolt
}
S1969
Footrest to frame
F8243
QUANTITY
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
REMARKS
EXHAUST PIPES, MUFFLERS AND FOLDING FOOTRESTS, TR6C
Ref. No.
42
42
43
43
44
45
46
47
48
49
50
1
2
3
4
5
6
63
ClassicBike.Biz
Ref. No.
DESCRIPTION
Part No.
EXHAUST
42
42
43
43
44
45
46
47
48
49
50
F13139
F12856
F13140
F12858
F13092
F13095
14-0216
14-1302
F9051
S1969
F8243
PIPES,
MUFFLERS
AND
FOLDING FOOTREST-R.H.
FOLDING FOOTREST-L.H.
Footrest hanger-R.H. ...
Footrest hanger-L.H. ...
Footrest pedal
... ...
...
...
...
Spring
...
...
...
Bolt
...
... ...
11./-/lOZ.. Nut
Footrest rubber ...
...
Bolt h } Footrest to frame ...
W
as er
QUANTITY
FOLDING
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
FOOTRESTS,
...
...
...
...
...
...
...
...
...
...
... 1
... 1
... 1
...
...
...
...
...
...
1
1
1
1
1
1
2
...
2
EARLIER MODELS USE THE FOLLOWING:1

2
3
4
5
6
E11900
E11901
E10216
E6744
E8860
E6978
Exhaust pipe-lower
Exhaust pipe-upper
Finned clip
Bolt
Spherical washer
Exhaust pipe stay
1
2
2
2
1
Fig. 22. TELESCOPIC FRONT FORK
64
63
ClassicBike.Biz
REMARKS
TR6C
Ref. No.
Part
No.
DESCRIPTION
QUANTITY
REMARKS
TELESCOPIC FRONT FORK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
42
42
42
43
44
45
46
H4080
FORK ASSEMBLY
H4035
Top Yoke ...
14-0234
Pinch Bolt ...
14-1303
Nut...
Washer ...
E8084
F6738
Lock c/w 2 keys ...
D623 F z- 6738 Key (state serial No.)
Grub screw
5578
H2266
Sealing washer ...
H2270
Brake cable retainer
F8245
Starlock washer ...
Retaining bracket
H3682
Abutment ring ...
F12007
H4031
Taper roller bearing
H4028
Dust cover
Bottom yoke and stem
H4315
14-0238
Pinch bolt ...
E8084
qz#6 Washer
14-1303
Nut
Stanchion
H4007
End plug ...
H4076
Main spring
H4087
OUTER MEMBERR.H.
H4343
OUTER MEMBERL.H.
H4342
Cap wheel spindle
H3947
Stud
S2102
Nut
14-0302
Washer ...
D2428
Oil seal outer member
H4001
Drain plug ...
H3894
Washer ...
H3893
"0" ringdamper valve
H4003
Recoil spring
H4009
Cap screw-damper tube
14-1019
Cap screw seal
H4004
Damper tube and valve assembly
H4325
Scraper sleeve outer member
H4002
Top cap nut
H4258
.
Washer ...
H4166
Steering stem nut (without steering damper)
H4317
H431897
Z? Steering stem nut (with steering damper)
Headlamp bracketL.H.
H4058
Headlamp bracketR.H.
H4060
Headlamp bracketL.H.
H4088
Headlamp bracketR.H.
H4090
Nut
51809
Washer
D2338
Headlamp bracket top fixing ...
Bush
F12209
Spacer
F12211
65
ClassicBike.Biz
1
1
2
2
2
2
4
2
2
2
2
1
2
8
8
8
2
2
2
2
2
2
2
2
2
2
2
TR6R, T12OR
TR6C
2
2
4
2
Ref No.
Part No.
DESCRIPTION
QUANTITY
REMARKS
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
42
42
42
43
44
45
46
FORK ASSEMBLY
H4080
Top Yoke .. .
H4035
Pinch Bolt .. .
14-0234
Nut ...
14-1303
Washer
E8084
F6738
Lock cfw 2 keys
D623 ~Z-073~ Key (state serial No.)
Grub screw
S578
Sealing washer
H2266
Brake cable retainer
H2270
Star lock washer ...
F8245
Retaining bracket
H3682
Abutment ring
F12007
Taper roller bearing
H4031
Dust cover
H4028
Bottom yoke and stem
H4315
Pinch bolt ...
14-0238
Washer
E8084
Nut
14-1303
Stanchion
H4007
End plug
H4076
Main spring
H4087
OUTER MEMBER-R.H.
H4343
OUTER MEMBER-L.H.
H4342
Cap wheel spindle
H3947
Stud
S2102
Nut
14-0302
Washer
D2428
H400~
Oil seal outer member
H3894
Drain plug ...
H3893
Washer
H4003
"0" ring-damper valve
H4009
Recoil spring
14-1019
Cap screw-damper tube
H4004
Cap screw seal
H432S
Damper tube and valve assembly
H4002
Scraper sleeve outer member
H4258
Top cap nut
H4166
Washer
H4317
Steering stem nut (without steering dam per)
H4318q7- t.fOZ.Cf Steering stem nut (with steering damper)
H4058
Head lamp bracket-L.H.
...
...
. ..
H4060
Headlamp bracket-R.H.
H4088
Headlamp bracket-L.H.
H4090
Headlamp bracket-R.H.
/)-tfZ.t/6
S1809
D2338
F12209
F12211
Nut
Washer
Bush
Spacer
Headlamp bracket top fixing
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
4
2
2
2
2
1
1
2
8
8
8
6665
ClassicBike.Biz
97-4342
2
2
2
2
2
2
2
2
2
2
2
1
1
~}
TR6R, T120R
~} TR6C
2
2
4
2
Fig. 22. TELESCOPIC FRONT FORK
97-4343
Ref. No. Part No.
DESCRIPTION
QUANTITY

47
48
49
50
51
52
S2062
D2333
D2630
F9046
H4012
F12216 F3 2Z10
Sleeve nut
Washer
Headlamp bracket bottom fixing
Grommet
Washer
Nutdamper valve ...
Clamp washer
67
ClassicBike.Biz
2
2
2
2
2
4
REMARKS
10
6
L5
17-
Fig. 23. HANDLEBAR MOUNTINGS AND STEERING DAMPER
68
ClassicBike.Biz
Ref. No. Part No.
DESCRIPTION
QUANTITY
REMARKS
HANDLEBAR MOUNTINGS AND STEERING DAMPER

