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KUTHAMBAKKAM, CHENNAI
PROJECT MEMBERS : 23109114001 : G.AMIT KUMAR 23109114008 : P.BALAJI 23109114021 : T.HARIBABU 23109114039 : R.NIRMAL RAJ
SUPERVISOR Mr.J.SRINIVAS,M.E.,
ASSISTANT PROFESSOR MECHANICAL ENGINEERING
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OBJECTIVE TYPES OF FORKLIFTS PROJECT SCOPE PROCESS PLAN COMPONENT LEVEL DESCRIPTION WORKING CAD MODEL 2-D DIAGRAM COMPARISON DESIGN CALCULATION
BILL OF MATERIALS
ADVANTAGE & DIS-ADVANTAGES REFERENCES
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OBJECTIVE
The main objective in the project which we are going to implement the reduction gear mechanism to lift up the object with lower speed .
The forklift is operated by using motorized screw jack. To lower the speed and increase the torque we are using cluster gear mechanism.
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TYPES OF FORKLIFTS
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PROJECT SCOPE
From the title that has been given, the development of this project must include how to design the mechanical part of machine and how to fabricate the system of this mechanical part. It also needs some knowledge and skill to finish the project.
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PROCESS PLAN
PROBLEM DEFINITION
DEVELOPING MODEL
COMPONENT REQUIREME NT
ESTIMATION OF PERFORMANCE
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2. SCREW JACK
200 KG CAPACITY - 2NOS MATERIAL: BODY- CAST IRON LEAD SCREW MILD STEEL
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4. MOUNTING SHAFTS
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4. FORK
USED FOR MATERIAL HANDELING. MATERIAL: MILD STEEL
5. FRAME A CASING USED TO HOUSE THE GEAR ARRANGEMENT MATERIAL : MILD STEEL
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WORKING
When the motor is switched on the power is transmitted from the motor sprocket to the two sets of cluster gears, in this way the speed of the motor is reduced. The output from the cluster gears is then given to the screw jack which is connected to the forks and raises upwards to lift the load.
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CAD MODEL
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ACTUAL MODEL
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2-D DIAGRAM
REDUCTION GEAR
SPUR GEAR
FORK
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FRAME
13
COMPARISON
S.NO
SPECIFICATION
MECHANICAL
HYDRAULIC
1.
2.
SIZE
MAINTAINANCE COST
COMPACT
LESS
BULKY
HIGH
3.
SELF-LOCKING FEATURE
WORKING ENVIRONMENT
PRESENT
ABSENT
4.
ANY TYPE
CONTROLLED ENVIRONMENT
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5. 6.
7.
OPERATING MEDIUM
SEALING
MANUAL OR ELECTRICAL
FRL UNIT
8.
ABSENT
PRESENT
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DESIGN CALCULATION
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FORK-LIFT CALCULATION
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BILL OF MATERIAL
S.NO 1 2 3 4 5 6 7 8
COMPONENT FRAME (L-ANGLE) C- CHANNEL FORK (FLAT PLATE) MOTOR CLUSTER GEAR JACK GEAR MOUNTING SHAFTS MOTOR GEAR
MATERIAL MILD STEEL MILD STEEL MILD STEEL MILD STEEL MILD STEEL MILD STEEL MILD STEEL
COST 1300/350/520/3500/850/1200/580/85/-
9 10
11
430/1400/4500/-
23
12 13
1500/500/-
14 15
16
WHEELS FASTENERS
CONTROL SWTICH
420/410/280/-
TOTAL
17825/-
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ADVANTAGES: 1. RIGID 2. ON/OFF CONTROL 3. MECHANICAL ADVANTAGE 4. SELF LOCKING 5. LOW MAINTAINANCE AND OVERALL COST 6. SIMPLE IN MANUFACTURING AND CONSTRUCTION 7. USED IN ALL WORKING ENVIRONMENT
DISADVANTAGES: 1. HEIGHT LIMITATIONS 2. CANT GO UNDER OBSTRACLES LOWER THAN TRTRACTED LIFT 3. EFFICIENCY IS LOW
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REFERENCES
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THANK YOU
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