01 SAF Catalog

Chapter 1 MMA welding
2063-001
MMA welding
1877-051 1794-030 3551-024
Scheme of a manual installation for welding with coated electrode
Power source direct or alternating current (single or three-phase supply) Primary cable
Power source Mask Coated electrode Workpiece
Secondary cables
Earth clamp
The transfer of metal coated electrode
Choice of the intensity of current

Thicknesses for flat welding, butt welding and fillet welding. (mm) 1.6 2.0 2.0-3.0 3.0-5.0 3.0-10.0 > 8.0 > 10.0
Penetration of the weld Slag bead
Metallic core Crater Protection atmosphere
Coating Metallic drops in transit in the arc
Electrode diameter (mm)
Average intensity (A)
Workpiece Weld bead
Molten pool
1.6 2.0 2.5 3.2 4.0 5.0 6.3
40 55 70 110 160 200 290
0264-030
0008-018
Choice criteria for MMA power sources

Power supply Single-phase Single-phase Single-phase Single-phase Single-phase Single-phase Single-phase Single-phase Single-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Setting M= No-load voltage mechanical alternating direct (volts) P= AC ~ DC = potentiometer 48 50.5 48 83.5 84.3 85 85 108 82 105 93 66 70 71 72 75 66 80 68 75 M M M P P P P P P P P M M M M M P P P P Nature of current* Welding current (Ampere) Electrode diameter (mm) Weight (kg) 15 27 30 3.5 6.9 9 9.5 8 12 18 29 70 88 120 108 125 235 146 180 190 Name of product PRIMARC 165* PRIMARC 190* PRIMARC 250* SAXO 1300 SAXO 1500 PRESTO 140 G PRESTO 160 G PRESTO 170 VRD** PRESTO 190 GC** PRESTO 220 GC** BUFFALO 350 I CC/CV RODARC 250 DC RODARC 400 DC RODARC 450 DC SAFEX M 340 SAFEX M 450 SAFEX C2 FLEX 4000** BUFFALO 500 DC** BUFFALO 650 DC** 100 200 300 400 500 600 1.6 2.0 2.5 3.2 4.0 5.0 6.3 -
AC: Only for rutile electrodes DC: Suitable for all types of electrodes (rutile, basic, special ) I mini
Legend:
I at 60% (40 C) I maxi
** ideal for welding of cellulosic coated electrodes
0882-050
3551-001
0823-032
MMA welding sets AC

Flexible and rugged the PRIMARC range of transformers is designed for maintenance and repair applications. Performant and easy to operate, they allow to easily weld rutile and stainless steel electrodes.
1
PRIMARC 165 High performances and easy to use
4 decisive advantages: alternating current welding sets for use with coated electrodes, easy to use, rugged and powerful, destined for repair and maintenance work, small and medium industries, agriculture, air-cooled.
2007-246
2
PRIMARC 190 Welding sets which make possible welding of mild steel
4 decisive advantages: alternating current welding sets for use with coated electrodes, easy to use, rugged and powerful, destined for repair and maintenance work, small and medium industries, agriculture, air-cooled.
3
PRIMARC 250 Ideal for on site and maintenance works
5 decisive advantages: alternating current welding sets for use with coated electrodes, easy to use, rugged and powerful, destined for repair and maintenance work, small and medium industries, agriculture, air-cooled, 2 open circuit voltage.
2006-860
To order Power source only: Cat. no. W 000 263 674 Accessories kit 16C25 Cat. no. W 000 260 680
To order Power source only: Cat. no. W 000 263 675 Accessories kit 16C25 Cat. no. W 000 260 680 Option: Wheels kit Cat. no. 0340-4042
Technical specifications: Power supply single-phase Primary consumption at I max. No-load voltage Welding current Protection class Electrodes per hour Electrode diameters Dimensions (L x W x H) Net weight Standards
1 PRIMARC 165
2 PRIMARC 190
3 PRIMARC 250
230 / 400 V 10 % 50-60 Hz 39 A (230 V) - 20 A (400 V) 48 V 40 - 160 A IP 21 15 x 3.2 mm/h 1.6 to 4.0 mm 330 x 212 x 280 mm 15 kg EN 50060; EN 60974-10
230 / 400 V 10 % 50-60 Hz 39 A (230 V) - 23 A (400 V) 50.5 V 40 - 190 A IP 21 9 x 4.0 mm/h 1.6 to 4.0 mm 440 x 245 x 300 mm 27 kg EN 50060; EN 60974-10
230 / 400 V 10 % 50-60 Hz 55 A (230 V) - 32 A (400 V) 52-73 V 40 - 230 A IP 21 15 x 4.0 mm/h 2.0 to 5.0 mm 440 x 245 x 350 mm 30 kg EN 50060; EN 60974-10
Options:
TIG torches with valve for:

SAXO 1300/1500 - PRESTO 140/160G Torch PROTIG 10V R - 5 m (125 A/35 %) Cat. no. 0420-4011 Maintenance box for PROTIG 10 V Cat. no. 0429-9001 PRESTO 170VRD/ 190GC/ 220GC RODARC 250/ 400/ 400 intensivo/ 450 SAFEX M340/ M450/ C2 FLEX 400 CELL BUFFALO 350i CC-CV/500DC/650DC Torch PROTIG 30V R - 5 m (200 A/35 %) Cat. no. 0421-4011 Maintenance box for PROTIG 30 Cat. no. 0429-9003 8
0255-029
2007-081
Portable rectifier sets DC

For maintenance and repair works. Weight and size have been reduced still maintaining an excellent welding quality for non-alloyed and stainless steels.
Technical specifications: Power supply single-phase Primary consumption at I max. No-load voltage Welding current Protection class Duty cycle 10 min. cycle (at 40 C) Electrode diameter Dimensions (L x W x H) Net weight Standards
0264-030
4
SAXO 1300 Ultra-light installation for fast and quality works
5 decisive advantages: coated electrode, Hot start function, Arc Force function, anti-sticking device, rutile, basic, stainless steel and special electrodes up to 3.2 mm.
4 SAXO 1300
5 SAXO 1500
230 V 10% 50-60 Hz 24 A 83.5 V 5 - 130 A IP 21
230 V 10% 50-60 Hz 31 A 84.3 V 5 - 150 A IP 21 100 A 120 A 150 A 1.6 to 4.0 mm 440 x 200 x 360 mm 6.9 kg EN 60974-1; 10
2006-804
at 100% at 60% at 25%
60 A 80 A 125 A (at 15%) 1.6 to 3.2 mm 300 x 110 x 190 mm 3.5 kg EN 60974-1; 10
To order Ready to use complete set including: - power source, - primary cable, - equipped welding cables, - 1 mask, - 1 hammer-brush, - 1 toolcase. Cat. no. W 000 260 985 Accessories kit 16C25 Cat. no. W 000 260 680
5
SAXO 1500 Installation for fast and high quality works with coated electrode
4 decisive advantages: Hot start function, Arc force function, anti-sticking device, rutile, basic, stainless steel and special electrodes up to 4 mm.
0264-030
To order Ready to use complete set including: - power source, - primary cable, - earth cable with earth clamp, - welding cable with electrode holder, Cat. no. W 000 263 585 Accessories kit 16C25 Cat. no. W 000 260 680
2006-601
MMA DC inverters
PRESTO machines have been designed to be used in extremely severe conditions. They offer a great reliability and a high duty cycle.
tible ompaerators C gen with
1
PRESTO 140 G Indispensable installation for professionnals of the maintenance or for on-site welding.
5 decisive advantages: portable, very smooth fusion (Hot start and Arc Force are built-in), easily and quickly connected to plug 16 A, TIG option: torch with valve. MMA package delivered with accessories kit (2 m earth cable with earth clamp and 3 m welding cable with electrode holder).
2004-531
2
PRESTO 160 G Arc force and Hot start
4 decisive advantages: portable, very smooth fusion, TIG option: torch with valve. MMA package delivered with accessories kit (2 m earth cable with earth clamp and 3 m welding cable with electrode holder).
2006-856
3
PRESTO 170 VRD Quality in welding with safety
6 decisive advantages: portable, suitable for all kinds of electrodes, cellulosic included, Hot-start and Arc-force adjustment, TIG option: torch with valve, TIG LIFT with up/down slope functions, Voltage reduction device built-in (safety).
2006-852
To order Power source only: Cat. no. W 000 263 677 Accessories kit 25C25+ Cat. no. W 000 260 683
5
PRESTO 220 GC Hot Start and TIG LIFT system integrated
4
PRESTO 190 GC High quality and heavy duty
6 decisive advantages: portable, high power: 160 A at 60% duty cycle, suitable for welding cellulosic electrodes, Arc force regulation on front panel, TIG option with touch starting, Lift TIG.
2007-240
9 decisive advantages: suitable for heavy duty welding, anti-stick built-in function, digital display, MMA mode / TIG LIFT system, suitable for all kind of electrodes, cellulosic included, Remote control unit, TIG mode with up/down slope functions, possibility to modify the Hot Start value (in %) and Arc Force, VRD device (safety).
To order Power source only: Cat. no. W 000 263 680 Accessories kit 35C50 Cat. no. W 000 011 139 Option: Remote control with 10 m cable Cat. no. W 000 242 069
Technical specifications: Power supply Primary consumption at I max. No-load voltage Welding current Protection class at 100% Duty cycle 10 min. cycle at 60% (at 40 C) at 35% Electrode diameters Dimensions (L x W x H) Net weight Standards
1 PRESTO 140 G
2 PRESTO 160 G
3 PRESTO 170 VRD
230 V 20% 50-60 Hz single-phase 28 A 85 V 5 - 140 A IP 23 100 A 120 A 140 A 1.6 to 3.2 mm 415 x 186 x 315 mm 9 kg EN 60974-1; 10
230 V 20% 50-60 Hz single-phase 34 A 85 V 5 - 160 A IP 23 100 A 120 A 160 A 1.6 to 4.0 mm 415 x 170 x 315 mm 9 kg EN 60974-1; 10
230 V 20% 50-60 Hz single-phase 34 A 108 V (14 V VRD) 5 - 160 A IP 23 100 A 130 A 160 A (at 30 %) 1.6 to 4.0 mm 480 x 190 x 350 mm 8 kg EN 60974-1; 10
10
2006-915
2007-237
MMA DC rectifiers
The RODARC and the FLEX 400 have been designed for severe applications on site or in workshops. They offer at the best price an ultra-efficient welding for all coated electrodes.
Technical specifications: Power supply three phase Primary consumption at I max. No-load voltage Welding current Protection class at 100% Duty cycle at 60% 10 min. cycle (at 40 C) at 35% Electrode diameter Dimensions (L x W x H) Net weight Standards
6 RODARC 250 7 RODARC 400 /
230/400 V 10 % 50 Hz 36 A (230 V) - 21 A (400 V) 62-66 V 45 - 220 A IP 23 130 A 170 A 220 A 2.0 to 5.0 mm 950 x 340 x 560 mm 57 kg EN 60974-1; -10
400 Intensivo 230/400 V 10 % 50 Hz 57 A (230 V) - 33 A (400 V) 63-70 V 50 - 325 A IP 23 190 A 250 A 325 A 2.5 to 6.3 mm 1 070 x 550 x 690 mm 107 kg EN 60974-1; -10
8 RODARC 450
0008-018
9 FLEX 400
230/400 V 10 % 50 Hz 78 A (230 V) - 45 A (400 V) 63 - 70 V 60 - 400 A IP 23 265 A 345 A 400 A (at 45%) 2.0 to 8.0 mm 1 070 x 550 x 690 mm 123 kg EN 60974-1; -10
230/400 V 10 % 50-60 Hz 83 A (230 V) - 48 A (400 V) 80 V 10 - 400 A IP 23 230 A 300 A 400 A 2 to 6.3 mm 970 x 670 x 730 mm 146 kg EN 60974-1; -10
6
RODARC 250 Ideal for all types of coated electrodes up to 5 mm
3 decisive advantages: coated electrodes rutile, basic, stainless steels and special, silent cooling, large wheels as standard.
7
RODARC 400 / 400 Intensivo Ideal for all types of coated electrodes up to 6.3 mm
5 decisive advantages: rectifier set with mechanical adjustment, through duty cycle and its high power, silent cooling, large wheels as standard, automatic over load protection (RODARC 400 Intensivo only).
To order Power source only: Cat. no. W 000 263 694 Power source automatic over load protection: Cat. no. W 000 265 936 Accessories kit 50C50 Cat. no. W 000 260 681
8
RODARC 450 Ideal for all types of coated electrodes up to 6.3 mm
5 decisive advantages: robust, ventilated, high power, silent cooling, large wheels as standard.
2006-870
2007-087
4 PRESTO 190 GC
5 PRESTO 220 GC
230 V 20% 50-60 Hz single-phase 24 A 82 V 5 - 160 A IP 23 130 A 160 A 1.6 to 4.0 mm 480 x 190 x 350 mm 12 kg EN 60974-1; 10
400 V 10% 50-60 Hz three-phase 14 A 105 V (14 V VRD) 5 - 220 A IP 23 150 A 190 A 220 A (at 40%) 1.6 to 5.0 mm 450 x 250 x 430 mm 18 kg EN 60974-1; 10
9
FLEX 400 Thyristor technology dedicated to professional users of coated electrodes
5 decisive advantages: pre-setting of the welding current from 10 to 400 A (stepless regulation), stabilized output with compensation of the input voltage, fan stop automatically after about 8 minutes of rest, can be equipped with a remote control box, digital Amp/Voltmeters.
To order Power source only: Cat. no. W 000 263 698 Accessories kit 50C50+ Cat. no. W 000 260 682 Option: Remote control with 10 m cable Cat. no. W 000 219 557
2194-001R3
2006-900
11
MMA DC rectifiers
The all-terrain arc welding sets. Efficient, rugged and easy to use. SAFEX sets gather performance and reliability. Since more of 20 years, they have proven in worldwide on-site applications their unequal ruggedness.
1
SAFEX M 340 The all-terrain arc welding set.
2 decisive advantages: rectifier set with mechanical adjustment. very easy to maintain, simply to use.
2
SAFEX M 450 Very easy to maintain, simply to use
2 decisive advantages: rectifier set with mechanical adjustment, manuvrable on all terrains thanks to the shafts, big wheels and slinging rings.
3
SAFEX C 2 Excellent for use on worksites for the more difficult working conditions
4 decisive advantages: rectifier set with electric adjustment, powerful, coated electrodes 1.6 to 6.3 mm, remote control possible.
2006-875
2006-871
0947-015
0947-015
0704-059
To order Power source only: Cat. no. W 000 263 702 Accessories kit 50C50 Cat. no. W 000 260 681 Options: Remote control Cat. no. 0320-0011
Technical specifications: Power supply three phase Primary consumption at I max. No-load voltage Welding current Protection class at 100% Duty cycle 10 min. cycle at 60% (at 40 C) at 35% Electrode diameter Dimensions (L x W x H) Net weight Standards
1 SAFEX M 340 220/380 V 10 % 50 Hz 35 A (380 V) - 60 A (220 V) 67 V 45 - 325 A IP 23 210 A 240 A 325 A 2.0 to 6.3 mm 880 x 670 x 670 mm 108 kg EN 60974-1; 10
2 SAFEX M 450
220/380 V 10 % 50 Hz 45 A (380 V) - 78 A (220 V) 70 V 65 - 405 A IP 23 260 A 300 A 405 A 2.5 to 6.3 mm 880 x 670 x 670 mm 125 kg EN 60974-1; 10
3 SAFEX C2 220/380 V 10 % 50 Hz 30.5 A (380 V) - 52 A (220 V) 66 V 20 - 300 A IP 23 230 A 270 A 300 A (at 45%) 1.6 to 6.3 mm 900 x 600 x 710 mm 235 kg EN 60974-1; 10
Options: Accessories for the implementation of TIG and MIG/MAG welding processes of the RODARC and SAFEX ranges:
MIG/MAG DEVIDARC wire-feeder Cat. no. 9160-0186 Torch PROMIG NG 341-3 m Cat. no. W 000 260 894 Torch PROMIG NG 341-4 m Cat. no. W 000 260 895 12 TIG M 200 TIG add-on unit Cat. no. 0375-0016 Torch PROTIG 30 RLS-5 m Cat. no. 0420-8213 Torch PROTIG 30 RLS-8 m Cat. no. 0420-8214
0823-032R
2007-089
Inverter and thyristor rectifier sets DC welding and gouging

4
BUFFALO 35Oi CC/CV Thanks to the inverter technology, this multi-purpose machine is very compact
4 decisive advantages: compact installation, very compact (29 kg) power set, offers high range power and availability, all types of electrodes up to diameter 6.3 mm (cellulosic up to 4 mm), coupling two installations is possible.
To order Power source only: Cat. no. W 000 263 711 Accessories kit 50C50+ Cat. no. W 000 260 682 Options: - MMA B-Box - remote control Cat. no. 0320-2710 - MIG box Cat no. 9160-1070 - DV 44i 10 m wire feeder Cat. no. 9160-1436 - MIG/MAG - B-box remote control Cat. no.9160-1071 - Torch PROMIG NG 341 - 3 m Cat. no. W 000 260 894 - Torch PROMIG NG 341 - 4 m Cat. no. W 000 260 895
BUFFALO reliability and ruggedness that defy and face the most severe conditions. Gouging and also TIG or MIG welding with additionnal unit. Whatever your application is you will find in the BUFFALO range the right partner for an efficient welding.
Technical specifications: Power supply three phase Primary consumption at I max. BUFFALO
4 350i CC/CV 5 500 DC 6 650 DC 220-230/380-400/ 415-440 V 50-60 Hz
400 V 10 % 50-60 Hz 28.5 A 93 V 5 - 350 A IP 23 EN 60974-1;-10 at 100% 250 A 300 A 350 A 1.6 to 6.3 mm up to 6.0 mm 525 x 300 x 390 mm 29 kg
220-230/380-400/ 415-440 V 50-60 Hz 94/54/49 A 68 V 20 - 500 A IP 23 EN 60974-1;-10 350 A 450 A 500 A (at 45%) 1.6 to 6.3 mm up to 10.0 mm 820 x 510 x 570 mm 180 kg
130/73/68 A 75 V 30 - 630 A IP 23 EN 60974-1;-10 370 A 470 A 630 A 1.6 to 6.3 mm up to 13.0 mm 820 x 510 x 570 mm 190 kg
2006-755
No-load voltage Welding current Protection class Standards Duty cycle 10 min. cycle at 60% (at 40 C) at 35% Electrode diameter
welding gouging
Dimensions (L x W x H) Net weight
Gouging and bevelling
5 6
BUFFALO 500 DC and 650 DC Especially designed for the welding in the most difficult conditions
5 decisive advantages: the BUFFALO range offers an exceptionnal multi-use, they originally have a characteristic's selector CC or CV - MMA/gouging/TIG and MIG, in MIG mode (CV) BUFFALO DC sets will provide optimum results with the DEVIDARC add-on unit, the power unit is oversized allowing an large reserve of power, even with long lengths of welding cables BUFFALO DC sets will remain efficient for all applications.
To order BUFFALO 500 only: Cat. no. W 000 263 700 BUFFALO 650 only: Cat. no. W 000 263 701 Accessories kit 50C50+ Cat. no. W 000 260 682 Options: - Ampermeter/voltmeter Cat. no. 0320-2088 - 10 m remote control Cat. no. 0387-4044 - No-load voltage reducer Cat. no. 0320-2085 - Wheels kit Cat. no. 0320-2087 - Trolley for worksite Cat. no. 0320-2089 - DEVIDARC wire-feeder Cat. no. 9160-0186 - Torch PROMIG NG 441 - 3 m Cat. no. W 000 260 897 - Torch PROMIG NG 441 - 4 m Cat. no. W 000 260 898
K 2000 TORCH Cat. no. Current electrode K 4000 TORCH Cat. no. Current electrode
1266-60
W 000 010 999 400 A 4.0 to 6.0 mm
W 000 010 992 1000 A 4.0 to 13.0 mm
CARBON ELECTRODES Version (mm) L (mm) 4.0 305 5.0 305 6.0 305 CARBONAIR 8.0 305 10.0 305 8.0 355 10.0 432 CARBONAIR+ 13.0 432 (connectable) 16.0 432 19.0 432
2006-901
Cat. no. W 000 010 645 W 000 010 443 W 000 010 444 W 000 010 445 W 000 010 446 W 000 010 448 W 000 010 449 W 000 010 450 W 000 010 451 W 000 010 452
2006-829
13
Chapter 2 TIG welding
2063-002
15
TIG welding
TIG welding generalities and quick choice criteria

Scheme of a manual installation for TIG welding
Filler metal rod
Torch
Pressure regulator/ flowmeter Inert welding gas
Remote control
The transferral of metal Tungsten electrode (non consumable) Nozzle Inert atmosphere Arc
ction g dire Weldin
Filler metal rod
Power source
Molten pool
Legend:
Choice criteria for TIG power sources

Power supply Single-phase Single-phase Single-phase Three-phase Single-phase Three-phase Three-phase Three-phase Three-phase Three-phase Single-phase Single-phase Single-phase Three-phase Three-phase Three-phase Three-phase Nature of current alternating direct AC ~ DC = PAC HF striking striking
0
I mini
I at 60%
I maxi
Welding current (Ampere) 100 200 300 400
Simple Complete Pulse Weight cycle cycle mode (kg) no yes yes yes yes yes yes no no yes yes yes option yes yes yes option 10 10 19 16,5 16,5 22 33 104 159 99 22 30 182 39 65 74 149
Name of product SAXOTIG 160 SAXOTECH 170 SAXOTECH 220 SAXOTIG 230 PRESTOTIG 210 PRESTOTIG 310 / 310 W PRESTOTIG 410 W AVISO 250 AVISO 350 / 350 W ADMIRAL 350 W SAXOTIG 160 AC/DC PRESTOTIG 210 AC/DC AVISO 300 AC/DC synchro PRESTOTIG 250 AC/DC PRESTOTIG 250 W AC/DC PRESTOTIG 350 W AC/DC ADMIRAL 500 W AC/DC
16
0255-029
3551-046
PAC SYSTEM arc striking device

Pre-gas Welding Contact Slope down and post-gas
Legend for TIG welding

Pre-gas Torch and harness are purged before striking. Initial welding current Allows to pre-heat a piece and to position it correctly on the joint to be welded. Up slope function Allows a progressive increasing of the welding current.
Welding
Arc on
HF arc striking device

Pre-gas HF striking device
Slope down and post-gas
Down slope function Prevents a crater at the end of the welding cycle and prevents the risks of cracking particularly light alloys. Final welding current Useful in positional welding for continuing the welding cycle without extinguishing the arc completely.
TIG welding cycles SIMPLE COMPLETE
2nd welding level Pre-gas Post-gas Pre-gas

(permanent duty cycle)
Post-gas Protection of the work piece and the electrode after welding completed. Final current Post-gas Balance Accentuates, during AC welding the penetration or the cleaning phase. Pulsed welding Makes position welding and welding of thin sheet plate easier, and prevents the collapse of the molten pool. Allows a regular deposit of filler metal and improves the penetration. Tacking Allows a quick tacking of the joint before welding.
Welding
(in case of torch with a double trigger)
Initial current Up slope
Down slope
Up slope
Welding
(permanent duty cycle)
Down slope
17
2000-173
SAXOTIG, SAXOTECH and PR

Single or three-phase portable inverters for MMA and TIG DC high quality works on non-alloyed or stainless steels.
1
SAXOTIG 160
4 decisive advantages: HF striking, simple welding cycle: pre-gas, slope-down and post-gas adjustable on the front panel, MMA or TIG DC modes, 2T-4T modes.
2
SAXOTECH 170
7 decisive advantages: pulsed TIG current, complete welding cycle, digital display of the parameters, MMA or TIG DC modes, HF-PAC arc striking, 2T-4T modes, choice of two current levels.
3
SAXOTECH 220
8 decisive advantages: MMA or TIG DC modes, complete welding cycle, pulsed TIG current, choice of two current levels, digital display of the parameters, HF-PAC arc striking, 2T-4T modes, max input current < 16 A.
2006-885
2006-417
2006-881
To order Standard equipment: - 1 SAXOTIG 160 - 1 primary cable L = 3 m with SHOKO plug - 1 earth cable L = 3 m with earth clamp and DINSE connector - 1 equipped gas hose L = 3 m Cat. no. W 000 056 001 Add-ons: - PROTIG 10 RLS 5 m torch Cat. no. 0420-2213 - PROTIG 20 RLS 5 m torch Cat. no. 0420-6213 - Accessory kit MMA PRO ARC 300 Cat. no. 0042-0300 Options: - Maintenance box for: PROTIG 20 Cat. no. 0429-9002 PROTIG 10 Cat. no. 0429-9001
To order Standard equipment: - 1 SAXOTECH 170 - 1 primary cable L = 3 m - 1 equipped gas hose L = 2 m Cat. no. W 000 263 655 Add-ons: - PROTIG 10 RLS 5 m torch Cat. no. 0420-2213 - PROTIG 20 RLS 5 m torch Cat. no. 0420-6213 - Accessory kit MMA PRO ARC 300 Cat. no. 0042-0300 Options: - Maintenance box for: PROTIG 20 Cat. no. 0429-9002 PROTIG 10 Cat. no. 0429-9001 - Remote control: Cat. no. W 000 242 069 - Foot pedal: Cat. no. W 000 241 602
To order Standard equipment: - 1 SAXOTECH 220 - 1 primary cable L = 3 m - 1 equipped gas hose L = 2 m Cat no. W 000 263 654 Add-ons: - PROTIG 20 RLS 5 m torch Cat. no. 0420-6213 - PROTIG 30 RL 5 m torch Cat. no. 0420-8213 - Accessory kit MMA PRO ARC 300 Cat. no. 0042-0300 Options: - Maintenance box for: PROTIG 20 Cat. no. 0429-9002 PROTIG 30 Cat. no. 0429-9003 - Remote control: Cat. no. W 000 242 069 - Foot pedal: Cat. no. W 000 241 602
Technical specifications: Power supply Primary consumption at I max. No-load voltage Welding current Protection class at 100% Duty cycle 10 min. cycle at 60% (at 40 C) at 30% Electrode diameter Dimensions (L x W x H) Net weight Standards Torches types
1 SAXOTIG 160
2 SAXOTECH 170
3 SAXOTECH 220
230 V ( 10%) 50-60 Hz single-phase 19 A 82 V 5 - 150 A IP 21C 100 A 120 A 150 A (at 35%) 4.0 mm 420 x 175 x 300 mm 10 kg EN 60974-1; -10 RL S family
230 V ( 10%) 50-60 Hz single-phase 22 A 66 V 5 - 160 A IP 23C 110 A 140 A 160 A (at 35%) 4.0 mm 430 x 190 x 320 mm 10 kg EN 60974-1; -10 RL S family
230 V ( 10%) 50-60 Hz single-phase 16 A (PFC) 54 V 5 - 220 A IP 23C 150 A 180 A 220 A (at 35%) 5.0 mm 430 x 220 x 450 mm 19 kg EN 60974-1; -10 RL S family
4 SAXOTIG 230 400 V (+ 10% 15%) 50-60 Hz three-phase 9.6 A 80 V 5 - 220 A IP 23C 110 A 145 A 220 A (at 25 %) 5.0 mm 472 x 152 x 385 mm 16.5 kg EN 60974-1; -10 RL S family
5 PRESTOTIG 210
230 V single-phase 50-60 Hz 28 A 80 V 5 - 200 A IP 23C 130 A 150 A 200 A 4.0 mm 410 x 180 x 390 mm 16.5 kg EN 60974-1; -10 RL C5B family
18
ESTOTIG
6 7
PRESTOTIG 310 / 310 W
10 decisive advantages: thermal safety indicator, supply voltage defect indicator, complete welding cycle, pre/post-gas, up/down slope current with setting, MMA or TIG DC modes, pulsed and synergic pulsed TIG current, 2T-4T and spot mode selection, HF-PAC arc striking, digital meter, electric generator compatibility, built-in cooling unit (310 W).
4
SAXOTIG 230
6 decisive advantages: complete welding cycle, pre-gas, slope-down and post-gas adjustable, pulsed TIG current, MMA or TIG DC modes, HF-PAC arc striking, 2 current levels, 2T-4T, spot mode,
5
PRESTOTIG 210
7 decisive advantages: complete welding cycle, pre/post-gas, up/down slope current with setting, MMA or TIG DC modes, pulsed and synergic pulsed TIG current, 2T-4T and spot mode selection, HF-PAC arc striking, digital meter, electric generator compatibility.
To order Standard equipment: - 1 PRESTOTIG 210 - 1 equipped primary cable L = 3 m with plug - 1 earth cable L = 3 m with earth clamp and DINSE connector - 1 equipped gas hose L = 1.5 m Cat no. W 000 262 979 Add-ons: - PROTIG 20 RL C5B 5 m torch Cat. no. 0420-6243 - PROTIG 30 RL C5B 5 m torch Cat. no. 0420-8243 - Accessory kit MMA PRO ARC 300 Cat. no. 0042-0300 Options: - Maintenance box for: PROTIG 20 Cat. no. 0429-9002 PROTIG 30 Cat. no. 0429-9003 - Trolley Cat. no. W 000 263 310 - Remote control Cat. no. W 000 263 311 - Foot pedal Cat. no. W 000 263 313
2006-629
2006-660
2006-639
To order Standard equipment: - 1 SAXOTIG 230 - 1 primary cable L = 3 m with SHOKO plug - 1 earth cable L = 3 m with earth clamp and DINSE connector - 1 equipped gas hose L = 3 m Cat no. W 000 265 121 Add-ons: - PROTIG 20 RLS 5 m torch Cat. no. 0420-6213 - PROTIG 30 RL 5 m torch Cat. no. 0420-8213 - Accessory kit MMA PRO ARC 300 Cat. no. 0042-0300 Options: - Maintenance box for: PROTIG 20 Cat. no. 0429-9002 PROTIG 30 Cat. no. 0429-9003 - Remote control: Cat. no. W 000 263 312 - Foot pedal: Cat. no. W 000 263 314
To order Standard equipment: - PRESTOTIG 310 Cat no. W 000 262 981 - PRESTOTIG 310 W Cat no. W 000 265 599 (with equipped primary cable L = 3 m + earth cable L = 3 m + earth clamp and DINSE connector + 1 equipped gas hose L = 1.5 m) Add-ons: - PROTIG 40 RL C5B 5 m torch Cat. no. 0421-2245 - PROTIG 10 W RL C5B 5 m torch Cat. no. 0423-0243 (for 310 W) - Accessory kit MMA PRO ARC 300 Cat. no. 0042-0300 - COOLERTIG Cat. no. W 000 263 453 (for 310) Options: - Maintenance box for: PROTIG 40 Cat. no. 0429-9004 PROTIG 10 Cat. no. 0429-9001 (for 310 W) - Trolley Cat. no. W 000 263 310 - Remote control Cat. no. W 000 263 311 - Foot pedal Cat. no. W 000 263 313
2006-664
8
6 PRESTOTIG 310 7 PRESTOTIG 310 W 8 PRESTOTIG 410 W
PRESTOTIG 410 W
7 decisive advantages: built-in cooling unit, digital meter and supply voltage defect indicator, complete welding cycle, pre/post-gas, up/down slope current with setting, MMA or TIG DC 2T-4T and spot mode selection, pulsed and synergic pulsed TIG current, HF-PAC arc striking, electric generator compatibility.
To order Standard equipment: - PRESTOTIG 410 W Cat no. W 000 265 519 (with equipped primary cable L = 3 m + earth cable L = 3 m + earth clamp and DINSE connector + equipped gas hose L = 1.5 m) Cat no. W 000 265 519
2006-664
400 V (+ 20% 15%) 50-60 Hz three-phase 12.1 A 80 V 5 - 300 A IP 23C 200 A 230 A 300 A 5.0 mm 500 x 180 x 390 mm 22 kg EN 60974-1; -10 RL C5B family
Add-ons: - PROTIG 30 W RL C5B 5 m torch Cat. no. 0423-2245 - PROTIG 10 W RL C5B 5 m torch Cat. no. 0423-0243 - Accessory kit MMA PRO ARC 300 Cat. no. 0042-0300 Options: - Maintenance box for: PROTIG 10 Cat. no. 0429-9001 PROTIG 30 Cat. no. 0429-9003 - Trolley Cat. no. W 000 263 310 - Remote control Cat. no. W 000 263 311 - Foot pedal Cat. no. W 000 263 313
19
AVISO and ADMIRAL