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
H2291
F1335
5589
H1527
H1529
H1581
H1580
H2221
14-1303
H3875
D2438
H435
H1797
H95
D2329
H4102
Handlebar eyebolt
Washer ...
Bolt
...
...
Metalastic bush
Hemispherical washer ...
Distance piece ...
Rubber washer ...
Cup
Nut
...
Steering damper rod c/w knob
Spring washer ...
Friction disc
...
Anchor plate
Spring plate
...
Washer ...
Bottom nut
Split pin (K in. x 1 in.)
69
ClassicBike.Biz
2
2
2
2
4
2
2
2
2
1
1
1
1 Available
1
1
1
Reference only
NNN
/\
N
TJ
Co
U.
70
ClassicBike.Biz
Ref. No.
1
2
3
4
5
6
7
8
9
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13
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17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part No.
W3845
W3844
W3818
W3658
W3820
W3819
W3821
W2294
W3969
W3970
W653
D2632
W3797
W3759
W1481
W1237
T280
W3932
W3796
W2058
D3669
14-1303
D2340
W3655
W3987
W3986
D2639
W3762
W3761
W3713
W3714
W3715
W3716
W3717
14-1635
DESCRIPTION
FRONT WHEEL
...
FRONT WHEEL COMPLETE
RIM, SPOKES AND HUB ASSEMBLY
...
Wheel rim (WM2-19)
Brake drum and hub
Spoke (R.H.inner)
Spoke (R.H.outer)
Spoke (L.H.)
Nipple...
...
Balance weight (short)
Balance weight (long)
...
Bearing
...
CirclipR.H.
Grease retainerR.H.
Lock ringR.H. ...
Grease cap innerL.H. ...
Grease cap outerL.H. ...
CirclipL.H.
Distance piece
...
Wheel spindle
Nut wheel spindle
Grommet brake drum
Nut
Anchor plate to fork leg
Washer
Brake anchor plate
Brake lever front ...
Brake lever rear ...
"0" ring brake cam
Tappet brake cam
"0" ring brake tappet
...
Brake shoe complete
...
...
Return spring
Cage brake shoe adjuster
Micram adjuster ...
...
...
Abutment pressing
Stud-anchor plate torque reaction
71
ClassicBike.Biz
QUANTITY
REMARKS
1
1
1
1
10
10
20
40
as required
as required
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
1
Ref. No.
Part No.
DESCRIPTION
QUANTITY
REMARKS
FRONT WHEEL
1
2
3
4
W3845
W3844
W3818
W3658
W3820
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
W3819
W3821
W2294
W3969
W3970
W653
D2632
W3797
W3759
W1481
W1237
TI80
W3932
W3796
W2058
D3669
14-1303
D2340
W3655
W3987
W3986
D2639
W3762
W3761
W3713
W3714
W3715
W3716
W3717
14-1635
34
35
... ...
FRONT WHEEL COMPLETE
RIM, SPOKES AND HUB ASSEMBLY
... ...
Wheel rim (WM2-19)
Brake drum and hub
... ...
Spoke (R.H.-inner)
... ...
Spoke (R.H.-outer)
... ... ...
Spoke (L.H.)
...
... ... ...
Nipple ...
... ...
Balance weight (short) ...
.
...
Balance weight (long) ...
... ... ... ... ...
Bearing
... ... ... ...
Circlip-R.H.
... ...
Grease retainer-R.H. ...
... ... ...
Lock ring-R.H. . ..
... ...
Grease cap inner-L.H. . ..
...
...
Grease cap outer-L.H ....
... ... ... ...
Circlip-L.H.
...
Distance piece
... ... ... ...
Wheel spindle
... ... ...
Nut wheel spindle
... ...
Grommet brake drum ...
...
...
..
...
...
Nut h } Anchor plate to fork leg

W
as er
... ...
Brake anchor plate
... ...
Brake lever front ...
... ...
Brake lever rear ...
... ...
"0" ring brake cam
... ...
Tappet brake cam
...
"0" ring brake tappet
... ...
Brake shoe complete
... ... ...
Return spring
...
Cage brake shoe adjuster
... ...
Micram adjuster ...
... ...
Abutment pressing
Stud-anchor plate torque reaction
71
72
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
---
...
...
...
...
---
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
---
...
... 1
...
...
1
1
... 10
. .. 10
. .. 20
. .. 40
as required
as required
2
1
1
1
1
1
... 1
... 1
... 1
... 1
... 1
... 11
... 1
... 1
... 1
... 2
... 2
... 2
... 2
... 2
... 2
... 2
... 2
... 1
...
...
...
...
...
...
...
...
N
LL
W3968
W3782
W3784
W3724
W3725
W3726
W2294
W3773
W3468
W3749
W653
W3752
W3753
W1654
W3747
14-0207
D2320
14-1301
W3856
W3872
W4034
14-1303
D2331
W3870
14-0305
D2431
W3925
W3926
W2328
W4049
F12656
14-0133
W2330
14-1304
W3965
W3750
D3213
W3746
14-1307
F12266
W3751
Fl 3082
W3742
14-0107
14-0301
D1841
WE170
Ref. No. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
DESCRIPTION
REAR WHEEL
...
REAR WHEEL COMPLETE ...
RIM SPOKES AND HUB ASSEMBLY
RIM (Wm 3 x 18) ...
Spoke (innerL.H.)
Spoke (outerL.H.)
SpokeR.H....
...
...
Nipple...
Hub and brake drum
Tyre security bolt...
Support ringL.H.
...
...
Bearing
Locking ringL.H.
...
...
Spacer
Grease retainerR.H.
Sprocket 47 teeth
Bolt
Washer . Sprocket to hub
Nut
Brake anchor plate
Brake cam
Brake lever
Nut
...
Washer
Brake pivot
Nut
Brake pivot to torque arm
Washer
Brake shoe complete (leading) ...
Brake shoe complete (trailing) ...
...
Return spring (brake shoe)
Return spring (brake lever)
Brake torque arm
Bolt
Washer Torque arm to frame
Nut
Wheel spindle
...
Distance piece inner
Speedometer drive gearbox
...
Distance piece outer
Nut
spindle
Washerr
...
Speedometer drive ring
Cover plate-swinging arm fork end
Chain adjuster
Screw
Chain adjuster
...
Nut I
Grease nipple
83-722 ) Fibre washer
73
ClassicBike.Biz
QUANTITY
REMARKS
--
I-
q__--34
13
19
14
10
15
20
--11
12
21
22
^-
x--24
25^
16
B22
23
17
23
18 --
Fig. 26. GAS TANKS AND TWINSEAT
74
ClassicBike.Biz
Ref. No.
DESCRIPTION
Part No.
QUANTITY
REMARKS
GAS TANK AND TWINSEAT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
F1299683-42Gas tank (3 gall.)

Steady rubber
F9062
Mounting rubber
Fl 3021
Centre
fixing bolt
51823
Distance
tube ...
F13133
Mounting
rubber
F10260
Washer
...
F13320
Rubber washer ...
F13321
Mounting
ring ...
F13319
...
Nut
S1999
Washer ...
D2330
Beading
holder ...
F13318
...
Grommet
F13068
Styling
strip-front
F13134
Styling strip-rear
F13135
Tank
motifL.H.
F9700
Tank
motifRH.
F9701
Screwfronttank
motif
F11339
Screwreartank
motif
F7888
Filler cap
F13875
Joint
waser
F4048
Jack
chain
F3217
...
F3221 N L, A . Clip
...
Gas
tap
F12800
Gas tapreserve
F12801
Tap
seal
E7351
Washer
...
F10002
Twinseat
F14288
Twinseat cover
F14291
...
Hinge
F12867
Bolt
14-0101
}Hinge to twinseat
Spring washer
D2417
Rubber buffer ...

