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1/27/2013 9:50 PM
http://www.electrical4u.com/electrical-transformer/over-flux-in-transform...
The magnetic flux density is, therefore, proportional to the quotient of voltage and frequency (V/f). Over fluxing can, therefore, occur either due to increase in voltage or decrease in-frequency of both. The probability of over fluxing is relatively high in step-up transformers in Power stations compared to step - down transformers in Sub-Stations, where voltage and frequency usually remain constant. However, under very abnormal system condition, over-fluxing trouble can arise in step-down Sub-Station transformers as well.
SL
Component involved Metallic support and surfaces structure for core and coils Windings Lead conductors.
Physical evidences
Consequences
Discoloration or metallic parts and Contamination of a oil and adjacent insulation.Possible surfaces of insulation. Mechanical carbonized material in oil. Evolution of weakening of insulation Loosing of combustible gas. structure. Mechanical structure Discoloration winding insulation evolution of gas. Electrical and mechanical weakling of winding insulation
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Electrical and mechanical Discoloration of conductor insulation or weakening of insulation, support, evolution of gas. Mechanical Weakening of support. Discoloration of insulating material in contact with core. Discoloration and carbonization of organic/lamination insulation Evaluation of gas. Blistering of paints Electrical weakening of major insulation (winding to core) increased interlaminar eddy loss. Contamination of oil if paint inside tank is blistered.
Core lamination.
Tank
It may be seen that metallic support structures for core and coil, windings, lead conductors, core lamination, tank etc. may attain sufficient temperature with the evolution of combustible gas in each case due to over fluxing of transformer and the same gas may be collected in Buchholz Relay with consequent Alarm/Trip depending upon the quantity of gas collected which again depends upon the duration of time the transformer is subjected to over fluxing. Due to over fluxing in transformer its core becomes saturated as such induced voltage in the primary circuit becomes more or less constant. If the supply voltage to the primary is increased to abnormal high value, there must be high magnetising current in the primary circuit. Under such magnetic state of condition of transformer core linear relations between primary and secondary quantities (viz. for voltage and currents) are lost. So there may not be sufficient and appropriate reflection of this high primary magnetising current to secondary circuit as such mismatching of primary currents and secondary currents is likely to occur, causing differential relay to operate as we do not have overfluxing protection for sub-Stn. transformers.
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1/27/2013 9:50 PM
http://www.electrical4u.com/electrical-transformer/over-flux-in-transform...
removed by this time. It is already mentioned that the flux density 'B' in transformer core is proportional to v/f ratio. Power transformers are designed to withstand (Vn/fn x 1.1) continuously, where Vn is the normal highest r.m.s. voltage and fn is the standard frequency. Core design is such that higher v/f causes higher core loss and core heating. The capability of a transformer to withstand higher v/f values i.e. overfluxing effect, is limited to a few minutes as furnished below in the Table
F = (V/f)/(Vn/fn)
1.1
1.2 2
1.25 1
1.3 0.5
1.4 0
From the table above it may be seen that when over fluxing due to system hazards reaches such that the factor F attains a values 1.4, the transformer shall be tripped out of service instantaneously otherwise there may be a permanent damage.
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1/27/2013 9:50 PM