Your welding partner in workshops or on-site. Powerful, rugged and easy to use installations. HF striking and excellent stability. Good welding performances in MMA mode.
1
AVISO 250
5 decisive advantages: user-frendly front panel, simple welding cycle, MMA or TIG DC modes, 2T-4T modes selection, HF arc striking.
2006-487
2
AVISO 350 / 350 W
5 decisive advantages: user-frendly front panel, simple welding cycle, MMA or TIG DC modes, 2T-4T modes selection, HF arc striking.
Powerful, compact welding installation with inverter technology. Multi-purpose installation, recommended for workshop, for non-alloyed and stainless steel welding.
3
ADMIRAL 350 W
6 decisive advantages: user friendly front panel, multi-purpose installation: TIG DC / pulsed TIG / coated electrodes, complete TIG welding cycle, memorization of 100 programs, built-in cooling unit, numerical control of the process.
2006-492
To order Standard equipment: - 1 AVISO 250 - 1 equipped primary cable L = 5 m - 1 ground cable equipped with a screw clamp - 1 quick gas coupling Cat. no. W 000 263 713 Add-ons: - PROTIG 30 RL S 8 m torch Cat. no. 0420-8214 - PROTIG 40 RL S 8 m torch Cat. no. 0421-2214 - Accessory kit MMA PRO ARC 300 Cat. no. 0420-0300 Options: - Maintenance box for: PROTIG 30 Cat. no. 0429-9003 PROTIG 40 Cat. no. 0429-9004 - Remote control Cat. no. 0389-0310 - Foot pedal Cat. no. 0389-0311
To order Standard equipment: - 1 AVISO 350 - 1 equipped primary cable L = 5 m - 1 ground cable equipped with a screw clamp - 1 quick gas coupling - 1 built-in cooling unit for the water cooling version Cat. no. W 000 263 714 (air version) Cat. no. W 000 263 714 + 9157-0413 (for 350 W water version) Add-ons: - PROTIG 40 RL S 8 m torch Cat. no. 0421-2214 - PROTIG 10W RL S 8 m torch Cat. no. 0423-0214 - Accessory kit MMA PRO ARC 300 Cat. no. 0420-0300 Options: - Maintenance box for: PROTIG 40 Cat. no. 0429-9004 PROTIG 10W Cat. no. 0429-9001 - Remote control Cat. no. 0389-0310 - Foot pedal Cat. no. 0389-0311
2006-753
To order Standard equipment: 1 ADMIRAL 350 DC 1 primary cable 1 earth cable, 1 quick action coupling a cooling unit 1 LIQUISAF can Cat. no. W 000 263 715 Add-ons: PROTIG 30 RL C5B 8 m torch Cat. no. 0420-8244 PROTIG 10W RL C5B 8 m torch Cat. no. 0423-0244 Options: Remote control Cat. no. 9160-1071 Pulsed remote control Cat. no. 0389-0328 Foot pedal Cat. no. 0389-0329 Maintenance box for: PROTIG 30 Cat. no. 0429-9003 PROTIG 10W Cat. no. 0429-9001
Technical specifications: Power supply three-phase Primary consumption at I max. No-load voltage Welding current Protection class Duty cycle 10 min. cycle (at 40 C) at 100% at 60% at 35%
20
Electrode diameter Dimensions (L x W x H) Net weight Standards Torches types
1 AVISO 250 230/400 V 10% 50-60 Hz 35 A (230 V) 20 A (400 V) 97 V 7 - 250 A IP 23C 140 A 180 A 250 A 5.0 mm 650 x 460 x 720 mm 104 kg EN 60974-1; -10 RL S family
2 AVISO 350 / 350 W
3 ADMIRAL 350 W
230/400 V 10% 50-60 Hz 61 A (230 V) 35 A (400 V) 103 V 5 - 350 A IP 23C 200 A 260 A 350 A (at 30%) 6.3 mm 990 x 660 x 990 mm 159 kg EN 60974-1; -10 RL S family
400 V 10% 50-60 Hz 21.7 A (TIG) 28.6 A (MMA) 98.8 V 4 - 350 A IP 23C 220 A 260 A 350 A 6.3 mm 1 090 x 610 x 97 mm 99 kg EN 60974-1; -10 RL C5B family
AC/DC single-phase range

Technical specifications: Power supply single-phase Primary consumption at I max. No-load voltage Welding current Protection class Duty cycle 10 min. cycle (at 40 C) at 100% at 60% at 30%
4 SAXOTIG 160 AC/DC 5 PRESTOTIG 210 AC/DC 6 AVISO 300 AC/DC (W) synchro
230 V 10% 50-60 Hz 23 A 82 V 5 - 150 A IP 23C 100 A 120 A 150 A 2.4 mm 430 x 220 x 250 mm 22 kg EN 60974-1; -10 RL S family
230 V 10% 50-60 Hz 29.5 A 70 V DC 3 - 200 A (DC) - 10 - 200 A (AC) IP 23C 150 A 200 A 4.0 mm 540 x 260 x 510 mm 30 kg EN 60974-1; -10 RL C5B family
Electrode diameter Dimensions (L x W x H) Net weight Standards Torches types
230/380/415 V 50-60 Hz 112 A (220 V) 65 A (380 V 58 A (415 V) 82 V 10 - 310 A IP 23C 160 A 205 A 310 A 6.3 mm 760 x 515 x 875 mm 182 kg EN 60974-1; -10 RL S family
4
SAXOTIG 160 AC/DC
6 decisive advantages: user-frendly front panel, AC/DC welding currents, MMA or 2T-4T TIG and spot mode selection, pulsed TIG DC, AC with variable frequencies and adjustment of the balance cleaning time/penetration, robustness.
5
PRESTOTIG 210 AC/DC
8 decisive advantages: AC/DC welding currents, complete welding cycle: pre/post gas - up/down slope current with setting, MMA or 2T-4T TIG modes and spot mode selection, pulsed and synergic pulsed TIG current, HF-PAC arc striking, digital meter, memorization of 9 programs, electric generator compatibility.
2006-681
6
AVISO 300 AC/DC (W) synchro The single-phase multi-voltage welding installation for TIG AC/DC and MMA welding.
6 decisive advantages: complete TIG welding cycle, pulsed mode welding with a remote controller, HF striking with adjustable striking dynamics, excellent arc stability thanks to the arc stabilizer, memory for 10 programs, digital meter.
2006-400
To order Standard equipment: - 1 SAXOTIG 160 AC/DC - 1 equipped primary cable L = 3 m long - 1 equipped gas hose L = 2 m long Cat. no. W 000 056 009 Add-ons: PROTIG 10 RL S 5 m torch Cat. no. 0420-2213 PROTIG 20 RL S 5 m torch Cat. no. 0420-6213 Accessory kit MMA PRO ARC 300 Cat. no. 0420-0300 Options: Maintenance box for: PROTIG 10 Cat. No. 0429-9001 PROTIG 20 Cat. No. 0429-9002
To order Standard equipment: - 1 PRESTOTIG 210 AC/DC - 1 equipped primary cable L = 3 m with plug - 1 ground cable L = 3 m with clamp and DINSE connector - 1 equipped gas hose L = 1.5 m Cat. no. W 000 262 987 Add-ons: - PROTIG 30 RL C5B 5 m torch Cat. no. 0420-8243 - Accessory kit MMA PRO ARC 300 Cat. no. 0420-0300 Options: - Maintenance box for: - PROTIG 30 Cat. No. 0429-9003 - Trolley Cat. no. W 000 263 308 - Remote control Cat. no. W 000 263 312 - Foot pedal Cat. no. W 000 263 314
To order Standard equipment: - 1 AVISO 300 AC/DC - 1 primary cable - 1 earth cable - 1 torch connector Cat. no. W 000 264 210 Add-ons: - PROTIG 40 RLS 8 m torch Cat. no. 0421-2214 Options: - Maintenance box PROTIG 40 torch Cat. no. 0429-9004 - PROTIG 10 W RLS 8 m torch Cat. no. 0423-0214 - Maintenance box PROTIG 10/10W torch Cat. no. 0429-9001 - Trolley Cat. no. 0387-1059 - Remote control box Cat. no. 0387-4044 - Remote control box for pulsed current Cat. no. 0387-1123 - Cooling unit Cat. no. 9157-0412
2007-299
21
0882-031
AC/DC three-phase range

Technical specifications: Power supply three-phase Primary consumption at I max. No-load voltage Welding current Protection class at 100% Duty cycle 10 min. cycle at 60% (at 40 C) at 35% Electrode diameter Dimensions (L x W x H) Net weight Standards Torches types
1 PRESTOTIG 250 AC/DC 2 PRESTOTIG 250 W AC/DC 3 PRESTOTIG 350 W AC/DC 4 ADMIRAL 500 W AC/DC
230/400/460 V ( 10%) 50-60 Hz 18.8 A (230 V) 10.8 A (400 V) 9.4 A (460 V) 70 V (DC) 3 to 250 A (DC) 10 to 250 A (AC) IP 23C 220 A 250 A (70%) 5.0 mm 690 x 260 x 550 mm 39 kg EN 60974-1; -10 RL C5B family
230/400/460 V ( 10%) 50-60 Hz 18.8 A (230 V) 10.8 A (400 V) 9.4 A (460 V) 70 V (DC) 3 to 250 A (DC) 10 to 250 A (AC) IP 23C 220 A 250 A (70%) 5.0 mm 690 x 260 x 830 mm 65 kg EN 60974-1; -10 RL C5B family
400 V ( 10%) 50-60 Hz 16.9 A 70 V (DC) 3 to 350 A (DC) 10 to 350 A (AC) IP 23C 280 A 350 A 5.0 mm 690 x 260 x 870 mm 74 kg EN 60974-1; -10 RL C5B family
230/400 V ( 10%) 50-60 Hz 48 A (230 V) 36 A (400 V) 100 V 4 to 500 A (DC) 4 to 500 A (AC) IP 23C 400 A 450 A 500 A 6.3 mm 960 x 590 x 1 170 mm 149 kg EN 60974-1; -10 RL C5B family
1 2
PRESTOTIG 250 / 250 W AC/DC
10 decisive advantages: user-frendly front panel, using AC: adjustment of the balance cleaning time/penetration, complete welding cycle: pre/post gas - up/down slope current with setting, MMA or 2T-4T TIG modes and spot mode selection, pulsed and synergic pulsed TIG current, HF, PAC arc striking, supply voltage defect indicator, digital meter and memorization of 9 programs, electric generator compatibility, built-in cooling unit (250 W).
3
PRESTOTIG 350 W AC/DC
10 decisive advantages: built-in cooling unit, user-frendly front panel, using AC: adjustment of the balance cleaning time/penetration, complete welding cycle: pre/post gas - up/down slope current with setting, MMA or 2T-4T TIG modes and spot mode selection, pulsed and synergic pulsed TIG current, HF, PAC arc striking, supply voltage defect indicator, digital meter and memorization of 9 programs, electric generator compatibility.
4
ADMIRAL 500 W AC/DC
8 decisive advantages: user-frendly front panel, complete welding cycle: 2T-4T, up/down slope, pre/post gas, multi-process unit: AC/DC TIG, spot and pulsed TIG with a remote controller DC+, DC or AC in MMA mode, AC/DC TIG with a singol cerium electrode with sharpened point, AC noise reduction with a range of different wave forms, numerical control of the process with DSP (Digital Signal Processor) function , memorization of 15 programs, compact installation with integrated cooling unit.
To order Standard equipment: - 1 ADMIRAL 500 W AC/DC - 1 equipped primary cable L = 3,5 m - 1 ground cable equipped with a screw clamp 3,5 m long - 1 equipped gas hose L = 3,5 m long - 1 built-in cooling unit - 1 can of 5 liters liquid cooling Cat. no. W 000 263 716 Add-ons: - PROTIG 35W RL C5B 5 m torch Cat. no. W 000 234 864 - PROTIG 40W RL C5B 5 m torch Cat. no. W 000 234 866 - Accessory kit MMA 50C50+ Cat. no. W 000 260 682 Options: - Maintenance box for: PROTIG 35 W Cat. no. 0429-9004 PROTIG 40 W Cat. no. 0429-9005 - Remote control: current - frequency balance Cat. no. 0387-1116 - Remote control: pulsed current basic current - frequency cycle Cat. no. 0387-1117 - Remote control: pedal Cat. no. 0387-1119
2006-711
2006-700
2006-721
22
To order Standard equipment: - PRESTOTIG 250 AC/DC Cat. no. W 000 265 362 - PRESTOTIG 250 W AC/DC Cat. no. W 000 262 990 (with equipped primary cable L = 3 m + ground cable L = 3 m with clamp and DINSE connector + equipped gas hose 1,5 m) Add-ons: - PROTIG 40 RL C5B 5 m torch Cat. no. 0421-2245 - PROTIG 10 W RL C5B 5 m torch Cat. no. 0423-0243 (250 W) - Accessory kit MMA PRO ARC 300 Cat. no. 0420-0300 Options: - Maintenance box for: PROTIG 40 Cat. no. 0429-9004 PROTIG 10 W Cat. no. 0429-9001 (250 W) - Trolley Cat. no. W 000 263 309 - Remote control Cat. no. W 000 263 312 - Foot pedal Cat. no. W 000 263 314
2006-699
To order Standard equipment: - 1 PRESTOTIG 350 W AC/DC: - 1 equipped primary cable L = 3 m - 1 ground cable L = 3 m with clamp and DINSE connector - 1 equipped gas hose 1,5 m - 1 coolertig Cat. no. W 000 262 991 Add-ons: - PROTIG 35 W RL C5B 5 m torch Cat. no. W 000 234 864 - PROTIG 10 W RL C5B 5 m torch Cat. no. 0423-0243 - Accessory kit MMA PRO ARC 300 Cat. no. 0420-0300 Options: - Maintenance box for: PROTIG 35 Cat. no. 0429-9004 PROTIG 10 Cat. no. 0429-9001 - Trolley Cat. no. W 000 263 309 - Remote control Cat. no. W 000 263 312 - Foot pedal Cat. no. W 000 263 314
2006-503
MICROPLASMA and TIG process

Manual and automatic welding applications
For the manual or automatic assembly of precious metals with a small thickness, 0.05 to 1.0 mm. (stainless steels, Inconel, titanium, silver and gold alloys). Electric components industries, electronics, small containers, metallic filters and tool repair. Medical sector, watchmakers, goldsmiths.
1 - PLASMAFIX 51 1
PLASMAFIX 51:
Primary power supply: power supply ( V ) cos max. primary power (phased) Secondary: PLASMA always smooth and pulsed TIG smooth and pulsed No load voltage pulse frequency Other characteristics: front programming display cooling HF source main and annular gas circuit back shielding gas circuit protection class weight dimensions ( L x W x H) 230-400-440 V - 50-60 Hz. Three-phase 0.91 6 A (under 400 V) mini 80 m A - maxi 50 A at 100% mini 0.8 A - maxi 50 A at 60% 106 V 1 Hz to 10 kHz by keys and code by LCD bill sticker by cooling unit outside power source built-in built-in - integrable option IP 23 95 kg 650 x 360 x 750 mm
2007-469
Characteristics: User friendly front panel. Multilingual display. Totally programmable welding cycles. Memory of 100 programs. Configuration which is adapted to the users needs. Printing of programs. Also for TIG welding. Equipped of RS 232 for coupling a P.C. or printer Cooling by a liquid Tungsten electrodes: 1.0 or 1.6 mm, 75 or 150 mm long, 4 m harness.
2 - REFRIJET 51 cooling unit.

Assures the cooling by liquid in a closed circuit of the SP 45 torch and the power source PLASMAFIX 51: power supply 230 V / 50-60 Hz capacity 6l power consomption 2 200 W at 20 C weight 36 kg dimensions ( L x W x H) 720 x 360 x 340 mm
To order
PLASMAFIX 51 (power source only) Cat. no. 9258-0320 Package for manual application (ready to use) Cat. no. 9258-0326 Package for automatic application (ready to use) Cat. no. 9258-0349
Options
Trolley Cat. no. 9258-0329, to receive the following equipment: - PLASMAFIX 51, - REFRIJET 51, - 2 gas cylinders. Double footpedal remote control (replaces the torch's trigger) Cat. no. 9258-0268 Trigger and current adjustment pedal Cat. no. 9258-0354. Back weld gas protection device Cat. no. 9258-0731 (add a EUROSAF pressure regulator). P.C. software under Windows 3.1, 95 and 98 for PLASMAFIX 51 Cat. no. 9258-0353
2
REFRIJET 51:
3638-038
Cooling unit. Cat. no. 9258-0344.
Installation on trolley
2007-472
23
MICROPLASMA and TIG process

Torches and wear parts
To order Manual Automatic
Welding lathes
2264-008
Torch SP 45 Thoriated tungsten electrode (2%)
9258-0111 9258-0112 1.0 mm 9258-0115 9258-0115 1.6 mm 0371-0258 0371-0258 0.6 mm 9258-0182 9258-0182 0.8 mm 9258-0167 9258-0167 1.0 mm 9258-0168 9258-0168
Power supply Rotation speed Concentricity of tail stock Tail stock force Central axis Maximum distance between point Maximum admissible diameter Drilling of plug with axis 3 bits with fastening holders Weight
230 V - 50 Hz* 0.1 - 11 tr/min 0.02 mm 1 950 Ncm 166 mm 500 mm 320 mm 48 mm 20/32/42 mm 16 mm 150 kg
0608-032
Constricting nozzles 1.2 mm 9258-0169 9258-0169 1.5 mm 9258-0170 9258-0170 1.8 mm 9258-0171 9258-0171 7.0 mm 9258-0176 9258-0176 Alumina nozzles 9.0 mm 9258-0177 9258-0177 11 mm 9258-0178 9258-0178
* For version 60 Hz and for other dimensions consult us.
24
Cat. no. 9258-0113, contains: 2 constricting nozzles 0.8 mm, 2 constricting nozzles 1.0 mm, 2 constricting nozzles 1.2 mm, 2 constricting nozzles 1.5 mm, 2 constricting nozzles 1.8 mm, 2 electrode holders 1.0 mm, 2 electrode holders 1.6 mm, 1 alumina nozzle 7 mm, 1 alumina nozzle 9 mm, 1 alumina nozzle 11 mm, 2 electrode centering cases 1.0 mm, 2 electrode centering cases 1.6 mm, 2 electrode centers 1.0 mm, 2 electrode centers 1.6 mm, 2 nozzle joints, 2 cap joints, 1 electrode positioning template, 5 electrodes 1.0 mm, 5 electrodes 1.6 mm.
3534-005
0608-029
1794-009
3534-003
SP45 torch maintenance kit
2264-007 1794-010
PROTIG torches
PROTIG standard torches.
078 EN 50 ard tand S
0254-012
An extensive and a full range for worksite or workshop applications in which it is possible to choose the product according to the application and wishes of the user. The PROTIG torches are delivered instantly ready for use. The choice is based on the type of handle, a round handle or an ergonomic handle and on the type of connection.
Torches flexible and easy to handle. Easy maintenance. Woven sheath. Flexible harness. High mechanical strength.
Air-cooled torches
PROTIG 10 and PROTIG Duty cycle 35%: 125 A Fitted as standard: back cap nozzle electrode
Water-cooled torches
PROTIG 10 W - 10 W F 100%: 250 A Fitted as standard: back cap nozzle electrode
0254-007
10 F + 10 V
medium 10 mm 1.6 mm
long 12 mm 3.2 mm
Torch PROTIG 10 with handle RL
Torch PROTIG 10 W with handle EBB
PROTIG 20 Duty cycle 35%: 150 A Fitted as standard: back cap nozzle electrode
long 10 mm 2.0 mm
PROTIG 30 W Duty cycle 100%: 350 A Fitted as standard: back cap long nozzle 15 mm electrode 4.0 mm
0254-015
Torch PROTIG 20 with handle RL

0254-018
PROTIG 30 and 30 V Duty cycle 35%: 200 A Fitted as standard: back cap nozzle electrode
long 12 mm 2.4 mm
d mende Recom inium for alum welding
Torch PROTIG 30 with handle EBB

25
2570-004
0254-011
2000-365
0254-017
Connection
Chose your connection
S
Simple connectors for sets with yellow front and old SAF logo and SAXOTIG/SAXOTECH range.
C5B
Separate gas pipe and 5 pin - connectors for sets with white front - new range.
0254-28 0254-027
V
Simple torch with valve (V) connectors for arc welding power supplies, old or new presentation.
0254-25
Choose your torch handle

0254-004 0254-008 0254-010 0254-016 0254-012
R RL RB EB EBB
Round handle for torch with valve (V) Round handle with lever Round handle with button. Ergonomic handle with single button. Ergonomic handle with double button*.
* The double buttons handle is used on inverter sets. Stepping the weld current down at the end of the welding cycle closes the crater cleanly.
Torches PROTIG 10 PROTIG 10 F PROTIG 20 PROTIG 30 PROTIG 40 PROTIG 10 W PROTIG 10 W F PROTIG 30 W PROTIG 35 W PROTIG 40 W 5m 8m 5m 8m 5m 8m 5m 8m 5m 8m 5m 8m 5m 8m 5m 8m 5m 8m 5m 8m
RL S 04202213 04202214 04206213 04206214 04208213 04208214 04212213 04212214 04230213 04230214 04232213 04232214 04233213 04233214 W 000 234 860 W 000 234 861
RL C5B W 000 234 862 W 000 234 863 04206243 04206244 04208243 04208244 04212245 04212246 04230243 04230244 04232245 04232246 W 000 234 864 W 000 234 865 W 000 234 866 W 000 234 867
RL CC5B 04202263 04202264 04206263 04206264 04208263 04208264 04212263 04212264 04230263 04230264 04232263 04232264 04233265 04343266 04344265 04344266
RB S 04202113 04202114 W 000 234 868 W 000 234 869 04206113 0420-6114 0420-3113 0420-3114 0423-0113 0423-0114 W 000 234 870 W 000 234 871 0423-2113 0423-2114 W 000 234 872 W 000 234 873 -
EBB C5B 04202445 W 000 236 867 W 000 234 874 W 000 234 875 04206445 W 000 236 868 W 000 236 869 04208446 04230445 04230446 W 000 234 876 W 000 234 877 04232445 04232446 W 000 234 878 W 000 234 879 -
EBB CC5B 04202465 04202466 W 000 234 880 W 000 234 881 04206465 04206466 04208365 04208366 04230465 04230466 W 000 234 882 W 000 234 883 W 000 236 870 04232446 W 000 234 884 W 000 234 885 -
26
0608-051
Accessories and wear parts for PROTIG torches

11 6 5 3 4 2 1
The "DIRISAF collet body" part 8 is supplied with a filter and a DIRISAF ring 7 The ring 7 or the DIRISAF filter 9 are supplied on their own.
9
2565-037
PROTIG 40 W
A - insulating nut Cat. no. 0377-1310 B - O-ring Cat. no. 0377-1307 C - water distributor Cat. no. 0377-1308
2565-038
Version with DIRISAF for welding where access is difficult.
10
6 and 10 choice of nozzle

2565-036
Welding current (A) Diameter (mm)
70 6
70 120 200 350 8 10 12 15
PROTIG mm short
1 Back cap
2
35 W 0429-9531 0429-9532 0429-9537 0429-9513 0429-9561 0429-9562 0429-9563 0429-9564 0429-9565 0429-9566 0429-9567 0371-1244** 0429-9594 0429-9595 0429-9596 0429-9597 0429-9598 0429-9520 0429-9518 0429-9522 0429-9618 0429-9619 0429-9620 0429-9621 0429-9506 40 40 W 0429-9533 429-9534 0429-9538 0429-9571 0429-9572 0429-9573 0429-9574 0377-1301 0429-9599 (11) 0429-9600 (14) 0429-9522 27
10/10V/10F/ 10W/10WF 0429-9525 0429-9526 0429-9527 0429-9536 0429-9511 -
20 0429-9528 0429-9530 0429-9536 0429-9512 standard 0429-9550 0429-9551 0429-9552 0429-9553 0429-9569 0429-9554 0429-9504 0429-9589 0429-9590 0429-9591 0429-9592 0429-9519 0429-9517* 0429-9522 0429-9618* 0429-9619* 0429-9620* 0429-9621* straight 0429-9630 -
30/30W 0429-9528 0429-9530 0429-9536 0429-9512 standard 0429-9555 0429-9556 0429-9557 0429-9558 0429-9570 0429-9559 0429-9560 0429-9505 0429-9594 0429-9595 0429-9596 0429-9597 0429-9598 0429-9519 0429-9517 0429-9522 0429-9618 0429-9619 0429-9620 0429-9621 straight 0429-9634 0429-9635 0429-9636 0429-9637 -
medium long
2 Back cap O-ring 3 Sealing ring
1.0 1.6 2.0

4 Electrode
0429-9545 0429-9546 0429-9547 0429-9548 0429-9568 0429-9549 0429-9503 0429-9584 0429-9585 0429-9586 0429-9587 0429-9511 0429-9515 0429-9521 0429-9610 0429-9611 0429-9612 -
collet
2.4 2.5 3.2 4.0 4.8 all diameter 1.0 1.6 2.4 6 8
5 Collet body
6 Nozzle
10 12 15
7 DIRISAF sealing ring 8 DIRISAF collet body 9 DIRISAF filter
8
10 DIRISAF
10 12 15
nozzle
* **
Use the electrode collet (sign 4) of the PROTIG 30 standard head. Possible to use also the PROTIG 40 collet body.
Tungsten electrodes
Comparison of electrodes properties* Electrode type Pure tungsten Tungsten thorium Tungsten cerium Tungsten lanthane Metal type Light alloys Steels and inox Steels and inox All Arc stability 44 4 44 44 Arc striking 4 444 4 444 Lasting 4 44 44 444 Thermal resistance 4 44 44 444 444 Excellent good 44 4 Average
Color code is in accordance to the DIN/EN 26848 requirements and printed on the electrode end.
11
NERTAL tungsten electrodes
High quality tungsten electrodes (high technology raw materials and elaboration process). They are perfectly appropriated for the most requiring automatic and manual applications. Advantages: higher lifespan perfect starting very stable arc longevity of the point
2705-015R
Pure tungsten mm Current (A) DC welding 1.0 10-50 1.6 40-80 2.0 60-110 2.4 70-120 2.5 70-120 3.0 90-180 3.2 90-180 4.0 160-240 4.8 200-300 5.0 200-300 6.0 300-450 Cat. no. 0371-0250 0371-0251 0371-0252 0371-0506 0371-0268 0371-0253 0371-0507 0371-0254 0371-0510 0371-0255 0371-0256
Tungsten with oxide additives: lanthanum, thorium and cerium Current (A) mm DC welding 1.0 1.6 2.0 2.4 2.5 3.0 3.2 4.0 4.8 10-80 50-120 90-190 100-230 100-230 170-300 170-300 260-450 400-650 Cat. no. thorium 0371-0257 0371-0258 0371-0259 0371-0508 0371-0267 0371-0260 0371-0509 0371-0261 0371-0512 Cat. no. cerium 0371-0530 0371-0531 0371-0533 0371-0534 0371-0536 0371-0537 0371-0538 0371-0539 Cat. no. lanthane 0371-0651 0371-0652 0371-0653 0371-0654 0371-0655 0371-0656 -
11 WELDLINE tungsten electrodes