F9093
Catch
assembly
F13061
Springcatch assembly
F12597
Screw Twinseat catch fixing
1-40604
Nut
14-1301
...
Check
wire
D2087
Screwself tapping ...
D2381
... 1 *For color see

page 8
... 2
... 2
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 2
... 2
... 1
... 1
TR6C
... 1
TR6C
1
...
... 1
... 1
... 2
... 2
... 1
... 1
... 2
4
4
... 5
... 1
... 1
...
...
... Available
*F1288183-y4gg Petrol tank (44 gall.) ...
75
ClassicBike.Biz
Ref. No.
Part No.
DESCRIPTION
QUANTITY
REMARKS
M_
fV
7
GAS TANK AND TWINSEAT
F1299633-tf'l~Gas tank (3 gall.)
. ..
...
...
...
... 1 *For color see
... ... ...

Steady rubber
...
...
...
Mounting rubber
...
... ...
Centre fixing bolt
... ... ...
Distance tube ...
...
...
...
Mounting rubber
...
... ... .. .
Washer ...
...
... ...
Rubber washer ...
...
... ...
Mounting ring ...
...
...
...
...
...
Nut
...
...
...
...
Washer ...
...
... ...
Beading holder ...
... ...
...
...
Grommet
... ... ...
Styling strip-front
...
...
...
Styling strip-rear
...
...
...
Tank motif-L.H.
...
...
...
Tank motif-RH.
...
...
Screw-front-tank motif
... ...
Screw-rear-tank motif
... ... ...
...
Filler cap
...
...
...
...
Joint waser
...
...
...
...
Jack chain
...
...
...
...
...
Clip
... ... ... ...
Gas tap ...
... ... ...
Gas tap-reserve
... ... ... ...
Tap seal
...
...
...
...
Washer ...
...
...
...
...
Twin seat
... ...
Twinseat cover ...
... ... ...
...
Hinge ...
Bolt
\._H.
.
.
h
mge to twmseat ...
Sprmg was er
...
...
...
Rubber buffer ...
...
...
...
Catch assembly
...
...
Spring-catch assembly
...
...
...
...
...
...
...
...
...
... 2
... 2
...
...
page 8
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
F9062
F13021
S1823
F13133
F10260
F13320
F13321
F13319
S1999
D2330
F13318
F13068
F13134
F13135
F9700
F9701
F11339
F7888
F13875
F4048
F3217
F3221 !/. L.., A
F12800
F12801
E7351
F10002
F14288
F14291
F12867
14-0101
D2417
F9093
F13061
F12597
1-40604
14-1301
D2087
D2381
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
... 1
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
---
...
...
---
...
...
*F128818J-tf6Jf Petrol tank (4~ gall.)
7576
ClassicBike.Biz
...
...
...
...
...
.. . 1
... 1
...
...
...
...
...
... 1
...
...
...
Screw}T.
1xmg
wmseat catc hfi.
Nut
...
...
...
Check wire
Screw-self tapping
...
...
...
...
...
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
2
1
1
2
4
4
5
1
1
1
1
1
1
TR6C
TR6C
Available
00
LL
Ref. No.
1
1
2
2
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Not illus.
Not illus.
Not illus.
Not illus.
Part No.
DESCRIPTION
AIR CLEANER AND SIDE PANELS

F13789 N 1 A AIR
CLEANER
ASSEMBLYL.H.
F13790* 4.4.
AIR
CLEANER
ASSEMBLYR.H.
F12749
BodyL.H.
F12750
BodyR.H.
F13850$3V CoverL.H.
...
...
F13851
CoverR.H.
F13791 N.L,A- AIR CLEANER ASSEMBLYL.H.
F13792M " AIR CLEANER ASSEMBLYR.H.
F12798
BodyL.H.
F12797
BodyR.H.
Fl 3864
CoverL.H.
F13865
CoverR.H.
D307260- '/165
E

lement
...
14-0221
Bolt
F8245
Retainer
Cover to body
D2438
Washer
14-0302
Nut
D3539
Screw
L. H. assy. to R. H. assy.
Nut
5501
14-0218
Bolt
}Air cleaner to frame
D2418
Spring washer
Fl 26267/- Pt/ Connector pipe
F12625
Connector pipe
E11860
Carburetor adaptor
ClipJubilee type
D3536
F1385983-073 Side panelL.H.
F138608 - 7CSide panelR.H.
Panel grommet ...
F6673

14-0201
Bolt
Washer .Side panel to air cleaner ...
D2329
14-1301
Nut
Transfer ...
D3722
Transfer ...
D3724
Transfer ...
D3723
Spacer (use with 14-0218)
F9196
77
ClassicBike.Biz
REMARKS
T12OR
TR6C
TR6R
T12OR
TR6C, TR6R
All models
Single carb.
TR6R, TR6C
Twin Carb
T12OR
QUANTITY
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
... 1
1 or 2
1 or 2
1
2
4
4
4
2
2
2
2
co
nc.
G
aJ
J_
Q
I0
z
4
H
W
zW
U-
N
by
LL
ea97
,.. ,.
78
ClassicBike.Biz
Ref. No.
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
15
17
19
18
20
21
23
22
25
24
32
26
27
28
29
30
31
33
38
34
35
36
37
Part No.
Nut
05
42
DESCRIPTION
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
... 2
... 4
... 2
... 2
... 1
... 1
...
...
...
...
...
...
...
4
1
1
33
1
22
... 2
... 1
... 1
... 4
... 4
...
...
...
...
...
...
...
...
... 2
... 2
... 2
... 2
... 1
...
...
...
4
1
1
...
...
...
"'
...
...
...
...
...
...
...
...
...
...
REMARKS
TR6R, T120R
TR6C
TR6R, T120R
TR6C
QUANTITY
...
...
...
...
...
...
...
1
1
...
...
...
...
...
...
...
...
...
...
...
. .
.
...
...
...
4
4
4
..
...
...
...
...
...
"
...
...
...
...
..
...
..
..
...
...
...
...
...
... 1
... 1
... Reference only
...
...
...
...
FENDERS AND TAIL LAMP
...
...
...
..
...
...
...
...
...
...
...
...
...
...
...
H4271,4/1-A. *Front fender
...
...
...
...
*Front fender ...
H4270
...
...
Bracket
H4022
...
Rubber bush
H4021
Stay to fork leg
Bolt
14-0103
...
...
Spring washer
D2427
...
...
...
...
...
*Rear fender
F13566
...
...
...
...
...
*Rear fender
F13565
Bolt
...
...
14-0114
...
...
Fender fixing front
Washer
D2330
...
...
14-1302/1/-/202 Nut
J
...
...
...
...
...
...
Bolt
14-0101
...
...
...
...
...
...
Bolt
14-0103
...
...
...
...
...
F306982'9O 'Z Spacer ...
...
Washe r Fender fixing top and rear
D2329
14-1301
Nut
...
...
...
...
Lifting handle ...
F12768
...
Bolt
14-0101
Lifting handle to frame
.
Washer
D2329
...
...
...
...
...
...
Nut
14-1301
...
Rear number plate bracketL.H. ...
F12727
...
Rear number plate bracketR.H. ...
F12728
...
Bolt
14-0102
Washer Number plate bracket to fender...
D2329
Bulb (99
14-1301
380
...
...
...
Tail lamp support
F12786
...
...
Captive nut
D3313
Bolt
14-6102
Tail lamp support front fixing
S25-160-^f 2 /S Washer
Bolt
14-0101
Tail lamp support rear fixing
Washer
D2427
...
...
stri ...
Rubber beading
g strip
F13213
...
...
Reflector red (99-1162)
57079
...
...
...
Washer ...
D2391
...
...
Nut
F4717
STOP AND TAIL LAMP 679 (99-0597)
53973
...
...
Lens (99-1046)
54577109
...
...
Screw (99-1189) ...
144921
...
...
Lamp base assembly
54525286
*For color see page 8.
79
ClassicBike.Biz
Ref. No.
Part No.
DESCRIPTION
QUANTITY
REMARKS
FENDERS AND TAIL LAMP
1
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
19
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
H4271 A/. /..A . *Front fender

