1

2
3
4

PSMC
IMC
Hinopak
Sigma

Pakisn Steel Industrial Estatet

Port Qasim Authority
S.I.T.E.
Port Qasim

Karachi
Karachi
Karachi
Karachi

26-Jul-08

S,# VENDOR NAME

1
1

CITY

GRADE & SPEC.

COLD ROLLED STEEL SHEET

Data For Getting Revised "Final Certificate"

PART NAME

MODEL

5
RA

2
ZAIB ENGINEERING
KARACHI
WORKS

PEDAL SET BRAKE

SPHC
SPCC
SPHC
SPHC
SPHC
SPHC

INPUT

SIZES

BRKT BRAKE PEDAL

BASE BRAKE
STAY STOP LAMP SWITCH
ARM BRAKE PEDAL
PLATE BRAKE PEDAL
STAY SWITCH CONTACT
PEDAL SET CLUTCH

WT/UNIT
(BL.SIZE)

# OF
PCS/UNIT
PER
VEHICLE

INPUT
WEIGHT PER

OUT PUT
WASTAGE

UNIT

WEIGHT PER
UNIT

% PER
UNIT
10

11

Out Put

6
1.2
1.0
1.4
7.0
2.0
2.0

210
130
65
80
48
42

305
172
126
380
67
58

0.603
0.176
0.090
1.670
0.050
0.038

1
1
1
1
1
1

0.636
0.241
0.175
1.815
0.052
0.038

0.351
0.106
0.115
1.190
0.012
0.021

55.19
43.98
65.71
65.56
23.08
55.55

0.285
0.135
0.060
0.625
0.040
0.017

1.0
1.0
2.0
2.0
4.5
2.3
2.0

245
99
52
63
90
48
25

325
120
108
100
380
67
60

0.625
0.093
0.088
0.099
1.208
0.058
0.024

1
1
1
1
1
1
1

0.667
0.097
0.092
0.102
1.296
0.060
0.024

0.410
0.037
0.037
0.042
0.881
0.020
0.009

61.44
38.28
40.36
41.36
67.98
32.91
37.63

0.257
0.060
0.055
0.060
0.415
0.040
0.015

0.7
0.7

167
130

495
180

0.454
0.129

1
1

0.583
0.140

0.311
0.048

53.36
34.09

0.272
0.092

0.7
0.7

167
130

495
180

0.454
0.129

1
1

0.583
0.140

0.311
0.048

53.36
34.09

0.272
0.092

0.7
0.7

167
132

495
290

0.454
0.210

1
1

0.583
0.227

0.311
0.052

53.36
22.85

0.272
0.175

RA

SPCC
SPCC
SPHC
SPHC
SPHC
SPHC
SPHC

BRACKET CLUTCH PEDAL

BASE CLUTCH PEDAL BRACKET
CLUTCH NUT PLATE
STAY CLUTCH START SWITCH
ARM CLUTCH PEDAL
PLATE CLUTCH PEDAL
STAY CLUTCH PEDAL STOP
PANEL COMP,FRONT MUD FLAP
PANEL
FLAP

STR

SPCC
SPCC

PANEL COMP,FRONT MUD FLAP

PANEL
FLAP

STR/ STV

SPCC
SPCC

PANEL COMP,FRONT MUD FLAP

PANEL
FLAP

SPCC
SPCC
6

SPCC

PANEL,REAR MUD FLAP,R

STV

0.7

116

218

0.139

0.156

0.050

31.85

0.106

SPCC

PANEL,REAR MUD FLAP,L

STV

0.7

116

218

0.139

0.156

0.050

31.85

0.106

SPHC

BRACKET,LOWER ARM, R

SPHC

BRACKET,LOWER ARM, L

10

SPHC

11

12

1.6

STV

1.2

25

65

1.5
1.4

190
210

495
310

1.2
2.0
1.0
2.3
1.0
2.0
1.6
1.6
1.4

250
276
185
45
105
152
180
85
60

670
365
265
75
495
328
180
85
110

PLATE COMP,MAIN FLOOR TUNNEL

REINF COMP,MAIN FLOOR TUNNEL
MEMBER COMP.RR. FLR SIDE "R"