Pure tungsten mm 1.0 1.6 2.0 2.4 3.0 3.2 4.0 Current (A) DC welding 10-50 40-80 60-110 70-120 90-180 90-180 160-240 Cat. no. Length 150 mm Length 175 mm W 000 010 009 W 000 010 010 W 000 010 375 W 000 010 011 W 000 010 376 W 000 010 012 W 000 010 377 W 000 010 013 W 000 010 014 W 000 010 378 W 000 010 015 W 000 010 379
wwwor more .weld c line- hoice alw.c om

2277-036
Crea a pro ting envi fesional ronm ent F
Tungsten with oxide additives: lanthanum, thorium and cerium mm 1.0 1.6 2.0 2.4 3.0 3.2 4.0
28
Current (A) DC welding 10-80 50-120 90-190 100-230 170-300 170-300 260-450
Cat. no. thorium Cat. no. cerium Cat. no. lanthane Length 150 mm Length 175 mm Length 150 mm Length 175 mm Length 150 mm Length 175 mm W 000 010 002 W 000 010 029 W 000 010 022 W 000 010 373 W 000 010 003 W 000 010 030 W 000 010 023 W 000 010 380 W 000 010 016 W 000 010 385 W 000 010 004 W 000 010 390 W 000 010 024 W 000 010 381 W 000 010 017 W 000 010 386 W 000 010 005 W 000 010 031 W 000 010 025 W 000 010 382 W 000 010 018 W 000 010 387 W 000 010 006 W 000 010 026 W 000 010 019 W 000 010 007 W 000 010 032 W 000 010 027 W 000 010 383 W 00 0010 020 W 000 010 388 W 000 010 008 W 000 010 374 W 000 010 028 W 000 010 384 W 000 010 021 W 000 010 389
Accessories
Maintenance box
A comprehensive kit for all your applications. The box includes for each torch complete sets of electrode collets, nozzles, back caps and a collet body.
PROTIG PROTIG PROTIG PROTIG PROTIG 10/10F/10V/10W 20 30/30W 40/35W 40W 0429-9001 0429-9002 0429-9003 0429-9004 0429-9005
0254-034
Sharpening machine TIG-SHARP tungsten electrode
Extension assemblies
The extension harnesses are 15 m long and fitted with quick-fit connectors and "banana" and "5-pin" type trigger plugs. The connectors are protected by a leather cover with "velcro" fasteners. For torches with separate gas pipe: air-cooled version 0429-9080 water-cooled version 0429-9081 For torches with central gas pipe: air-cooled version 0429-9082 water-cooled version 0429-9083
2565-035 2002-002
Longitudinal sharpening, precise and symmetrical angle. Individual case including: sharpening machine, an equerre for blocking in fixed position on established,
Technical characteristics: Supply voltage: 220-230 V Frequency: 50-60 Hz Power: 400 W Amperage: 1.8 A Rotating speed: 30 000 tr/min Weight: 1.85 kg Conform to CE standard
Adapters Torch with central gas to power supply with separate gas.
0254-30-33
a standard blue head for electrode 1.6 / 2.0 / 2.4 / 3.2, a aspiration nozzle connecting on aspiration system for extracting tungsten dust, electrode holder, assembling/disassembling of tools. Cat. no. W 000 011 035 Options: Red head for electrodes 1.0/4.0/4.8/6.0 Cat. no. W 000 011 037 Diamond disc of replacement Cat. no. W 000 011 036
Cat. no. 0377-3432
Torch with separate gas to power supply with central gas.
TIG POINT
Chemical scharpening of tungsteng electrodes. Cat. no. W 000 011 101
0254-27-31
Cat. no. 0377-3433
PROTIG 10 V on power source with 50 mm2 socket.

2006-528 0254-32
Cat. no. 0377-3503
29
Chapter 3 MIG/MAG welding
2277-002
31
32
MIG/MAG welding
2000-489
The transfer of metal

Torch Nozzle Contact tip Gaseous protection Electrode wire (final part)
Molten metal
Weld bead
MIG/MAG welding generalities and quick choice criteria
CLASSICAL SET
Setting by stepped increments
Sequence of setting:
1 - Approximate determination of arc voltage 2 - Approximate setting of arc voltage 3 - Fine setting of arc voltage 4 - Wire speed setting 5 - I and V meters while welding (in option with certain sets) 6 - Voltage arc correction 7 - Wire speed control correction 8 - Selection of the inductance
a b c d e f g h i j k l
Welders protection Gas Pressure regulator/flowmeter Primary power supply On/off switch Harness and sheath Earth cable + clamp Wire feeder Torch cable Torch Display of parameters Wire reel
SYNERGIC SET
Setting by single button
Sequence of setting:
1 - Pre-display: wire type gas wire diameter with or without pulse 2 - Wire speed setting (approximate welding current is being displayed) 3 - Fine adjustment of the arc length (using arc voltage)
33
MIG/MAG welding
MIG/MAG welding process. Transfer modes.
Arc voltage (volt)
Rotating vein
50
Rotating liquid vein
40
Globular area Area of spray transfer (SPRAY ARC)
in ve ng ati t Ro
Spray Arc
c Ar ay pr S
Globular
30
Pulsed area
ul a ob Gl
Short circuit area ( SHORTARC)
r
ho dS rt A rc
Short Arc Dynamic
Spe dyn am ic
20
rc rt A Sho
0 150 300 450 650
Arc current intensity (amp)
Choice criteria for MIG/MAG power sources

Setting mode Name of product SAXOMIG 171 C PRESTOMIG 201 C FILCORD 171 C FILCORD 201 C FILCORD 251 C / S FILCORD 203 C FILCORD 253 C FILCORD 303 C FILCORD 353 C FILCORD 303 S FILCORD 353 S FILCORD 453 S OPTIMAG 400 S MV / S W OPTIMAG 500 S W SAFMIG 300 BLX S SAFMIG 400 BLX S / S W SAFMIG 500 BLX S / S W DIGI@PULS 320 / 320 W DIGI@PULS 420 W DIGI@WAVE 280 DIGI@WAVE 400 W DIGI@WAVE 500 W Power supply Single-phase Single-phase Single-phase Single-phase Single-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase Three-phase switch continuous Complementary processes MMA pulsed MIG 100 200 Welding current (Ampere) 300 400 500 600

34
Legend:
I mini I at 45% I at 60% I maxi
Legend for MIG-MAG welding:

MIG: metal inert gas Arc welding process with a consumable wire. This wire is transferred in the arc and the metal which is in a molten condition deposes itself in the molten pool. All this is protected by an inert gas. MAG: metal active gas Same description as MIG but the protection gas is an active one. (CO2 or argon + CO2 mixture). MIG pulse The current varies during welding, the power source is imposing it a very precised shape wave. The pulse is above all used for stainless steel wires and light alloys. Synergic MIG The welding parameters are programmed in the power source set for a common evolution according to a predefined law. One single setting is needed which facilitates the use of those machines and improves the welding quality. 2 times mode The welding occurs by pulling the torch's trigger. It stops by loosening the trigger. Classical 4 times mode The pre-gas occurs by pushing the trigger, afterwards the welding starts by loosening it then with the next push on the trigger the welding stops and the post-gas stays active until releasing the trigger. Spot mode The power source starts to weld when the trigger is pushed, but the welding stops automatically after a pre-set delay. Intermittance mode This is a point mode which is repeatable. If the push on the trigger is maintained, the welding will be retaken after an other delay which is as well to be regulated. Speed regulation The welding wire spool is electronicaly regulated which imposes a constant speed of the spool. Burn back To solve the problem of wire stiching in the molten pool on completion of the weld cycle. Soft start Firstly the wire advances slowly just till the short-circuit point and the arc start; the chosen welding speed is then set up. OPTIsystem Welding parameters optimization following needs of the welder (available only on OPTIMAG and OPTIPULS installations). A.N.D. (Arc Non Disruption) Device avoiding arc disruptions (available only on DIGI@PULS-DIGI@WAVE installations). Arc Progressive extinction or crater filler Allows correct finishing of the weld with the suppression of the crater at the end of the weld thanks to a progressive extinction of the arc (DIGI@PULS-DIGI@WAVE) or by levels (on OPTIMAG). Protection against Ball-effect At the end of the weld cycle in short circuit regime, this device avoids the formation of a ball at the end of the wire. This contribute greatly to the arc-restriking (on DIGI@PULS-DIGI@WAVE installations or OPTIMAG).
3
2002-001
Wire diameter in mm Steel and stainless steel 0.6 0.8 1.0 1.2 1.6 0.8 Aluminium 1.0 1.2 1.6 2.4 0.8 0.9 Cored wire 1.0 1.2 1.6 2.4
Wire feed Number of rollers 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Built-in yes yes yes yes yes/no yes yes yes yes no no no no no yes/no yes/no no no no yes no no Weight (kg) 27 29 38.5 52 86 71 77 96 116 81 100 135 143 200 101 161 201 83 91 80 91 105 Name of product SAXOMIG 171 C PRESTOMIG 201 C FILCORD 171 C FILCORD 201 C FILCORD 251 C / S FILCORD 203 C FILCORD 253 C FILCORD 303 C FILCORD 353 C FILCORD 303 S FILCORD 353 S FILCORD 453 S OPTIMAG 400 S MV / S W OPTIMAG 500 S W SAFMIG 300 BLX S SAFMIG 400 BLX S / S W SAFMIG 500 BLX S / S W DIGI@PULS 320 / 320 W DIGI@PULS 420 W DIGI@WAVE 280 DIGI@WAVE 400 W DIGI@WAVE 500 W
2000-024
2000-500
35
SAXOMIG, PRESTOMIG and FILCO

The SAXOMIG 171 C and the PRESTOMIG 201 C are portable MIG/MAG installations for the welding of solid wires and flux-cored wires. With the FILCORD range, you will obtain extremely stable arc thanks to the self-regulation of the wire feed speed, the 4 rollers feeding system (2 rollers for FILCORD 171 C) and voltage regulation. Single-phase range
1
SAXOMIG 171 C
6 decisive advantages: polarity reversal, on site concept, suitable for welding with self shielded flux-cored wires (without gas), delivered ready to use, 2 rollers plate, 4 steps adjustment voltage.
2007-255
er Invertlogy o techn
3
FILCORD 171 C
6 decisive advantages: specialized in thin sheet, user-friendly front panel, 2T and spot modes, european connector, 2 rollers plate, 6 steps adjustment voltage.
PRESTOMIG 201 C
7 decisive advantages: Multi-processes : MIG / TIG / coated electrodes, digital display, 9 programs memorisation possibilities, polarity reversal, suitable for welding with self-shielded flux-cored wires (without gas), 2T/4T and spot modes, 2 rollers plate.
To order Standard equipment: - 1 power source, - 1 earth cable with clamp, - 1 primary cable, - 1 spool adapter Cat. no. W 000 263 761. Add-ons: - NERTALIC 70 S spool 5 kg, 0.6 mm Cat. no. 1090-4507, 0.8 mm Cat. no. 1090-4509, - SAFUNI 310 1.0 mm spool 4 kg, Cat. no. 1090-5386, - SAFDUAL ZN (for galvanised steel) 1.0 mm spool 5 kg Cat. no. 1090-5104, - PROMIG 141 3 m torch Cat. no. 9149-2124.
2005-595
To order Standard equipment: - 1 power source, - 1 connected primary cable L = 3 m, - 1 ground cable with clamp, - 1 equipped gas hose 2 m, - 1 kit accessories solid wire 0.6 - 0.8 mm. Cat. no. W 000 055 270. Add-ons: - WMT 25 A torch 3 m Cat. No. W 000 010 602 - WMT 25 A torch 4 m Cat. No. W 000 010 603
To order Standard equipment: - 1 power source with wheels - 1 cylinder holder - 1 connected primary cable L = 3 m long - 1 ground cable with clamp - 1 equipped gas hose 2 m - 1 kit accessories for solid wires 0.6-0.8 mm Cat. No. W 000 263 762 Add-ons: - WMT 15 A torch 3 m Cat. No. W 000 010 600 - WMT 15 A torch 4 m Cat. No. W 000 010 601
Technical specifications: Power supply single-phase Primary consumption at I max. No-load voltage Welding current Protection class at 100% Duty cycle 10 min. cycle at 60% (at 40 C) at 35% Number of rollers Wire diameter Dimensions (L x W x H) Net weight Standards Torches types
36
1 SAXOMIG 171 C
2 PRESTOMIG 201 C
3 FILCORD 171 C
230 V 10% - 50-60 Hz 21 A 18 - 32 V 30 - 145 A IP 21 60 A 75 A 120 A (at 25%) 2 0.6 - 0.8 mm 420 x 175 x 300 mm 27 kg EN 60974-1;-10 Direct connection
230 V 10% - 50-60 Hz 35 A 70 V (MMA) - 50 V (MIG) - 25 V (TIG) 30 - 200 A IP 23 115 A (MMA) - 125 A (MIG, TIG) 140 A (MMA) - 155 A (MIG, TIG) 180 A (MMA) - 200 A (MIG, TIG) 2 0.6 - 1.0 mm 410 x 230 x 450 mm 29 kg EN 60974-1;-10 European connection
230 V 10% - 50-60 Hz 24 A 18 - 32 V 30 - 170 A IP 21 60 A 75 A 140 A (at 18%) 2 0.6 - 1.0 mm 440 x 670 x 750 mm 38.5 kg EN 60974-1;-10 European connection
2007-067
RD single-phase range
FILCORD 201 C
7 decisive advantages: specialized in thin sheet user-friendly front panel 2T/4T and spot modes 4 rollers plate polarity reversal suitable for welding with self shielded flux-core wires without gas 8 steps adjustment voltage.
FILCORD 251 C
7 decisive advantages: specialized in thin sheet, user-friendly front panel, 2T/4T and spot modes, 4 rollers plate, polarity reversal, suitable for welding with self, shielded flux-core wires without gas, 7 fine adjustment voltage.
FILCORD 251 S
7 decisive advantages: power source with self protected safety switchs, separate wire feeder with digital display, kit accessories for solid wires 1.0 1.2 mm, user-friendly front panel, 2T/4T and spot modes, 4 rollers plate, 7 fine adjustment voltage.
To order Standard equipment: - 1 power source with handle and wheels to move easily in the working area, - 1 cylinder holder - 1 connected primary cable L = 3 m long - 1 ground cable L = 3 m with clamp and DINSE connector - 1 equipped gas hose 2 m long Cat. No. W 000 055 227 Add-ons: - Wire feeder DV 405 F -5 m Cat. No. W 000 263 774 - Wire feeder DV 410 F - 10 m Cat. No. W 000 263 775 - WMT 25 A torch 3 m Cat. No. W 000 010 602 - WMT 25 A torch 4 m Cat. No. W 000 010 603 Options: - A-V digital kit Cat.no. W 000 264 869 - Torch arm rest Cat.no. W 000 261 846
To order Standard equipment: - 1 power source with wheels - 1 cylinder holder - 1 connected primary cable L = 3 m long - 1 ground cable L = 3 m with clamp and DINSE connector - 1 equipped gas hose 2 m long - 1 kit accessories for solid wires 0.8-1.0 mm Cat. No. W 000 263 763 Add-ons: - WMT 15 A torch 3 m Cat. No. W 000 010 600 - WMT 15 A torch 4 m Cat. No. W 000 010 601 Options: - A-V digital kit Cat.no. W 000 264 869 - Torch arm rest Cat.no. W 000 261 845
2007-071R
2007-071
2007-207
4 FILCORD 201 C
5 FILCORD 251 C
6 FILCORD 251 S
230 V 10% - 50 Hz 32 A 18 - 35 V 35 - 180 A IP 23 85 A 110 A 180 A (at 20%) 4 0.6 - 1.0 mm 500 x 870 x 950 mm 52 kg EN 60974-1;-10 WMT family
37
FILCORD C three-phase range

1
FILCORD 203 C
6 decisive advantages: user-friendly front panel, 2T/4T and spot modes, 4 rollers plate, inversion of polarity, 7 steps adjustment voltage, 1 self position.
2
FILCORD 253 C
6 decisive advantages: user-friendly front panel, 2T/4T and spot modes, 4 rollers plate, inversion of polarity, 10 steps adjustment voltage, 2 reactance plugs.
3
FILCORD 303 C
6 decisive advantages: user-friendly front panel, 2T/4T and spot modes, 4 rollers plate, inversion of polarity, 2 x 7 steps adjustment voltage, 2 self position.
2007-073R
2007-073
To order Standard equipment: - 1 power source with wheels - 1 ergonomic lower cylinder holder - 1 upper cylinder support with torch rest - 1 connected primary cable L = 3 m long - 1 ground cable L = 3 m with clamp and DINSE connector - 1 equipped gas hose 2 m long - 1 kit accessories for solid wires 0.8-1.0 mm Cat. No. W 000 263 766 Add-ons: - WMT 25 A torch 3 m Cat. No. W 000 010 602 - WMT 25 A torch 4 m Cat. No. W 000 010 603 Options: - A-V digital kit Cat.no. W 000 264 869 - Torch arm rest Cat.no. W 000 261 845
To order Standard equipment: - 1 power source with wheels - 1 ergonomic lower cylinder holder - 1 upper cylinder support with torch rest - 1 connected primary cable L = 3 m long - 1 ground cable L = 3 m with clamp and DINSE connector - 1 equipped gas hose 2 m long - 1 kit accessories for solid wires 0.8-1.0 mm Cat. No. W 000 263 767 Add-ons: - WMT 25 A torch 3 m Cat. No. W 000 010 602 - WMT 25 A torch 4 m Cat. No. W 000 010 603 - WMT 36 A torch 3 m Cat. No. W 000 010 605 - WMT 36 A torch 4 m Cat. No. W 000 010 606 Options: - A-V digital kit Cat.no. W 000 264 869 - Torch arm rest Cat.no. W 000 261 845
Technical specifications: Power supply three-phase Primary consumption at I max. No-load voltage Welding current Protection class at 100% Duty cycle 10 min. cycle at 60% (at 40 C) at 35% Number of rollers Wire diameter Dimensions (L x W x H) Net weight Standards Torches types
38
1 FILCORD 203 C
2 FILCORD 253 C
3 FILCORD 303 C
230 /400 V 10% - 50 Hz 19 - 11 A 18 - 35 V 35 - 200 A IP 23 110 A 140 A 200 A (at 30%) 4 0.6 - 1.0 mm 500 x 870 x 950 mm 71 kg EN 60974-1;-10 WMT family
230 /400 V 10% - 50 Hz 27 - 16 A 18 - 40 V 35 - 250 A IP 23 140 A 170 A 250 A (at 30%) 4 0.6 - 1.0 mm 500 x 870 x 950 mm 80 kg EN 60974-1;-10 WMT family
230/400 V 10% - 50 Hz 33 - 19 A 18 - 45 V 35 - 300 A IP 23 180 A 230 A 300 A 4 0.6 - 1.0 mm 620 x 940 x 1 000 mm 96 kg EN 60974-1;-10 WMT family
2007-076R
4
FILCORD 353 C
6 decisive advantages: user-friendly front panel, 2T/4T and spot modes, 4 rollers plate, inversion of polarity, 3 x 7 steps adjustment voltage, 3 self position.
Basic equipment, compact version (C): units with digital display as standard on FILCORD 303 C / 353 C, option on FILCORD 201 C / 251 C / 203 C / 253 C, units equipped with the cooled wire feed and the purge gas functions.
To order Standard equipment: - 1 power source with wheels - 1 ergonomic lower cylinder holder - 1 upper cylinder support with torch rest - 1 connected primary cable L = 3 m long - 1 ground cable L = 3 m with clamp and DINSE connector - 1 equipped gas hose 2 m long - 1 kit accessories for solid wires 1.0 -1.2 mm Cat. No. W 000 263 768 Add-ons: - WMT 36 A torch 3 m Cat. No. W 000 010 605 - WMT 36 A torch 4 m Cat. No. W 000 010 606 Options: - A-V digital kit Cat.no. W 000 264 869 - Torch arm rest Cat.no. W 000 261 845
2007-076
4 FILCORD 353 C
230/400 V 10% - 50 Hz 41.5 - 24 A 18 - 35 V 35 A - 350 A

IP 23
210 A 270 A 350 A 4 0.8 - 1.2 mm 620 x 940 x 1 000 mm 116 kg EN 60974-1;-10 WMT family
2000-024
39
FILCORD S three-phase range

Basic equipment, separate version (S): wire feeders with ducted harness of length 5 or 10 m (other length on demand), wire feeder, harness (5-10 m) and cooling unit for the water cooled version of FILCORD 453 S.
1
FILCORD 303 S
8 decisive advantages: power source with self, protected safety switchs, separate wire feeder with digital display, 1 kit accessories for solid wires 1.0-1.2 mm, user-friendly front panel, 2T/4T and spot modes, 4 rollers, 2 x 7 steps adjustment voltage, 2 reactance plugs.
To order Standard equipment: - 1 power source with handle and wheels - 1 ergonomic lower cylinder holder - 1 upper cylinder support with torch rest - 1 connected primary cable L = 3 m long - 1 ground cable L = 5 m with clamp and DINSE connector - 1 equipped gas hose 2 m long Cat. No. W 000 263 769 Add-ons: - Wire feeder DV 405 F - 5 m Cat. No. W 000 263 774 - Wire feeder DV 410 F - 10 m Cat. No. W 000 263 775 - Weldline WMT 25 A torch 3 m Cat. No. W 000 010 602 - WMT 25 A torch 4 m Cat. No. W 000 010 603 - WMT 36 A torch 3 m Cat. No. W 000 010 605 - WMT 36 A torch 4 m Cat. No. W 000 010 606 Options: - A-V digital kit Cat.no. W 000 264 869 - Torch arm rest Cat.no. W 000 261 846
2007-211
FILCORD 453 S
8 decisive advantages: power source with self protected safety switchs, separate wire feeder with digital display, 1 kit accessories for solid wires 1.0-1.2 mm, user-friendly front panel, 2T/4T and spot modes, 4 rollers, 3 x 7 steps adjustment voltage, 3 reactance plugs.
To order Standard equipment: - 1 power source with handle and wheels - 1 ergonomic lower cylinder holder - 1 upper cylinder support with torch rest - 1 connected primary cable L = 3 m long - 1 ground cable L = 5 m with clamp and DINSE connector - 1 equipped gas hose 2 m long Cat. No. W 000 263 771 Add-ons: - Wire feeder DV 405 F - 5 m Cat. No. W 000 263 774 - Wire feeder DV 410 F - 10 m Cat. No. W 000 263 775 - Weldline WMT 36 A torch 3 m Cat. No. W 000 010 605 - Weldline WMT 36 A torch 4 m Cat. No. W 000 010 606 - Wire feeder (water cooled) DV 400 FW Cat. No. W 000 262 181 - Cooler unit: Cat. No. W 000 262 188 - Harness 10 m water Cat. No. W 000 262 343 - Harness 5 m water Cat. No. W 000 262 342 - WMT 500 A torch 3 m Cat. No. W 000 010 608 - WMT 500 A torch 4 m Cat. No. W 000 010 609 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167 Options: - A-V digital kit Cat.no. W 000 264 869 - Torch arm rest Cat.no. W 000 261 846
2
FILCORD 353 S
8 decisive advantages: power source with self protected safety switchs, separate wire feeder with digital display, 1 kit accessories for solid wires 1.0-1.2 mm, user-friendly front panel, 2T/4T and spot modes, 4 rollers, 3 x 7 steps adjustment voltage, 3 reactance plugs.
To order Standard equipment: - 1 power source with handle and wheels - 1 ergonomic lower cylinder holder - 1 upper cylinder support with torch rest - 1 connected primary cable L = 3 m long - 1 ground cable L = 5 m with clamp and DINSE connector - 1 equipped gas hose 2 m long Cat. No. W 000 263 770 Add-ons: - Wire feeder DV 405 F - 5 m Cat. No. W 000 263 774 - Wire feeder DV 410 F - 10 m Cat. No. W 000 263 775 - WMT 36 A torch 3 m Cat. No. W 000 010 605 - WMT 36 A torch 4 m Cat. No. W 000 010 606 Options: - A-V digital kit Cat.no. W 000 264 869 - Torch arm rest Cat.no. W 000 261 846
40
Technical specifications: Power supply three-phase Primary consumption at I max. No-load voltage Welding current Protection class at 100% Duty cycle 10 min. cycle at 60% (at 40 C) at 35% Number of rollers Wire diameter Dimensions (L x W x H) Net weight Standards Torches types
1 FILCORD 303 S 230 /400 V 10% - 50-60 Hz 34 - 19 A 18 - 42 V 40 - 300 A IP 23 180 A 230 A 300 A 4 0.6 - 1.2 mm 500 x 870 x 900 mm 120 kg EN 60974-1;-10 WMT family
2 FILCORD 353 S 230/400 V 10% - 50 Hz 42 - 24 A 18 - 45 V 35 - 350 A IP 23 210 A 270 A 350 A 4 0.6 - 1.2 mm 500 x 870 x 900 mm 125 kg EN 60974-1;-10 WMT family
2007-080
3 FILCORD 453 S 230/400 V 10% - 50 Hz 60 - 34.5 A 19 - 54 V 35 - 450 A IP 23 270 A 345 A 450 A 4 0.6 - 1.2 mm 610 x 915 x 1 030 mm 135 kg EN 60974-1;-10 WMT family
2007-217
Wire feeder wear parts

PRESTOMIG 201 C (feeder 2 rollers) Entry wire guide Roller for solid wires 0.6 - 0.8 mm Roller for solid wires 1.0 - 1.2 mm SAXOMIG 171 C - FILCORD 171 C (feeder 2 rollers) Entry wire guide Roller for solid wires 0.6 - 0.8 mm Roller for solid wires 1.0 - 1.2 mm FILCORD RANGE COMPACTSEPARATE (feeder 4 rollers) Entry wire guide Kit 2 Rollers for solid wire 0.6 mm Kit 2 Rollers for solid wire 0.8 mm Kit 2 Rollers for solid wire 1.0 mm Kit 2 Rollers for solid wire 1.2 mm Kit 2 Rollers for aluminium wire 0.8 mm Kit 2 Rollers for aluminium wire 1.0 mm Kit 2 Rollers for aluminium wire 1.2 mm Kit 2 Rollers for flux-cored wires 1.0 - 1.2 mm Kit 2 Rollers for flux-cored wires 1.4 - 1.6 mm W 000 257 998 W 000 227 931 W 000 227 930
W 000 233 472 W 000 232 110 W 000 232 112
W 000 050 139 W 000 050 096 W 000 050 097 W 000 050 098 W 000 050 099 W 000 050 100 W 000 050 101 W 000 050 102 W 000 264 870 W 000 265 883
2000-489
41
OPTIMAG 400 S and 500 S