*Front fender
H4270
H4022
Bracket
}
H4021
Rubber bush
Bolt
Stay to fork leg
_
14 0103
02427
Spring washer
F13566
*Rear fender
F13565
*Rear fender
14-0114
Bolt
}
02330
Washer
Fender fixing front
14-1302/'I-IZOZ Nut
14-0101
Bolt
14-01 03
Bolt
F306982-f3JO'!Z Spacer
02329
Washer}
14-1301
Nut
Fender fixing top and rear
F12768
14-0101
02329
1
1
4
4
4
4
1
1
2
4
2
1
1
3
14-1301
Nut
F12727
Rear number plate bracket-L.H.
F12728
Rear number plate bracket-R.H.
14-0102
Bolt
}
.. .
02329
Washer Number plate bracket to fender .. .
14-1301
Nut
.. .
F12786
Tail lamp support
03313
Captive nut
14-6102
Bolt
}
S25 _1GO-lfZ'/S"Washer Tail lamp support front fixmg
14-0101
02427
F13213
57079
02391
F4717
53973
54577109
144921
54525286
380
Bolt
} Tail lamp support rear fixmg
Washer
0
Rubber beading strip ...

Reflector red (99-1162)
Washer ...
Nut
STOP AND TAIL LAMP 679 (99-0597)
Lens (99-1046)
Screw (99-1189) ...
Lamp base assembly
Bulb (99-0542)
*For color see page 8.
79
TR6R, T120R
TR6C
Lifting handle ...

Bolt
}
Washer Lifting handle to frame
TR6R, T120R
TR6C
80
ClassicBike.Biz
3
1
2
2
2
1
1
4
4
4
1
1
1
1
2
2
2
2
2
2
1
1
1
Reference only
1
Ref. No.
Part No.
DESCRIPTIO N
HANDLEBARS AND CONTROL LEVERS
16/328
16/329
1
2
4
5
...
...
...
...
...
...
-...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
Reference only
Reference only
2
1
1
1
1
Reference only
1
4
1
1
1
REMARKS
...
...
...
...
...
...
...
...
... Reference only

... Reference only
Reference only
... 1
... 1
... 2
... 2
... 2
... 2
... Reference only
... Reference only
... 1
... 4
... Reference only
... Reference only
... 1
... 4
QUANTITY
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
Reference only
Reference only
Reference only
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
Spring washer
...
...
Clamp
...
...
...
c'ZZ Screw
...
Front brake lever (alloy)
...
Clutch lever (alloy)
...
...
...
...
Pivot pin...
...
...
...
Nut
...
...
Adjuster
...
...
...
Lockring
...
...
...
HANDLEBAR SWITCHL.H.
Switch half
...
...
Lever half (99-1187)
...
Screw (99-1188) ...
...
HANDLEBAR SWITCHR.H.
Switch half
...
...
Lever half (99-1215)
...
Screw (99-1188) ...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
H4252q7-7OO/ Handlebar
...
...
...
...
H1425
Sleeve, handlebar mounting ...
...
16136460-70Yq TWISTGRIP (99-0248)
...
...
Body, top half (99 -0245)
...
BODY, BOTTOM HALF (99 -0246)
6
7
8
9
10
11
12/040
11 /014 9'9D3583
D3657
S2048
14-1201
D3585
D3586
39595
54033666
54340882
54115246
39596
54033667
54340883
54115246
H212497- 2./4'2. Grip

...
...
...
...
12/60
-3c67 AIR CONTROL LEVER (D3246)
12/556 - 0221r Lever
...
...
...
12/607
Bolt
...
...
...
12/606
Cap ...
...
...
...
12/033
16/008
Friction spring
16/009 ri Z2./099'
Screw ...
16/010
Locknut
...
99-0244
Rotor
...
...
11/013
Screw (9^,^25) ...
H9589'7- 2/2 S Grip
...
...
16/011
Cable stop ( 99-0241) ...
12
13
14
15
16
17
18
19
22
20
21
25
23
24
26
30
27
28
29
31
32
33
34
81
ClassicBike.Biz
25
13
B26
Fig. 30. CONTROL CABLES
82
ClassicBike.Biz
Ref. No. Part No.
DESCRIPTION
QUANTITY
REMARKS
CONTROL CABLES
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3
D1819
D1 806
D3079
D3557
W3996
W3997
E12500
W4014
D1 807
D3485
D1 818
Throttle cable
...
...
...
Throttle cable
...
...
...
Clutch cable ...
...
...
...
Front brake cable
...
...
...
Bushbrake cable stop
...
...
Bushbrake cable
...
...
...
...
Washer ...
...
...
...
Cable spring ...
...
...
...
Air control cable
...
...
...
AIR CONTROL CABLE
...
...
Cable,
lever
to
junction
box
...
8S
244/10460-06 J Junction box (99-0341) ...
...
D3486
Cable, junction box to carburetor
313/13
TWIN ROTOR TWISTGRIP (99-0347)
...
Screw
...
...
...
18/084
Body, top half ...
...
...
313/020
BODY, BOTTOM HALF
...
313/021
...
Friction spring
...
16/008
...
Screw ...
...
...
210/007
...
...
...
Nut ...
5/077 T9- 70 ?7
...
...
...
...
Rotor
313/004
...
...
Rotor stop screw ...
210/008
...
5/0779- 7097 Nutrotor stop screw ...
...
...
...
...
Grip
H2125
...
...
...
...
Cable
clip
D343/3
...
...
...
...
Cable clip
D343/7
...
...
...
...
Handlebar clip
H4112
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
LATER MODELS USE THE FOLLOWING:

...
...
...
D3815 O-35j7Front brake cable
83
ClassicBike.Biz
...
...
...
...
... 2
... 1
T120R
TR6C, TR6R
...
...
...
...
2
1
... 1
... 1
TR6C, TR6R
T120R
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
2
1 T120R
Reference only
Reference only
Reference only
Reference only
Reference only
Reference only
Reference only
Reference only
Reference only
1
2
6
4
1
Ref. No.
DESCRIPTION
Part No.
QUANTITY
REMARKS
CONTROL CABLES
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Throttle cable
D1819
Throttle cable
D1806
Clutch cable
D3079
Front brake cable
D3557
Bush-brake cable stop
W3996
Bush-brake cable
W3997
Washer ...
E12500
Cable spring
W4014
Air control cable
D1807
AIR CONTROL CABLE
D3485
D1818
Cable, lever to junction box
244/10460- o6eS" Junction box (99-0341) ...
D3486
Cable, junction box to carburetor
313/13
TWIN ROTOR TWISTGRIP (99-0347)
18/084
Screw
313/020
Body, top half
313/021
BODY, BOTTOM HALF
16/008
Friction spring
210/007
Screw .. .
5f077 Cf'f97
Nut .. .
313/004
Rotor
210/008
Rotor stop screw ...
5f077o/9-70Cf7
Nut-rotor stop screw
H2125
Grip
D343f3
Cable clip
D343f7
Cable clip
H4112
Handlebar clip ...
70
LATER MODELS USE THE FOLLOWING:D3815{1J-355/Front brake cable
83
ClassicBike.Biz
2
1
1
1
T120R
TR6C, TR6R
1
1
2
1
1
1
TR6C, TR6R
T120R
1
1
2
1
T120R
Reference only
Reference only
Reference only
Reference only
Reference only
Reference only
Reference only
Reference only
Reference only
1
2
6
... 1
Ref. No. Part No.
QUANTITY
DESCRIPTION
TOOLKIT
1
2
3
4
5
6
7
8
9
10
11
D2112
D291
D2184
D1911
D2084
D971
D972
D974
D767
F13292
14-0101
D2329
TOOLKIT COMPLETE
...
Tool roll ...
Damper unit spanner
...
Tommy bar
Spanneropen ended
...
Box spanner
...
Ring spanner
...
Tyre valve key
...
Screw driver
..
Tool tray
...
Bolt
...
...
...
...
..
Washer ...
1
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
85
ClassicBike.Biz
...
...
...
...
...
...
...
...
...
...
REMARKS
Ref. No.
Part No.
DESCRIPTION
QUANTITY
TOOLKIT
1
2
3
4
5
6
7
8
9
10
11
02112
0291
02184
01911
02084
0971
0972
0974
0767
F13292
14-0101
02329
TOOLKIT COMPLETE
Tool roll ...
Damper unit spanner
Tommy bar
...
Spanner-open ended
Box spanner
...
Ring spanner
...
Tyre valve key
...
Screw driver
...
Tool tray
...
..
Bolt
...
...
. ..
Washer ...
...
...
000
...
...
...
...
...
...
...
...
...
. ..
. ..
. ..
. ..
...
...
...
. ..
. ..
...
. ..
. ..
. ..
. ..
...
...
. ..
. ..
. ..
. ..
. ..
. ..
. ..
. ..
. ..
. ..
...
. ..
. ..
...
...
...
...
. ..
. ..
...
...
...
...
...
. ..
...
. ..
. ..
. ..
8586
ClassicBike.Biz
...
...
. ..
. ..
...
. ..
. ..
. ..
. ..
. ..
...
. ..
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS
DESCRIPTION
...
Speedometer head (D2394) ...

...
Trip control (99-0176)..604.70//.
Bulb holder
...
...
...
...
Bulb (3W. MES)
Speedometer cable Of 9/.,10 Q.,Z
...
...
Ref. No. Part No.
...
...
EEDOMETER AND TACHOMETER
Mounting bracket ...

...
,1l V
SSM5007/00^
41-148-203-10
54959626
643
D3249
...
...
..
...
1
2
3
4
5
H4026
Rubber cup ...
6
D2600
7
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
Bush...
...
Bush...
...
...
...
...
...
...
...
...
8.
...
...
...
...
...
...
...
"0" ring
...
..
Set screw
.J^F .9'///,4
Tachometer cable
Tachometer (D2396) ... O- 7/ 7.1
...
...
...
Spade (99-0173)
...
Circlip ...
...
...
...
Blanking plug (replaces tacho bulb holder)
Sealing washer ...
...
...
Flanged bush ...

...
Drivinggear
End cap ...
...
...
"0" ring ...
Driven gear ...
Driven gear housing
"0'' ring
...
TACHOMETER GEARBOX (E5758 Body)L.H. thread

Securing screwL.H. thread, U.N.
...
Washer...
...
D2391
E93317/-L//3
E9332
Reference only
Reference only
E5157
E5759
E6300
E5578
E12875
E6299
Reference only
D3530
...
Not illus.
8
9
10
11
12
13
14
15
16
17
18
19
E5881
...
20
D3282
RSM3003/13
31-371-398
D494
E7351
D546
...
21
22
23
24
25
Not illus.
87
ClassicBike.Biz
QUANTITY
REMARKS
TR6R
T120R
TR6C,
T120R, TR6R
TR6C,
T120R, TR6R
... 1
... 1
... Reference only
Reference only
... 1
1
1
1
1
1
1
f 12
1
2
2 or 4
... 1
... I
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 1
... 1
...
...
...
...
...
...
Ref. No.
QUANTITY
DESCRIPTION
Part No.
REMARKS
~cf E E D 0 M E T E R A N D T A C H 0 M E T E R
(_/\
..,,~
1
2
3
4
5
SSM5007J00{J'
41-148-203-10
54959626
643
D3249
H4026
Mounting bracket
D2600
Rubber cup
Not ill us. D2391

E9331 7/-'f/36
8
9
E9332
10
Reference only
11
Reference only
E5157
12
13
E5759
14
E6300
15
E5578
16
E12875
17
E6299
18
Reference only
19
D3530
20
E5881
21
D3282
22
RSM3003J13
23
31-371-398
24
D494
25
E7351
Not illus. D546
Speedometer head (02394) . . .

