+3V3

10uH_Digikey_490-1122-1-ND

Printed Circuit Board

Analog Voltage Reference

C18 100nF

Vout

J2-1 J2-2 Jameco_160785

D7 1N4007_Digikey_1N4007FSCT-ND D2 Green_Digikey_475-1407-1-ND 470 D1 Red_Digikey_475-1416-1-ND

Battery Output
GND1 Vin +5V

AGND

Solar Panel Input

J3-1 J3-2 Jameco_160785

U3 7805_Digikey_LM7805CT-ND R18 D5 1 3 VI VO 1N4007_Digikey_1N4007FSCT-ND

GND 2

U1 AP1117_3.3_REG
2 VI 1 VO GND 3

C25 C24 FB1 CERAMIC_CAP 100uF_Digikey_P10269-ND

C15 C17 CERAMIC_CAP

C16 C14

CERAMIC_CAP R10

GND1

Digikey_240-2412-1-ND GND

470

R8

100uF_Digikey_P10269-ND

100uF_Digikey_P10269-ND

GND

GND

Power Supply & Analog Voltage Reference

Copyright 2010 by Chris Troutner under the Creative Commons Attribution-Share Alike 3.0 License. You are free to share, distribute, and modify this product so long as you give credit to the author (Chris Troutner) and distribute any resulting work under a simlar or compatible license. More details can be found at: http://creativecommons.org/licenses/by-sa/3.0/
12/9/2010 8:34:05 AM C:\Users\Troutner\Documents\eagle\ChargeController\ChargeControllerV3.00.sch (Sheet: 1/7)

+3V3

L4

AREF

AREF

AGND

Vin

R23 0.03_Digikey_311-0.03AJCT-ND R22 0.03_Digikey_311-0.03AJCT-ND R17 C22 IinIin+ Green_Digikey_475-1407-1-ND +5V D6 C23 CERAMIC_CAP M1 Digikey_FDD5614PCT-ND

0.03_Digikey_311-0.03AJCT-ND R19 0.03_Digikey_311-0.03AJCT-ND

P$1 L3

IIN-

P$2

R20 D3 0.03_Digikey_311-0.03AJCT-ND R21 MBRD835LG_Digikey_MBRD835LGOS-ND

100uH_Digikey_M8838-ND C20 C21

100uF_Digikey_P10269-ND

D4

CERAMIC_CAP

IoutIout+

100uF_Digikey_P10269-ND GND1 GND1 GND1

R13 0

10K

R11

R16

470

GND VCC

2 Q1 IN1 BC847_Digikey_568-1741-1-ND

SOURCE SINK

6 4

PWM

PWM

330 R15 R14 10K

IN2

GND1

To Do

GND

R12

Buck Converter
Copyright 2010 by Chris Troutner under the Creative Commons Attribution-Share Alike 3.0 License. You are free to share, distribute, and modify this product so long as you give credit to the author (Chris Troutner) and distribute any resulting work under a simlar or compatible license. More details can be found at: http://creativecommons.org/licenses/by-sa/3.0/
12/9/2010 8:34:05 AM C:\Users\Troutner\Documents\eagle\ChargeController\ChargeControllerV3.00.sch (Sheet: 2/7)

Vout

0.03_Digikey_311-0.03AJCT-ND

MBRD835LG_Digikey_MBRD835LGOS-ND

VIN

+5V

C104 IinIINIout+5V N$35 CERAMIC_CAP GND Iout+ C19 CERAMIC_CAP

OUT 4

Iin+

VIN

IOUT+

RS+

VCC

GND
4 RS+ VCC 3 6 RSGND 1

R105

4K

IBat
OUT 2

C101

CERAMIC_CAP
6 RSGND 1

R104

9K

GND IBAT IPANEL IPanel

GND

C100 CERAMIC_CAP R107 9K

R100

1K

GND Low-Pass Filter C102 CERAMIC_CAP

R106

4K

VBAT R102 1K

R101 VBat

VPANEL VPanel C103 CERAMIC_CAP R103 1K

GND Low-Pass Filter GND Low-Pass Filter

Voltage and Current Monitoring Circuitry

Copyright 2010 by Chris Troutner under the Creative Commons Attribution-Share Alike 3.0 License. You are free to share, distribute, and modify this product so long as you give credit to the author (Chris Troutner) and distribute any resulting work under a simlar or compatible license. More details can be found at: http://creativecommons.org/licenses/by-sa/3.0/