Welding MIG/MAG installations continuous adjustment with separated wire feeder for intensive industrial work.
able Avail2007 mid
1
OPTIMAG 400 S MV
13 decisive advantages: simple to use, synergic and manual adjustment, digital display and pre-setting, separate wire feeder 4 rollers, missing phase detector, disengageable cooling fan, adjustable voltage striking, arc extinction device, built-in crater filler function in 4T mode, pre-gas, burn-back and post-gas times adjustment, wire feed advance without power, 2 lifting eyes, reliability and robustness.
2
OPTIMAG 400 S W
3
OPTIMAG 500 S W
1145-30R
1145-30R
To order Standard equipment: - 1 power source with handle, wheels and cylinder holder - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp - 1 equipped gas hose 2 m long Cat. No. W 000 263 737 Add-ons: - Wire feeder DV 44 Z - 5 m Cat. No. W 000 263 776 - Wire feeder DV 44 Z - 10 m Cat. No. W 000 263 777 - PROMIG NG 341 torch 3 m Cat. No. W 000 260 894 - PROMIG NG 341 torch 4 m Cat. No. W 000 260 895 - PROMIG NG 441 torch 3 m Cat. No. W 000 260 897 - PROMIG NG 441 torch 4 m Cat. No. W 000 260 898
To order Standard equipment: - 1 power source with handle, wheels and cylinder holder - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp - 1 equipped gas hose 2 m long Cat. No. W 000 263 741 Add-ons: - Wire feeder DV 44 Z - 5 m water Cat. No. W 000 263 778 - Wire feeder DV 44 Z - 10 m water Cat. No. W 000 263 779 - GRE cooling unit Cat. No. 9157 0406 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167 - PROMIG NG 241W torch 3 m Cat. No. W 000 260 900 - PROMIG NG 241W torch 4 m Cat. No. W 000 260 901 - PROMIG NG 341W torch 3 m Cat. No. W 000 260 903 - PROMIG NG 341W torch 4 m Cat. No. W 000 260 904
To order Standard equipment: - 1 power source with handle, wheels and cylinder holder - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp - 1 equipped gas hose 2 m long Cat. No. W 000 263 773 Add-ons: - Wire feeder DV 44 Z - 5 m water Cat. No. W 000 263 778 - Wire feeder DV 44 Z - 10 m water Cat. No. W 000 263 779 - GRE cooling unit Cat. No. 9157 0406 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167 - PROMIG NG 341W torch 3 m Cat. No. W 000 260 903 - PROMIG NG 341W torch 4 m Cat. No. W 000 260 904 - PROMIG NG 441W torch 3 m Cat. No. W 000 260 906 - PROMIG NG 441W torch 4 m Cat. No. W 000 260 907
42
1145-37R
Technical specifications: Power supply three-phase Primary consumption at I max. No-load voltage Welding current Protection class Duty cycle 10 min. cycle (at 40 C) at 100% at 60% at 40%
1 OPTIMAG 400 S MV
2 OPTIMAG 400 S W
3 OPTIMAG 500 S W
220 to 240/380/400/415/440 V 10% 50-60 Hz 51 A - 29 A 38.9 - 44 V 50 - 400 A IP 23 270 A 350 A 400 A 4 0.8 - 1.6 mm 1 015 x 530 x 830 mm 143 kg EN 60974-1; -10 PROMIG NG family
220 to 240/380/400/415/440 V 10% 50-60 Hz 51 A - 29 A 38.9 - 44 V 50 - 400 A IP 23 270 A 350 A 400 A 4 0.8 - 1.6 mm 1 015 x 530 x 830 mm 143 kg EN 60974-1; -10 PROMIG NG family
220 to 240/380/400/415/440 V 10% 50-60 Hz 77 A - 43 A 61 V 40 - 520 A IP 23 370 A 520 A 4 0.8 - 2.4 mm 1 120 x 712 x 1 330 mm 200 kg EN 60974-1; -10 PROMIG NG family
Number of rollers Wire diameter Dimensions (L x W x H) Net weight Standards Torches types
3
2000-500
43
SAFMIG BLX air/water cooled

The SAFMIG BLX range are conventional switch based MIG-MAG welding installations with help sytem setting (ESP). These units are equipped with digital wire speed regulation, maintaining a constant value in the wire-feed supply regardless of variations resistance. This characteristic produce a perfectly stable arc for top-quality weld beads in terms of defects and surface appearance.
3
SAFMIG 400 BLX W
1
SAFMIG 300 BLX
13 decisive advantages: user-friendly front panel, pre-gas, post-gas and burn-back times adjustment, ESP mode to adjust easily the welding parameters, digital display, 2T/4T, spot and intermittent modes, 4 rollers plate, inversion of polarity, 12 steps adjustment voltages, 2 self positions, disengageable ventilation, wire feeding regulation system, saturable self, system of "projection reduction".
2006-362 2006-291
2
SAFMIG 400 BLX
13 decisive advantages: user-friendly front panel, pre-gas, post-gas and burn-back times adjustment, ESP mode to adjust easily the welding parameters, digital display, 2T/4T, spot and intermittent modes, 4 rollers plate, inversion of polarity, 3 x 10 steps adjustment voltages, 2 self positions, disengageable ventilation, wire feeding regulation system, saturable self, system of "projection reduction".
2006-291
13 decisive advantages: user-friendly front panel, pre-gas, post-gas and burn-back times adjustment, ESP mode to adjust easily the welding parameters, digital display, 2T/4T, spot and intermittent modes, 4 rollers plate, inversion of polarity, 3 x 10 steps adjustment voltages, 2 self positions, disengageable ventilation, wire feeding regulation system, saturable self, system of "projection reduction".
To order Standard equipment: - 1 power source with wheels, cylinder support and handle - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp and DINSE connector - 1 equipped gas hose 2 m long - 1 kit accessories for solid wires 1.0 -1.2 mm Cat. No. W 000 260 977 Add-ons: - PROMIG NG 241 torch 3 m Cat. No. W 000 260 891 - PROMIG NG 241 torch 4 m Cat. No. W 000 260 892 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167
To order Standard equipment: - 1 power source with wheels, cylinder support, handle and 4 lifting eyes - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp and DINSE connector - 1 equipped gas hose 2 m long - 1 kit accessories for solid wires 1.0 -1.2 mm Cat. No. W 000 260 979 Add-ons: - PROMIG NG 341 torch 3 m Cat. No. W 000 260 894 - PROMIG NG 341 torch 4 m Cat. No. W 000 260 895 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167
To order Standard equipment: - 1 power source with wheels, cylinder support, handle and 4 lifting eyes - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp and DINSE connector - 1 equipped gas hose 2 m long - 1 kit accessories for solid wires 1.0 -1.2 mm - 1 built-in cooling unit Cat. No. W 000 260 980 Add-ons: - PROMIG NG 341 W torch 3 m Cat. No. W 000 260 903 - PROMIG NG 341 W torch 4 m Cat. No. W 000 260 904 - PROMIG NG 441 W torch 3 m Cat. No. W 000 260 906 - PROMIG NG 441 W torch 4 m Cat. No. W 000 260 907 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167
44
Technical specifications: Power supply Primary consumption at I max. No-load voltage Welding current Proctection class at 100% Duty cycle 10 min. cycle at 60% (at 40 C) at 45% Number of rollers Wire diameter Dimensions (L x W x H) Net weight Standards Torches types
1 SAFMIG 300 BLX 230 / 400 V 10% - 50 Hz three-phase 27 - 16 A 16.5 - 35.8 V 30 - 270 A IP 23 200 A 240 A 270 A 4 0.8 - 2.4 mm 825 x 390 x 821 mm 93 kg EN 60974-1; -10 PROMIG NG family
2 3 SAFMIG 400 BLX / BLX W 230 / 400 V 10% - 50 Hz three-phase 47 - 27 A 16.6 - 45.8 V 28 - 380 A IP 23 300 A 320 A 380 A (at 40 %) 4 0.8 - 2.4 mm 925 x 580 x 1 060 mm 161 kg EN 60974-1; -10 PROMIG NG family
Compact and separate ranges

5 6
SAFMIG 400 BLX S / 400 S W
13 decisive advantages: user-friendly front panel, pre-gas, post-gas and burn-back times adjustment, ESP mode to adjust easily the welding parameters, digital display, 2T/4T, spot and intermittent modes, 4 rollers plate, 1 kit accessories for solid wires 1.0 -1.2 mm, 3 x 10 steps adjustment voltage, 2 self positions, disengageable ventilation, wire feeding regulation system, saturable self, system of "projection reduction".
To order Standard equipment: - 1 power source with wheels, cylinder support, handle and 4 lifting eyes - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp and DINSE connector - 1 equipped gas hose 2 m long Cat. No. W 000 260 981 (air version) Cat. No. W 000 260 982 (water version) with built-in colling unit Add-ons: - Wire feeder DV 44 X - 5 m air Cat. No. W 000 260 986 - Wire feeder DV 44 X - 10 m air Cat. No. W 000 260 987 - PROMIG NG 341 torch 3 m Cat. No. W 000 260 894 - PROMIG NG 341 torch 4 m Cat. No. W 000 260 895 - Wire feeder DV 44 X - 5 m water Cat. No. W 000 260 988 - Wire feeder DV 44 X - 10 m water Cat. No. W 000 260 989 - PROMIG NG 341 W torch 3 m Cat. No. W 000 260 903 - PROMIG NG 341 W torch 4 m Cat. No. W 000 260 904 - PROMIG NG 441 W torch 3 m Cat. No. W 000 260 906 - PROMIG NG 441 W torch 4 m Cat. No. W 000 260 907
7 8
SAFMIG 500 BLX S / 500 S W
13 decisive advantages: user-friendly front panel, pre-gas, post-gas and burn-back times adjustment, ESP mode to adjust easily the welding parameters, digital display, 2T/4T, spot and intermittent modes, 4 rollers plate, 1 kit accessories for solid wires 1.0 -1.2 mm, 3 x 10 steps adjustment voltage, 2 self positions, disengageable ventilation, wire feeding regulation system, saturable self, system of "projection reduction".
2005-203
4
SAFMIG 300 BLX S
13 decisive advantages: user-friendly front panel, pre-gas, post-gas and burn-back times adjustment, ESP mode to adjust easily the welding parameters, digital display, 2T/4T, spot and intermittent modes, 4 rollers plate, 1 kit accessories for solid wires 1.0 -1.2 mm, 12 steps adjustment voltage, 2 self positions, disengageable ventilation, wire feeding regulation system, saturable self, system of "projection reduction".
2006-361
2006-294
To order Standard equipment: - 1 power source with wheels, cylinder support and handle - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp and DINSE connector - 1 equipped gas hose 2 m long Cat. No. W 000 260 978 Add-ons: - Wire feeder DV 44 X - 5 m air Cat. No. W 000 260 986 - Wire feeder DV 44 X - 10 m air Cat. No. W 000 260 987 - PROMIG NG 241 torch 3 m Cat. No. W 000 260 891 - PROMIG NG 241 torch 4 m Cat. No. W 000 260 892
To order Standard equipment: - 1 power source with wheels, cylinder support, handle and 4 lifting eyes - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp and DINSE connector - 1 equipped gas hose 2 m long Cat. No. W 000 260 983 (air version) Cat. No. W 000 260 984 (water version) built-in colling unit Add-ons: - Wire feeder DV 44 X - 5 m air Cat. No. W 000 260 986 - Wire feeder DV 44 X - 10 m air Cat. No. W 000 260 987 - PROMIG NG 441 torch 3 m Cat. No. W 000 260 897 - PROMIG NG 441 torch 4 m Cat. No. W 000 260 898 - Wire feeder DV 44 X - 5 m water Cat. No. W 000 260 988 - Wire feeder DV 44 X - 10 m water Cat. No. W 000 260 989 - PROMIG NG 441 W torch 3 m Cat. No. W 000 260 906 - PROMIG NG 441 W torch 4 m Cat. No. W 000 260 907
4 SAFMIG 300 BLX S 230 / 400 V 10% - 50 Hz three-phase 27 - 16 A 16.5 - 35.8 V 30 - 270 A IP 23 200 A 240 A 270 A 4 0.8 - 2.4 mm 825 x 390 x 821 mm 93 kg EN 60974-1; -10 PROMIG NG family
5 6 SAFMIG 400 BLX S / 400 BLX S W
7 8 SAFMIG 500 BLX S / 500 BLX S W
230 / 400 V 10% - 50 Hz three-phase 47 - 27 A 16.6 - 45.8 V 28 - 380 A IP 23 300 A 320 A 380 A (at 40 %) 4 0.8 - 2.4 mm 925 x 580 x 1 060 mm 161 kg EN 60974-1; -10 PROMIG NG family
230 / 400 V 10% - 50 Hz three-phase 63 - 36 A 15.8 - 50.4 V 16 - 480 A IP 23 370 A 410 A 480 A (at 50 %) 4 0.8 - 2.4 mm 925 x 580 x 1 060 mm 201 kg EN 60974-1; -10 PROMIG NG family
45
The new generation of power sources

The DIGI@PULS range has been designed for all applications requiring very high quality welding for all thicknesses and all materials used in the main industrial sectors. The direct adjustment of the parameters on the front panel makes the utilization of the power source much easier for the operator. A setup program allows numerous adjustments of the welding cycles, the welding modes and processes, will ensure an optimum use of these power sources. DIGI@PULS range
Decisive advantages: Regulation and numerical controls: total control of alimentation waves forms for an improvement of the processes, and of the thicknesses, and exact parameters reproduction. Increased power (Voltage/Current): increase the arc rigidity with pulsed mode, which improves penetrations and allows a good fusion of the usually hard-to-weld wires. More processes: Soft current, Speed Short Arc (SSA), pulsed and MMA. More memory: 99 welding laws on DIGI@PULS 320 (W) and 121 welding laws on DIGI@PULS 420 W are proposed, answering to all applications on the welding market. The remote control box also allows memorization of 10 programs. More cycles: 2T/ 4T/ Spot weld/Cold Double Pulse current (CDP). More options: large options offer in order to make easier and safer the welding process. Potentiometer torch.
1
DIGI@PULS 320
2
DIGI@PULS 320 W
To order: Standard equipment water cooled: - 1 power source - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp - 1 equipped gas hose 2m long Cat. No. W 000 055 001 Add-ons: - Wire feeder DV 400 CDR Cat. No. W 000 055 082 - Harness water cooled L = 5 m for steel Cat. No. W 000 055 092 L = 10 m for steel Cat. No. W 000 055 093 L = 15 m for steel Cat. No. W 000 055 094 L = 5 m for aluminium Cat. No. W 000 055 096 L = 15 m for aluminium Cat. No. W 000 055 097 - PROMIG NG 341 W torch 3 m Cat. No. W 000 260 903 - PROMIG NG 341 W torch 4 m Cat. No. W 000 260 904 - DIGI@TORCH P 341W torch 3 m Cat. No. W 000 260 889 - DIGI@TORCH P 341W torch 4 m Cat. No. W 000 260 890 Options: - Workshop trolley for power source Cat. no. W 000 055 046 - Pivot standard (requires power source workshop trolley) Cat. no. W 000 055 048 - Workshop trolley for wire feeder Cat. no. W 000 055 050 - Wire feed suspension support Cat. no. W 000 055 101 - RC JOB remote control Cat. no. W 000 055 077 - Anti-dust filter Cat. no. W 000 055 049 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167
3
DIGI@PULS 420 W
To order: Standard equipment water cooled: - 1 power source - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp - 1 equipped gas hose 2 m long Cat. No. W 000 055 008 Add-ons: - Wire feeder DV 500 CDR Cat. No. W 000 055 083 - Harness water cooled L = 5 m for steel Cat. No. W 000 055 092 L = 10 m for steel Cat. No. W 000 055 093 L = 15 m for steel Cat. No. W 000 055 094 L = 5 m for aluminium Cat. No. W 000 055 096 L = 15 m for aluminium Cat. No. W 000 055 097 - PROMIG NG 441 W torch 3 m Cat. No. W 000 260 906 - PROMIG NG 441 W torch 4 m Cat. No. W 000 260 907 - DIGI@TORCH P 441W torch 3 m Cat. No. W 000 255 634 - DIGI@TORCH P 441W torch 4 m Cat. No. W 000 255 635 Options: - Workshop trolley for power source Cat. no. W 000 055 046 - Pivot standard (requires power source workshop trolley) Cat. no. W 000 055 048 - Workshop trolley for wire feeder Cat. no. W 000 055 050 - Wire feed suspension support Cat. no. W 000 055 101 - RC JOB remote control Cat. no. W 000 055 077 - Anti-dust filter Cat. no. W 000 055 049 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167
To order: Standard equipment air cooled: - 1 power source - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp - 1 equipped gas hose 2 m long Cat. No. W 000 055 000 Add-ons: - Wire feeder DV 400 CDR Cat. No. W 000 055 082 - Harness air cooled L = 5 m for steel Cat. No. W 000 055 089 - Harness air cooled L = 10 m for steel Cat. No. W 000 055 090 - PROMIG NG 341 torch 3 m Cat. No. W 000 260 894 - PROMIG NG 341 torch 4 m Cat. No. W 000 260 895 - DIGI@TORCH P 341 torch 3 m Cat. No. W 000 055 072 - DIGI@TORCH P 341 torch 4 m Cat. No. W 000 255 636 Options: - Workshop trolley for power source Cat. no. W 000 055 046 - Pivot standard (requires power source workshop trolley) Cat. no. W 000 055 048 - Workshop trolley for wire feeder Cat. no. W 000 055 050 - Wire feed suspension support Cat. no. W 000 055 101 - RC JOB remote control Cat. no. W 000 055 077 - Anti-dust filter Cat. no. W 000 055 049
46
Technical specifications: Power supply three-phase Primary consumption at I max. No-load voltage Welding current Protection class at 100% Duty cycle at 60% 10 min. cycle (at 40 C) at 45% Number of rollers Wire diameter Dimensions (L x W x H) Net weight Standards Torches types
2006-014
1 2 DIGI@PULS 320 / 320 W
2006-014
400 V 10% - 50/60 Hz 25.9 A 106 V 20 - 320 A IP 23 320 A 4 0.6 - 1.6 mm 1 150 x 750 x 1 150 mm 83 kg (air) - 91 kg (water) EN 60974-1;-10 PROMIG NG and DIGI@TORCH P families
3 DIGI@PULS 420 W 400 V 10% - 50/60 Hz 37.5 A 106 V 20 - 420 A IP 23 350 A 400 A 420 A 4 0.6 - 1.6 mm 1 150 x 750 x 1 150 mm 91 kg EN 60974-1;-10 PROMIG NG and DIGI@TORCH P families
2006-015
DIGI@PULS and DIGI@WAVE

User-friendliness and high level of performances make DIGI@WAVE the ideal partner for your manual, automatic and robotic welding uses. A wide graphic screen allows the operator to navigate easily around a menu bar for adjusting the various parameters of the unit. DIGI@WAVE range
Decisive advantages: Control of aluminium welding: special equipments, adapted processes (SM : Spray Modal), essential options for demanding applications (reduction and almost suppression of the porosities and increase of the penetration). Regulation and numerical controls: total control of alimentation waves forms for an improvement of the processes, and of the thicknesses, and exact parameters reproduction. Increased power (Voltage/Current): increase the arc rigidity with pulsed mode, which improves penetrations and allow a good fusion of the usually hard-to-weld wires. More processes: Soft current, Pulsed, SSA, SSP, SM, CDP, MIG brazing, MMA, and PR Spray. More memory: 115 welding laws on DIGI@WAVE 280 and 153 welding laws on DIGI@WAVE 400/500 W are proposed, answering to all applications on the welding market. The power sources also allow memorization of 100 programs, selectable from the wire feeder, remote control and DIGI@TORCH E family. More controls: parameters monitoring, indication of the defects, parameters blocking on several levels, printing, 99 programs, calibration More cycles: 2T/ 4T/ Spot weld/Cold Double Pulse current (CDP). More options: large options offer in order to make easier and safer the welding process. Advanced torch DIGITAL.
2006-005 2006-004
4
DIGI@WAVE 280
2006-094
5
DIGI@WAVE 400 W
To order: Standard equipment water cooled: - 1 power source - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp - 1 equipped gas hose 2 m long Cat. No. W 000 055 015 Add-ons: - Wire feeder DV 500 CDR Cat. No. W 000 055 083 - Harness water cooled L = 5 m for steel Cat. No. W 000 055 092 L = 10 m for steel Cat. No. W 000 055 093 L = 15 m for steel Cat. No. W 000 055 094 L = 5 m for aluminium Cat. No. W 000 055 096 L = 15 m for aluminium Cat. No. W 000 055 097 - PROMIG NG 341 W torch 3 m Cat. No. W 000 260 903 - PROMIG NG 341 W torch 4 m Cat. No. W 000 260 904 - DIGI@TORCH E 341W torch 3 m Cat. No. W 000 260 887 - DIGI@TORCH E 341W torch 4 m Cat. No. W 000 260 888 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167 Options: - Workshop trolley for power source Cat. no. W 000 055 046 - Pivot standard (requires power source workshop trolley) Cat. no. W 000 055 048 - Workshop trolley for wire feeder Cat. no. W 000 055 050 - Wire feed suspension support Cat. no. W 000 055 101 - RC JOB remote control Cat. no. W 000 055 077 - Anti-dust filter Cat. no. W 000 055 049
6
DIGI@WAVE 500 W
To order: Standard equipment water cooled: - 1 power source - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp - 1 equipped gas hose 2 m long Cat. No. W 000 055 020 Add-ons: - Wire feeder DV 500 CDR Cat. No. W 000 055 083 - Harness water cooled L = 5 m for steel Cat. No. W 000 055 092 L = 10 m for steel Cat. No. W 000 055 093 L = 15 m for steel Cat. No. W 000 055 094 L = 5 m for aluminium Cat. No. W 000 055 096 L = 15 m for aluminium Cat. No. W 000 055 097 - PROMIG NG 441 W torch 3 m Cat. No. W 000 260 906 - PROMIG NG 441 W torch 4 m Cat. No. W 000 260 907 - DIGI@TORCH E 441W torch 3 m Cat. No. W 000 055 073 - DIGI@TORCH E 441W torch 4 m Cat. No. W 000 255 633 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167 Options: - Workshop trolley for power source Cat. no. W 000 055 046 - Pivot standard (requires power source workshop trolley) Cat. no. W 000 055 048 - Workshop trolley for wire feeder Cat. no. W 000 055 050 - Wire feed suspension support Cat. no. W 000 055 101 - RC JOB remote control Cat. no. W 000 055 077 - Anti-dust filter Cat. no. W 000 055 049
To order: Standard equipment air cooled: - 1 power source - 1 connected primary cable L = 5 m long - 1 ground cable L = 5 m with clamp - 1 equipped gas hose 2 m long - 1 built-in wire feed 4 rollers Cat. No. W 000 055 011 Add-ons: - PROMIG NG 341 torch 3 m Cat. No. W 000 260 894 - PROMIG NG 341 torch 4 m Cat. No. W 000 260 895 - DIGI@TORCH E 341 torch 3 m Cat. No. W 000 255 593 - DIGI@TORCH E 341 torch 4 m Cat. No. W 000 255 632 - FREEZCOOL (6 l cans) Cat. no. W 000 010 167 Options: - Workshop trolley for power source Cat. no. W 000 055 046 - RC JOB remote control Cat. no. W 000 055 077 - Anti-dust filter Cat. no. W 000 055 049
4 DIGI@WAVE 280 400 V 10% - 50/60 Hz 31.4 A 106 V 20 - 280 A IP 23 280 A 4 0.6 - 1.2 mm 1 150 x 750 x 1 150 mm 80 kg EN 60974-1;-10 PROMIG NG and DIGI@TORCH E families
5 DIGI@WAVE 400 W 400 V 10% - 50/60 Hz 34.5 A 106 V 20 - 400 A IP 23 350 A 400 A 4 0.8 - 1.6 mm 1 150 x 750 x 1 150 mm 91 kg EN 60974-1;-10 PROMIG NG and DIGI@TORCH E families
6 DIGI@WAVE 500 W 400 V 10% - 50/60 Hz 44.5 A 106 V 20 - 500 A IP 23 440 A 500 A 4 0.8 - 2.4 mm 1 150 x 750 x 1 150 mm 105 kg EN 60974-1;-10 PROMIG NG and DIGI@TORCH E families
47
MIG/MAG welding new processes

Processes advantages for a perfect assembly : This new generation of power sources provides new welding methods able to meet quality and productivity levels to answer the needs of the main industrial sectors (specially road and rail transports, automotive industry and shipbuilding).
Process Definition
The Speed Short Arc allows a high travel speed due to a rigid arc and a cold regime. It is very effective for welding thin steel plates, working in position and in closed angle and filling bevels. The SSA is used for short circuit welding though the normal globular regime travel speed domain. Spray Modal is a process that strongly reduces micro porosity and increases penetration. It can be used in all positions and is particularly effective on aluminium sheets greater than 3 mm. Spray-MODAL uses a low-frequency modulated current which has the effect of removing most hydrogen bubbles from the weld pool before solidification. The Soft Silence Pulse is a quieter pulsed mode mainly intended for stainless steel welding applications. The SSP produces a softer but very stable arc with good wetting of the weld bead. This waveform significantly reduces patter and gives a very fine appearance to the weld bead. The Cold Double Pulse produces very high quality welds on thin material while avoiding distortion. CDP gives a TIG appearance to the weld and is very effective on very thin aluminium or stainless steel sheet (< 2 mm). The operating technique is made easier due to good control of the weld pool even on badly-prepared sheets. This sequencer mode automatically chains hot arc and cold arc regimes together.
Customers advantages
Increase in travel speed Reduced distortion (thin steel sheets) Suited to welding in position Tolerance and usability
Power source DIGI@WAVE DIGI@PULS
Speed Short Arc (SSA)
Spray Modal (SM)
Reduces porosity Increases penetration All-position welding Higher travel speed
DIGI@WAVE
Soft Silence Pulse (SSP)
Reduction of noise Good wetting of the weld bead Reduction of spatter Good weld bead appearance
DIGI@WAVE
Cold Double Pulse (CDP)
Effective on thin sheets Reduces distortion Easy operating technique TIG appearance weld bead
DIGI@PULS DIGI@WAVE
Options and parts for DIGI@WAVE and DIGI@PULS

Length 2m 5m 10 m 15 m 25 m Options Workshop trolley for power sources Workshop trolley for wire feeder Pivot stand (requires power source workshop trolley) Wire feed suspension cradle RC-JOB remote control (digital display) Torch with potentiometer DIGI@TORCH P Torch with integrated adjustment and display DIGI@TORCH E Air harnesses W 000 055 088 W 000 055 089 W 000 055 090 Water harnesses W 000 055 091 W 000 055 092 W 000 055 093 W 000 055 094 Water harnesses for aluminium W 000 055 095 W 000 055 096 W 000 055 097 W 000 055 098 DIGI@PULS W 000 055 046 W 000 055 050 W 000 055 048 W 000 055 101 W 000 055 077 See page 49 DIGI@WAVE W 000 055 046 W 000 055 050 W 000 055 048 W 000 055 101 W 000 055 077 See page 49
E A B D
Wire feeder wear parts for DV 44X - DV 44 Z - DV400 CDR - DV 500 CDR
A B D C E
Entry wire guide
Rollers W 000 160 942 W 000 160 943 W 000 160 944 W 000 160 945
Middle wire guide
Exit wire guide W 000 255 654 W 000 241 685 W 000 255 655 W 000 241 682
Steel
Alu
48
Flux cored wire
0.6 0.8 1.0 1.2 1.6 1.0 - 1.2 1.2 - 1.6 1.6 - 2.4 1.0 - 1.2 1.2 - 1.6 1.6 - 2.4
W 000 149 209
W 000 162 834
ALUKIT W 000 255 648 ALUKIT W 000 255 649 ALUKIT W 000 255 650 W 000 149 209 W 000 257 395 W 000 257 331 W 000 266 330 W 000 266 331 W 000 162 834 W 000 257 397 W 000 255 655 W 000 241 682 W 000 257 396
PROMIG NG - DIGI@TORCH E / P
ZUR s 5 for A age 9ctor torche See pextra fume
3 G 4 G 1 G
Main features:
Regular wire feeding allowing minimum frictions Adjustable Stick-out option High intensities options Limited number of spare and wear parts
241 PROMIG NG 341 Air cooling 60% Duty cycle suitable wires 270 A 0.8-1.0 (1.2) mm 350 A (0.8) 1.0-1.2 (1.6) mm
7 G
G
2 5 G 6 G
2277-004
8 G
1 G Ergonomic handle 2 G Simple trigger 3 G Handle spring 4 G Insulated and reinforced lance 5 G One piece nozzle 6 G Alloyed copper contact tip 7 G Extra flexible coaxial cable with
ultra-resistant elastomer outer

8 G Back connector spring
441
241W
341W Water cooling 100%
441W
450 A 1.0-1.6 mm
270 A 0.8-1.0 (1.2) mm
370 A (0.8) 1.0-1.2 (1.6) mm
450 A 1.0-1.6 mm
Options
Stick-out setting High Stick-out setting Stick-out setting High current alum.liner High current alum.liner Stick-out setting High Stick-out setting High Stick-out setting High current alum.liner High-current nozzle + High-current nozzle + current alum.liner current alum.liner current alum.liner contact tip contact tip
To order 3 m cable 4 m cable 5 m cable W 000 260 891 W 000 260 892 W 000 260 893 W 000 260 894 W 000 260 895 W 000 260 896 W 000 260 897 W 000 260 898 W 000 260 899 W 000 260 900 W 000 260 901 W 000 260 902 W 000 260 903 W 000 260 904 W 000 260 905 W 000 260 906 W 000 260 907 W 000 260 908
A range of torches with integrated adjustments:

Advantages DIGI@TORCH E / P
Setting directly on torch Adjustment during welding
Type Duty cycle 60% 100% 241 270 A 0.8 - 1.0 mm possible (1.2) W 000 261 585 W 000 261 586 air
Parameters reading (on DIGI@TORCH E) Easy to use

DIGI@TORCH E for DIGI@WAVE : integrated adjustment and display 341 350 A 1.0 - 1.2 mm possible (0.8 and 1.6) W 000 255 593 W 000 255 632 air 341 W 350 A 1.0 - 1.2 mm possible (0.8 and 1.6) W 000 260 887 W 000 260 888 liquid 441 W 450 A 1.0 - 1.6 mm W 000 055 073 W 000 255 633 liquid DIGI@TORCH P for DIGI@PULS : integrated adjustment 341 350 A 1.0 - 1.2 mm possible (0.8 and 1.6) W 000 055 072 W 000 255 636 air 341 W 350 A 1.0 - 1.2 mm possible (0.8 and 1.6) W 000 260 889 W 000 260 890 liquid 441 W 450 A 1.0 - 1.6 mm W 000 255 634 W 000 255 635 liquid
suitable wires Standard 3 m lengths 4 m Cooling
Competitive Advantages of DIGI@TORCH E

