SHIFTWISE ACETONE WASTAGE COLLECTION JAN '2008

CHECK SHEET

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SHIFTWISE
A 10 5 8 8 11 64 4 5 10 9 6 11 10 20 6 10 5 5 10 13 6 7 27 11 5 6 6 5 4 4 14
WASTAGE.
(KG)
B 11 10 15 5 4 14 3 12 2 5 5 7 12 12 6 24 6 10 5 6 5 7 5 14 9 6 8 3 5 10 9

PER DAY
21 15 23 13 15 78 7 17 12 14 11 19 22 32 11 34 11 15 15 19 11 14 32 25 14 12 14 8 9 14 22
WASTE.(KG)

Acetone Waste per day Collection Jan'2008

80
70
Acetone Waste Qty (kg)

60
50
40
30
20
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Date

Total Acetone wastage collection 581 kg

 Total

8 29 30 31
 SHIFTWISE ACETONE WASTAGE COLLECTION FEB '2008

CHECK SHEET

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Total

SHIFTWISE
A 12 7 5 8 28 9 6 5 10 7 11 18 7 6 3 10 16 20 14 26 8 4 4 8 20 5 5 22 7
WASTAGE.
(KG)
B 9 12 8 7 10 11 6 8 6 5 9 7 7 7 7 12 11 8 6 9 4 3 2 2 15 5 2 11 18

PER DAY
21 19 13 14 38 20 12 14 16 12 20 25 14 13 10 22 27 28 20 35 12 7 6 10 35 11 8 33 25
WASTE.(KG)

Acetone Waste per day Collection Feb'2008

40
35
Acetone Waste Qty (kg)

30
25
20
15
10
5
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Date

Total Acetone wastage collection 539 kg

 SHIFTWISE ACETONE WASTAGE COLLECTION MARCH '2008

CHECK SHEET

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SHIFTWISE
A 3 6 6 22 5 7 5 4 6 12 16 5 6 4 3 6 8 19 7 8 7 6 7 7 9 11 6 6 10 6 10
WASTAGE.
(KG)
B 4 5 5 13 9 16 5 9 4 15 23 6 4 8 7 5 18 56 13 15 2 12 6 16 13 6 8 14 11 12 17

PER DAY
7 11 11 35 14 22 10 13 10 27 39 11 10 12 10 11 26 75 20 23 8 18 13 23 22 18 14 19 21 17 27
WASTE.(KG)

Acetone Waste per day Collection MARCH'2008

80
70
Acetone Waste Qty (kg)

60
50
40
30
20
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Date

Total Acetone wastage collection 593 kg

 SHIFTWISE ACETONE WASTAGE COLLECTION APRIL '2008

CHECK SHEET

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

SHIFTWISE A 11 13 14 14 9 7 10 10 16 15 5 20 14 7 18 24 4 4 8 10 11 8 12 7 6 7 5 4 4 12
WASTAGE
(KG)
B 5 30 13 7 5 4 5 12 8 10 5 8 7 15 11 45 6 5 6 3 10 5 15 3 3 10 5 8 16 5

PER DAY
WASTAGE 16 43 27 21 14 11 15 22 24 25 10 28 21 22 29 69 10 9 14 13 21 13 27 10 9 17 10 12 20 17
(KG)

Acetone Waste per day Collection APRIL'2008

70

60
Acetone Waste Qty (kg)

50

40

30

20

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Date

Total Acetone Wastage collection 598 KG

7 28 29 30
 SHIFTWISE ACETONE WASTAGE COLLECTION MAY '2008

CHECK SHEET

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SHIFTWISE
A 5 6 9 4 25 10 8 8 10 0 6 6 15 12 8 8 6 27 5 18 10 6 3 2 8 6 10 2 2 2 18
WASTAGE
(KG)
B 5 5 4 16 3 4 4 3 2 0 5 13 2 2 2 14 2 2 5 7 4 4 3 3 9 6 25 12 3 14 2

PER DAY
10 11 13 20 10 14 12 11 12 0 11 19 17 14 10 22 8 29 9 25 14 10 6 5 17 12 35 14 5 16 20
WASTE.(KG)
3.70
8.00 Acetone Waste per day Collection MAY'2008
40
3.50
35 8.00
Acetone Waste Qty (kg)