185

254

0.590

0.290

49.17

0.300

0.015

0.016

0.006

38.28

0.010

1.107
0.715

1
1

1.167
0.778

0.187
0.268

15.99
34.42

0.980
0.510

1.578
1.582
0.385
0.061
0.408
0.783
0.407
0.091
0.073

1
1
1
1
1
1
1
1
1

1.578
1.582
0.385
0.061
0.408
0.783
0.407
0.091
0.073

0.728
0.562
0.075
0.021
0.138
0.218
0.242
0.041
0.006

46.13
35.51
19.45
34.36
33.82
27.82
59.45
44.90
7.63

0.850
1.020
0.310
0.040
0.270
0.565
0.165
0.050
0.067

0.590

CITY

13

REINF.RR FLR SIDE MBR R

HANGER TRAILING ARM "R"
HANGER REAR COIL SPRING
STAY BUMPER STOPPER
HANGER MUFLER REAR

INPUT
WT/UNIT
(BL.SIZE)

SIZES
PART NAME

MEMBER COMP.RR. FLR SIDE "L"

SPCC
SPHC
SPCC
SPHC
SPC 440
SPHC
SPCEN
SGAHD
SPHC
SPHC

RA

MBR RR FLR SIDE FR R

MBR RR FLR SIDE CTR R
MBR RR FLR SIDE RR R
BRKT FLEXIBLE HOSE

GRADE & SPEC.

SPCC
SPHC
SPCC
SPHC
SPC 440
SPHC
SPCEN
SGAHD
JSH270

14

SB 308

COMP,MAIN FLOOR TUNNEL

SPHC
SPHC

S,# VENDOR NAME

RETAINER ACCELERATOR PEDAL

STV

MODEL

# OF
PCS/UNIT
PER
VEHICLE

1.2
2.0
1.0
2.3
1.0
2.0
1.6
1.6
1.2
1.4

250
275
185
45
105
152
180
85
45
70

670
365
265
75
490
328
180
85
71
225

1.578
1.576
0.385
0.061
0.404
0.783
0.407
0.091
0.030
0.173

1
1
1
1
1
1
1
1
1
1

INPUT
WEIGHT PER
UNIT

WASTAGE

OUT PUT
WEIGHT PER
UNIT

Out Put

% PER
UNIT

1.473
1.944
0.432
0.062
0.424
0.833
0.479
0.095
0.030
0.192

0.623
0.924
0.122
0.022
0.154
0.268
0.314
0.045
0.015
0.062

42.31
47.54
28.25
35.59
36.35
32.19
65.52
47.49
50.81
32.34

0.850
1.020
0.310
0.040
0.270
0.565
0.165
0.050
0.015
0.130

REINF.RR FLR SIDE MBR L

HANGER TRAILING ARM "L"
HANGER REAR COIL SPRING
STAY BUMPER STOPPER
BRKT FUEL TANK SIDE FR.
BRKT FUEL TANK SIDE RR.

1.6

55

55

0.038

0.038

0.014

36.83

0.024

0.8
0.8
2.0

405
430
30

685
610
50

1.742
1.647
0.094

1
1
4

1.860
1.866
0.108

0.645
0.836
0.020

34.68
44.80
18.52

1.215
1.030
0.088

STR

4.5

20

65

0.092

0.096

0.032

33.33

0.064

UPPER MEMBER DECK FRONT CE

STR

1.5

83

1073

1.049

1.207

0.207

17.15

1.000

REINF. RR GATE STOPPER "R"