- Easy access to the regulation buttons - Possible adjustment of parameters in semi-synergic mode - Display 3 digits with 3 indicators for visualization of selections
DIGI@TORCH E 1 G Display for parameters setting 2 G Regulation + & - : to adjust

the welding intensity and the wire feeding speed 3 G Welding program selection -/+
3 G 2 G 1 G
DIGI@TORCH P
with potentiometer
2 separated adjustments: wire feeding speed and welding intensity
2277-005
2006-232
49
Wear parts for PROMIG NG torches and DIGI@TORCH

PROMIG NG 141 T PROMIG NG 181 PROMIG NG 241-241W
0807-62 0807-59
PROMIG NG 341-341W
PROMIG NG 441-441W
0807-64
PROMIG NG torch
mm
3 Internal liner 1 Contact tip 2 Nozzle

3m 9159-5707 9159-5708 W 000 234 576 W 000 234 578 W 000 234 576 W 000 234 578 W 000 234 579 W 000 234 577 W 000 234 599 W 000 234 581 W 000 234 582 W 000 234 583 W 000 234 600 W 000 234 601 W 000 234 585 W 000 234 586 W 000 234 587 W 000 234 602 W 000 234 603 W 000 234 604 9159-6164 9159-6164 9149-1163 9149-1163 9149-1153 9149-1153 9149-1153 9149-1153 9149-1153 9149-1157 9149-1157 9149-1157 9149-1157 9149-1157 9149-1143 9149-1143 9149-1143 9149-1143 9149-1143 9149-1143 9149-1266 9149-1269 9149-1241 9149-1243 9149-1241 9149-1243 9149-1246 9149-1257 9149-1257 9149-1243 9149-1246 9149-1246 9149-1257 9149-1257 9149-1243 9149-1246 9149-1246 9149-1257 9149-1261 9149-1261 4m 9149-1267 9149-1270 9149-1242 9149-1244 9149-1242 9149-1244 9149-1247 9149-1258 9149-1258 9149-1244 9149-1247 9149-1247 9149-1258 9149-1258 9149-1244 9149-1247 9149-1247 9149-1258 9149-1262 9149-1262 5m 9149-1265 9149-1265 9149-1265 9149-1245 9149-1245 9149-1245 9149-1248 9149-1248 9149-1245 9149-1248 9149-1248 -
0.6 141 T Steel 0.8 0.8 181 Steel 1.0 0.8 Steel 241-241 W 1.0 1.2 1.0 Aluminium 1.2 1.0 Steel 341-341 W 1.2 1.6 1.0 Aluminium 1.2 1.0 Steel 1.2 1.6 441-441 W 1.0 Aluminium 1.2 1.6
50
WMT torches
A complete range of MIG-MAG torches.
UR for AZ ge 95tor torches a See pextrac me fu
Product advantages: wear parts compatible with the most common standard in Europe, easily pivoting handle, complete range.
WMT 15A Duty cycle at 60 % 180 A (CO2) Original equipment: Steel wire 0.8 mm nozzle 12.5 mm Natural cooling Suitable wire diameter: 0.6 to 1.0 mm Automotion, welding in restricted areas.
WMT 36A Duty cycle at 60 % 340 A (CO2) Original equipment: Steel wire 1.2 mm nozzle 16 mm Natural cooling Suitable wire diameter: 0.8 to 1.6 mm Boiler making, tack welding, metal frame.
2004-616
To order
3m W 000 010 600
4m W 000 010 601
5m -
2004-620
To order
3m W 000 010 605
4m W 000 010 606
5m W 000 010 607
WMT 25A Duty cycle at 60 % 230 A (CO2) Original equipment: Steel wire 1.0 mm nozzle 14 mm Natural cooling Suitable wire diameter: 0.8 to 1.2 mm Iron work, metallic joinery.
2004-619 2004-625
WMT 500 W Duty cycle at 100 % 500 A (CO2) Original equipment: Steel wire 1.2 mm nozzle 16.5 mm water cooling Suitable wire diameter: 0.8 to 1.6 mm Intensive welding, boiler making, tack welding, metal frame.
To order
To order
3m W 000 010 602
4m W 000 010 603
5m W 000 010 604
3m W 000 010 608
4m W 000 010 609
5m W 000 010 610
2570-028
51
Wear parts for WMT torches

WMT 15A
2004-615
WMT 36A
WMT 25A
WMT 500W
2004-624
2004-618
WMT Wear parts Diameter (mm) 15A 0.6 0.8 Steel 1.0 1.2 W 000 010 820 W 000 010 821 W 000 010 822 W 000 010 786 W 000 010 789 3m 0.6 - 0.8 4m 5m 3m Steel 1.0 - 1.2 4m 5m 3m Internal liner 1.6 4m 5m 3m 1.0 - 1.2 Teflon 3m 1.6 4m 5m W 000 010 745 W 000 010 746 W 000 010 747 4m 5m 25A W 000 010 826 W 000 010 827 W 000 010 828 W 000 010 850 W 000 010 851 W 000 010 790 W 000 010 793 W 000 010 730 W 000 010 731 W 000 010 732 W 000 010 733 W 000 010 734 W 000 010 735 W 000 010 867 W 000 010 868 W 000 010 869 W 000 010 736 W 000 010 737 W 000 010 738 36A W 000 010 834 W 000 010 835 W 000 010 836 W 000 010 837 W 000 010 853 W 000 010 854 W 000 010 855 W 000 010 794 W 000 010 780 W 000 010 797 W 000 010 783 W 000 010 748 500 W
1 Contact tip
1.6 1.0 Aluminium 1.2 1.6
2 Nozzle
Spring nozzle
3 Isolating diffuser 4 Isolating ring
52
2004-621
Chapter 4 Plasma cutting
2063-004R
53
Portable installations
A complete range of heavy duty plasma cutters from the specialist of plasma process. The worldwide recognized SAF-FRO plasma range is the solution for all the on-site applications with a set of machine simple, robust and ready to use. The inverter microprocessor controlled units provide the cut quality thanks to SAF-FRO patented consumables.
2004-034
SAXOJET with JET CP 0.5 torch and wear parts

The portable solution with built-in compressor for manual plasma cutting
6 decisive advantages: Built-in air compressor. Cut up to 8 mm (severance cut on carbon steel). Light weight: 12 kg. Primary consumption < 16 A.
SAXOJET Power supply 230 V 10 % 50-60 Hz single-phase Primary consumption (I max) 16 A Air pressure and flowrate built-in compressor
2006-797
city: m g capa Cuttin ance cut: 8 m ver m 4m Se ty cut: Quali
Digital display of the parameters. High operator safety thanks to the new JET CP 0.5 torch.
Duty cycle 10 min. cycle (at 40 C) 20 A at 50% Dimensions (l x w x h) 420 x 175 x 300 mm Net Protection Standards weight index 12 kg IP 23 EN 609741;-7;-10
To order Installation ready to use including: - 1 SAXOJET, - 1 JET CP 0.5 cutting torch, - 1 earth cable with a clamp, - 1 set of wear parts, Cat. no. W 000 263 708
To order Add-ons: - 1 cutting compass, Cat. no. W 000 302 512, - FASHION goggles Cat. no. W 000 011 061, - NERTAZIP gloves T9 Cat. no. W 000 010 425, - NERTAZIP gloves T10 Cat. no. W 000 010 426.
JET CP 0.5 torch for drag cutting Maximum current at 50%: 20 A Supplied ready to use fitted with: FL electrode L 0.65 nozzle TN Skirt Mixt wrench Plasma gas: air
+
Drag cutting
Wear parts for JET CP 0.5 torch
3
2004-686
5
2003-089
To order Air-cooled 4 m torch: - JET CP 0.5 Cat. no. W 000 265 234 Wear parts: 1 Torch body Cat. no. W 000 266 532 2 FL electrode Cat. no. 0408-9223 3 L 0.65 nozzle Cat. no. W 000 050 045 4 TN skirt Cat. no. W 000 260 605 5 Wrench Cat. no. 0408-9240
54
Choice criteria
Power supply Cutting capacity Quality Separation 20 Cutting current 40 60 80 100 120 140 Number of setting positions (range) Adapted torch Weight kg Product name
single-phase single-phase three-phase three-phase three-phase three-phase
4 mm 8 mm 20 mm 20 mm 35 mm 40 mm
8 mm 10 mm 25 mm 25 mm 40 mm 50 mm
2 4 5
JET CP 0.5 JET CP 1.0 Z 1.0 CP 40 R CP 100 R Z 5.0
12 8 29 85 147 260
SAXOJET PRESTOJET 1 PRESTOZIP 2.0 ZIP 2.0 ZIP 4.0 NERTAJET 50
8 8 8
Legend:
I mini I maxi
PRESTOJET 1 with JET CP 1.0 torch and wear parts

The high-tech portable solution for manual plasma cutting
4 decisive advantages: Compact and light (8 kg). Severance cut up to 12 mm (carbon steel).
Primary consumption (I max) 23 A
city: mm g capa Cuttin ance cut: 10 r Seve y cut: 8 mm ualit Q
Digital display of the parameters. More safety thanks to the new JET CP 1.0 torch.
Duty cycle 10 min. cycle (at 40 C) 25 A at 60% 30 A at 35% Dimensions (l x w x h) 415 x 170 x 310 mm Net Protection Standards weight index 8 kg IP 23 EN 609741;-7;-10
PRESTOJET 1
Power supply 230 V 10 % 50-60 Hz single-phase
Air pressure and flowrate 5.5 bars 120 l/min.
2006-918
To order Installation ready to use including: - 1 PRESTOJET 1, - 1 JET CP 1.0 cutting torch, - 1 earth cable with a clamp, - 1 set of wear parts, Cat. no. W 000 263 706
JET CP 1.0 torch for drag cutting Maximum current at 30%: 30 A Supplied ready to use fitted with: FL electrode L 1.0 nozzle TN Skirt Mixt wrench Plasma gas: air
+
Drag cutting
Wear parts for JET CP 1.0 torch
3
2004-685
5
2003-089
To order Air-cooled 5 m torch: - JET CP 1.0 Cat. no. W 000 265 237 Wear parts: 1 Torch body Cat. no. W 000 266 533 2 FL electrode Cat. no. 0408-9223 3 FL 0.8 nozzle (0.5 mm to 12 mm) Cat. no. 0408-9217 4 TN skirt Cat. no. W 000 260 605 5 Wrench Cat. no. 0408-9240
55
Portable installations
PRESTOZIP 2.0 with Z 1.0 torch and wear parts
The quality and reliability
5 decisive advantages: Unequalled quality cut on 20 mm thickness. Powerful - maximum cut up to 25 mm (carbon steel). Digital display of the parameters. 3 cutting modes. Compact.
Primary consumption Air pressure and flowrate (I max) 21.9 A 5.5 bars 180 l/min. Duty cycle 10 min. cycle (at 40 C) 65 A at 35% 55 A at 60% 45 A at 100% Dimensions (l x w x h) 640 x 260 x 410 mm
ity: m capac utting ce cut: 25 m C eran m Sev y cut: 20 m t Quali

Net Protection Standards weight index 29 kg IP 23 EN 609741;-7;-10
PRESTOZIP 2.0
Power supply 400 V 10 % 50/60 Hz three-phase
To order Installation ready to use including: - 1 PRESTOZIP 2.0, - 1 Z 1.0 cutting torch, - 1 earth cable with a clamp, - 1 set of wear parts, Cat. no. 0408-2660
2005-207R
Z 1.0 torch for drag cutting Maximum current at 35%: 65 A Supplied ready to use fitted with: FL electrode L 1.2 nozzle TI Skirt Mixt wrench Plasma gas: air
+
1
Wear parts for Z 1.0 torch
To order
2 2
Wear parts: 1 Torch body Cat. no. W 000 266 533 2 FL electrode Cat. no. 0408-9223 3 L 1.2 nozzle Cat. no. 0408-9214 5 Wrench Cat. no. 04089240 Wear part for drag cutting : 4 TN skirt Cat. no. W 000 260 605 Wear part for distance cutting : 6 TI skirt Cat. no. W 000 050 052
To order Air-cooled 5 m torch: - Z 1.0 Cat. no. 0408-9270 Air-cooled 12 m torch: - Z 1.0 Cat. no. W 000 235 189
6
2004-690
4
2004-691
Distance cutting
Drag cutting
2003-089
56
2001-109
On site and workshop installations

ZIP 2.0 with CP 40 R torch and wear parts
Work of high quality and large precision.
7 decisive advantages: On wheels installation, Universal cutting installation of all metals, Very fast quality cutting up to 25 mm, 2 ranges of power setting, Delivered complete with torch maintenance kit, Torch wear parts optimisation device, Simple and multi-use. The ideal tool for cutting from 0.5 to 20 mm.
ZIP 2.0 Power supply Primary consumption Air pressure and flowrate (I max) 5.5 bars 130 l/min. Duty cycle 10 min. cycle (at 40 C) 60 A at 40% 30 A at 100% Dimensions (l x w x h) 615 x 530 x 885 mm
y: apacit tting c e cut: 25 mm Cu ranc Seve y cut: 20 mm t Quali

Net Protection weight index Standards 85 kg IP 23 EN 609741;-7;-10
230 / 400 V 15 % 35.5 A (230 V) 50 Hz 20.5 A (400 V) three-phase

0480-029R
To order Installation ready to use including: - 1 ZIP 2.0 three-phase 230/400 V 50 Hz, - 1 cutting torch length 6 m, Cat. no. 0408-2926
CP 40 R torch Maximum current at 60%: 65 A Supplied ready to use fitted with: C Hafnium electrode M D1.2 nozzle TN Skirt Skate Mixt wrench Plasma gas: air
+
1 2
1909-001
Wear parts for CP 40 R torch
To order Wear parts: 1 Torch body Cat. no. 0408-2056 7 Wrench Cat. no. 0408-9240 Wear parts for distance cutting: 2 Immersion tube Cat. no. 0408-2381 3 C Hafnium electrode Cat. no. 0408-2404 4 M D1.0 nozzle Cat. no. 0408-2261 1 to 8 mm 4 M D 1.2 nozzle Cat. no. 0408-2262 8 to 25 mm (severance cut) 5 TN Skirt Cat. no. 0408 2267 + Skate Cat. no. 0408-2053 or 6 TI 40 skirt Cat. no. 0408-2268 Wear parts for drag cutting with conical nozzle: 8 L Hafnium electrode Cat. no. 0408-9122 9 L conical nozzle Cat. no. 0408-9123 5 TN skirt Cat. no. 0408-2267
3 4
8 9
To order Air-cooled 6 m torch: - CP 40 R Cat. no. 0408-2050 Air-cooled 15 m torch: - CP 40 R Cat. no. 0408-2253
5 6
Distance cutting
Drag cutting
2003-089
57
On site and workshop installati

ZIP 4.0 with CP 100 R torch and wear parts
Work of high quality and large precision
ity: m capac utting ce cut: 40 m C eran m Sev y cut: 35 m t Quali
4 ranges of power setting for ZIP 4.0: - range 1: 0.5 to 15 mm - range 2: 3 to 25 mm - range 3: 8 to 35 mm - range 3: 8 to 40 mm
Dimensions (l x w x h) Net Protection Standards weight index EN 609741;-7;-10
5 decisive advantages: On wheels installation, More power to cut large thicknesses, Delivered complete with torch maintenance kit, Torch wear parts optimisation device, Simple and multi-use. The ideal tool for cutting from 0.5 to 30 mm.
ZIP 4.0 Power supply 230 / 400 / 415 V 10 % 50 Hz three-phase Primary consumption (I max) 75,3 A (230 V) 43 A (400 V) 41,7 A (415 V)
2002-513R
Air pressure and flowrate 5.5 bars 170 l/min.
Duty cycle 10 min. cycle (at 40 C) 35 A at 100% 69 A at 55% 100 A at 25% 125 A at 20%
615 x 530 x 1 165 mm
147 kg
IP 23
To order Installation ready to use including: - 1 ZIP 4.0 (220/400/415 V) - 1 cutting torch length 6 m, Cat. no. 0408-2945.
CP 100 R torch Maximum current at 40%: 125 A Supplied ready to use fitted with: C Hafnium electrode M D1.6 nozzle TI 100 Skirt Mixt wrench Plasma gas: air
+
1 2
Wear parts for CP 100 R torch Wear parts: 1 Torch body Cat. no. 0408-2056 7 Wrench Cat. no. 0408-9240 Wear parts for distance cutting: 2 Immersion tube Cat. no. 0408-2381 3 C Hafnium electrode Cat. no. 0408-2404 4 M D1.0 nozzle Cat. no. 0408-2261 1 to 8 mm 4 M D 1.2 nozzle Cat. no. 0408-2262 8 to 25 mm (severance cut) 4 MD 1.6 nozzle 25 to 40 mm Cat. no. 0408-2385 5 TN Skirt Cat. no. 0408 2267 + Skate Cat. no. 0408-2053 or 6 TI 40 skirt Cat. no. 0408-2268 6 TI 100 skirt Cat. no. 0408-2405 Wear parts for drag cutting with conical nozzle: 8 L Hafnium electrode Cat. no. 0408-9122 9 L conical nozzle Cat. no. 0408-9123 5 TN skirt Cat. no. 0408-2267
3 4
8 9
5 6
2003-089
To order Air-cooled 6 m torch: - CP 100 R Cat. no. 0408-2375 Air-cooled 15 m torch: - CP 100 R Cat. no. 0408-2407
Distance cutting
Drag cutting
58
NERTAJET 50 with Z 5.0 torch and wear parts

Work of high quality and large precision with contact cutting
7 decisive advantages: multi-voltage three-phase, intensive work, 100% duty cycle, well suited for stainless steels and light alloys with Ar/H2 up to 50 mm, plasma gouging, assistance gas use possible to improve quality cutting in large thickness, manual or automatic applications.
NERTAJET 50 Power supply Primary consumption (I max) Air pressure and flowrate 6 bars 170 l/min. Duty cycle 10 min. cycle (at 40 C) 150 V - 180 A at 100% Dimensions (l x w x h)
ity: m capac utting ce cut: 50 m C veran t: 40 mm Se ty cu Quali
Net weight
Protection Standards index EN 609741;-7;-10
230 / 400 / 415 / 108,8 A (230 V) 440 V 10 % 62,6 A (400 V) 50-60 Hz 60,3 A (415 V) three-phase 56,9 A (440 V)
1 170 x 710 x 1 200 mm
260 kg
IP 23
To order - 1 NERTAJET 50 three-phase 50/60 Hz, Cat. no. 0408-2950. Installations ready to use: - Installation pack air: NERTAJET 50 with torch length 6 m, Cat. no. 0408-2955. - Installation pack Ar/H2 and N2: NERTAJET 50 with torch length 6 m, Cat. no. 0408-2956.
1909-002
ons
Z 5.0 torch for drag cutting Maximum current at 100%: 150 A Supplied ready to use fitted with: Hafnium electrode 1.8 nozzle P Skirt Electrode Key Plasma gas: air, Nitrogen, Ar/H2
+
1
4
Wear parts for Z 5.0 torch Wear parts: 1 Torch body Cat. no. W 000 302 513 2 Plunger tube Cat. no. 0409-1202 7 Electrode key Cat. no. 0409-1203 8 Wrench Cat. no. 0408-9240 Wear parts for distance cutting: 3 Argon Hydrogen electrode Cat. no. 0409-1206 4 Air Compressed electrode Cat. no. 0409-1204 5 Nozzle Diam 1.0 40 A Cat. no. 04091210 5 Nozzle Diam 1.0 60 A Cat. no. 0409-1212 5 Nozzle Diam 1.6 100 A Cat. no. 0409-1216 5 Nozzle Diam 1.8 150 A Cat. no. 0409-1218 6 P flat skirt Cat. no. W 000 302 516 Wear parts for gouging (air, N2, Ar/Ar2): 9 Gouging nozzle Cat. no. W 000 302 515 10 C Conical skirt Cat. no. W 000 302 517 11 Nitrogen electrode Cat. no. 0409-1205 12 Argon Hydrogen electrode Cat. no. 0409-1206
To order Water-cooled 6 m torch: - Z 5.0 Cat. no.0408-9258 Water-cooled 15 m torch: - Z 5.0 Cat. no. 0408-9260
12
11
5
Wrench
Plunger tube
6 8
10
7
Distance cutting
2001-046
Drag cutting
2007-280
59
2001-046
Electrode
Chapter 5 Gas welding & cutting
2063-005
61
Gas welding & cutting

2001-096 3551-033 1877-052
Brazing
Through the heating action of a torch flame, filler metal (solder) is drawn into the annular space of the joint. This phenomenon results from solder molecules being attracted to the molecules of the base metal in the parts to be assembled.
Heat source
Braze welding
Braze welding is used to assemble two parts made of the same or dissimilar types of base metal, without melting the base metal, using a filler metal with a melting temperature lower than the one of the base metals. This is a gradual welding operation where the filler metal moves as welding progresses. The technique is used to assemble steel, galvanised steel, copper, copper alloys
Heat source
Welding
Welding consists of an assembly operation in which the base metal of the parts to assemble is heated to coalescence to form the joint. Depending on the thickness, welding can be achieved under conditions that may or may not be welding conditions, strictly speaking: the hottest flame (3 150 C), the easiest to adjust, the strongest per unit of area, the most oxide-reducing, can cause inclusions.
Solder running towards heat sourcer
and to repair cast iron.
Solder penetrated to end of inner tube
Copper
Steel BROX
Steel
Steel Steel
Choice of flame
Using a neutral flame (equal mixture of oxygen and acetylene) is often preferable, especially when assembling metals that oxidise easily at high temperatures. Due to its chemical and thermal characteristics, the oxy-acetylene flame offers the best compromise between flexibility and performance. To achieve very high-quality brazing or braze welding, depending on the flame adjustment, the flame can easily be neutral. An oxy-propane or air-propane flame cannot be used to obtain a reduction flame. It can be used only for
62
Flame adjustment
For braze welding, only an oxy-acetylene flame can be used. The flame should be adjusted so that there is slightly more oxygen for bronze, brass and galvanised steel. For others the flame should be neutral.
Oxy-acetylene flame
Primary flame Reduction zone 3 100 C
Streamer flame
soft soldering.
Calorific value: Oxy-propane flame = 2 830 C Air-propane flame = 1 950 C
Additional recommendations: Secure the gas cylinders before use either at the workstation or on a suitable trolley. Use appropriate personal safety equipment: goggles, gloves, apron.
3 Quick-action couplings
20 ACETYLENE 10 30 bar 40 0
0 1 1,5 ACETYLENE 0,5 2
bar
2,5
D - Check that coupling are securely fastened. E - Check leaktightness*

2 5
PYROSAF 400
20 ACETYLENE 10 30 bar 40
1 1,5 ACETYLENE
0,5
bar
2,5
in use at service pressure, first with coupler secured, then disconnected. Golden rules Always replace if an incident has occurred (crushing, damage) or in case of malfunctioning (leak, pressure loss).
E
4 3
4 Flashback arrestors
These are vital safety parts as they prevent flame flashback
1 - NORMAL OPERATION Gas flow opens valve

Gas flows through sintered filter Spring Valve open
2004-823
Maintenance
Torch end
Regulator end
1 Pressure regulator
Maintenance A - Check threads to ensure they are leaktight*. B - Check pressure gauges. C - Turn adjustment knob after opening gas valve and check that pressure rises
0327-066
and gas mixture if the torch

NORMAL DIRECTION OF GAS FLOW
malfunctions. They must be placed as closely as possible to the torch or be

2 - TO PREVENT FLASHBACK Shock wave closes valve Sintered filter stops flame
Sintered filter (flame arrestor) Spring Valve closed (non-return action)
built onto the handle. Golden rules

A
Torch end
Regulator end
Always replace if flashback or damage has occurred.

NORMAL DIRECTION OF GAS FLOW
gradually. Golden rules Never lubricate.
SYMAP** recommends replacing flashback arrestors after no more than three years of service, even if they are still in good condition.
1794-005
SYMAP** recommends replacing pressure regulators after no more than five years of service even if they are still operating correctly.
H
5 - Torch
Maintenance
2004-821
2 - Hoses
Maintenance Inspect the entire length of the hose by bending it to make sure it is in good condition. Check for splits, cracking and swelling. Golden rules SYMAP** recommends replacing hoses after three years of intensive use, otherwise once every five years..
F - Check inlet connectors. G - Check valves to ensure they are leaktight*. H - Check that nozzle or cutting tip is in good condition and check for any leakage. Golden rules SYMAP** recommends replacing the torch after no more than five years of service, even if it is still operating correctly. * To check leaktightness, use our BUBBLE
leak detector, Cat. no. W 000 010 963. F G
63
** SYMAP: Syndicat de la machine-outil du soudage

(french association of welding companies)
Welding blowpipes and nozzles

Welding blowpipes
1
0327-003
72 EN 51ard Stand
To order Designation
Including set of tips and star
FBA
Integrated Flash Back Arrestors
Flowrate l/h
Welding thickness mm
Inlet coupling
Applications
2
1794-005
1 - VARIAL 00
7214-1600
10 to 140
Fixed hose tail 6 mm
For all fine works: goldsmithing, dental technics, model making.
2 - VARIAL 400
7264-3400
40 to 400
0.25 to 5
M 12 x 100 + hose tail 6 mm For all works concerning welding, brazing and braze welding: car bodyworks repair, boiler making, maintenance shops, plumbing...
2005-583
FBA
3 - VARIAL 400 C
7264-3402
40 to 400
0.25 to 5
Hose tail 6 mm
4
2001-022
FBA
4 - SPEEDFIRE S
7500-0050
63 to 400
0.5 to 4
Hose tail 6 mm
0111-012
5 - VARIAL 1000
7265-3000 250 to 1000 2 to 12 M 16 x 150 + hose tail 10 mm For all heat traitments, shaping and boiler making.
FBA
1237-001
6 - VARIAL 1000 C
7265-3001
Tips and nozzles for welding blowpipes

For VARIAL 00 (acetylene*)
0327-013 0111-014
For VARIAL 400, SPEEDFIRE S, VARIAL 400 C (acetylene*)

0111-012 0327-014 0327-017
For VARIAL 1000 (acetylene*)

0327-020 0111-012
Nozzle
Star 10 to 100 l/h
Nozzle
Star 40 to 400 l/h
Deformable nozzle
Nozzle
Star 250 to 1000 l/h
Flowrate l/h 10 16 25 40 63 100 140 10-100 (6 nozzles kit)
To order Nozzle 7214-2011 7214-2012 7214-2013 7214-2014 7214-2015 7214-2016 7214-2017 7214-2018
To order Flowrate l/h 40 63 100 160 250 315 Nozzle 7264-2008 7264-2009
Deformable nozzle
Flowrate l/h 250 315 400 500 630 1000 Kit AD 7 nozzles
To order Nozzle 7268-2013 7268-2014 7268-2015 7268-2016 7268-2017 7268-2019 7268-2012
7264-2010 7264-3057 7264-2011 7264-3058 7264-2012 7264-3059 7264-2013 7264-3060
400 7264-2014 7264-3061 Kit AD 7268-2000 7 nozzles
* tips for other gases available: consult us

64
Nut for swagged welding nozzles: M12 x 125R Cat no. 7264-3055
Cutting torches and nozzles

Manual cutting torches
1
Designation To order Angle Cutting capacity mm
FBA
Integrated Flash Back Arrestors
Coupling
Length mm
Applications
0111-015
1 - PYROCOPT 0
0679-2020
100
1.5 to 50
M 12 x 100 + hose tail 6 mm
360
Cutting of fine sheet, plumbing, small works...
2
2 - PYROCOPT G1
2006-525
W 000 263 760 W 000 264 756
90 120
3 to 300
550
Worksites.
3 - ALCOPT G1*
7800-0001
90
3 to 300
450
0111-001
FBA
4 - ALCOPT G1 C*
7800-0002 7800-0007
90 120
3 to 300
4
FBA
0327-030
FBA with hose tail 10 mm
450
5 - SPEEDFIRE C Acetylene
7500-0020 7500-0021
G1 90 IC 90 3 to 300 FBA with hose tail 10 mm 500
Maintenance, shops, boiler making, general steel construction.
5
0111-041
FBA
5 - SPEEDFIRE C Propane
7500-0023 Consult us
G1 90 IC 90
* For special extra length: consult us.
Cutting nozzles for manual cutting torches

For PYROCOPT 0
0327-039
For PYROCOPT G1, ALCOPT G1, ALCOPT G1 C and SPEEDFIRE C
0327-031
0327-033
To order
Acetylene 0679-2005 0679-2006 0679-2018
Gauge in mm 5/10 10/10 15/10
Cutting thickness in mm 1.5-10 5-25 25-50
To order
G1 nozzles Acetylene Tetrene
Cutting Gauge thickness in mm in mm 7/10 3-10 10-25 25-50 50-80 80-120
To order
IC nozzles Acetylene Tetrene
W 000 262 059 W 000 262 080
W 000 262 089 W 000 262 114 W 000 262 091 W 000 262 115 W 000 262 093 W 000 262 116 W 000 262 094 W 000 262 117 W 000 262 095 W 000 262 118
W 000 262 060 W 000 262 082 10/10 W 000 262 061 W 000262 084
3551-033
12/10 16/10 20/10 25/10 30/10
W 000 262 062 W 000262 085 W 000 262 063 W 000262 086 W 000 262 064 W 000262 087 W 000 262 065 W 000262 088 Propane Natural gas
120-200 W 000 262 096 W 000 262 119 200-300 W 000 262 097 W 000 262 121 Propane Natural gas
W 000 262 066 W 000 262 073
7/10
3-10 10-25 25-50 50-80 80-120
W 000 262 098 W 000 262 107 W 000 262 099 W 000 262 108 W 000 262 100 W 000 262 109 W 000 262 101 W 000 262 110 W 000 262 102 W 000 262 111
65
W 000 262 067 W 000 262 074 10/10 W 000 262 068 W 000 262 075 12/10 W 000 262 069 W 000 262 076 16/10 W 000 262 070 W 000 262 077 20/10 W 000 262 071 W 000 262 078 25/10 W 000 262 072 W 000 262 079 30/10
120-200 W 000 262 105 W 000 262 112 200-300 W 000 262 106 W 000 262 113
Heating torches and regulators

