Solid Structure

Calculation for FRP Tank Wall Thickness.
Top Dish with Flat Bottom

Tank Diameter = Dish Radius, R (cm)
160
Subjected to Pressure, P
kg/cm
120
kg/cm
For FRP ,
a = 120
Shell thickness, t 1 = (d / 2 x
a)xP
Density of FRP Material (10%) , w=1.54

Dish Shell thickness, t 2 = (P * R * w ) / (2
DO NOT USE YET
cm
2
1.3333
cm
mm
1.54
- 0.2P)
t2
2.0568
cm
21
mm
Created and Designed by Rick

Feb-2000 (continous upgrade)
Structural Weight
Select Material
No. Angle, Channel per meter run (W/m)
Select Material
SS400
Length
(m)
Shape
Unit
W eigth
(kg/m)
Length
(m)
sub total weight

(kg)
4 nos Column
110.00
C100x50x5t
9.360
110.000
1029.600
2 nos beam (length side)
20.00
C100x50x5t
9.360
20.000
187.200
2 nos beam (width side)
21.00
L50x50x6t
4.430
21.000
93.030
Platform side C-Channel
50.00
C150x75x9t
24.000
50.000
1200.000
Platform middle angle
32.00
L65x65x6t
5.910
32.000
189.120
Platform middle C-Channel
C150x75x6t
Ladder- main frame
C150x75x6t
Ladder-Step-angle
H300x300x10t
L20x20x3t
10
L20x20x3t
11
L20x20x3t
12
L20x20x3t
13
L20x20x3t
14
L20x20x3t
15
L20x20x3t
16
L20x20x3t
17
L20x20x3t
18
H300x300x10t
Total Weight :
2698.95
Length
(m)
W idth
(m)
2.45
1.25
1.0t-Plate
7.850
3.063
24.041
8.00
0.50
1.6t Plate
12.560
4.000
50.240
8.00
0.50
2.3t Plate
18.060
4.000
72.240
8.00
0.50
3.0t Plate
23.550
4.000
94.200
Plate and Chequered plate per square meter (W/m2)
(kg/m )
(m )
sub total weight

(kg)
8.00
0.50
3.2t Plate
25.120
4.000
100.480
8.00
0.50
4.5t Plate
35.320
4.000
141.280
8.00
0.50
6.0t Plate
47.100
4.000
188.400
Total Weight :
Length
(m)
No. Piping
Pipe Size & Material
W eigth
(kg/m)
Length
(m)
670.88
sub total weight

(kg)
1.00
15A VP
0.460
1.000
0.460
1.00
20A VP
0.677
1.000
0.677
1.00
25A VP
1.046
1.000
1.046
1.00
32A VP
NO DATA
1.000
1.00
40A VP
2.151
1.000
2.151
1.00
50A VP
3.322
1.000
3.322
1.00
65AVP
5.045
1.000
5.045
1.00
80A VP
7.302
1.000
7.302
1.00
100A VP
12.139
1.000
12.139
10
1.00
125A VP
17.864
1.000
17.864
11
1.00
150A VP
25.601
1.000
25.601
12
1.00
200A VP
42.154
1.000
42.154
13
1.00
250A VP
62.344
1.000
62.344
14
1.00
300A VP
86.735
1.000
86.735
15
1.00
300A VP
86.735
1.000
86.735
16
1.00
15A VP
0.460
1.000
0.460
17
1.00
20A VP
0.677
1.000
0.677
18
1.00
150A VP
25.601
1.000
25.601
Total Weight :
Grand Total Weight :
380.31
3750.14
Beam, Simply Supported at Both Ends

with Point Load & Uniformly Distributed Load
3
1000.00 kg
Total Point Load, Load kg (1 ton = 1000kg = 1 m water)

Number of Beams (longest side), n
1.00
Individual Beam Point Load, W = Load/n (kg)
1000.00 kg
Beam Length (longest side), l (1 m = 100 cm)
200.00 cm
Select Material
SS400
Allowable Stress, D a
1200.00 kg/cm2
Bending Moment, M = W x l / 4
M=
Generated Modulus of Section, Z > M / D a
Z=
Select material shape
50000.00 kg.cm
41.67 cm3
RHS90x90x6t
51.10 cm3
Modulus of Section, Z (from data table)

Dead Load, weight/unit length, w kg/cm (from data table)
w=
0.16 kg/cm
Design Live Load, weight/unit length, L D (kg/cm)
L D=
4.00 kg/cm
Safety factor, weight/unit length, L L (kg/cm )
L L=
0.25 kg/cm
w=
4.41 kg/cm
M=
72035.00 kg.cm
Total Loading weight/unit length, w (kg/cm)