12/9/2010 8:34:06 AM C:\Users\Troutner\Documents\eagle\ChargeController\ChargeControllerV3.00.sch (Sheet: 3/7)

1K

GND

J1 MOSI2 MOSI2 RESET RESET CLK2 CLK2 MISO MISO

1 3 5 7 9

MOSI LED RESET SCK MISO ICSP

VCC GND GND GND GND

2 4 6 8 10

To Do

ICP Header
Copyright 2010 by Chris Troutner under the Creative Commons Attribution-Share Alike 3.0 License. You are free to share, distribute, and modify this product so long as you give credit to the author (Chris Troutner) and distribute any resulting work under a simlar or compatible license. More details can be found at: http://creativecommons.org/licenses/by-sa/3.0/
12/9/2010 8:34:06 AM C:\Users\Troutner\Documents\eagle\ChargeController\ChargeControllerV3.00.sch (Sheet: 4/7)

+5V GND

CERAMIC_CAP CERAMIC_CAP

1k

+5V R7

C2

RESET
1

RESET

R9 0

IC1
9 RESET (ADC7)PA7 (ADC6)PA6 (ADC5)PA5 (ADC4)PA4 (ADC3)PA3 (ADC2)PA2 (ADC1)PA1 (ADC0)PA0 (SCK)PB7 (MISO)PB6 (MOSI)PB5 (SS)PB4 (AIN1/OC0)PB3 (AIN0/INT2)PB2 (T1)PB1 (T0/XCK)PB0 (TOSC2)PC7 (TOSC1)PC6 (TDI)PC5 (TDO)PC4 (TMS)PC3 (TCK)PC2 (SDA)PC1 (SCL)PC0 (OC2)PD7 (ICP)PD6 (OC1A)PD5 (OC1B)PD4 (INT1)PD3 (INT0)PD2 (TXD)PD1 (RXD)PD0 33 34 35 36 37 38 39 40 8 7 6 5 4 3 2 1 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 2 4 6 8 10 12 14 16 18 20

16MHz

X2

12 13 32 30 31 10 11

XTAL2 XTAL1 AREF AVCC AGND VCC GND

SV4

AREF

C11 L2 CERAMIC_CAP 10uH_Digikey_490-1122-1-ND GND 10uH_Digikey_490-1122-1-ND L1 C4 AGND +5V

1 3 5 7 9 11 13 15 17 19

CLK2 CLK2 MISO MISO MOSI2 MOSI2 CS2 CS2

2 4 6 8 10 12 14 16 18 20

GND

IBAT VBAT IPANEL VPANEL

IBat VBat IPanel VPanel

C1

C3

CERAMIC_CAP

+5V GND SV5 C6 CERAMIC_CAP

1 3 5 7 9 11 13 15 17 19

CERAMIC_CAP C7 CERAMIC_CAP AGND GND

PWM

PWM

TXD1 RXD1

TxD1

RxD1

MEGA16-P

ATMega16/32/64 Interface
Copyright 2010 by Chris Troutner under the Creative Commons Attribution-Share Alike 3.0 License. You are free to share, distribute, and modify this product so long as you give credit to the author (Chris Troutner) and distribute any resulting work under a simlar or compatible license. More details can be found at: http://creativecommons.org/licenses/by-sa/3.0/
12/9/2010 8:34:06 AM C:\Users\Troutner\Documents\eagle\ChargeController\ChargeControllerV3.00.sch (Sheet: 5/7)