Heating torches
Designation To order Gas Flowrate l/h Inlet coupling Length mm Applications Brazing of large workpieces, highly localised heating, shaping. Heat shrink, heat treatment, descaling, preheating and shaping.
2007-475
1 - VARIAL G2 (without nozzle)
Acetylene W 000 261 508 or Propane Tetrene
1 200 to 4 000
M 16 x 150 + hose tails 10 mm
650
2
Propane Natural gas 1 500 to 6 200 M 16 x 150 + hose tails 10 mm
2 - SPEEDFIRE H*
7500-0030
1 050
3
0111-036
3 - FIXAL G2 (without nozzle)
W 000 261 505
Propane Tetrene
1 500 to 5 000
1 200 Heat shrink, heat treatment, descaling, preheating and shaping. 1 260
4
0876-027
2007-477
4 - FIXAL G3R (without nozzle)
0655-8000
Propane Tetrene
10 000
* Delivered with P13 nozzle.
Tips for heating torches

Type
0327-027
5 - Tips for VARIAL G2 Gas Propane Tetrene To order 0679-0039 Single flame 0679-0040 0679-0041 7383-0011 Flowrate l/h 1 200 1 500 1 800 1 250 2 000 3 150 3 500 M 14 x 150 Flame # FP 2 FP 3 FP 4 M 14 x 150 Thread
5
0327-024
0327-054
Multi flame
Acetylene
7383-0012 7383-0013
Multi
Propane
0653-0152
6 - Tips for SPEEDFIRE H
6
2000-336
Type
Gas
To order 7501-0012
Flowrate l/h 1 500 to 2 700 2 000 to 4 500 3 000 to 6 200
Flame # PM 12 PM 13 PM 14
Thread
Multi flame
Propane
7501-0013 7501-0014
Female 1/2 x 25 UNS
7
Type
0327-055
7 - Tips for FIXAL G2 Gas Tetrene Multi flame Tetrene Propane To order 0653-0102 0653-0103 0653-0153 Flowrate l/h 3 500 5 000 5 000 Flame # T2 T3 P3 M 14 x 150 Thread
8 - Tips for FIXAL G3R
Type Multi flame

0327-057
Gas Tetrene Propane
To order 0653-0154 0653-0105
Flowrate l/h 10 000 10 000
Flame # T4 P4
Thread M 18 x 125
66
Pressure regulators
OXYJUNIOR
Gas
0111-011
HP w and h floconsult us ig For hators, egul r
OXYJUNIOR regulator with membrane, light weight, ideal for portable cylinders type OXYFLAM, ROLLERFLAM. (conform to ISO EN 2503)
Type To order Pressure in bar Flowrate Inlet 3 Cylinder Outlet in Nm /h connection Outlet connection M 16 x 150 R + hose tails 6 mm M 16 x 150 L + hose tails 6 mm
1 - standard 0968-7200
Standard
Oxygen
2 - with protection
200 0968-7220
10
17
NF-F
1 - standard 0968-7201 Acetylene 2 - with protection 25 0968-7221 1.5 1.2 NF-H
EUROSAF
For industrial applications with B 20 and B 50 cylinders. Integrated and non accessible valve. State of origin is guaranteed by a sealing sticking label. End of piston stroke limits the adjusting range. Pressure regulator adjusting knob which cannot be removed. Security pressure gauges (in case of overload there wont be any ejected parts).
0327-066
0111-018
With protection
Pressure in bar Gas To order Cylinder Outlet 1 - Oxygen 1 - Acetylene 0964-1004 0964-1000 0964-1001 0964-1005 0964-1051 0964-1060 0964-1061 0964-1070 0964-1071 0964-1030 0964-1040 200 25 200 200 200 25 25 4 10 1.5 10 4 10 4 10 4 4
Flowrate in Nm3/h 15 40 6 40 15 40 45 120 10 10
Inlet connection NF-F
Outlet connection M 16 x 150 R + hose tails 10 mm
NF-H M 16 x 150 L NF-A (stirup) + hose tails 10 mm NF-B NF-C NF-E NF-E NF-H M 16 x 150 R + hose tails 10 mm M 16 x 150 R + hose tails 10 mm M 16 x 150 L + hose tails 10 mm M 16 x 150 L + hose tails 10 mm M 16 x 150 L + hose tails 10 mm
1 - Compressed air 1 - Neutral gas 1 - Hydrogen 2 - Propane
1877-014
2 - Tetrene
SUPERIOR 3
Regulator with membrane. The most famous range of regulators, specially adapted to yard conditions, very precised and rugged. Due to its new manual tightening feature with plastic grip, no need of wrench to connect or disconnect to the cylinder.
Gas Oxygen To order Alim. Nominal flowrate 36 Nm3/H at 10 bar Max. flowrate 56 Nm3/H Max. nominal pressure 10 bar 1.3 bar 1.3 bar 1.3 bar 12 bar Inlet connection Type F Type A (without yoke) Type A (without yoke) Type H Type C Outlet connection M16 x 150 D + hose tails 6 and 10 M16 x 150 G + hose tails 6 and 10 M16 x 150 G + hose tails 6 and 10 M16 x 150 G + hose tails 6 and 10 M16 x 150 D + hose tails 6 and 10
W 000 263 738 200 W 000 263 739 25 25 25
6,6 Nm3/H 10,8 Nm3/H at 1,3 bar 6,6 Nm3/H 10,8 Nm3/H at 1,3 bar 6,6 Nm3/H 10,8 Nm3/H at 1,3 bar 36 Nm3/H at 10 bar 56 Nm3/H
2277-002
Acetylene
W 000 263 758 W 000 263 742
Neutral gas
W 000 263 744 200
67
Manoflowmeters
EUROSAF B armoured:
Recommended for worksite applications on B20 and B50 filenders. Ruggedness due to anti-shock protection. End of piston stroke limits the adjustment range. State of origin is guaranteed by a sealing sticking label. Adjusting knob which cannot be removed. Integrated security valve not accessible.
03 EN 25ard Stand
Gas Oxygen
1160-067
To order 0965-1004 0965-1000 0965-1001 0965-1030 0965-1061
Pressure in bar Flowrate 3 Cylinder Outlet in Nm /h 200 25 25 200 4 10 1.5 4 10 15 40 6 10 40
Inlet connection NF-F NF-H NF-E NF-C
Outlet connection M 16 x 150 R + hose tails M 16 x 150 L + hose tails M 16 x 150 L + hose tails M 16 x 150 R + hose tails 10 mm 10 mm 10 mm 10 mm
Acetylene Propane Neutral gas
EUROJET armoured:
Ruggedness due to anti-shock protection. End of piston stroke limits the adjustment range. Adjusting knob which cannot be removed. Security valve.
Gas Oxygen
2007-395
To order W 000 264 689 W 000 264 713 W 000 264 718
Pression in bar Cylinder Outlet 200 25 25 16 1.3 1.3
Flowrate in Nm3/h 56 Nm3/H 6.6 Nm3/H 6.6 Nm3/H
Inlet connection NF - F NF - A (yoke) NF - H
Outlet connection M16 x 150 R + hose tails 10 M16 x 150 L + hose tails 10
Acetylene Acetylene
Manoflowmeters (continuous adjustment) - Neutral gas

Recommended for the regulation and adjustment of the gasflow, argon and mixtures, especially for the MIG and TIG applications.
2565-049
1
0876-050
Designation
To order
Flowrate Cylinder in pressure l/min in bar 25 ( TIG ) 40 ( MIG ) 25 ( TIG ) 40 ( MIG ) 30 20 ( TIG ) 40 ( MIG ) 200
Connection Inlet Outlet Characteristics

Pressure regulator with piston for applications with B 20 and B 50 cylinders. Integrated and non accessible valve. Ruggedness due to anti-shock protection. End of piston stroke limits the adjustment range. State of origin. Adjusting knob which cannot be removed. Security valve. Standard regulator with membrane.
1- EUROSAF Conform to ISO EN 2503
0964-1080 0964-1081
3
2277-003
2- EUROSAF B Conform to ISO EN 2503
0965-1080
4
3- EUROJET ARMOURED
0965-1081 W 000 264 719 W 000 263 980
NF-C
M 12 x 100 R
2277-002
4- SUPERIOR 3
0876-047
W 000 263 979
5- ELECTROSAF
0604-0537
Gas CO2 heater
QUICKFLOW pressure regulator / flowmeter ( preadjusted settings)

Precise, simple and easy adjustment of welding shielding gas flowrate for MIG-MAG and TIG. For TIG welding, adjustment: 0 / 3 / 5 / 7 / 9 / 12 and 15 l/min For MIG welding, adjustment: Flowrate Cylinder Designation in pressure To order 0 / 12 / 15 / 18 / 20 / 22 and 25 l/min
l/min in bar
2002-013 2002-475
Connection Inlet M 17 gas Outlet M 12 x 100 F 17 gas Characteristics

Flow regulator for pipe network. To be mounted on support valve. Flow regulator for pipe network. Support valve for the above connection of QUICKFLOW. Cylinder pressure regulator with manoflowmeter.
0961-1015 6- QUICKFLOW 0961-1025 7- Support Valve 0998-0001 0961-1115 8- QUICKFLOW D 0961-1125
15 ( TIG ) 25 ( MIG ) 3 15 ( TIG ) 25 ( MIG ) 200
6 8
to be brazed on pipe 8 x 10
68
2002-476
NF-C
9- Double QUICKFLOW 15-25
0961-1525
15 ( TIG ) and 25 ( MIG )
M 12 x 100
Cylinder pressure regulator with manoflowmeter with two outlet connections.
Flame sets and trolleys

Sets
SAF-FRO manual flame sets are supplied fully assembled. You simply connect them up by fastening screw-type connectors or quick-action couplings.
Designation
0111-023
To order
Composition
Small r cylinde
1 - Welding set 0 Compact / OXYJUNIOR 0450-2050
1
0608-004
1 OXYJUNIOR 5 acetylene and oxygen pressure regulator with protection, 1 VARIAL 400 compact welding blowpipe with built-in flash back arrestor, 5 m acetylene and oxygen hose 6.3 mm, 4 clips 6 mm and goggles shade 5.
ial Industrer cylind

2 - Welding set 0 Compact / EUROSAF 0450-2090
2
3551-043
1 EUROSAF acetylene and oxygen pressure regulator, 1 VARIAL 400 compact welding blowpipe with built-in flash back arrestor, 5 m acetylene and oxygen hose 6.3 mm, 1 hose coupling 6 mm - 16 x 150 R, 1 hose coupling - 16 x 150 L, 1 goggles shade 5.
0111-023
OP / MINIT ALTOP linder cy

3 - Welding set 0 Compact / TIPTOP 0450-0098
1 VARIAL 400 COMPACT welding blowpipe with built-in flash back arrestor, 5 m acetylene and oxygen hose 6.3 mm, 1 goggles shade 5.
Trolleys for gas cylinders

4
2002-354
Designation
To order
Composition trolley for oxygen cylinder (1 m3) and for acetylene cylinder (0.8 m3) empty cylinders
5
2002-350
4 - OXYFLAM prodige (cylinders + trolley)
0340-5994
5 - Equipped OXYFLAM prodige
0340-5994 + 0451-0009
welding set 0 OXYFLAM prodige trolley empty cylinders
6
0264-052
6 - ROLLERFLAM (cylinders + trolley)
W 000 257 400
trolley for oxygen cylinder ( 2.3 m3 ) and for acetylene cylinder ( 1.6 m3 ) empty cylinders
Equipped ROLLERFLAM
2002-359
W 000 257 400 + 0451-0012
welding set COMPACT 0 ROLLERFLAM trolley empty cylinders
7
2002-353
2002-355
7 - Trolley OXYFLAM
W 000 158 865
trolley for oxygen cylinder (1 m3 ) and for acetylene cylinder (0.8 m3 )
8 - B 50 trolley
0704-0550
trolley for oxygen cylinder (10 m3 ) and for acetylene cylinder ( 4 or 6 m3 )
9 - B 20 trolley
0704-0520
trolley for oxygen cylinder ( 4 ou 3 m3 ) and for acetylene cylinder (2 or 3 m3 )
10
2002-363
10- B 50 safety trolley
W 000 117 787
trolley for oxygen/acetylene cylinder or trolley for oxy/propane cylinder
l d mode . Patenteding support ility, b sli with ect sta ess perf Offer a ellent handin lance. an exc ery good ba and a v
69
Hoses and flash back arrestors

Hoses conform to EN 559 standard
The date indicated on the hose is the date of manufacture.
0876-071
Designation
Operating pressure bar
To order Coil (20 m) W 000 010 058 W 000 010 059 W 000 010 052 W 000 010 066 W 000 010 067 W 000 010 053 W 000 010 077 W 000 010 054 W W W W W W W W Coil (40 m) 000 000 000 000 000 000 000 000 010 010 010 010 010 010 010 010 060 061 062 072 068 069 071 073
Simple hose 6.3 mm Acetylene Oxygen Propane Argon / neutral gas Simple hose 10 mm Acetylene Oxygen mixte acetylene/GPL Argon / neutral gas
1806-071
10
20
Twin hoses 6.3 mm Oxygen / acetylene Twin hoses 10 mm Oxygen / acetylene
10 20
W 000 010 063 W 000 010 070
Handles
Two hoses with double clips, fitted with SECURTOP to torches and fitted with QUICKMATIC male coupling at the other end.
Designation 1- Two hoses oxygen and acetylen fitted with: at one end SECURTOP (FBA) for connection to blowpipe or torch at the other end QUICKMATIC male quick action coupling 2- Two hoses oxygen and acetylen fitted with: at one end a clip for connection to hose tail of blowpipe or torch with integrated FBA at the other end QUICKMATIC male quick action coupling
0327-084
To order 0450-1058
mm 6.3
Destination VARIAL 400 PYROCOPT 0 VARIAL G2 PYROCOPT G1 ALCOPT G1 VARIAL 400 C SPEEDFIRE S VARIAL 1000 C ALCOPT G1 C SPEEDFIRE C
Length in cm
0450-1059
10
25
0450-1060
6.3
0327-087
0450-1061
10
Hose sets
Two hoses with double clips, fitted with LORMATIC female coupling at one end and fitted with union nuts M 16 x 150 at the other end.
Designation Inlet QUICKATIC female Outlet union nuts M 16 x 150 To order 0450-1072 mm 10 Length in cm 100
Automatic gas shut off device SECURISTOP

Connection on the pressure regulator outlet. Cut automatically the gas in the event of rupture of the hoses. Do not exceed the maximum flow lengths indicated.
To order Gas Acetylene, propane welding Acetylene, propane cutting Oxygen welding Oxygen cutting Pressure Flowrate in bar in l/h 0.5 to 1.5 1 200 hose in mm 6 10 10 6 10 10 Max hose length in m 10 20 20 10 20 20 Connection Inlet female nut M 16 x 150 L Outlet
0327-083
0712-1644
0712-1645
1275-038
1 to 1.5
4 000
male M 16 x 150 L
0712-1646
1.5 to 4
5 000
70
0712-1647 4 to 10 20 000
female nut M 16 x 150 R
male M 16 x 150 R
Flash Back arrestors SECURTOP 662

To order
2004-430/431
Connection Fuel Outlet 3/8 R 3/8 L 16 x 150 R 16 x 150 L 1/4 R 1/4 L 12 x 100 R 12 x 100 L 3/8 R 3/8 L 1/4 R 1/4 L Hose 6.3 - 10 mm 3/8 R 3/8 L 1/4 R 1/4 L Hose 6.3 - 10 mm Hose 6 mm Hose 6 - 10 mm Inlet
Connection to torch
Oxygen 0712-9002
VARIAL 1000 PYROCOPT G1 ALCOPT FIXAL G2

0876-058
0712-9004 0712-9006
0712-9003 0712-9005 0712-9007 0712-9009 0712-9011 0712-9013 0712-2001
Connection on torches
PYROCOPT 0 VARIAL 400
2004-430/431
0712-9008 0712-9010 0712-9012 -
0876-060
Connection between hoses
Hose OX and AD + twin
0712-2000
Flash Back arrestors SECURTOP-QUICKMATIC

To order Designation Oxygen Fuel Inlet Outlet Connection
SECURTOP-QUICKMATIC W 000 241 833 W 000 241 834 female

1237-013
Hose 6,3 and 10 mm
QUICKMATIC female
Flash Back arrestors SECURTOP 665

Designed to be connected on pressure regulator. They are 2 SECURTOP 665 types: Classical SECURTOP 665 Thermal SECURTOP 665 are delivered with thermics security which melts in the event of flash back and releases a valve which stops the output of gas.
To order Designation Oxygen W 000 236 165 SECURTOP 665 classical 0712-1486
0876-061
connection Fuel Inlet female M 16 x 150 R female M 16 x 150 L female M 16 x 150 R female M 16 x 150 L female 3/8 G female 3/8 G Outlet male M 16 x 150 R male M 16 x 150 L male M 16 x 150 R male M 16 x 150 L male 3/8 G male 3/8 G
W 000 236 164 0712-1487 0712-1489
SECURTOP 665 thermal 0712-1488 -
71
Quick action couplings and acc

QUICKMATIC quick action coupling (auto-closes up)
2004-819
Connection between hoses

QUICKMATIC hose (mm) To order Female coupling Male coupling W 000 011 005 W 000 011 004 W 000 011 006
1 - fuel gases
6 and 10 6 and 10 4
W 000 011 002 W 000 011 001 W 000 011 003
2 - oxygen 3 - neutral gases (argon...)
The QUICKMATIC quick action coupling (with auto-closes up) are flame accssories to be mounted between hoses or at the outlet fitting of pressure regulators. The female part of the QUICKMATIC is always in the upper part of the gas flow. The QUICKMATICs female part allows: locking during operation automatic stop of the gas flow when uncoupling (auto-closes up coupling)
Conforms to the ISO 7289 standard
Exists also in kit Cat no. W 000 011 017 composed with a pair of male+female couplings for oxygen and a pair of male+female couplings for fuel gases.
Connection on pressure regulator

To order QUICKMATIC Female coupling Thread Cat. no. W 000 011 008 W 000 011 011 W 000 011 007 W 000 011 010 W 000 011 009 W 000 011 012 W 000 011 006 4 W 000 011 004 6 and 10 M 16 x 150 L 3/8 L M 16 x 150 R 3/8 R 1/4 R Male coupling Cat. no. W 000 011 005 W 000 011 004 6 and 10 hose (mm)
4 5 6
2004-820
4 - fuel gases
5 - oxygen 6 - neutral gas (argon...)
12 x 100 R
Connection on torch or blowpipe

7
2004-820
8
7 - oxygen 8 - fuel gases
To order Threading Male coupling M16 x 150 D M16 x 150 G W 000 011 013 W 000 011 014
TIPTOP coupling
Connection without tool of the gas hose thread M16 x 150 on pressure regulators outlet or ALTOP and MINITOP cylinders.
Designation
2002-004
Connection on ALTOP, MINITOP cylinders and standard pressure regulators

hose (mm) 6
To order W 000 261 637 W 000 261 638
TIPTOP
10
QUICK ARGON coupling

Female thread 1/4
2000-119
Connection on ALTOP cylinder for neutral gas

Quick coupling without tool of the gas hose for ALTOP cylinder neutral gas. Cat. no. 7003-0003
Hose 6 mm
72
Female 12 x 150
essories
Hose tail and clips
1
0950-019
1 - Hose tail
hose (mm) 6 6 6 Thread type 12 x 100 R 12 x 100 L 16 x 150 R 16 x 150 L 16 x 150 R 16 x 150 L To order 7001-2017
2 - Clips
Type of clips 2 clips 7001-2018 7001-2019 single clip 7001-2020 7001-2021 7001-2022 hose gathering clip 10 6 10 6 10 7001-2014 7001-2035 7001-2034 0802-0159 0802-0160 hose (mm) 6 To order 7001-2013
2
1160-015
6 10 10
Hose nipple and Double male coupling

0327-079
3 - Hose nipple
of 2 hoses (mm) 6x6 6 x 10 To order 0803-0014 0803-0003 0803-0004
4 - double male threaded coupling

Thread M 16 x 150 R M 16 x 150 L Gas oxygen acetylene To order 0729-0103 0729-0104
1237-032
10 x 10
0327-081
Twin low pressure outlet connection for pressure regulator

1237-033
Gas Oxygen Neutral gas
Inlet connection M 16 x 150 R M 16 x 150 L
Outlet connection M 16 x 150 R + hose tail 10 mm M 16 x 150 L + hose tail 10 mm
To order 0111-0200 0111-0201
0876-081
Acetylene Fuel gas
Accessories
1 234 Tip cleaners Set of 4 - Cat. no. 0400-0509 Set of 12 - Cat. no. 0400-0084 Mirror with magnetic fixation Cat. no. W 000 010 557 Spark lighter. Supplied with flints Cat. no. W 000 010 978 ECO 73 economiser (hose tail 10 mm) Acetylene - Cat. no. 2482-0307 Butane, tetrene and propane. Cat. no. 0612-0003 5 - Thermic protection New PROTECFLAM + Thermal shield protection for walls and floors during gas welding or brazing. High durability from the two faces of fiberglass with silica feutrin and the sewn edges, Flexible, Dimensions: 200 x 280 mm Cat. no. W 000 265 182 6 - Cutting guide Roller type cutting guide with manual lead. Cat. no. 0110-2500 For G1 and IC cutting torches. Right-angle or bevel cuts: straight, curved, circular (100-700 mm ). Delivered with two hose tails 15 and 17 mm. 7 - Welding table Worksurface 650 x 450 mm, height 800 mm. Cat. no. 0090-0100. 8 - Automatic roller for oxygas hoses TUBEREEL Automatic roller for twin hoses diameter 8 or 10 mm. Provided without hoses Allows the operator to chose the hose length suitable to his application Maximum length for diameter 8 mm: 20 m Maximum length for diameter 10 mm: 15 m Cat N : W 000 260 575
All positions:
The ECO 73 economiser is placed on a work station between the pressure regulator and the torch. It enables the torch to be stopped and restarted without modifying the operation settings. An incorporated by-pass assures an instant relighting of the torch.
On the ground
On a wall
From the ceiling
1237-038
8
0876-066
1
1237-037
0876-066
7
0327-090 2006-397 2329-003
4 6 2
0876-070
73
Gas distribution
Nitrogen for safety
OX
OX
AD AD
High flow
Double panel
Cat. no. 0691-0001 The double panel is for feeding welding blowpipes, heating torches (gasflow up to 4000 l/h) and cutting torches (thickness up to 200 mm)
The double panel contains: 1 oxygen single feeder station 10 bar, 1 fuel gas single feeder station 1.5 bar, 1 flash back arrestor ( oxygen ), 1 flash back arrestor (fuel gas), 1 QUICKMATIC female and male 10 mm ( oxygen ), 1 QUICKMATIC female and male 10 mm ( fuel gas), 1 blue plastic coated sheet metal enclosure, quarter turn valves OX and AD with unions.
2002-367
Triple panel
Cat. no. 0691-0002 The triple panel is for supplying oxycutting machines which don't have any pressure regulator incorporated and are supplied with a triple feeding (heating oxygen, cutting oxygen and fuel gas).
2002-372
The triple panel contains: 1 oxygen single feeder station 10 bars, 1 heating oxygen single feeder station 4 bars, 1 combustible gas single feeder station 1.5 bar, 1 flash back arrestor for heating oxygen, 1 flash back arrestor for fuel gas, 2 LORMATIC female and male 10 mm (oxygen), 1 LORMATIC female and male 10 mm (fuel gas), 1 blue plastic coated sheet metal enclosure, quarter turn valves OX and AD with unions.
74
This equipment enables every workstation to be fed with gas according to the welding tool used. The range can be broken down into 2 families: The Normal Flow (DN) family for supplying gas to all welding tools in our range except for VARIAL G2, SPEEDFIRE H and PYROCOPT G2, The High Flow (GD) family for supplying gas to VARIAL G2, VARIAL H3, FIXAL G2, FIXAL G3R, SPEEDFIRE H, PYROCOPT G2 and to your special applications.
Normal flow
2148-003
2148-002
Panel 1, 2, 3, 4 units or more

Max. inlet pressure P1 (bar) Max. outlet pressure P2 (bar) Max. flowrate Inlet connection Outlet connection Diam. of suitable hoses (mm)
Description
Cat. no.
Oxygen
15
10
35
Female 3/8 G
16 x 150 D
6.3 / 10
W 000 260 623
2148-004
Acetylene
1.2
3.5
Female 3/8 G
16 x 150 G
6.3 / 10
W 000 260 624
Fuel gas LPG
11
Female 3/8 G
16 x 150 G
6.3 / 10
W 000 260 625
Neutral gas
15
10
35
Female 3/8 G
16 x 150 D
6.3 / 10
W 000 260 626
Ar/CO2 column flowmeter 0 - 28 l/min.
15
0/28 l/min.
Female 3/8 G
12 x 100 D
6.3
W 000 260 628
Oxygen
15
0/25 l/min.
Female 3/8 G
12 x 100 D
6.3
W 000 260 627
75
Chapter 6 Welders protection, accessories, extraction and treatment of fumes
2063-001
77
Welder personal protective equipme

2000-489
SAF-FRO offers a wide range of personal protective equipments selected for the welder and his environment. Welders personal protective equipment from SAF-FRO combine safety, quality and comfort for any welding
2 or 3, graduation 1.2 to 5, IR filters: type of filter codification 4, graduation 1.2 to 10, Solar filters: type of filter codification 5 or 6, graduation 1.1 to 4.1, Welding filters: type of filter codification 3 or 7, graduation 3 to 16 (welding assistant 1.3, flame welding 3 to 5, oxy-cutting 5 to 7, arc welding >7).
SAF-FRO protective headgear includes: * hand-held masks, * conventional face masks, * liquid crystal masks. All masks comply with European standard EN 175 (Filters for eye protectors used in welding and similar operations).
EAR PROTECTION
EYE PROTECTION
State regulations define the obligations of employers with regards to noise protection. Employers are legally obliged Choice criteria: goggles are mainly used to protect yours eyes against light produced by flame welding or cutting or against mechanical attack (grinding f.e.). Then the design or the habit makes the difference: PILOT range with round glasses CLASSIC range FASHION range MASKS Verify that the product are conform with the EN standard (CE marking mandatory). Main EN Standards are EN 166 for basic conditions, EN 169 for welding filters, EN 170 for UV filters, EN 171 for IR filters and EN 172 for solar filters. to provide personal protection to workers exposed to sound levels higher than 85 dBA/day or peak levels of 135 dB. The employer must also set up a program providing collective safety measures. To help in this task, SAF-FRO has chosen a range of personal and collective safety equipment adapted to the specific needs of the welder and the welding environment that comply with: EN 352-1 (Hearing protectors - ear muffs), and EN 352-2 (Hearing protectors - ear plugs). CAUTION: For all welding or cutting applications, SAF-FRO strongly recommends using eye protection that complies with EN 169 or EN 379 for protection from harmful electric arc radiation.
78
0254-040R
HEAD PROTECTION
UV filters: type of filter codification
nt
application: oxy-acetylene welding/cutting, plasma cutting, arc welding, TIG, MIG/MAG and others. SAF-FRO has selected personal protective equipments that comply with regulations and standards applicable to welder safety, to offer the best possible protection.
HAND PROTECTION
laboratory according to European standards. Welding gloves are generally subject to two specific standards, which evaluate the product performance level after several tests. The higher the number, the better the product performed in testing; an X means that the glove was not subjected to the test. EN 388: relative to mechanical properties
BODY PROTECTION
Hands are undoubtedly the most exposed part of the body and can be the least protected due to lack of appropriate equipment or negligence. Nearly 40% of work-related accidents leading to absence involve the hands and upper limbs. Well aware of this problem, SAF-FRO has selected a range of welding gloves appropriate for various applications, combining performance, protection and optimum comfort for welders hands. Welding gloves standards Standard EN 420 defines the general requirements for gloves (dexterity, safeness, pH, chrome content, size). All EC-certified gloves meet these requirements. In addition to the CE mark, a pictogram may also indicate that the glove has been subjected to additional tests by a certified
Standard EN 340 defines the general requirements that must be met for any garment to bear the CE mark (ergonomics, wear, size, marking, manufacturers information). In addition to the CE mark, a garment may also comply with other European standards depending on its use. Welding garments are also covered by European standard EN 470-1. Standard EN 340 relative to protective clothing worn during welding stipulates several requirements. Clothing complying with EN 470-1 does not conduct electricity from the outside to the inside; metal fasteners are not used, or are covered. Outside pockets must be avoided or placed at an angle or designed with a flap to prevent ingress of molten particles. In general, clothing that complies with EN 470-1 meets certain requirements in terms of tensile strength, tear resistance, flame spread, and molten metal splash.
79
A - Abrasion resistance (0 to 4) B - Blade cut resistance (0 to 5) C - Tear resistance (0 to 4) D - Puncture resistance (0 to 4)