. ..
Trip control (99-0176) .. 60-:]01/.
Bulb holder
Bulb (3W. MES)
...
f'Jh..
Speedometer cable Or 9.11~ a 2.
c ...
1
1
Reference only
Reference only
1
TR6C,
T120R, TR6R
TR6C,
l_2 T120R, TR6R
2 or 4
1
1
1
1
1
1
f1
}~
Washer ...
TACHOMETER GEARBOX (E5758 Body)-L.H. thread
Securing screw-L.H. thread, U.N.
Bush ...
Flanged bush ...
Driving gear
End cap
"0" ring ...
Driven gear
Driven gear housing
"0" ring
Bush
"0" ring
Set screw
Tachometer cable
...
Tachometer (02396) ... 60::. 71 7../
Spade (99-0173)
Circlip ...
Sealing washer ...
Blanking plug (replaces tacho bulb holder)
:i;r ?!1111~'18.
1
1 I TR6R
1 ( T120R
1
1
1
1
1
1
1
1
1
Fig. 33. COIL, CAPACITOR PACK, FLASHER UNIT, ZENER DIODE AND HORN
87 88
ClassicBike.Biz
Ref. No. Part No.
DESCRIPTION
QUANTITY
REMARKS
COIL, CAPACITOR PACK, FLASHER UNIT, ZENER DIODE AND HORN

1
2
F12571
14-0101
3
4
D2329
14-1301
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Not illus.
F9561
45223
49072
F5338
47638
54420128
54418528
54418526
S207
S778 9
35048
54385091
D3614
S2079
D2391
S778
49345
N3
D262
70228
14-0103
D2347
14-1301
54190038
57183
D2391
F4717
F13522
D3161
Mounting platformelectrical components...

...
...
Bolt
..
...
Washer Platform to mudguard
...
...
...
Nut
...
...
Grommetcoil mounting
...
...
t
Ignition coil (17-M-12) D2206 tD 2- 1 203...
Rectifier (99O589)
...
...
...
...
...
...
...
Nut
...
...
CAPACITOR PACK-2CP ...
...
Capacitor (994$43)
...
...
...
...
...
...
Cover (99-077) ...
...
...
...
...
Base plate (99-1160)
...
...
...
...
...
...
...
...
...
...
Capacitor pack to platform

...
Nut
Nw }
...
...
...
Flasher unit ( 99-1201 ) ...
...
1204) ...
...
Clip, flasher unit ( 99...
...
Spring
Screw I
Flasher unit to platform "
...
.
Washer
Nut
.
Zener Diode (99-0590) Cv ' - 0 957..
...
...
...
...
Sparking plug ...
...
...
Plug cover (Champion WC200)
...
...
...
Horn-6H (9 9-124 5) ...
Bolt
...
...
...
Washer Horn to frame
Nut
...
...
...
Lucar blade terminal ...
...
...
Reflector-amber ( 99-1161 ) ...
Washer
...
.Reflector mounting
Nut
Mounting rubber
...
...
Grommet (horn mounting) ...
...
tP - Q7c.
...
...
...
...
...
...
89
ClassicBike.Biz
...
...
...
...
...
1
1
1
I
2
2
...
...
...
...
...
...
...
...
...
...
...
...
1
Reference only
2
1
1
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
1
1
...
...
2
2
2
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
Reference only
1
1
2
4
2
Reference only
2
2
2
2
2
Ref No.
DESCRIPTION
Part No.
QUANTITY
REMARKS
COIL, CAPACITOR PACK, FLASHER UNIT, ZENER DIODE AND HORN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Not illus.
F12571
14-0101
D2329
14-1301
F9561
45223
49072
F5338
47638
54420128
54418528
54418526
52079
5778
35048
54385091
D3614
S2079
D2391
5778
49345
N3
0262
70228
14-0103
02347
14-1301
54190038
57183
02391
F4717
F13522
03161
Mounting platform-electrical components ...

Bolt
}
Washer Platform to mudguard
Nut
Grommet-coil mounting
...
...
Ignition coil (17-M-12) 102206) fi>C?..Rectifier (99 Oa89)
6.0 ~ 0..75'~.
Nut
CAPACITOR PACK-2CP
Capacitor (~3)
Cover (99 9r67) ...
Base plate (99 1160)
Screw
} Capacitor pack to platform
Nut
...
. ..
2.'?.0 .3 ...
...
...
Flasher unit (99-1201) ...

Clip, flasher unit (~)
Spring }
Screw
W as her Flasher unit to platform
Nut
...
. ..
Zener Diode (99-0590) t;C?.~09..f? 7. ..
Sparking plug ...
Plug cover (Champion WC200)
Horn-6H (99-121.5) ...
Bolt
}
Washer Horn to frame
Nut
Lucar blade terminal ...
1
1
2
2
1
1
Reference only
2
1
1
2
2
1
1
1
2
2
2
1
Reference only
1
1
2
4
Reflector-amber(~)
I
J
Washer
Nut
~Reflector mounting
Mounting rubber
Grommet (horn mounting)
89 90
ClassicBike.Biz
2
Reference only
2
2
2
2
Ref. No. Part No.
H2262
56147
54581638
54580300
554548
473832
382
54123401
60600092
DESCRIPTION
HEADLAMP AND FLASHER LAMPS
9'
1
60260
HEADLAMP COMPLETE MCH 69 (
21)
...
...
2
553248
Rim (99-0692)
...
...
...
...
...
...
3
516801
Light unit (99-1156)
...
...
...
...
...
4
504665
Fixing wire (99-0683)
...
...
...
...
...
5
144921
Screw
...
...
...
...
...
...
...
6
534296
Plate
...
...
...
...
...
...
...
7
370
Main bulb (45/35W) (99-1214) ...
...
...
...
8
554602
Bulbholder
...
...
...
...
...
...
9
989
Pilot bulb (99-0548)
...
...
...
...
...
10
54573590
Pilot bulbholder (99-1213)
...
...
...
...
11
54363454
Warning light (Red) (99-1208)
...
...
...
12
54363455
Warning light (Green) (99-1209)
...
...
...
13
54363453
Warning light (Amber) (99-1207)
...
...
...
14
54140331
Sealing washer (99-1210)
...
...
...
15
31276
Light switch (99-1211) ...
...
...
...
...
16
54525212
Shield, warning light
...
...
...
...
...
17
281
Bulb, warning linglt (99-0537) ...
...
...
...
18
54115106
Screw, headlamp fixinhg k9
23)
70/. Z ...
19
Washer, headlamp fixing 99-1224)
143086
...
...
...
...
Not illus. 54959629
Wiring harness (99 122-i)
...
...
...
...
39565
IGNITION SWITCH (TYPE 149 SA) (99-1200)
...
20
Nut ...
...
...
...
...
...
...
54130041
21
...
F6981SY335/6q IGNITION LOCK C/W KEY 8 2. ' 98/ ...
22
Key (state serial number)
...
...
...
...
23
D6225*035/69
...
...
...
...
...
Cover, ignition switch
24
...
...
...
...
FLASHER LAMP (99-1190) ...
25
...
...
Lens (99-119.1) ...
...
...
...
26
...
...
...
...
...
...
...
Gasket
27
...
...
...
...
...
...
Bulbholder
28
...
...
...
...
...
Interior assembly ...
29
...
...
...
...
...
Bulb (99-1192)
...
30
...
...
...
...
...
Screw (99-1193) ...
...
...
...
Stanchion, flasher lamp (99-1246)
31
32
91
ClassicBike.Biz
I TR6R, T120R
1
1
6
Reference only
Reference only
1
Reference only
1
1
1
1
1
3
1
Reference only
3
REMARKS
QUANTITY
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
... 2
... 1
... 1
... Reference only
... 1
... As required
... 1
... 4
... 1
... Reference only
... Reference only
... Reference only
... 1
... 2
... 4
Ref. No.
Part No.
DESCRIPTION
QUANTITY
REMARKS
HEADLAMP AND FLASHER LAMPS
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Not illus
20
21
22
23
24
25
26
27
28
29
30
31
32
HEADLAMP COMPLETE MCH 69 (~9 122~)