2
Bending Moment, M = W x l / 4 + w x l / 8
Shear stress, a > M / Z
a=
Select Material
Note: EI Flexural Rigidity
< l / 200 (Point Load) or =
<
1200.00
<
1.00
SS400
Modulus of Elasticity, E (from data table)

Deflection, d = W l / 48 EI
1409.69
2100000.00
4
5 wl / 384 EI
d=
0.35
kg/cm
cm
Beam, Fixed At Both Ends

3
2000 kg
Point Load, W (1 ton = 1000kg = 1 m water)

Number of Beams (longest side), n
2.00
Individual Beam Point Load, W = Load/n (kg)
1000.00 kg
Beam Length (longest side), l (1 m = 100 cm)
200 cm
Select Material
SS400
1200 kg/cm2
Bending Moment, M = W x l / 8
M=
50000 kg.cm
Generated Modulus of Section, Z > M / a
Z=
41.67 cm3
L40x40x3t
Z=
1.21 cm3
w=
0.018 kg/cm
LD =
5.000 kg/cm
LL =
1.000 kg/cm
w=
6.018 kg/cm
Bending Moment, M = W x l / 8 + w x l / 24
M=
60031 kg.cm
a=

2
Select Material
<
1200 kg/cm2
SS400
Modulus of Elasticity, E
49611.98
2.10E+06
< l / 200 (Point Load) or = wl
/ 384 EI
d=
11.24151
<
1.00 cm
Cantilever
3
1000 kg
Point Loading, W (1 ton = 1000kg = 1 m water)

Span Length (longest side), l (1 m = 100 cm)
160 cm
Select Material
SS400
1200 kg/cm2
Bending Moment, M = W x l
M=
160000 kg.cm
Generated Modulus of Section, Z > M / a
Z=
133.33 cm3

C150x75x6t
Z=
115.00 cm3
w=
0.186 kg/cm
LD =
6.250 kg/cm
LL =
0.000 kg/cm
w=
6.436 kg/cm
Bending Moment, M = W x l + w x l / 2
M=
242381 kg.cm
a=
2107.66

