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i Symptoms: i visible scale on bottle-washer tank walls and heating coils. i difficulty in raising temperature. i Cause/s: i insufficient sequesterants in the bottle-wash solution to handle the hardness i Remedies: i increase sequestrant levels by the addition of additives to overcome insolubility
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incoming .
insoluble materials are in excess of 6%, the solids need to be removed by settling , filtering or centrifuging.
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i Remedies: i add suitable threshold inhibitor to the rinse sections. i check the water Ryzner index and adjust pH by suitable addition of an acid
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i Cause/s: i acid insoluble films i precipitation of aluminates from soak sections caused by high levels of
aluminates (>1.5%) in caustic carry over and pH drop by dilution. Aluminum oxides do not dissolve in acids. i Large quantities of insoluble label filler/pulp in the caustic solution which dry on bottles especially during stoppages. i insufficient rinsing. i tank solution levels low, leaving many bottles above the solution during stoppages.
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and replace with fresh solution or dilute with fresh caustic. i check the level of the insoluble solids in the caustic solution. If levels are in excess of 6%, solids should be removed by settling, filtering etc., or replace with fresh caustic solution. i check alignment, pressure and flow to the water spray rinse jets. i check liquid levels in caustic and rinse tanks..
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i Cause/s: i acid soluble i carbonate scale i Remedy: i check carbonate levels in the caustic. change all or part of used caustic with
fresh to reduce carbonates. i add threshold inhibitor to the water in the rinse section. i check reclaim system to ensure for proper settling of solution.
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unusually dirty/ ditch bottles. bottlewasher running too fast, insufficient soak time. caustic concentration low/improper additives. temperatures too low. improper additive to remove rust ring or other specific soils.
i Remedies: i i i i i
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separate bottles and treat separately. increase caustic concentration. check bottlewasher speed rating. adjust additives level. increase temperature.
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change in label stock, protective coating that resists caustic. change to a different label adhesive. low caustic concentration in compartments. insufficient soak time in the caustic caused by high machine speed or low solution levels in the tanks. i low temperatures. i excess foam floating the labels.
i i i i i Remedies: i i i i
score label to allow caustic to penetrate coating. check and adjust the concentration and temperature in the caustic tanks. check the speed of the bottle washer. ensure that the solution levels in the tanks are maintained and check levels during the label removal sequence.
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turbulence to create sufficient flow between the bottles and pockets. i check and set the label removal sequence for the different compartments to ensure that the compartments where the labels drop off the most are getting the most label removal time.
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compartment. i label removal sequence for the different compartments improperly set allowing labels to accumulate and clog caustic circulation valves and lines. i insufficient capacity of label filter/strainer. i blocked strainer/filter.
i Remedies: i ensure the circulation of caustic is evenly distributed and creates sufficient i i i i
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turbulence to keep labels moving. check and set the label removal sequence for the different compartments to ensure that the compartments where the labels drop off the most are getting the most label removal time. de-scale strainer. resize filter/strainer check paddle operation
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caustic and trapping air which can float the bottles out to the pockets. i large temperature variance between compartments causing the bottles to break.
i Remedies: i check levels of caustic solution especially during the label removal cycle. i check and adjust temperatures.
foam picks bottles removed automatically or manually after filling because they show a high foam level above the liquid. Often due to foreign matter, soil or glass, in the bottle causing a nucleating site for gas to come out of solution.
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Excessive foaming
i Symptoms: i foam overflows from the caustic compartment especially the caustic jet
compartments. i suspended particles left in the bottles. i deposits formed on bottles by dried foam during stoppages caused by dried foams especially during stoppages.
i Cause/s: i soils in caustic solution cause a lowering of surface tension causing foam. i low levels of solution. i Poor seal on the caustic circulation or jet pumps introducing air to the caustic
removed from pockets and chain over a few days. i add a suitable acid product to adjust the pH to so that the water has a slight scaling tendency as rated on the Ryzner index
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