60260
Rim (99-0692)
553248
Light unit (99-1156)
516801
504665
Screw
144921
534296
Plate
370
Main bulb (45j35W) (99-1214)
554602
Bulbholder
989
Pilot bulb (99-0548)
54573590
Pilot bulbholder (99-1213)
Warning light (Red) (99-1208)
54363454
54363455
Warning light (Green) (99-1209)
54363453
Warning light (Amber) (99-1207)
54140331
31276
Light switch (99-1211) ...
54525212
Shield, warning light
281
Bulb, warning lihg!t (99-0537)
54115106
Screw, headlamp fixinhg ~23) 9l:f.~ 70./.Z
143086
Washer, headlamp fixing 99-1224)
Wiring harness (~~ 122'2.)
54959629
39565
IGNITION SWITCH (TYPE 149 SA) (99 12Q~)
54130041
Nut...
.. .
F69815'(335/6'/IGNITION LOCK CJW KEY 8 2..-:: tD9',$: I
0622~'/335"/0,
Key (state serial number)
...
...
H2262
Cover, ignition switch
56147
FLASHER LAMP (99-1190)
54581638
Lens (99 1191)
Gasket
54580300
554548
Bulbholder
473832
Interior assembly ...
382
Bulb (99-1192)
Screw (99-1193) ...
54123401
60600092
Stanchion, flasher lamp (99-1246)
91
92
ClassicBike.Biz
1
1
TR6R, T120R
1
6
Reference only
Reference only
1
Reference only
1
1
1
1
1
3
1
Reference only
3
4
2
2
1
1
Reference only
1
As required
1
4
1
Reference only
Reference only
Reference only
1
2
0
Q
I
0
Z
4
m
W
4
m
M
54525272
504665
370
54573590
989
554602
54115106
143086
31272
153631
144921
534296
54363454
281
54363455
54140331
54363453
54525212
14-0404
H4247
534343
F12508
F6039
14-1301
54027029
60262
F1 3295
F1 3849
F8091
F8255
F9353
F1 2512
Ref. No. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Not illus.
Not illus.
19
20
21
22
23
24
25
26
27
28
29
30
...
DESCRIPTION
.'
...
...
... ...
1
1
1
2
1
1
11
3
3
1
QUANTITY
...
...
...
...
...
...
...
...
...
...
...
25'$
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
REMARKS
... 1
... 2
... 1
... 3
... 1
... Reference only
... 2
... 1
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
... 1
1
1
6
1
1
1
2
2
2
1
Reference only
Reference only
95)
...
...
...
...
...
...
...
...
...
BATTERY AND TR6C HEADLAMP
O69^)
--
Battery carrier
...
...
...
...
Carrier tray
...
...
...
...
...
Protective strip
...
...
...
...
Retaining strap ...
...
...
...
...
Buckle ...
...
...
...
...
...
Protective strip
...
...
...
...
Shoulder screw
Rubber bush
Battery carrier mounting
Nu
BatteryPUZ5A (99-O 9)
HEADLAMP ASSEMBLY MCH 66 (9
Rim (99
Light unit (99-1-21-2)

...
...
...
...
...
...
...
...
Bulb (45/35W vertical dip, pre-focus 99-1214)
Bulbholder, pilot (99-0695)
...
...
...
...
...
Bulb (3W.M.C.C. 99-0548)
...
Adaptor c/w leads (99-1003) ...
...
...
Screw, lamp fixing (99=1157) ...
...
...
Washer (99-1224)
...
...
...
...
Lighting switch (99-6563)
...
...
...
Nut for lighting switch ...
...
...
...
...
...
...
...
Screw
...
Plate (99-0690) .6 0 7 0 9' 7 ...
Warning light, red (99-1 .208) ...
...
...
...
...
...
Bulb (2W.BA75) (99-0537)
...
Warning light, green (99-1209)
...
...
...
...
...
Warning light amber (99-1207)
...
...
Warning light shield
...
...
...
...
...
...
...
...
...
Nut
...
...
...
...
...
Support bracket
...
93
ClassicBike.Biz
STANDARD HARDWARE SPECIFICATION