2
Select Material
< l / 200 (Point Load) or = W l4 / 8 EI
1200 kg/cm2
SS400
Modulus of Elasticity, E (from data table)

<
2.10E+06
< l / 200
d=
45.30723
<
0.80 cm
Pure Torsion in Circular Shaft

Designed Torque, T
100000
Select Material
150A SGP SCH80
From Data Table, r, radius of selected pipe =
8.26
From Data Table, OD, of selected pipe =
16.52
From Data Table, ID, of selected pipe =
14.32
From Data Table, t, thickness of selected pipe =
1.1
Thin-W alled Limiting Torque,
t =T /
( 2 x px r x t )
t =16 x T / ( p x OD 3 )
Thin-W alled Limiting Torque, t =16 x ODx T /
212.06
112.96
Solid Limiting Torque,
( p x ( OD - ID
))
259.44
kg.cm
cm
cm
cm
cm
<
400
kg/cm
<
400
kg/cm
<
400
kg/cm
t
mm
cm
cm
kg/m
L20x20x3t
0.39
0.28
0.89
65A SGP SCH10
76.30
L25x25x3t
0.80
0.45
1.12
65A SGP SCH40
76.30
L25x25x5t
1.18
0.69
1.76
65A SGP SCH80
76.30
L30x30x3t
1.42
0.66
1.36
80A SGP SCH10
89.10
L30x30x5t
2.14
1.03
2.16
80A SGP SCH40
89.10
L35x35x3t
2.32
0.92
1.60
80A SGP SCH80
89.10
L35x35x5t
3.53
1.44
2.56
100A SGP SCH10
114.30
L40x40x3t
3.53
1.21
1.83
100A SGP SCH40
114.30
L40x40x5t
5.42
1.91
2.95
100A SGP SCH80
114.30
L50x50x4t
9.06
2.49
3.06
125A SGP SCH10
139.80
L50x50x6t
12.60
3.55
4.43
125A SGP SCH40
139.80
L65x65x6t
29.40
6.26
5.91
125A SGP SCH80
139.80
L65x65x8t
36.80
7.96
7.66
150A SGP SCH10
165.20
L75x75x6t
46.10
8.47
6.85
150A SGP SCH40
165.20
L75x75x9t
64.40
12.10
9.96
150A SGP SCH80
165.20
L75x75x12t
12
81.90
15.70
13.00
200A SGP SCH10
216.30
L90x90x7t
93.00
14.20
9.59
200A SGP SCH40
216.30
L90x90x10t
10
125.00
19.50
13.30
200A SGP SCH80
216.30
L90x90x13t
13
156.00
24.80
17.00
250A SGP SCH10
267.40
L100x100x7t
129.00
17.70
10.70
250A SGP SCH40
267.40
L100x100x10t
10
175.00
24.40
14.90
250A SGP SCH80
267.40
C75x40x5t
75.30
20.10
6.92
C100x50x5t
188.00
37.60
9.36
15A VP
21.70
C125x65x6t
424.00
67.80
13.40
20A VP
27.20
C150x75x6t
6.5
861.00
115.00
18.60
25A VP
34.00
C150x75x9t
1050.00
140.00
24.00
32A VP
42.70
C180x75x7t
1380.00
153.00
21.40
40A VP
48.60
7.5
1950.00
195.00
24.60
50A VP
60.50
C200x90x8t
2490.00
249.00
30.30
65AVP
76.30
C250x90x9t
4180.00
334.00
34.60
80A VP
89.10
C250x90x11t
11
4680.00
374.00
40.20
100A VP
114.30
C300x90x9t
6440.00
429.00
38.10
125A VP
139.80
C300x90x10t
10
7410.00
494.00
43.80
150A VP
165.20
H100x50x5t
187.00
37.50
9.30
200A VP
216.30
H100x100x6t
383.00
76.50
17.20
250A VP
267.40
H150x150x7t
1640.00
219.00
31.50
300A VP
318.50
H200x150x30.6kg
2690.00
277.00
30.60
300A VP
318.50
H200x200x8t
4720.00
472.00
49.90
350A VP
355.60
H250x250x9t
10800.00
867.00
71.80
Section
C200x80x7.5t
Pipe
JIS B2305
OD
H300x300x10t
10
20186.00
1346.00
93.00
H300x300x12t
12
16640.00
1132.00
83.50
H350x175x7t
13500.00
771.00
49.40
H350x250x9t
21228.00
1249.00
78.10
unit
H400x200x8t
23457.00
1179.00
65.40
height/cm
H500x300x11t
11
58274.00
2418.00
111.00
H500x300x11t
11
68859.00
2822.00
125.00
RHS12x12x1.2t
1.2
0.10202
0.17004
3.40
1.20
RHS16x16x1.2t
1.2
0.26105
0.32631
3.54
1.60
RHS19x19x1.2t
1.2
0.45323
0.47708
4.31
1.90
RHS25x25x2.3t
2.3
1.81197
1.44957
5.80
2.50
RHS32x32x2.3t
2.3
4.04113
2.52571
5.23
3.20
RHS38x38x2.3t
2.3
7.00552
3.68711
7.07
3.80
RHS38x38x3.2t
3.2
9.06678
4.77199
7.07
3.80
RHS50x50x2.3t
2.3
16.68016
6.67206
3.40
5.00
RHS50x50x3.2t
3.2
21.96959
8.78784
3.54
5.00
RHS65x65x2.3t
2.3
37.84628
11.64501
4.31
6.50
RHS65x65x3.2t
3.2
50.48786
15.53473
5.80
6.50
RHS90x90x3.6t
3.6
152.00000
33.80000
9.72
RHS90x90x5t
200.00000
44.40000
13.30
RHS90x90x6t
230.00000
51.10000
15.70
6.3
238.00000
53.00000
16.40
RHS90x90x8t
281.00000
62.60000
20.40
RHS90x90x10t
10
322.00000
71.60000
24.30
RHS100x50x2.3t
2.3
88.17850
17.63570
10.40
10.00
RHS100x50x3.2t
3.2
118.72394
23.74479
7.07
10.00
RHS100x100x3.2t
3.2
193.71317
38.74263
9.60
10.00
RHS150x75x3.2t
3.2
416.57290
55.54305
10.90
15.00
RHS90x90x6.3t
67.90
4.20
5.26
SS400
65.90
5.20
8.62
SUS304
SUS304
62.30
7.00
11.40
SUS316
SUS316
80.70
4.20
6.45
RC
RC
78.10
5.50
11.30
FRP
7.00E+04
FRP
73.90
7.60
15.30
PVC
2.50E+04
PVC
105.30
4.50
8.36
TIMBER
1.05E+05
102.00
6.15
16.10
97.10
8.60
22.30
kg/m
130.80
4.50
11.58
126.60
6.60
21.80
120.80
9.50
30.90
155.20
5.00
13.84
151.00
7.10
28.20
143.20
11.00
42.50
204.70
5.80
19.97
199.90
8.20
42.50
190.90
12.70
64.60
254.20
6.60
27.86
250.80
8.30
60.20
237.20
15.10
95.80
0.46
0.68
1.05
2.15
3.32
5.05
7.30
12.14
17.86
25.60
42.15
62.34
86.74
86.74
Material
Young's
Modulus of
Elasticity
ID
SS400
Copper
kg/cm
Material
2.10E+06
SS400
200 kN/mm 2
30E+06
18E+06
120 kN/mm
ref pg435 Pressure Vessel Handbook by Eugene F. Megyesy