30 2.70
25
20
15
10
5
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Date

Total Acetone wastage collected 448 kg

28 29 30 31
 SHIFTWISE ACETONE WASTAGE COLLECTION JUNE '2008

CHECK SHEET

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

SHIFTWISE
A 8 7 2 7 3 3 3 7 3 2 12 2 2 6 27 32 7 6 12 7 8 9 6 4 6 3 9 12 8 5
WASTAGE
(KG)
B 2 3 5 3 3 4 3 2 8 5 6 3 2 2 17 1 13 4 7 27 7 6 2 4 8 5 26 10 7 7

PER DAY
10 10 7 10 6 7 5 9 11 7 18 5 4 8 44 33 20 10 19 34 15 15 8 8 14 8 35 22 15 12
WASTE.(KG)
3.70
8.00 Acetone Waste per day Collection MAY'2008
45
3.50
40 8.00
Acetone Waste Qty (kg)

35 2.70
30
25
20
15
10
5
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Date

Total Acetone wastage collection 428 kg

7 28 29 30
 SHIFTWISE ACETONE WASTAGE COLLECTION JULY '2008

CHECK SHEET

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SHIFTWISE
A 18 31 3 14 15 4 5 6 8 9 4 5 8 9 30 26 7 5 5 10 6 16 3 9 18 7 7 8 9 8 10
WASTAGE
(KG)
B 5 31 2 11 3 3 7 8 5 7 6 7 6 7 16 6 6 4 10 4 4 9 8 4 31 8 9 18 13 15 18

PER DAY
23 62 5 25 18 7 12 14 14 17 10 12 14 16 46 32 13 9 15 15 10 25 11 13 49 15 16 26 22 23 28
WASTE.(KG)
3.70
8.00 Acetone Waste per day Collection July'2008
70
3.50
60 8.00
Acetone Waste Qty (kg)

2.70
50

40

30

20

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Date

Total Acetone wastage collection 616 kg

 SHIFTWISE ACETONE WASTAGE COLLECTION Aug '2008

CHECK SHEET

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
DATE

19 11 4 4 11 8 20 10 4 4 14 8 12 4 5 4 12 5 7 9 9 15 8 5 6 5 5 13 8 5 6
A
SHIFTWISE
WASTAGE 5 7 5 5 7 11 6 9 6 3 23 7 9 9 11 6 6 5 7 7 5 12 4 8 8 5 5 4 8 7 2
.(KG) B
PER DAY
24 17 9 9 18 18 26 19 10 7 37 15 21 13 16 10 18 10 13 15 14 27 12 13 14 9 10 16 15 12 8
WASTE.(KG)
3.70
8.00 Acetone Waste per day Collection July'2008
40
3.50
35 8.00
Acetone Waste Qty (kg)

30 2.70
25
20
15
10
5
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Date

Total Acetone wastage collection 475 kg

 SHIFTWISE ACETONE WASTAGE COLLECTION SEPT '2008

CHECK SHEET

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

SHIFTWISE
A 5 19 33 6 8 4 10 4 11 19 10 8 8 6 6 14 6 6 30 22 8 6 4 12 5 3 4 6 5 12
WASTAGE.(KG
)
B 4 9 12 7 17 15 7 14 25 3 8 7 3 5 5 5 10 6 7 9 8 6 5 14 4 8 7 3 8 10

PER DAY
9 28 45 13 25 18 17 18 36 21 18 14 11 11 11 19 16 12 38 31 17 12 9 26 9 11 11 9 13 22
WASTE.(KG)
3.70
8.00 Acetone Waste per day Collection Sep'2008
45
3.50
40 8.00
Acetone Waste Qty (kg)

35 2.70
30
25
20
15
10
5
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Date

Total Acetone wastage collected 549 kg

7 28 29 30
 CHECK SHEET OF ACETONE WASTAGE COLLECTION OCT '2008

CHECK SHEET

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
DATE

4 3 6 10 3 2 27 8 5 7 20 5 4 4 5 8
A
SHIFTWISE
WASTAGE 9 10 11 13 18 7 9 20 5 6 14 4 6 5 4 5
(KG) B
PER DAY
13 13 17 23 21 9 36 28 10 13 34 9 10 8 10 13 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
WASTE.(KG)
3.70
8.00 Acetone Waste per day Collection Oct'2008
40
3.50
35 8.00
Acetone Waste Qty (kg)