BOLTS
Material
Thd. dia.
21-1822
21-1910
21-1919
21-1
21-2010
1 0101
1 0102
1 0103
1 0113
1 0114
1 0115
1 0128
1 0208
216
1
1 0217
1 0219
1 0220
14-0225
1 0228
1 02 4
1 0236
1 0239
1 0240
1 0242
1 0251
1 6102
1 6115
Steel
Of
*" UNF
A"
8 UNF
6 " UNC
1"
4 UNF
k" UNF
k" UNF
I"
UNF
4
*" UNF
*" UNF
*" UNF
1" UNF
I"
4 UNF
16 UNF
UNF
*" UNF
UNF
1 6 " UNF
*" UNF
a8 " UNF
i" UNF
A"
8 UNF
A"
8 UNF
A"
8 UNF
UNF
k" UNC
*" UNC
Part No.
Material
Thd. dia.
21-0778
778
21-1852
21-1906
21-190
21-1914
21-2012
21-2013
21-2014
14-0301
0301
1 030
1 0401
1 0402
1 0403
1 0701
702
1
1 0703
Steel
Part No.
ff
II
+,,
1 3,,
1 6
n"
ff
tf
tI
PP
II
It
It
1t
ft
fP
tI
PP
ff
IP
2f
tt
0,
/I
tl
1,,
.,
If
It
If
"
"
,,
tI
IP
tt
tt
"
Min. length
of thread
ft"
1 3
1 6
7,,
3"
I
f"
1"
8
f"
k"
1"
24"
1f"
lk"
li"
11"
3"
4"
11"
24"
3"
34"
4"
21"
1
8
"
IP
f
f
1 3
1 6
"
PP
1201
1 1202
1 1301
1 1302
1 1303
1 1304
1 1305
1 1902
1 1903
Length under
head
I"
2
8
7,,
W
i"
7"
7"
w
W
1"
1"
1"
1"
1"
1+"
No. 10 UNF
" UNF
I"
4 UNF
1 6 " UNF
A"
4 UNEF
f " UNEF
l' UNEF
f" UNEF
14 " UNF
UNF
1 6
k" UNF
*" UNF
1" UNF
k" UNF
" UNF
I" U
UNF
k" UNF
UNF
k" UNF
A" UNF
f" UNF
UNF
1
"
UNF
2
UNF
1 6
1" UNF
0.375"
0.437"
0.348"
0.438"
1.125"
1.313"
1.313"
1.313"
0.438"
0.500"
0.438"
0.500"
0.563 "
0.438 "
0.500"
0.563"
0.438"
0.500"
0.438"
0.500"
0.563"
0.688"
0.750"
0.500"
0.563"
*"
"
94
ClassicBike.Biz
0.500"
0.565"
0.500"
0.375"
0.438"
0.438"
0.438"
0.500"
0.500"
0.500"
0.563"
0.438"
0.500"
0.500"
0.500"
0.500"
0.500"
7,,
N U TS
Hexagon A.F.
Hexagon A.F.
0.563"3
0.563"
0.563"
0.563"
0.563"
0.625"
0.438"
0.500"
Thickness
Remarks
0.225"
0.330"
0.188"
0.313"
0.250"
0.438 "
0.313"
0.438"
0.224"
0.271"
0.1 61"
0.192"
0.224 "
0.203 "
0.246 "
0.296"
0.285"
0.335"
0.245"
0.290"
0.320"
0.375"
0.435"
0.361"
0.375"
Cleveloc
Philidas
Plain
Plain
Plain
Plain
Plain
Plain
Plain
Plain
Lock
Lock
Lock
Philidas
Philidas
Philidas
Stiffnut
Stiffnut
Stiffnut
Stiffnut
Stiffnut
Stiffnut
Stiffnut
Nyloc
Nyloc
SCREWS
Part No.
21-1916
21-1917
21-1918
21-1920
2 1-1929
21-2079
14-0604
14-6505
14-6607
14-6608
14-6609
14-7019
14-7024
Type of head
Material
Cheese head
Cheese head
Cheese head
Hex. head
Countersunk (82)
Cheese head
Cheese head
Countersunk (82)
Cheese head
Cheese head
Cheese head
Socket head
Socket head
Thd. dia.
Steel
4" UNC
4" UNC
4" UNC
4" UNC
-," UNC
No. 10 UNF
4" UNF
4" UN
4" UNC
4" UNC
4" UNC
6" UN
" UNC
Length under head
18"
28"
28"
Type of drive
Cross recess
Cross recess
Cross recess
64
11
'^Z'"
' "
-z"
'
e"
8"
1"
1,'-"
-g'"
2"
Slot
Pozidrive
Cross recess
Cross recess
Cross recess
Cross recess
Cross recess
Hex. socket
Hex. socket
WASH ERSPLAI N
Part No.
Material
i/dia.
o/dia.
Thickness
60-4245
60-4246
Steel
Steel
0.273"
0.398"
0.563"
0.750"
60-4247
37-2027
Steel
Steel
Steel
0.336"
0.531"
0.266"
0.625"
1.031"
0.469"
0.048"
0.063"
0.063"
0.092"
60-4248
0.064"
WASHERSSPRING
Part No.
Material
1/dia.
o/dia.
o/a height
Thickness
60-4259
60-4250
Spring Steel
,,
,
e" clearance
a'-" clearance
;Z"
'3z"
T"
0.104"
0.064"
60-3541
21-0648
z"
e"
6" clearance
z"
** Double coil.
95
ClassicBike.Biz
T.
0.040**
32
Printed in England by
WARWICK PRINTING COMPANY LIMITED

WARWICK
ClassicBike.Biz
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Triumph 650 Twins Parts Manual

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REPLACEMENT

BONNEVILLE T 12011 9 T 120RV

TRIUMPH ENGINEERING COMPANY LIMITED

TELEPHONE COVENTRY 20221

PUBLICATION PART No. 99-0953

PUBLISHED AUGUST 1971

Western U.S.A. Distributor:

Triumph Motorcycle Corporation,

Triumph Motorcycle Corporation,

TelexTricor Balt. 87728

TelexTricor Duarte 675469

ENGINE AND FRAME NUMBERS

REAR WHEEL ...

TABLE OF STANDARD HARDWARE 94,95

CAMSHAFT, INLET AND EXHAUST

TIGER 6 0 (TR 6 R) (TR 6 RV SPEED) TECHNICAL DATA

TROPHY 650 (TR6C) (TR6CV-5 SPEED) TECHNICAL DATA

Bore and stroke...

649 c.c. (40 cu. ins.)

Amal Concentric 930

Tire size ...

... Gas Tank

... Front, diameter...

8" (20 . 32 cm.)

3.6 U.S. galls.

BONNEVILLE (T120R) (T120RV-5 SPEED) TECHNICAL DATA

Bore and stroke...

HOW TO USE THIS SPARE PARTS CATALOG

CARTON PACK LIST

Pistons (complete with rings, gudgeon pins and circlips)

For use with low grade fuel

Competition use only

SPECIAL WORKSHOP TOOLS

UNIFIED THREAD FORM

(41 U.S. gallon) optionalTiger gold, white stripes, black lining.

Tiger gold, white centre stripe, black lining.

Fig. 1. CRANKSHAFT AND CONNECTING RODS

CRANKSHAFT AND CONNECTING RODS

Main bearing, right (metric) ...

Motor sprocket, 29 teeth Duplex

E4573 70-'19/Z Distance piece ...

Tachometer drive plug

* Use D524 Loctite Sealant

Ref. No. Part No.

Fig. 3. OIL PUMP, RELEASE VALVE, MANIFOLD AND TAPPETS

Ref. No. Part No.

OIL PUMP, RELEASE VALVE, MANIFOLD AND TAPPETS

7c-8g5 /A- -- / mF Pe 7 f,,Q /S G4r,'r

OIL PUMP, RELEASE VALVE, MANIFOLD AND TAPPETS

Fig, 4, CYLINDER BLOCK AND HEAD, TR6R, TR6C (EARLIER MODELS)

/IJ. + ;<'. II!'PPt!'l rc;l? ::#15" CAm

Ref. No. Part No.

CYLINDER BLOCK AND HEAD, TR6R, TR6C (EARLIER MODELS)

Fig. 4. CYLINDER BLOCK AND HEAD, TR6R, TR6C (EARLIER MODELS)

Ref. No. Part No.

CYLINDER BLOCK AND HEAD, TR6R, TR6C (EARLIER MODELS)

For torque stay

For torque stay

Fig. S. CYLINDER BLOCK AND HEAD, TR6R, TR6C (LATER MODELS)

Ref. No. Part No.

CYLINDER BLOCK AND HEAD, TR6R, TR6C(LATER MODELS)

CYLINDER BLOCK AND

TR6C (LATER MODELS)

Fig. S. CYLINDER BLOCK AND HEAD, TR6R, TR6C (LATER MODELS)