Chapter 1 STUD An Introduction

Manufacturingtechnology
Chapter1 AnIntroduction
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ProfDrAdelM.AbdelmaboudManuf.TechnologyChapt.1Anintroduction
References
1 Kalpakjian 1. Kalpakjian,S S.and andSchmidt Schmidt,S. S R R.,2002, 2002 ManufacturingProcessesforEngineering Materials,PrenticeHall, Hall UpperSaddleRiver, River NJ. 2 MPGroover, 2. Groover FundamentalsofModern Manufacturing 3/e2007JohnWiley&Sons, Inc. Inc
ProfDrAdelM.AbdelmaboudManuf.TechnologyChapt.1Anintroduction 2/6/2013 2
What is Manufacturing
Derivedfrom2Latinwords
Manus hand Factus make Madebyhand
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ProfDrAdelM.Abdelmaboud
Manuf.TechnologyChapt.1Anintroduction
What is manufacturing technology

Manufacturingistheprocessofconverting rawmaterialsintofinalproducts. It encompasses the design and manufacturing of goods, using various production methods and techniques. techniques
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ManufacturingTechnology
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SequentialManufacturingActivities
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Concurrent Manuf. Activities
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Engineeringmaterials
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Manufacturingprocesses
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Samples of Manufacturing processes (C i (Cutting or Machining M hi i )
TURNING SHAPING
DRILLING
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band saw
hand-held circular saw
hand-held hacksaw
SAWING
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Samples of Manufacturing processes (C tti (Cutting, M Machining hi i )
SHEARING AND PUNCHING
MILLING
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Typicalmachinedparts
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MachinesSamples p
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MachinesSamples
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AbrasivetoolsandMachines
abrasive wheels, paper, tools
diamond grinding wheel for slicing silicon wafers

Grinding wheels
diamond dicing wheel for silicon
Grinding machine grinding g Centerless g
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Samples of Manufacturing processes (B lk Forming) (Bulk F i )

FORGINING
ROLLING
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Samples of Manufacturing processes (B lk Forming) (Bulk F i )

EXTRUSION
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Samples of Manufacturing processes (Sh t Forming) (Sheet F i )
BENDING
DRAWING
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Samples of Manufacturing processes (Metal spinning)
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Samples of Manufacturing processes CASTING
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Castingsamples
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Manufacturing Processes for Plastics
Injectionmoldingisthemostcommonlyused manufacturingprocessforthefabricationof manyPlasticParts.
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PlasticInjectionMould
Awidevariety yofproducts p aremanufactured usinginjectionmolding,whichvarygreatlyin theirsize,complexity,andapplication. The h i injection j i molding ldi processrequires i the h use ofaninjectionmoldingmachine,rawplastic material,andamold.Theplasticismeltedin theinjectionmoldingmachineandthen injectedintothemold,whereitcoolsand solidifies lidifi into i the h final fi lpart.
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Injection I j i molding ldi is i used dtoproduce d thin hi walled ll dplastic l i parts forawidevarietyofapplications,oneofthemostcommon beingplastichousings.Plastichousingisathinwalled enclosure oftenrequiringmanyribsandbossesonthe enclosure, interior.Thesehousingsareusedinavarietyofproducts includinghouseholdappliances,consumerelectronics,power ,andasautomotivedashboards.Othercommonthin tools, walledproductsincludedifferenttypesofopencontainers, suchasbuckets.Injectionmoldingisalsousedtoproduce severaleverydayitemssuchastoothbrushesorsmallplastic t toys. Many M medical di ldevices, d i including i l di valves l and dsyringes, i are manufacturedusinginjectionmoldingaswell
Injectionmoldingoverview
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PlasticInjection j Mould
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Description p Themachinethenmeltstheplasticinaheated barrel,andinjectsitunderhighpressureoutof thebarrelandintoyourinjectionmoldcavity. cavity The injectedplasticquicklyfillsthecavity,anditis thenallowedtocoolwhilethemachinefillsits barrelforthenextcycle.Astheplasticcools,it changesbacktoasolid.Afterasetamountof time themoldopens time, opens,exposingthepart part,and hydraulicejectorpinspushthepartoutofthe cavity.
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PlasticInjection j Mould
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Chapter 1 STUD An Introduction

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Manufacturingtechnology

What is manufacturing technology

Concurrent Manuf. Activities

Samples of Manufacturing processes (C i (Cutting or Machining M hi i )

hand-held circular saw

Samples of Manufacturing processes (C tti (Cutting, M Machining hi i )

SHEARING AND PUNCHING

abrasive wheels, paper, tools

diamond grinding wheel for slicing silicon wafers

diamond dicing wheel for silicon

Grinding machine grinding g Centerless g

Samples of Manufacturing processes (B lk Forming) (Bulk F i )

Samples of Manufacturing processes (B lk Forming) (Bulk F i )

Samples of Manufacturing processes (Sh t Forming) (Sheet F i )

Samples of Manufacturing processes (Metal spinning)

Samples of Manufacturing processes CASTING

Manufacturing Processes for Plastics

Injectionmoldingisthemostcommonlyused manufacturingprocessforthefabricationof manyPlasticParts.

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