EN 407: relative to thermal properties
A - Burning resistance (1 to 4) B - Contact heat resistance (1 to 4) C - Convective heat resistance (1 to 4) D - Radiant heat resistance (1 to 4) E - Resistance to small splashes of molten metal (1 to 4) F - Resistance to large splashes of molten metal (1 to 4)
EN 12477: protection gloves for welding
A - Abrasion resistance (0 to 4) B - Blade cut resistance (0 to 5) C - Tear resistance (0 to 4) D - Puncture resistance (0 to 4) A - Burning resistance (1 to 4) B - Contact heat resistance (1 to 4) C - Convective heat resistance (1 to 4) E - Resistance to small splashes of molten metal (1 to 4)
Head protection - Masks a

The advantages of the EUROLUX Jet Advance welding mask
New exclusive design:
Easy extractable filter released with a simple simultaneous pressure on the pushbutton. Quick and easy access to the protection screen and to the ADVANCE filter for simple maintenance. Adjustable head gear with 4 positions that can suit any morphologies or welding practices.
2006-519 2006-520
Comfort and protection:

Covering shape for an optimized head protection. Optimization of the volume for a better breathing comfort. Made out of high resistance synthetic material (Nylon 66). Very light, this material is an excellent temperature holder.
The liquid crystal Advance filters: the extra-wide vision era

An extra-wide vision:
5 820 mm for an optimum operational comfort, an excellent visibility of the working area, specially for welding in all positions.
Advance 3000 filter V4/9-13
The new version Jet Advance 3000 presents 3 innovations: Auto-start function: it is not necessary to push the on button before starting to weld. Automatic starting. Reset button: in case of a dysfunction of the electronic system, press the reset button twice to re-initialize the original parameters. Grinding mode: a fixed shade 4 is activated, to ensure optimum protection when grinding.
2
An ultra-powerful detection:
4 independent optical sensors allowing an optimum detection including for welding in all positions, hidden arc, low current welding (TIG), pulsed welding modes
Advance 4000 filter V4-9/13
An incredible speed of reaction:

0,0005 s in speed of reaction thanks to a mixed energy supply with solar cells and replaceable batteries.
The top-of-the-range solution for any application:

4 adjustment modes from an LCD screen with digital keys: Welding: variable shades 4/9-13, 4 optical sensors, regulation of the sensitivity and of the return to a clear shade. Grinding: activation of the filter in clear shade level 4. Cutting, low current welding: adjustable shades 5 to 9 for TIG process low intensity, microplasma, oxyacetylenic welding X mode: adjustable shade 4*9-13 with magnetic sensors for outside or obscured arc welding
2277-006
2006-458
Technical characteristics of the Advance filters

Advance 3000 V4/9-13 filter Optical class Switching time clear-dark Switching time dark-clear Sensibility adjustment Sensors Viewing area Clear shade Dark shade Grinding mode Cutting / flame welding mode Constant protection UV / IR Power supply Solar cells Working temperature Storing temperature
80
Advance 4000 V4/9-13 filter 1/3/1 0.0005s 10 positions per digital keys 4 independent optical sensors turning magnetic in X mode 97 x 60 mm Index 4 Adjustable with digital key from 9 to 13 Yes - shade 4 Yes - shade 5 to 9 Yes Lithium CR2450 3 Volt batteries Yes 5 C to + 55 C 30 C to + 70 C CE EN 379
1/3/1 0.0005s Uninterrupted 4 independent optical sensors 97 x 60 mm Index 4 Adjustable with potentiometer from 9 to 13 Yes No Yes Lithium CR2450 3 Volt batteries Yes 5 C to + 55 C 30 C to + 70 C CE EN 379
Adjustable between 0.1 and 1 sec Adjustable between 0.1 and 1 sec
Characteristics of the Eurolux Jet Advance mask

Weight of the mask equipped with filter 510 g Hood material Hood color Face protection standards Nylon 66 Blue CE EN 175
To order:
EUROLUX Jet Advance 3000: W 000 261 354 EUROLUX Jet Advance 4000: W 000 261 355 Filtre Advance 3000 V4/9-13: W 000 260 839 Filtre Advance 4000 V4/9-13: W 000 260 974
Eyes protection standards
2006-207
nd helmets
With EUROLUX JET, you benefit from an extremely modular design, with 16 possible combinations. EUROLUX JET can be applications. Passive filter protection with a large variety of fields
2001-281 2001-235 2001-232
EUROLUX JET
adapted to all possible
of vision and protective tints: EUROLUX JET SILVER PROTANE . High-comfort electro-optical models with fixed or variable tint:
2001-241
2001-236
2001-237
ELECTRONIC.
4 EUROLUX JET Passive filters SILVER PROTANE Shade 11 CE EN 175 - EN 169

The mirror-finish PROTANE filter reflects 70% of the thermal rays responsible for the heat. Combined with the EUROLUX JET mask, they provide optimal facial protection for welders.
Basic mask EUROLUX JET (bare) 0082-0560
1 2 3 4
Cartridges Mask SILVER PROTANE package Cartridge T11 105 x 50 mm 0082-0564 Flip-up cartridge T11 105 x 50 mm 0082-0565 Cartridge T11 110 x 90 mm 0082-0566 Cartridge T11 133 x 114 mm EUROLUX JET T11 -133 x 114 mm 0082-0567 0082-0588
With PROTANE ELECTRONIC filter CE EN 175 - EN 379

PROTANE ELECTRONIC electro-optical filters ensure optimal ocular safety and protection for welders. These solar-powered liquid crystal filters are always ready for use and darken on exposure to arc light. When clear (undarkened), they provide protection against ultraviolet and infrared light rays (minimum protection level: 13).
Basic mask EUROLUX JET (bare) 0082-0560
5 6 7 8
Cartridges PROTANE ELECTRONIC Cartridge First 108 x 51 mm 0082-0568 Cartridge First flip-up108 x 51 mm 0082-0569 Cartridge Fixe DIN 3/11 0082-0570 Cartridge Variable DIN 4/9-13 W 000 261 535
Mask package EUROLUX JET First 108 x 51 mm 0082-0589 EUROLUX JET First flip-up 0082-0590 EUROLUX JET Fixe DIN 3/11 0082-0591 EUROLUX Variable DIN 4/9-13 0082-0592 First DIN 3 DIN 11 92 x 35 mm (3 220 mm2 ) 0.5 ms (at 23 C ) 0.2 sec No 2 Solar cells 1/1/1 2 years
2004-444
EUROLUX JET PROTANE
2004-444
2004-455
Main characteristics of PROTANE ELECTRONIC filters: Variable Fixe Tint when clear DIN 4 DIN 3 Tint when dark Adjustable from DIN 9 to 13 DIN 11 Field of vision 98 x 47 mm (4 606 mm2 ) 98 x 47 mm (4 606 mm2 ) Obscuration speed 0.3 ms (at 23 C ) 0.5 ms (at 23 C ) Clearing time Adjustable from 0.1 to 1.0 sec 0.2 sec Sensitivity adjustment Yes No Optical sensors 2 2 Power supply Solar cells Solar cells Optical class 1/2/1 1/2/1 Warranty 2 years 2 years
81
Head protection - Masks a

EUROLUX JET COOL AIRLINE compressed air circuit CE EN 1835
This is a complete respiratory protection system on a breathable compressed air circuit. EUROLUX JET COOL AIRLINE provides the welder with a high level of protection (nominal protection factor 200, over the requirement for the EN 1835 standard) while leaving him completely free in his movements. This system also reduces maintenance costs and improves flexibility.
Regulator with AIRLINE adaptor: Compactness for welders safety and protection : Pressure reduction and airflow regulation from 140 l/min to 250 l/min at a nominal pressure of 4.5 to 6 bars. Sound alarm (whistle) indicating insufficient air flow volume (less than 140 l/min). Non-renewable charcoal filter to eliminate harmful odours.
B
2004-442
A
A Face shield from the
2005-886
B
B Regulator with AIRLINE adaptor mounted
D
D AIRLINE filtration unit for
AIRLINE filter unit: Comprising three filtering units eliminating liquids, solid foreign matter, oil vapour and oil smells from the compressed air generator. It provides users with healthy and breathable air. Input pressure control between 0.5 and 10 bars via a regulator (monitoring pressure gauge). Allows one or two users to receive air at the same time.
D
EUROLUX JET COOL range
on a very comfortable wide belt.
C to be completed by a 10 m flexible compressed air pipe
wall mounting (0082 0682), or fitted to a frame
To order Designation Pack Cat. no.

A + B C To place an order: compressed air pipe, 10 m D AIRLINE
Specifications
filter unit (optional) COOL AIRLINE system eco version with PROTANE Electronic First filter DIN 3/11 108 x 51 mm Wall mounting 0082 0682 COOL AIRLINE system version with PROTANE Electronic First filter DIN 3/11 flip-up window COOL AIRLINE system version with PROTANE Electronic Fixe filter DIN 3/11 wide vision 4 606 mm2 COOL AIRLINE system version with PROTANE Electronic variable filter DIN 4/9-13 wide vision 4 606 mm2
EUROLUX JET COOL AIRLINE First EUROLUX JET COOL AIRLINE First Flip-up EUROLUX JET COOL AIRLINE Fixe DIN 3/11 EUROLUX JET COOL AIRLINE variable DIN 4/9-13
0082-0675
0082-0676 0082-0675 0082-0677
Or fitted to a frame (Consult us)
0082-0678
Main spare parts EUROLUX JET range EUROLUX JET welding helmet Welding helmet screws Sweat band Comfortable sweat band Bare cassette 105 x 50 window Bare cassette flip-up Bare cassette 133 x 114 mm First cell 108 x 51 PROTANE fixed electronic cell PROTANE variable electronic cell Holding spring 133 x 114 mm Insert 133 x 114 Insert 105 x 50 mm Outer shield CR39 133 x 114
0082-0625 0082-0634 0082-0626 0082-0115 0082-0631 0082-0630 0082-0632 0082-0568 0082-0499 0082-0500 0082-0628 0082-0635 0082-0636 0082-0576
Inner shield 133 x 114 Outer shield CR39 105 x 50 mm Inner shield 105 x 50 mm Coloured shield 1 - 105 x 50 mm
0082-0578 0071-0044 0082-0577 0082-0518
COOL unit P3 filter COOL unit prefilter COOL base battery COOL alarm battery Universal charger Charger 5 batteries
0082-0614 0082-0610 0082-0611 0082-0619 0082-0645 0082-0646
EUROLUX JET COOL range Air inlet nozzle Flexible pipe Neck joint Head joint Standard belt Bare basic filtration unit Bare alarm filtration unit COOL unit P2 filter
0082-0600 0082-0604 0082-0603 0082-0602 0082-0606 0082-0608 0082-0617 0082-0609
EUROLUX JET COOL AIRLINE range Regulator + adaptor on belt Assembly bowl with valve and ring Particle pre-filter Coagulation oil filter Charcoal odour filter
0082-0680 0082-0692 0082-0693 0082-0694 0082-0691
82
2005-933
nd helmets
CHAMELEON helmet
These helmets are self darkening masks equipped with a fixed liquid crystal cell for the F type (DIN 3/11) and a variable one for the V type (DIN 4/9-13). Very light, this high technology helmets are sold with an adjustable headgear. Helmets are in accordance with the instructions and with the European EN 195 & EN 379 standards.
Description To order Net Type of cell Reaction time Field of vision weight in sec. Light-Dark: 1/3600 Dark-light: 0.1 2 sec Light-Dark: 1/16000 Dark-light: between 0.1 and 1 sec.
1 - CHAMELEON 3 F
2006-218
W 000 261 351
410 g
Fixed DIN 3/11
94 x 35 mm (3.70 x 1.37)
1 - CHAMELEON 3 V
W 000 261 352 455 g Variable DIN 4/9-13
97 x 47 mm (3.81 x 1.85)
1 - CHAMELEON 3 V+ W 000 261 353
Hand-held mask
Delivered with window 105 x 50 mm, lens shade 11 and clear lens.
Designation 2 - SUPER AIGLON 3 - SUPER ECLIPSE To order Matire Net weight 490 g 550 g Characteristics Classic ultra-robuste, Inside handle. Sliding window
W 000 011 116 Fibre glass reinforced polyester mask W 000 011 118 Fibre glass reinforced polyester mask
1415-024
Fibreglass reinforced polyester helmet with PROTANE lens
0947-077
Heat (170 C) and humidity resistant, Delivered with headgear, single window 105 x 50 mm, lens shade 11 and anti-stick screen.
Designation 4 - SUPER ROBUR To order W 000 260 437 Net weight 460 g Characteristics Simple, suitable for all arc processes.
4
0950-069
Vulcanised black fibre helmet
Light-weight. Not recommended for high current welding. Delivered with headgear, window 105 x 50 mm lens shade 11 and anti-stick screen.
Designation To order W 000 260 439 W 000 260 445 Net weight 270 g 490 g Characteristics The simplest and most light-weight. Flip-up window version.
0254-054x
0254-054
5 - ROBUR fibre 6 - TETRA fibre
6
83
Head protection
Accessories for polyester and vulcanised fibre masks
Designation
1198-022
To order
Characteristics Polyamid, reinforced rack, removable forehead foam padding strip.
1 - Standard headgear
W 000 011 137
0254-051
1
2 - Sweat band 0082-0109 Foam band. (by 10 pieces) Can be used with all balaclavas, neck protection against arc radation. Natural grain leather, fixing by way of an adhesive strip.
1909-060
3 2
3 - Leather bib for balaclavas
0082-0085
Helmets thermoplastic
(nylon PA6 with 15% fibre glass)
Light-weight, water, flame, radiant heat (to 180 C) resistant. Ruggedness. Liftable window enabling to protection of the face during slag chipping. Delivered with headgear with rack, window 105 x 50 mm, lens shade 10.
Designation To order Net weight Characteristics
2002-177
4 - PROMASK
2002-132
W 000 260 451
530 g
Integral face and neck protection.
5 - MINI PROMASK
W 000 260 452
470 g
Design allowing easy movement with head.
Leather helmets
6
0254-053
The ideal helmets for supervisors and control staff. Designed for welding in confined spaces. Delivered with one PROTANE lens shade 11, window 105 x 50 mm.
Designation To order Net weight Characteristics
6 - Wallet helmet
W 000 011 115
120 g
Grain leather, can be folded to wallet size. Grain leather, small size. Natural grain leather, liftable window, with visor foam lining at forehead and cheekbone level.
7 - Leather helmet
W 000 011 135
250 g
84
Eyes protection
Passive filter PROTANE and SILVER PROTANE
Choose the lens shade adapted to your working conditions
Current (A) 1 2.5 5 10 20 30 40 60 80 100 150 175 200 225 250 300 350 400 450 500 Coated MIG MIG electrodes Heavy metals Light alloy MAG TIG Gouging PLASMA Cutting PLASMA Welding
8 8 9
9 10 9 10 11 12 13 13 14 14 15 15 14 12 13 13 11 12 10 11 12 11 12 10 13 11 12 11
6 7 8 9 10 11 12 13
10 11
12
14
13 14
13 14
14 15 15
Welding glasses Coloured filtering glasses EN 169

COLOURED WELDING GLASSES 105 x 50 mm Bilbox of Dimension 105 x 50 mm Shade 5 6 7 8 9 10 11 12 13 Clear CR39 Dimension 105 x 50 mm W 000 010 915 W 000 010 916 W 000 010 917 W 000 010 918 W 000 010 919 W 000 010 920 W 000 010 921 W 000 010 922 W 000 010 923 W 000 010 926 W 000 335 019 Box of 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 200 pieces Bilbox of COLOURED WELDING GLASSES 98 x 75 mm Dimension 98 x 75 mm Shade 5 6 7 8 9 10 11 12 13 Clear CR39 Dimension 98 x 75 mm W 000 010 939 W 000 010 940 W 000 010 941 W 000 010 942 W 000 010 943 W 000 010 944 W 000 010 945 W 000 010 946 W 000 010 947 W 000 010 950 W 000 335 099 Box of 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 200 pieces
5 pieces W 000 335 009 5 pieces W 000 335 010 5 pieces W 000 335 011 5 pieces W 000 335 012 5 pieces W 000 335 013 5 pieces W 000 335 014 5 pieces W 000 335 015 5 pieces W 000 335 016 5 pieces W 000 335 017 5 pieces W 000 335 018 5 pieces W 000 335 020
5 pieces W 000 335 089 5 pieces W 000 335 090 5 pieces W 000 335 091 5 pieces W 000 335 092 5 pieces W 000 335 093 5 pieces W 000 335 094 5 pieces W 000 335 095 5 pieces W 000 335 096 5 pieces W 000 335 097 5 pieces W 000 335 098 5 pieces W000 335 100
2000-489
85
Eyes protection
Welding glasses Coloured filtering glasses EN 169
COLOURED WELDING GLASSES 110 x 90 mm Bilbox of Dimension 110 x 90 mm Shade 5 6 7 8 9 10 11 12 13 Clear CR39 Dimension 110 x 90 mm W 000 010 927 W 000 010 928 W 000 010 929 W 000 010 930 W 000 010 931 W 000 010 932 W 000 010 933 W 000 010 934 W 000 010 935 W 000 010 938 W 000 335 045 Box of 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 200 pieces Bilbox of COLOURED WELDING GLASSES 108 x 51 mm Dimension 108 x 51 mm Shade 5 6 7 8 9 10 11 12 13 Clear CR39 Dimension 108 x 51 mm W 000 010 951 W 000 010 952 W 000 010 953 W 000 010 954 W 000 010 955 W 000 010 956 W 000 010 957 W 000 010 958 W 000 010 959 W 000 010 962 W 000 335 057 Box of 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 200 pieces 5 pieces W 000 335 035 5 pieces W 000 335 036 5 pieces W 000 335 037 5 pieces W 000 335 038 5 pieces W 000 335 039 5 pieces W 000 335 040 5 pieces W 000 335 041 5 pieces W 000 335 042 5 pieces W 000 335 043 5 pieces W 000 335 044 5 pieces W 000 335 046 5 pieces W 000 335 047 5 pieces W 000 335 048 5 pieces W 000 335 049 5 pieces W 000 335 050 5 pieces W 000 335 051 5 pieces W 000 335 052 5 pieces W 000 335 053 5 pieces W 000 335 054 5 pieces W 000 335 055 5 pieces W 000 335 056 5 pieces W 000 335 058
SILVER PROTANE glasses EN 169

Bilbox of 5 pieces 5 pieces 5 pieces 5 pieces 5 pieces 5 pieces Dimension 105 x 50 mm W 000 335 025 W 000 335 026 W 000 335 027 W 000 335 028 W 000 335 029 W 000 335 030 Shade 9 10 11 12 13 14 Dimension 110 x 90 mm W 000 010 931 W 000 010 932 W 000 010 933 W 000 010 934 W 000 010 935 W 000 010 938 Bilbox of 5 pieces 5 pieces 5 pieces 5 pieces 5 pieces 5 pieces
Blibox PROTANE glasses
The SILVER PROTANE lenses will prove their efficiency in all welding operations where the arc heat causes discomfort. The SILVER PROTANE filter reflects 70% of thermal radiations (causing heat): less irritation and therefore less tiredness, more precision and better quality work, more comfort and better working conditions.
Test SILVER PROTANE and weld cool.
Magnifying glasses
For some precision welding, magnifying the work zone is necessary. We advise not to use this type of lens continuously without having consulted an ophtalmologist. These lenses must be used in conjunction with filtering PROTANE lenses.
Bilbox of 1 pieces 1 pieces 1 pieces 1 pieces
Dimension 105 x 50 mm 0071-0010 0071-0015 0071-0020 0071-0025
Dioptre x 1,0 x 1,5 x 2,0 x 2,5
86
2003-081R
PILOT
0947-089 1198-029
Description Welding range 1 - PILOT 1
To order Shade 5 Shade 6 W 000 011 047 W 000 011 048 W 000 011 046 W 000 011 052 W 000 011 050 W 000 011 053 No shade W 000 011 049 W 000 011 051 -
Characteristics One piece supple black PVC frame, elastic band, aerated side covers honeycombed casing. Flip-up anti-fog and anti-scratch treatment, adjustable elastic band. Black plastic frame two pieces: adjustable chain for nose, adjustable elastic band. Metal frame two pieces: adjustable chain for nose, adjustable elastic band. Standard black goggles with foldable side shields polyamide frame and side shields screwed frame for lens replacement. One piece supple black PVC frame, elastic band, aerated side covers honeycombed casing. Metal frame two pieces: adjustable chain for nose, adjustable elastic band, polycarbonate clear ocular.
5
2277-007
2
0947-088
2 - PILOT 1 Flip-up 3 - PILOT 2 Plastic 4 - PILOT 2 Metal 5 - Everest Protection range 6 - PILOT 1 Plastic 7 - PILOT 2 Metal
2277-008
3 6
2277-009
CLASSIC
2277-010 2277-013
To order
10
11
FASHION and VISIT

12
2277-014
2277-012
Description Welding range 8 - CLASSIC Over 9 - CLASSIC Welding Protection range 10 - CLASSIC Visit first 11 - CLASSIC Visit clear
Shade 5
Characteristics
W 000 011 054 Over goggles, green shade, anti-scratch surface. W 000 011 055 No shade Single screen panoramic goggle, indirect ventilation, usable as over goggles. Anti-scratch surface, frame & side shield, W 000 011 057 changeable polycarbonate glasses. W 000 011 056 Anti-scratch surface, frame & side shield, changeable polycarbonate glasses, adjustable elastic band.
2277-011
Description Welding range 12 - FASHION welding
To order Shade 3 Shade 5
Characteristics
13
2277-015 2277-016
14
Black frame, single screen, field of vision 180, W 000 011 058 W 000 011 059 strait side wearable with a ear muff, adjustable band. Black frame, single screen, field of vision 180, 13 - FASHION W 000 011 060 W 000 011 061 welding max adjustable side length and slope. Protection range No shade 14 - Visit W 000 011 062 Look clear impact W 000 011 063 Look smoked resistance W 000 011 064 Look yellow W 000 011 065 Look mirror
MASK
15
2277-017
16
2277-018
Description Welding masks 15 - Mask welding Grinding masks
To order Shade 3 Shade 5
Characteristics
16 - FIRST 17 - OVER
17
18
18 - STAR
Field of vision 180; long life duration, W 000 011 067 W 000 011 066 adjustable elastic band, indirect ventilation, anti-fog treatment, wearable as over-goggles. No shade Anti-scratch treatment, direct ventilation, W 000 011 068 adjustable elastic band. Field of vision 180; Long life duration, W 000 011 069 adjustable elastic band, indirect ventilation, anti-fog treatment, wearable as over-goggles. Anti-scratch treatment, anti-fog treatment, W 000 011 070 adjustable elastic band.
2004-962
2277-019
87
Ears protection
To order Description Noise reduction value 0080-0032 100 pairs 0080-0040 10 pairs 0080-0046 1 piece 0080-0215 1 piece 0080-0046 1 piece SNR 30 dB Characteristics 1 - AIRSOFT Reusable ear plugs
1311-064
Ear plugs with cords, washable, supple material with air pocket in the center for added comfort. Light and comfortable alternative to standard ear plugs, washable. 3-positions adjustable headband. Multi-position headband, muffs pivot washable and comfortable. Foldable super-compact headband, ultra-light for extended use.
2 - QB 3 Headgear 3 - SAFILENCE 300 Ear muffs 4 - SAFILENCE LM 7 Ear muffs 5 - SAFILENCE 300 Ear muffs
SNR 22 dB SNR 25 dB SNR 28 dB SNR 25 dB
3
1311-065 2002-392
4
1311-066
5
2002-127
1853-011
88
1026-008
Body protection - Clothes

Apron
Description 1 - Flesh-split leather apron 90 x 70 cm 110 x 80 cm 2 - Grain leather apron 110 x 80 cm 3 - Chrome free grain leather 90 x 70 cm To order Blister pack Characteristics Natural flesh split cowhide, easy-fasten clips W 000 010 585 W 000 010 587 Top grade, natural, grain-split cowhide with belt type fastening. Soft cowhide leather apron, vegetable tanned (for people allergic to chromium used in tanning).
W 000 010 588
W 000 010 589
2002-050
2002-051
0951-030
1 1 2
To order
Bolero apron and oversleeves
Description 4 - Bolero apron Size 52-56 TGT Grain-split cowhide 5 - Long oversleeves 670 mm 6 - Short oversleeves 450 mm
Blister pack 0820-0055
Characteristics Removable protective apron, press stud fasteners, elastic at bottom of back, stand-up collar, elastic cuffs, Kevlar seams. Flesh-split cowhide oversleeves, fastening by straps and counter straps with metel buckles at shoulder level, Kevlar seams. Flesh-split cowhide oversleeves, elasticated fastening at elbow level, Kevlar seams.
W 000 010 593
W 000 010 592
0951-031
0951-032
1198-035
6
6
1198-034
0951-032
89
Body protection - Clothes

Jackets, trousers, gaiters
1198-036 1198-064
To order Description 1 - Flesh-split leather jacket Size 52-54 Size 58-62 CE EN470-1 2 - Grain-split leather jacket Size 52-54 TGT CE EN470-1 3 - Grain-split leather jacket half-back in Proban Size 52-54 TGT Size 56-60 TGT Per item Characteristics Natural flesh-split leather jacket, 1 inside pocket fastening with double press studs covered with flap velcro fastening cuffs stick up collar lided with fireproof cotton. 1 inside pocket double stud fastening with flap velcro fastening wing collar lined with fireproof cotton, length 760 mm. Fireproof cotton back for better ventilation, used when complete protection of the back is not necessary. Natural, flesh-split cowhide gaiters, fastened with metal buckles, Kevlar seam. Natural, flesh-split cowhide gaiters, fastened with Velcro, Kevlar seam.
W 000 010 594 W 000 010 595
W 000 011 107
W 000 010 596 W 000 010 598 W 000 010 590
1198-064
4 - Gaiter with straps Length: 300 mm 5 - Gaiter with Velcro Length: 300 mm
W 000 010 591
1198-038
2002-045
2244-057
Other welders clothing

1
0254-040
1198-033
To order Description 1 - Welders hood Size 54-59 Size 59-65 Size 65-70 2a - Fireproof green cotton head Goat grain leather collar 2b- Goat grain leather head and collar 3 - Safety cap CE EN 812
1198-017
Characteristics W 000 261 499 W 000 261 500 W 000 261 501 Protects the head, ears, neck and nape against light weld spatter. Made of fireproof PROBAN material. Fastened by string around the face Kevlar seam. Very covering hood, vegetable tanning anti-allergy, excellent protection against projections in welding cutting, seam wire para-aramide. Cap with ABS safety shell absorbs shocks to protect the head when a safety helmet is not required. Blue cotton fabric, adjustable visor, wide air vents. Knee protection, prevents knee pain during welding operations. Natural cowhide pouch contains viscoelastic foam pad.
2 a
2 b
0820-1060
2244-058
0820-1065
0820-1055
4 - Leather kneepads
4
1806-089 1198-019
0820-1035
90
Hands protection
TIG gloves
TIG gloves
5 fingers, american cut, wing fingers, reinforced forefinger, hand with goatskin grain, artery protection, natural cow split cuff 100 mm long, exceptionally soft, in accordance with EN 420, EN 388, EN 407.
Universal use
UNIVERSAL gloves
5 fingers, american cut, webbed thumb, fitted forefinger, natural grain cowhide leather for the palm and thumb, split cowhide leather for the back and the cuff, in accordance with EN 420, EN 388.
The cheapest welding glove

LONG BASIC
split cowhide leather, 5 fingers, 150 mm cuff, the cheapest welding glove, in accordance with EN 420, EN 388.
Comfortable and resistant

LONG BASIC +
split cowhide leather, 5 fingers, 150 mm cuff, reinforced strip on part of the palm and back, cotton seams, soft, comfortable and resistant, in accordance with EN 420, EN 388.
Specially design for heavy duty

STOPCALOR
specially designed for heavy duty, MMA, MIG, MAG application heat resistant, split leather, american cut and Kevlar seams, in accordance with EN 420, EN 388, EN 407.
To order 1 pair: Size 9 W 000 010 421 Size 10 W 000 010 422
2004-963
To order 1 pair: Size 10 W 000 010 417

2004-714

2004-957

2004-514
EN 420 EN 388 2122 EN 407 412X4X EN 420 EN 388 2122
2004-705
EN 420 EN 420 EN 388 2122 EN 420 EN 388 2122 EN 388 2122 EN 407 412X4X
Heavy duty welding

STOPCALOR +
split leather, American cut and Kevlar seams, same heat resistance than STOPCALOR, with a better suppleness, in accordance with EN 420, EN 388, EN 407.
Heavy duty welding

STOPCALOR ALU
split leather specially for heat resistance, back and cuff treated with aluminium, for MIG, MAG, MMA or casting, the reference in term of heat protection, in accordance with EN 388, EN 407.
Protection gloves
DOCKER gloves
handling 5 fingers, american cut, wing finger, reinforced forefinger, natural cow split for palm, back and cuff in cotton with split leather artery protection, split leather strengthening piece sewed on the back, polycotton seam, in accordance with EN 420, EN 388.
2004-959
Protection gloves
PROTECT COMFORT
grain leather, a mechanical resistant glove for comfortable use.
Protection gloves
SENSITIVE
the best answer for flexible and resistant gloves, 5 fingers, american cut, wing fingers, reinforced forefinger, hand with goatskin grain, artery protection, natural cow split cuff complies with EN 420.