STR

2.0

45

70

0.049

17.414

17.379

99.80

0.035

SEHC

RR. PILLAR DECK SIDE INNER R

STR

2.0

86

250

0.338

4.880

4.640

95.08

0.240

20

SPHC-P

HINGE COMP. REAR GATE

STR

3.2

52

78

0.306

0.315

0.075

23.81

0.24

21

SGAHC

REINF. RR GATE STOPPER L

STR

2.0

45

70

0.049

0.051

0.016

31.37

0.035

22

SEHC

RR. PILLAR DECK SIDE INNER L

STR

2.0

86

250

0.338

0.370

0.130

35.14

0.24

23

SPHC-P

STOPPER RR GATE SHUT

STR

4.5

45

125

0.397

0.410

0.230

56.10

0.18

24

SPHC-P

BRKT. SIDE SERVICE LID LOCK

STR

1.6

25

50

0.016

0.016

0.005

29.94

0.011

STR/STR

SEHC
SEHC

HINGE COMP. SIDE SERVICE LID

HINGE COMP. SIDE SERVICE (FEMALE)
HINGE COMP. SIDE SERVICE LID (MALE)

2.0
2.0

55
24

65
70

0.112
0.053

2
2

0.114
0.054

0.044
0.014

38.60
25.93

0.07
0.040

JSC270CC

BRACKET ASH TRAY

STR/STR

0.7

105

175

0.101

0.101

0.051

50.48

0.05

SPHC-P

15

BRAKET HORN
LID REAR FLOOR FRONT SIDE

SPHC
SPCC
SPCC

OUTER
INNER
REINF

16

SPHC-P

LOCK MALE SIDE GATE FRONT

17

N/A

18

SGAHC

19

25

26

STV/STR
STV

0.285
BRKT BRAKE PEDAL0.636
0.241
0.135
BASE BRAKE
0.175
0.060
STAY STOP LAMP SWITCH
0.625
ARM BRAKE PEDAL1.815
0.052
0.040
PLATE BRAKE PEDAL
0.000
0.017
STAY SWITCH CONTACT
0.667
0.257
BRACKET CLUTCH PEDAL
0.097
BASE CLUTCH PEDAL
BRACKET0.060
0.055
CLUTCH NUT PLATE0.092
0.102
STAY CLUTCH START
SWITCH 0.060
1.296
0.415
ARM CLUTCH PEDAL
0.060
0.040
PLATE CLUTCH PEDAL
0.024
0.015
STAY CLUTCH PEDAL
STOP
0.583
0.272
PANEL
0.140
0.092
FLAP
0.583
0.272
PANEL
0.140
0.092
FLAP
0.583
0.272
PANEL
0.227
0.175
FLAP
0.156
0.106
PANEL,REAR MUD FLAP,R
0.156
0.106
PANEL,REAR MUD FLAP,L
0.300
BRACKET,LOWER ARM,0.000
R
BRACKET,LOWER ARM, L
0.016
0.010
RETAINER ACCELERATOR
PEDAL
1.167 TUNNEL
0.980
PLATE COMP,MAIN FLOOR
0.000 TUNNEL
0.510
REINF COMP,MAIN FLOOR
0.000
0.850
MBR RR FLR SIDE FR
R
0.000R
1.020
MBR RR FLR SIDE CTR
0.000
0.310
MBR RR FLR SIDE RR
R
BRKT FLEXIBLE HOSE
0.000
0.040
0.000 R
0.270
REINF.RR FLR SIDE MBR
0.000"R"
0.565
HANGER TRAILING ARM
0.000
0.165
HANGER REAR COIL SPRING
0.000
0.050
STAY BUMPER STOPPER
0.000
0.067
HANGER MUFLER REAR
1.473
0.850
MBR RR FLR SIDE FR
L
1.944L
1.020
MBR RR FLR SIDE CTR
0.432
0.310
MBR RR FLR SIDE RR
L
BRKT FLEXIBLE HOSE
0.062
0.040
0.424 L
0.270
REINF.RR FLR SIDE MBR
0.833"L"
0.565
HANGER TRAILING ARM
0.165
HANGER REAR COIL0.479
SPRING
0.095
0.050
STAY BUMPER STOPPER
0.030
0.015
BRKT FUEL TANK SIDE
FR.
0.192
0.130
BRKT FUEL TANK SIDE
RR.
0.000
0.024
BRAKET HORN
1.860
1.215
OUTER
1.866
1.030
INNER
0.108
0.088
REINF
0.096 FRONT0.064
LOCK MALE SIDE GATE
1.207 FRONT1.000
UPPER MEMBER DECK
CE
17.414 "R" 0.035
REINF. RR GATE STOPPER
4.880INNER 0.240
RR. PILLAR DECK SIDE
R
0.24
HINGE COMP. REAR0.315
GATE
0.051
REINF. RR GATE STOPPER
L 0.035
0.370INNER L0.24
RR. PILLAR DECK SIDE
0.410
0.18
STOPPER RR GATE SHUT
0.011
BRKT. SIDE SERVICE LID0.000
LOCK
0.114
HINGE COMP. SIDE SERVICE (FEMALE) 0.07
0.054LID (MALE)
0.040
HINGE COMP. SIDE SERVICE
0.05
BRACKET ASH TRAY 0.000