+5V GND

+3V3

SD Memory Card Access

J100
DAT2 CD/DAT3 CMD VDD CLK VSS DAT0 DAT1

R6

515

515

MICROSD

1 2 3 4 5 6 7 8 9 10

CS1 MOSI1 CLK1 1K 1K R3 R2 1K MISO MISO R1

515

R5

R4

CS2 MOSI2 CLK2

CS2 MOSI2 CLK2

CS1 MOSI1 CLK1

USB to RS232 Interface

SV3 GND

C5 CERAMIC_CAP

GND

Copyright (c) 2005 J. Bordens

IC2
3 4

C1CERAMIC_CAP VC2+

C13
6

5 C2CERAMIC_CAP 1 2 3 4 5 6

CERAMIC_CAP GND
14 7 13 8 1 2 3 4 5 6

TxD1 RxD1

TXD1 RXD1

11 10 12 9

T1IN T1OUT T2IN T2OUT R1OUT R1IN R2OUT R2IN

15

GND

C9

C10

C12 IC2P CERAMIC_CAP CERAMIC_CAP

VCC

V+

16

C8

C1+

SV1 GND

+5V

+5V

MAX232

SV2 GND

To Do
Copyright 2010 by Chris Troutner under the Creative Commons Attribution-Share Alike 3.0 License. You are free to share, distribute, and modify this product so long as you give credit to the author (Chris Troutner) and distribute any resulting work under a simlar or compatible license. More details can be found at: http://creativecommons.org/licenses/by-sa/3.0/

Peripherials

12/9/2010 8:34:06 AM C:\Users\Troutner\Documents\eagle\ChargeController\ChargeControllerV3.00.sch (Sheet: 6/7)

+5V GND

-Verify voltage limit of capacitors -Fix load and source ground traces -Give all parts a 'keep out' area against vias -Play with v1.08 board to see if I should put the USB RS-232 Connection back in -Move C20 and C19?

Changes for next version

12/9/2010 8:34:06 AM f=0.97 C:\Users\Troutner\Documents\eagle\ChargeController\ChargeControllerV3.00.sch (Sheet: 7/7)

R18

C25

401C

D7 D5 C21 2

J2
4CI R19 R20 R21

J3
R23

C23 D6
R16 R13 R14 R15

C24

D4

1 D3

1
IC3

R22 R17 C22

C20

C18

C19 101R 201R 301R

401R

U2

L4

M1

D2

U1

C15

R10

C16

C14

101C

201C

301C

001R R9 001C

D1
R8

9 7 5 3 1 1 SV5 1 10 SV3 1

C17

J1

C13

IC2

C3 C8 C9 C10 C11

L2

C7

20
L1

SV4

R7

FreeChargeController.org
IC1
R6 R4 R1 R2 R3 C5

C4

1 SV1 6

1 SV2
C2

X2
C1

R5

12/9/2010 8:35:04 AM f=2.00 C:\Users\Troutner\Documents\eagle\ChargeController\ChargeControllerV3.00.brd

C12

C6

20

R11

501R

601R

701R

R12

Q1

U3

FB1

R18

C25

401C

D7 D5 C21 2

J2
4CI R19 R20 R21

J3
R23

C23 D6
R16 R13 R14 R15

C24

D4

1 D3

1
IC3

R22 R17 C22

C20

C18

C19 101R 201R 301R

401R

U2

L4

M1

D2

U1

C15

R10

C16

C14

101C

201C

301C

001R R9 001C

D1
R8

9 7 5 3 1 1 SV5 1 10 SV3 1

C17

J1

C13

IC2

C3 C8 C9 C10 C11

L2

C7

20
L1

SV4

R7

FreeChargeController.org
IC1
R6 R4 R1 R2 R3 C5

C4

1 SV1 6

1 SV2
C2

X2
C1

R5

12/9/2010 8:35:34 AM f=2.00 C:\Users\Troutner\Documents\eagle\ChargeController\ChargeControllerV3.00.brd

C12

C6

20

R11

501R

601R

701R

R12

Q1

U3

FB1