2004-958

0951-025
To order 1 pair: Size 9 W 000 010 425 Size 10 W 000 010 426
2004-707
6
EN 420 EN 388 3132 EN 407 413X4X
2004-971
EN 388 2122
EN 407 412X4X
EN 420
EN 388 2122
EN 420
EN 388 2121
EN 420
91
Welding screens and strips

Welding screens
0823-019
CE EN 1598
OPTILAM range
7 strips width 300 mm, height 1 750 mm, covering 50 mm, self extinguishable strips, very stable, easy mounting to the angles thanks to stabilising feet. To order
Shade green T6 Complete screen W 000 010 473 W 000 010 474 W 000 010 472 dark green T9 orange CE Set of 7 spare strips W 000 010 255 W 000 010 256 W 000 010 257
1 930
1 860
Triptycal welding screens

810 1 800 810
LE MODULABLE range
Frame of 3 turnable screens ( 3 420 m ), mounted on rollers of which two with blocking, 1 streched curtain over the width attached by a VELCRO strap, self-extinguishing.
Shade green T6 dark green T9 orange CE
0951-038
To order
Complete screen W 000 010 477 W 000 010 478 W 000 010 476 Set of 7 spare strips W 000 010 172 W 000 010 173 W 000 010 174
CE EN 1598
0823-022
1 900
CE EN 1598 2 000 mm
TRIPTYCAL range
Triptycal with 3 flexible curtains 1 600 x 1 400 mm, very good stability, mounted on swiveling rollers of which two with blocking, height 2 000 mm, width 700 + 2 000 + 700 mm.
Shade green T6 dark green T9 orange CE Complete screen
To order
Set of 7 spare strips W 000 010 351 W 000 010 359 W 000 010 355
W 000 010 481 W 000 010 482 W 000 010 480
3 400 mm
700
2 000
700
0823-023
strips
700 or 1100 mm 700 or 1100 mm
UNIVERSAL range
Width 3 500 mm or 4 300 mm, screen height 2 100 mm with rollers 2 000 mm without roller, curtains and strips, conform to standard project, self-extinguising, strip height 1 800 mm. 2 mm thickness, curtain height 1 800 mm 0.4 mm thickness, strip covering 66 %.
L 3 500 mm = 700 + 2 100 + 700 Shade green T6 dark green T9 orange CE With 3 curtains W 000 010 275 W 000 010 276 W 000 010 277
To order
With 16 strips W 000 010 280 W 000 010 281 W 000 010 282
2 100 mm
CE EN 1598
curtains
2 100 mm
L 4 300 mm = 1 100 + 2 100 + 1 100 Shade

3 400 or 4 300 mm
0823-025
To order
With 4 curtains With 20 strips W 000 010 290 W 000 010 291 W 000 010 292
green T6 dark green T9 orange CE
W 000 010 285 W 000 010 286 W 000 010 287
92
Welding accessories
Chipping hammers
To order Description Wooden handle and forged steel head Steel handle and stainless steel head
2004-610
Cat. no. W 000 010 801 W 000 010 556
0951-012
0951-013
0951-011
Wire brushes
Description Selection criteria Adapt the brush to the steel you use 1 - Brush 4 rows brass plated steel 2 - Brush 4 rows tempered steel (stainless for stainless steel). 3 - Brush 4 rows stainless steel
To order Cat. no. W 000 010 162 W 000 010 163 W 000 010 165
Aerosol
2007-394 2007-394
Type
Designation
Application Protection of the nozzles and other parts from lacquering. Contents silicone.
Description nominal volume
To order
4 - SPRAYMIG SIB
2007-399
Aerosol 405 ml
W 000 011 093
Anti-spattering agents
5 - SPRAYMIG H2O
Protection of the nozzles and contact tips. Silicone free. Water based. Protection of the nozzles by steeping. Do not use with fume extraction nozzles. Solvent: degreasing before application of the penetrating, elimination of the excess of the revealer.
Aerosol 520 ml
W 000 010 001
6 - NET MIG
2006-238 2006-239 2006-240
Cam 220 ml
W 000 011 071
7 - SKINCRIC C-10/S1
Aerosol 650 ml
W 000 010 096
Cracks detection
Red penetrating: reveals the 8 - SKINCRIC P-138/SA welding defaults under the action of the revealer.
Aerosol 650 ml
W 000 011 095
10
11
Leaks detection
Revealer of cracks. 9 - SKINCRIC R-764/S1 Use it after the application of the penetrating. 10 - BUBBLE 11 - 1000 BULLES Leak detector. Leak detector.
2004-815
2000-228
Aerosol 650 ml
6
W 000 011 097 W 000 010 963 W 000 011 090
Aerosol 650 ml Aerosol 650 ml
93
0823-029
2000-174
Secondary cables
Extra flexible copper cable Neopren insulated Standard H 01 N2 - E. Section 16 mm2 25 mm2 35 mm2 50 mm2 70 mm2 95 mm2 120 mm2 Current* 150 A 202 A 250 A 302 A 384 A 465 A 539 A To order Per linear meter W 000 010 137 W 000 010 138 W 000 010 139 W 000 010 140 W 000 010 141 W 000 010 142 W 000 010 143 ** * Maximum permissable under steady conditions (IEC recommandation 287) Depending on duty cycle at 60%.
Single-core cables to connect output from power source to electrode holder or earth clamp.
Flexible copper cable Neopren insulated Standard H 01 N2 - D To order Section 16 25 35 50 70 95 mm mm2 mm2 mm2 mm2 mm2
2
Current** 175 230 290 365 460 560 A A A A A A
Per linear meter W W W W W W 000 000 000 000 000 000 260 260 260 260 260 260 272 273 271 270 269 268
Spool of 50 m W W W W W W 000 000 000 000 000 000 260 260 260 260 260 260 274 275 276 277 278 279
Earth clamps
0947-054 0947-060
Designation
Type 1 - Bronze
Power 300 A 600 A
Cross section maxi 35 mm2 70 mm2 25 mm 70 mm

2
To order W 000 010 577 W 000 010 578 W 000 010 579 W 000 010 580 W 000 010 597 W 000 010 583 W 000 010 584 W 000 010 988
2
Crocodile type
200 A 2 - Steel 400 A 600 A 300 A
0947-053
3
Spring type Clamp type 3 - Bronze
70 mm2 50 mm2 95 mm 95 mm
2
600 A 4 - Steel 800 A
4
2002-234
Cable connectors
0947-061
5
Designation A maxi 250 5 - Male connector 400 600 mm2 10-25 35-50 70-95 10-25 35-50 70-95 To order W 000 010 559 W 000 010 560 W 000 010 561 W 000 010 562 W 000 010 563 W 000 010 564
6
6 - Female connector
250 400 600
94
AZUR MT torches
AZUR MT torches
A range of manual aspirating torches for MIG-MAG welding. Perfect mean to collect fumes the closes to emission source without decrease of productivity. Product advantages: handliness, effective aspiration.
AZUR MT 250 Duty cycle at 100 % 250 A (CO2) Original equipment: steel wire 1.0 mm nozzle 14 mm Suitable wire diameter: 0.8 to 1.0 mm* Iron work, metallic joinery.
Wear parts for AZUR MT torches

AZUR MT 250
2005-744
2005-745
AZUR MT 350 and 400 W
To order
6 5
AZUR MT 350 Duty cycle at 100 % 350 A (CO2) Original equipment: steel wire 1.2 mm nozzle 16 mm Suitable wire diameter: 1.0 to 1.2 mm* Boiler making, track welding, metal frame
2005-753
Wear parts
mm 0.8 Steel 1.0 1.2 1.6 Alu 1.0 1.2
250
AZUR MT torche 350 400 W W 000 234 581 W 000 234 582 W 000 234 583 W 000 234 600 W 000 234 601 W 000 234 884 W 000 238 023 W 000 237 841 W 000 237 939 W 000 237 828 W 000 237 935 W 000 237 936 W 000 237 938 W 000 237 873 W 000 237 925 W 000 237 927 W 000 237 877 W 000 237 944 W 000 237 942 W 000 237 933 W 000 237 937 W 000 237 928 W 000 237 878 W 000 237 882 W 000 237 912
W 000 234 576 W 000 234 578 W 000 234 577 W 000 237 880 W 000 237 901 W 000 237 914 W 000 237 932 -
1 Contact tip
2 Nozzle
Spring nozzle
To order
3m W 000 241 620
4m W 000 237 951
5m W 000 237 952
3 4 5 6
Isolating diffuser Sensor Isolating body Isolating diffuser 3m 0,6 4 m 1.0 5m
W 000 237 826 W 000 237 829 W 000 237 837
AZUR MT 400 W Duty cycle at 100 % 400 A (CO2) Original equipment: steel wire 1.2 mm nozzle 16 mm Suitable wire diameter: 1.0 to 1.6 mm Intensive welding water cooled.
2005-738
3m 1.0 Steel 1.2 4 m 5m 3m Internal liner 1.2 4 m 1.6 5m 3m 0,6 1.0 4 m 5m 3m 1.2 4 m 1.6 5m
2005-736
3m W 000 237 948
4m W 000 237 949
5m W 000 237 950
Teflon
To order
95
3m W 000 241 623
4m W 000 237 957
5m W 000 237 958
AZUR: extraction and treatment

More than ten years dedicated to welders working conditions improvement. Professional customized solutions to solve customers problems regarding extraction and filtration of welding and cutting fumes and fine, dry dusts.
0823-021
Suction panels in a training center
2277-022
Individual protection with an assisted suction fan
Centralized networks of polyflexible booms
0823-021
Extraction network for benches adjustment of motors

2277-026
Individual protection
2277-024
On board high efficiency vacuum installations in a shipyard
2277-025
Suction panel with revolving of tools.
96
2277-023
2277-021
Referenced in many activities sectors: training center, steelwork, metallurgy of iron and steel, boiler making, tubes factory, shipyard, manufacture of elevator trolley, agricol material, metal furniture, automobile subcontracting.
2277-020
of fumes
Our solutions always take in account: - the welders, their environment and working conditions, - the respect of the standards and regulations, as health and safety are concerned, - your economic requirements for a perennial investment with the guarantee of efficient and durable results.
Professional technical college Vauban: an example of extraction and treatment of welding and cutting fumes.
The context:
a welding workshop for the students 4 types of work: - welding at fixe place on samples, - welding on bulky metal structures, - brazing with the bench, - cutting on automatic machines (plasma and oxycutting processes). Customer requests: - modularity and effectiveness of air flow rate according to the number and the type of operation stations, - filtration and partial recycling of the air (particulary in cold season).
The solution applied:

a centralized network for oil welding applications with extraction and filtration with self-cleaning.
2277-031
Each station is equipped with a motorized obturator and the network serves: - 6 double tables suction (welding of test-samples), - 6 suction panels (brazing), - 3 booms PEBE with large operating range (bulky parts). Two distinct networks with filtration by CYCLOFILTRE with self-cleaning for cutting machines.
Boom
2277-030
Suction panels
2277-027
Double suction table
6
Cutting
2277-028 2277-029
2277-035
Outside filter
97
AZUR: extraction and treatment

Workbench extractors
Welding workbench with AMSM mechanical filtering for extraction at source
EU 8/9 mechanical filtering, EU 2 metal-mesh prefiltering, extraction at source through worktable surface and three lateral extraction panels. Exist also in electrostatic filtration.
Characteristics: Overall dimensions ( h x l x d ): Worktable: Work height: Max. admissible load: Lateral panel height: Suction flow rate: Motor Rear air outlet: To order Cat. no. 9405-0145
For another dimension, consult us.
1 435 x 1 200 x 800 mm 1 100 x 750 mm 850 mm 200 kg 600 mm 1800 m3/ h 2.2 kW 230 /400 V three-phase
1156-016
250 mm dia.
Mobile filters
MECAZUR 35 Mobile mechanical filter
2277-034
Characteristics: Metal-mesh prefilter with spark arrestor, Fibreglass filter cartridge filtering surface area: 35 m3 (class EU 8/9), Fan with 1300 m3/ h useful air flow rate on arm nozzle, Motor power 1.1 kW Dimensions without arm 665 x 681 x 995 mm Weight 105 kg Sound level < 70 dB (A) Pivoting guide wheels Alarm indicating fine filter saturation with 360 pivoting ECOFLEX arm, 3 m long. To order
Mobile mechanical filter for extracting and filtering welding fumes and fine, dry dust particles.
MECAZUR 35 Pack MECAZUR 35 + 3 m arm 230/400 V, three-phase Cat. no. 9405-0170

Mechanical filter characteristics: Metal-mesh prefilter on air inlet, High-performance filtering, Medium, EU 8/9 filtering, Built-in alarm is standard on all models, Arms can be mounted directly under the filter.
Model Associated fan Max. air flow rate (m3/h) Number of stations Air flow rate at arm nozzle Filter surface area Sound level
Pack MECAZUR 35 + 3 m arm 230 V, single-phase. Cat. no. 9405-0171
Wall-mounted filters
MECAZUR 35 M mechanical filter
2277-032
MECAZUR 35 M for 1 arm AZUR 2.1 2100 1 1100 m3/h 35 m2 64 dB (A)
MECAZUR 35 M for 2 arms AZUR 4.7 4700 2 2 x 1100 m3/h 35 m2 68 dB (A)
To order
The MECAZUR 35 M mechanical filter has a large storage capacity for dust and dry fumes and features maintenance-free filters.
These filters are best used for welding galvanised steel, aluminium alloys, etc, for any process that produces dry fumes. Equipped with an extraction arm, it collects fumes and fine dust at a distance of 30 to 50 cm from the source, in an area of 0.5 to 1 m in diameter. The filter requires replacement 1 to 3 times a year, depending on use.
Complete MECAZUR 35 M filter set with 1 arm: MECAZUR 35 M mechanical filter Cat. no. 9400-4050 inlet for direct fitting of 1 arm Cat no. W 000 235 220 AZUR 2.1 fan Cat. no. 9400-0310 3 m multi-articulation arm Cat. no. 9400-1310
Complete MECAZUR 35 M filter set with 2 arms: MECAZUR 35 M mechanical filter TRC D=315 mm Cat no. 9400-0332 inlet for direct fitting of 2 arms Cat no. 9400-2510 AZUR 4.7 fan Cat no. 9400-0330 3 m multi-articulation arm Cat. no. 9400-1310
98
Spare parts Replacement filter Cat. no. 9400-0595 Prefilter Cat. no. 9400-0596 ECOFLEX arm: option consult us.
of fumes
2004-829
Portable filtering unit

Autonomous Filtering Unit Unit 0.23 PA
The unit 0.23 PA (P = portable, A = automatic) is an indispensable tool for all maintenance operation or for limited production, for a suction on extraction torches (maxi. 250 A) and piping nozzle... It is appropriate for all dry, not explosive dust with a fine filter of great capacity of storage having a filtering surface of 12 m2. A metal prefilter integrated to the filtering cartridge protects the fine filter against all casual white-hot particles. In the air outlet there is a fine filter of high performance (HEPA) which completes the filtration unit and ensures a global efficiency of 99.9% for welding fumes. It is delivered with a 5 m power supply cable and one 2.5 m flexible extraction arm of 45 mm diameter. Two extraction fans with separate flow, 1000 W power, permit to adapt the extraction power to the connected pipe (torch and nozzle). The maxi air flow rate is 160 m3/h with one motor and 230 m3/h with 2 motors.
Characteristics: Supply voltage Motor power Filtering cartridge Sound level Finisher filter Standard Weight 230 V, 50 Hz, single-phase 2 x 1000 W 12 m2 (without maintenance) < 70 dB (A) HEPA CE 15 kg (easy to use thanks to the large wheels diameter)
To order: Unit 0.23 PA Cat. no. 9400-1123

flexible length 45 mm 2.5 m
Tool-mounted extractors
AZUR 2.1 E, and 3.0 E Electrostatic filters
2277-033
Electrostatic filters Designed and built to extract fumes from welding carbon steel and oiled sheet metal. Collection at source guarantees the best fume extraction efficiency. AZUR wall-mounted electrostatic filters are equipped with heavy-duty industrial filtering units. Used as recommended, electrostatic filters have a long lifetime, providing significant savings.
Electrostatic filter characteristics: High-efficiency filtering, Washable filtering units, Built-in alarm is standard on all models. When the filter needs cleaning, a sound alarm goes off and about 20 seconds later the fan stops running. The filter must then be cleaned before the unit can be returned to service. Simple, stand alone installation, may be used in addition to existing ventilation and air treatment equipment. To order
1881-001
2004-830
2003-276
2.1 E Electrostatic filter - Associated fan: AZUR 2.1 + arm - Max. air flow rate: 2100 m3/h - Number of stations: 1 or 2 - Filtering area 9.6 m2 Cat. no. 9400-1000 (filter) Cat. no. 9400-4001 (arm support) Cat. no. 9400-0310 (fan)
3.0 E Electrostatic filter - Associated fan: AZUR 2 + 2 arms - Max. air flow rate: 2100 m3/h - Number of stations: 1 or 2 - Filtering area: 16.4 m2 Cat. no. 9400-1100 (filter) Cat. no. 9400-4011 (arm support) Cat. no. 9400-0310 (fan)
99
AZUR: extraction and treatment of fumes

Fixed extraction equipment
Telescopic arm
Arm characteristics: Arm extension from 1.1 m to 2.2 m Arm pivots 180 on wall bracket, sealed ball-bearing mounting 160 mm dia. with antistatic flexible tube 300 mm dia. removable metal nozzle, fitted with a safety screen Built-in adjustment register on circular adjustment handle Arm delivered with: AZUR 1.8 fan: free-flowing air flow rate 1800 m3/h, motor power 0.55 kW; 400 V, three-phase. Thermal magnetic breaker.
1881-025 0882-004
180
1.1 m
at 2 .2
To order
Complete telescopic arm set:
Cat. no. 9405-0130
Ecoflex arm
1853-001
Arm characteristics
360
160 mm dia. Arm pivots 360 on ball-bearing mounting, 300 mm dia. removable metal nozzle, fitted with a safety screen, Built-in adjustment register on circular adjustment handle, Delivered with arm wall-mounting fixture that also accommodates a fan.
To order
ECOFLEX arm Recommended fan: AZUR 1.8 fan Free-flowing air flow rate 1800 m3/h
0882-004
- 2 m: Cat. no. 9400-0125 - 3 m: Cat. no. 9400-0126 - 4 m: Cat. no. 9400-0127
Multi-articulation arm (premounted)

1853-003
Arm characteristics:
Arm pre-assembled at factory, support structure made of 2 lacquered, pre-assembled aluminium tubes for easy installation. Pivots 360 on wall bracket, sealed ball-bearing mounting. 160 mm dia. antistatic tubes. 300 mm dia. removable metal nozzle, fitted with a safety screen. Built-in adjustment register on circular adjustment handle.
To order
100
Multi-articulation arm delivered with: AZUR 1.8 fan - Free-flowing air flow rate 1800 m3/h - Motor power: 0.55 kW 400 V, three-phase
thermal magnetic circuit-breaker Complete multi-articulation arm set: - 3 m: Cat. no. 9405-0126 - 4 m: Cat. no. 9405-0127
Be connected at any time to our actuality: www.saf-fro.com

Customers applications
Aluminium market Stainless steel market Mines and quarries Sugar cane refineries Gas cylinder production and repair Craftsmen market
Products and equipment

Catalogue of our products classified according range (consumables, equipment for manual applications, equipment for automatic applications)
Services
Description of the services offered by SAF-FRO.
Presentation
Short description of Air Liquide Welding group.
Fusion
Welding forum: exchanges between professionals.
Careers
Partnership offers Web site

Direct access to the web-sites of the other companies of the group.
News
Information about the new products, new services or special events
Contact and location

List and address of all the subsidiaries, SAF-FRO contacts in France, Belgium and Luxembourg. Presentation of the after-sale service and how to contact them.
Documentation
Commercial leaflets, technical documentation, teaching tools.
101
Alphabetical index
A
Anti-sticking agents (aerosols) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Aprons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
F
Feeder stations gas welding-cutting . . . . . . . . . . . . . . . . . . . . . . . 74 Filters (electrostatic or mechanical) for fume treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Fixed extraction equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Flashback arrestors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Flashback arrestors for torches with built-in safety features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Fume extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
B
Blowpipes (gas welding) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
C
Cable connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Cables (secondary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Caps for TIG welding torches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Chipping hammers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Clamp support for MIG-MAG welding torches . . . . . . . . . . . . . . . 50 Clips for gas hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 CO2 gas heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Connectors for gas coupling (quick-action) . . . . . . . . . . . . . . . . . . 72 Connectors male-male for gas welding-cutting. . . . . . . . . . . . . . . 72 Connectors twin LP channel with valves . . . . . . . . . . . . . . . . . . . . 72 Contact tubes for manual MIG-MAG . . . . . . . . . . . . . . . . . . . . . . . 50 Couplings for gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Cutting nozzles for cutting torches . . . . . . . . . . . . . . . . . . . . . . . . 65 Cutting torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
G
Gaiters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Gas welding and cutting (manual) generalities . . . . . . . . . . . . . . . 62 Gas welding-cutting tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Glasses for masks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Gloves for welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Goggles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Gouging (arc air) electrodes and torches . . . . . . . . . . . . . . . . . . . . 13 Gouging (arc air) power sources . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Gouging with plasma cutting torches (manual) . . . . . . . . . . . . . . . 59
H
Handles with built-in flashback arrestors . . . . . . . . . . . . . . . . . . . . 70 Heating torches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Helmets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Hoses for gas welding or cutting . . . . . . . . . . . . . . . . . . . . . . . . . . 70
D
DC TIG welding sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 DC welding sets for coated electrodes . . . . . . . . . . . . . . . . . . . . . . 9 DIRISAF filters for TIG welding torches . . . . . . . . . . . . . . . . . . . . . 27 DIRISAF nozzles for TIG welding torches . . . . . . . . . . . . . . . . . . . 27
I
Isolating diffuser for MIG-MAG welding torches . . . . . . . . . . . . . . 50
E
Ear protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Earplugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Earth clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Economisers for gas welding-cutting equipment . . . . . . . . . . . . . 73 Electrode collet for TIG welding torches . . . . . . . . . . . . . . . . . . . . 27 Electrode-holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Electrodes (tungsten) for manual TIG welding . . . . . . . . . . . . . . . . 28 Electrodes for arc air gouging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Electrodes for plasma cutting torches (manual). . . . . . . . . . . . . . . 54 Electrodes, tungsten, for microplasma. . . . . . . . . . . . . . . . . . . . . . 24 102
J
Jackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
L
Leaks detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Leathers clothes (aprons, jackets, trousers, gaiters, gloves, etc...). . . . . . . . . . . . . . 89 Liner for MIG-MAG welding torches . . . . . . . . . . . . . . . . . . . . . . . 50 LOR quick-action connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 LORMATIC quick-action connectors . . . . . . . . . . . . . . . . . . . . . . . 71
M
Masks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Microplasma welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Microplasma welding torches (wear parts) . . . . . . . . . . . . . . . . . . 24 MIG-MAG add on-unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 MIG-MAG manual welding torches . . . . . . . . . . . . . . . . . . . . . . . . 49 MIG-MAG manual welding sets . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 MIG-MAG welding (manual) generalities . . . . . . . . . . . . . . . . . . . . 33 Mirror. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 MMA welding AC sets for coated electrodes . . . . . . . . . . . . . . . . . 8 MMA welding AC/DC TIG sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 MMA welding with coated electrodes (generalities) . . . . . . . . . . . . 4
T
TIG add on-units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 TIG welding (manual) generalities. . . . . . . . . . . . . . . . . . . . . . . . . . 16 TIG welding sets, manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 TIG welding torches (manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 TIG welding torches (wear parts) . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Tip cleaners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Tips and nozzles for gas welding blowpipes . . . . . . . . . . . . . . . . . 64 Tips for gas heating torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Tips for manual gas cutting torches. . . . . . . . . . . . . . . . . . . . . . . . 65 Tool-mounted extractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Torches (gas heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Torches (gas welding) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Torches (manual gas cutting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Torches for arc air gouging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Transformers for coated electrodes . . . . . . . . . . . . . . . . . . . . . . . . . 8 Treatment and extraction of fumes. . . . . . . . . . . . . . . . . . . . . . . . . 96 Trolleys gas cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
N
Nozzles for gas welding blowpipes . . . . . . . . . . . . . . . . . . . . . . . . 64 Nozzles for plasma cutting torches (manual) . . . . . . . . . . . . . . . . . 54 Nut for MIG-MAG welding torches. . . . . . . . . . . . . . . . . . . . . . . . . 50
O
Ovens for electrode backing or drying. . . . . . . . . . . . . . . . . . . . . . 14
P
Plasma cutting manual installations . . . . . . . . . . . . . . . . . . . . . . . . 54 Plasma cutting manual torches . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Plasma cutting wear parts for manual torches . . . . . . . . . . . . . . . 54 Portable filtering unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Pressure regulator/flowmeters for MIG-MAG or TIG welding . . . . 67 Pressure regulators for cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Pressure regulators for gas welding and cutting . . . . . . . . . . . . . . 66
U
Unions for gas welding-cutting equipment . . . . . . . . . . . . . . . . . . 73
R
Rectifiers for arc air gouging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Rectifiers for coated electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Reels for hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Regulators for gas welding and cutting . . . . . . . . . . . . . . . . . . . . . 66 Revealer of welds cracks (aerosol). . . . . . . . . . . . . . . . . . . . . . . . . 93
W
Wall-mounted filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Wear parts for manual MIG-MAG welding torches . . . . . . . . . . . . 50 Wear parts for plasma cutting manual torches . . . . . . . . . . . . . . . 54 Wear parts for TIG welding torches . . . . . . . . . . . . . . . . . . . . . . . . 27 Welding screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Welding torches for TIG welding . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Welding torches for MIG-MAG welding . . . . . . . . . . . . . . . . . . . . . 49 Workbench extractors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Wrench for plasma cutting torches (manual) . . . . . . . . . . . . . . . . . 54 103
S
Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Seats for TIG welding torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Semi-automatic change over pressure regulator station. . . . . . . . 74 Sets for gas welding or cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Skirts for plasma cutting torches (manual). . . . . . . . . . . . . . . . . . . 54 Spark lighters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

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Chapter 1 MMA welding

Scheme of a manual installation for welding with coated electrode

Power source Mask Coated electrode Workpiece

The transfer of metal coated electrode

Choice of the intensity of current

Penetration of the weld Slag bead

Metallic core Crater Protection atmosphere

Coating Metallic drops in transit in the arc

Electrode diameter (mm)

Average intensity (A)

Workpiece Weld bead

1.6 2.0 2.5 3.2 4.0 5.0 6.3

40 55 70 110 160 200 290

Choice criteria for MMA power sources

** ideal for welding of cellulosic coated electrodes

MMA welding sets AC

TIG torches with valve for:

Portable rectifier sets DC

230 V 10% 50-60 Hz 24 A 83.5 V 5 - 130 A IP 21

at 100% at 60% at 25%

tible ompaerators C gen with

3 PRESTO 170 VRD

Inverter and thyristor rectifier sets DC welding and gouging

Dimensions (L x W x H) Net weight

Gouging and bevelling

W 000 010 999 400 A 4.0 to 6.0 mm

W 000 010 992 1000 A 4.0 to 13.0 mm

Chapter 2 TIG welding

TIG welding generalities and quick choice criteria

Filler metal rod

Pressure regulator/ flowmeter Inert welding gas

Filler metal rod

Choice criteria for TIG power sources

Welding current (Ampere) 100 200 300 400

PAC SYSTEM arc striking device

Legend for TIG welding

HF arc striking device

Slope down and post-gas

TIG welding cycles SIMPLE COMPLETE

2nd welding level Pre-gas Post-gas Pre-gas

(in case of torch with a double trigger)

Initial current Up slope

SAXOTIG, SAXOTECH and PR

AVISO and ADMIRAL

Electrode diameter Dimensions (L x W x H) Net weight Standards Torches types

2 AVISO 350 / 350 W

AC/DC single-phase range

Electrode diameter Dimensions (L x W x H) Net weight Standards Torches types

AC/DC three-phase range

MICROPLASMA and TIG process

2 - REFRIJET 51 cooling unit.

Cooling unit. Cat. no. 9258-0344.

MICROPLASMA and TIG process

Torch SP 45 Thoriated tungsten electrode (2%)

* For version 60 Hz and for other dimensions consult us.

SP45 torch maintenance kit

Torch PROTIG 10 with handle RL

Torch PROTIG 10 W with handle EBB

Torch PROTIG 20 with handle RL

Torch PROTIG 30 W with handle EBB

d mende Recom inium for alum welding

Torch PROTIG 30 with handle EBB

Torch PROTIG 35 W with handle EBB

Torch PROTIG 40 W with handle EBB