44
126
333
90
900
1218

27.996
23.33
32.662
163.31
46.66
46.66

0.636
0.185
0.098
1.815
0.052
0.038

35
240
506
456
81
900
1940

23.33
23.33
46.66
46.66
104.99
53.659
46.66

0.667
0.097
0.092
0.102
1.296
0.060
0.024

28
117

16.331
16.331

0.583
0.140

28
117

16.331
16.331

0.583
0.140

28
72

16.331
16.331

0.583
0.227

105

16.331

0.156

105

16.331

0.156

37.328

1728

27.996

0.016

30
42

34.995
32.662

1.167
0.778

19
24
54
864
55
56
78
392
440

27.996
46.66
23.33
53.659
23.33
46.66
37.328
37.328
32.662

1.473
1.944
0.432
0.062
0.424
0.833
0.479
0.095
0.074

19
24
54
864
55
56
78
392
918
170

27.996
46.66
23.33
53.659
23.33
46.66
37.328
37.328
27.996
32.662

1.473
1.944
0.432
0.062
0.424
0.833
0.479
0.095
0.030
0.192

#VALUE!

0.000

RA

MBR RR FLR SIDE FR L

MBR RR FLR SIDE CTR L
MBR RR FLR SIDE RR L
BRKT FLEXIBLE HOSE

0.318
0.041
0.030
1.045
0.010
0.021
0.000
0.000
0.368
0.033
0.033
0.039
0.793
0.018
0.009
0.000
0.000
0.182
0.037
0.000
0.000
0.182
0.037
0.000
0.000
0.182
0.035
0.000
0.033
0.000
0.033
0.000
0.290
0.000
0.000
0.000
0.005
0.000
0.000
0.127
0.205
0.000
0.000
0.728
0.562
0.075
0.021
0.138
0.218
0.242
0.041
0.006
0.000
0.000
0.000

0.000
0.000
0.728
0.556
0.075
0.021
0.134
0.218
0.242
0.041
0.015
0.043
0.000
0.000
0.014
0.000
0.000
0.527
0.617
0.006
0.000
0.028
0.000
0.049
0.000
0.014
0.000
0.098
0.000
0.066
0.000
0.014
0.000
0.098
0.000
0.217
0.000
0.005
0.000
0.000
0.042
0.013
0.000
0.051

968

37.328

0.039

10
10
1944

18.664
18.664
46.66

1.866
1.866
0.024

2178

104.99

0.048

29

34.995

1.207

918

46.66

0.051

112

46.66

0.417

713

74.656

0.105

918

46.66

0.051

126

46.66

0.370

513

104.99

0.205

2328

37.328

0.016

814
1700

46.66
46.66

0.057
0.027

150

16.331

0.109