30 2.70
25
20
15
10
5
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Date
28 29 30 31
 ACETONE WASTAGE COLLECTION DATA ' 2008

TOTAL ACETONE WASTAGE

S.NO MONTH
COLLECTION

1 JAN 581 Trend Chart of Acetone Wastage Collection'2008

2 FEB 539 5000

Acetone Wastage Collection (Kg)

4500
3 MAR 593
4000
4 APR 598
3500
5 MAY 448
3000
6 JUN 428 2500

7 JUL 616 2000

8 AUG 475
1500

1000
9 SEP 549
500
10 OCT
0
TOTAL WASTAGE JAN FEB MAR APR MAY JUN JUL AUG SEP OCT TOTAL
TOTAL 4827
COLLECTION Month'2008
 ACETONE WASTAGE COLLECTION DATA ' 2008

DISTILLAED DISTILLED DISTILLED

FRESH ACETONE FRESH ACETONE FRESH ACETONE TOTAL FRESH TOTAL DISTILLED TOTAL
S.NO MONTH ACETONE DYE ACETONE ACETONE HOUSE
DYE LAB PRODUCTION HOUSE KEEPING ACETONE ACETONE ACETONE
LAB PRODUCTION KEEPING

1 JAN 130 483 0 98 0 36 130 617 747

2 FEB 91 330 0 100 0 30 91 459 551
3 MAR 100 687 0 125 0 37 100 849 949
4 APR 99 659 0 76 0 30 99 765 864
5 MAY 76 507 0 58 0 34 76 599 674
6 JUN 97 432 0 92 0 11 97 535 632
7 JUL 423 250 47 31 17 17 487 298 784
8 AUG 536 0 57 0 16 0 608 0 608
9 SEP 576 232 92 15 25 16 692 264 956
10 OCT

TOTAL CONSUMPTION 2128 3581 195 594 57 211 2379 4385 6765

Trend Chart of Acetone Consumption'2008

Column K Column L Column M

1000
Acetone Consumption (Kg)

900
800
700
600
500
400
300
200
100
0
JAN FEB MAR APR MAY JUN JUL AUG SEP
Month'2008
SEP
 ACETONE CONSUMPTION VS RECOVERY JAN - OCT ' 2008

TOTAL TOTAL
TOTAL DISTILLAED TOTAL ACETONE
FRESH ACETONE ACETONE ACETONE
S.NO MONTH CONSUMPTION ACETONE DYE CONSUMPTION DYE
DYE LAB WASTAGE WASTAGE
FTI LAB LAB
COLLECTION DISTILLATION

1 JAN 747 130 483 613 581 523

2 FEB 551 91 330 421 539 485
3 MAR 949 100 687 787 593 534
4 APR 864 99 659 758 598 538
5 MAY 674 76 507 583 448 403
6 JUN 632 97 432 529 428 385
7 JUL 784 423 250 674 616 554
8 AUG 608 536 0 536 475 428
9 SEP 956 576 232 808 549 494
10 OCT 0 0 0 0 0 0

TOTAL 6765 2128 3581 5708 4827 4344

TREND CHART OF ACETONE CONSUMPTION VS RECOVERY

1000
900
800
700
600
500
400
300
200
100
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT

TOTAL CONSUMPTION FTI TOTAL ACETONE CONSUMPTION TOTAL ACETONE WASTAGE TOTAL ACETONE WASTAGE
DYE LAB COLLECTION DISTILLATION
CT
 FTI Acetone consumption
Consumption of Fresh & Distilled Acetone Jan -
Oct'2008

Acetone Qty ( Kg) %

35.17%

Fresh Acetone 2379 35.17%

Distilled
4385 64.83%
Acetone
64.83%

Total Acetone 6765

FTI ACETONE CONSUMPTION

7000
barrel 6500 160kg
200liter
Acetone Consumption (Kg)

6000
total kg 6764.77 kg
5500
total liter 8456 lit
per day kg 5000 260
per day lit 4500 325
Density 40000.8kg/ltr
3500
3000
2500
2000
1500
1000
500
0
Fresh Acetone Distilled Acetone Total Acetone
ACTONE (Kg)