width/cm
t/cm
1.20
0.12
0.96
0.96
0.60
0.52
1.60
0.12
1.36
1.36
0.80
0.71
1.90
0.12
1.66
1.66
0.95
0.85
2.50
0.23
2.04
2.04
1.25
2.09
3.20
0.23
2.74
2.74
1.60
2.73
3.80
0.23
3.34
3.34
1.90
3.28
3.80
0.32
3.16
3.16
1.90
4.45
5.00
0.23
4.54
4.54
2.50
4.39
5.00
0.32
4.36
4.36
2.50
5.99
6.50
0.23
6.04
6.04
3.25
5.77
6.50
0.32
5.86
5.86
3.25
7.91
5.00
0.23
9.54
4.54
5.00
6.69
5.00
0.32
9.36
4.36
5.00
9.19
10.00
0.32
9.36
9.36
5.00
12.39
7.50
0.32
14.36
6.86
7.50
13.99
Design
Limits
kg/cm
1200
2000~2400
70
lb/in
lb/in
2
2
t
mm
kg/m2
1.0t-Plate
1.00
7.85
1.6t Plate
1.60
12.56
2.3t Plate
2.30
18.06
3.0t Plate
3.00
23.55
3.2t Plate
3.2t
25.12
4.5t Plate
4.50
35.32
6.0t Plate
6.00
47.10
kg/m3

Solid Structure

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Calculation for FRP Tank Wall Thickness.

Top Dish with Flat Bottom

Density of FRP Material (10%) , w=1.54

DO NOT USE YET

Created and Designed by Rick

No. Angle, Channel per meter run (W/m)

sub total weight

2 nos beam (length side)

2 nos beam (width side)

Platform side C-Channel

Platform middle angle

Platform middle C-Channel

Ladder- main frame

Plate and Chequered plate per square meter (W/m2)

sub total weight

Pipe Size & Material

sub total weight

Grand Total Weight :

Beam, Simply Supported at Both Ends

Total Point Load, Load kg (1 ton = 1000kg = 1 m water)

Individual Beam Point Load, W = Load/n (kg)

Beam Length (longest side), l (1 m = 100 cm)

Generated Modulus of Section, Z > M / D a

Modulus of Section, Z (from data table)

Design Live Load, weight/unit length, L D (kg/cm)

Safety factor, weight/unit length, L L (kg/cm )

Total Loading weight/unit length, w (kg/cm)

Note: EI Flexural Rigidity

< l / 200 (Point Load) or =

Modulus of Elasticity, E (from data table)

Beam, Fixed At Both Ends

Point Load, W (1 ton = 1000kg = 1 m water)

Individual Beam Point Load, W = Load/n (kg)

Beam Length (longest side), l (1 m = 100 cm)

Generated Modulus of Section, Z > M / a

Select material shape

Dead Load, weight/unit length, w kg/cm (from data table)

Design Live Load, weight/unit length, L D (kg/cm)

Safety factor, weight/unit length, L L (kg/cm )

Shear stress, a > M / Z

Modulus of Section, Z (from data table)

Total Loading weight/unit length, w (kg/cm)

Note: EI Flexural Rigidity

< l / 200 (Point Load) or = wl

Point Loading, W (1 ton = 1000kg = 1 m water)

Generated Modulus of Section, Z > M / a

Select material shape

Dead Load, weight/unit length, w kg/cm (from data table)

Design Live Load, weight/unit length, L D (kg/cm)

Safety factor, weight/unit length, L L (kg/cm )

Shear stress, a > M / Z

Total Loading weight/unit length, w (kg/cm)

Note: EI Flexural Rigidity

< l / 200 (Point Load) or = W l4 / 8 EI

Modulus of Elasticity, E (from data table)

Pure Torsion in Circular Shaft

150A SGP SCH80

From Data Table, r, radius of selected pipe =

From Data Table, OD, of selected pipe =

From Data Table, ID, of selected pipe =

From Data Table, t, thickness of selected pipe =

Thin-W alled Limiting Torque,

Solid Limiting Torque,