COMPLETE BUSINESS PROCESS INVOLVES FOLLOWING MAIN ACTIVITIES STUDY OF TENDER DOC.

. , SITE VISIT, COLLECTION AND STUDY OF SITE DATA . PROCESS OPTIMISATION & SELECTION OF POWER PLANT EQUIPMENTS. SUBMISSION OF OFFER BY THE MARKETTING GROUP ( RECEIPT OF ORDER ) DESIGN , MANUFACTURE & SUPPLY OF MAIN EQUIPMENTS FROM VARIOUS BHEL MANUFACTURING UNITS TO SITE. BASIC DESIGN / SIZING , PROCUREMENT & SUPPLY TO SITE OF THE BALANCE OF PLANT ( BOP ) EQUIPMENTS FROM VENDORS WORKS . ERECTION & COMMISSIONING BY THE ERECTION AGENCY OF THE PLANT BUILDINGS, EQUIPMENTS AND FACILITIES AT SITE. CONDUCTING PERFORMANCE GUARANTEE OF PLANT / EQUIPMENTS. COMMERCIAL CLOSURE & HANDING OVER OF THE PLANT TO CUSTOMER . ALL ACTIVITIES REQUIRE COMPLETION AS PER AGREED SCHEDULE.
TEMP. SITE OFFICE OF BHEL CONSTR. GROUP

BHEL MANUF. UNITS

PLANT AREA - BY CUSTOMER

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VENDORS WORKS

SELECTION OF MAIN POWER GENERATING EQUIPMENTS WITH ITS INTEGRAL SYSTEMS

STEAM TURBINE , GENERATOR & BOILER - ( FUELS AVAILABLITY - COAL / OIL / PET- COKE FOR BOILER ) GAS TURBINE , GENERATOR & HRSG - ( FUELS AVAILABLITY GAS / LIQUID FOR GAS TURBINE ) HYDRO TURBINE GENERATOR - ( AVAILABLITY - WATER HEADS / DAMS ) NUCLEAR STEAM TURBINE , GENERATOR - ( AVAILABLITY - NUCLEAR FUEL REACTOR & STEAM GENERATOR ) PRIMARY INVOLVEMENT OF ENGG. GROUP PRODUCT ENGINEERING. PROCESS OPTIMISATION , SYSTEM INTEGRATION , SELECTION OF BOP EQUIPMENTS FOR MECH., ELECTR. & C&I SYSTEMS EQUIPMENTS SELECTION & ENGG. ACTIVITIES TO SUIT THE OPTIMISED PROCESS NEEDS OF THE POWER PLANT. SYSTEM INTEGRATION ACTIVITIES. PRIMARY INVOLVEMENT OF ENGG. GROUP PROJECT ENGG. DIV. ( PLANT SYSTEMS INTEGRATORS )
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STEAM TURBINE BASED POWER PLANT

300 tph / 100 bar, @535 Deg-C

BD ST 100 MW GR -11 kV CW@ 42C CONDENSER

0.095 bar@ 45 Deg-C

TR TRNSM. GRID 132 kV

D/A
CW@ 33C

STEAM GENERATOR ( BOILER )

PUMP

PARAMETERS INDICATED
ARE TYPICAL

STEAM TURBINE GENERATOR UNIT

BUS DUCT FROM GENERATOR

BUS DUCT-TRANSFORMER - SW. YARD.

GAS TURBINE BASED POWER PLANT- Simple Cycle Typical 26 MW - AT 38 C, 60% RH, 50 m above MSL
Gas
s

575 C BLOCK DIAGRAM 1100 C

ENERGY DIAGRAM POWER (25.3 %) EXHAUST HEAT LOSS THRU STACK ( 71. 2% )

FUEL TO GT (100 %)

GAS TURBINE

GAS TURBINE BASED POWER PLANT- Co-Generation Cycle

Gas

HEAT RECOVERY STEAM GENERATOR ( HRSG )

575 C BLOCK DIAGRAM

135 C

ENERGY DIAGRAM POWER (24.3%) STEAM OUTPUT TO PROCESS (40.6 %)

STACK LOSSES (29.9%)

FUEL TO GT (92.8 %)

GAS TURBINE

EXHAUST HEAT (65.4%)

HEAT RECOVERY STEAM GENERATOR

MISCL. LOSSES (3.1%)

FUEL 7.2%)

MISC. & RADIATION LOSSES IN HRSG ( 2 .1% )

GAS TURBINE BASED POWER PLANT- Combined Cycle

Gas
HEAT RECOVERY STEAM GENERATOR ( HRSG )

135 C BLOCK DIAGRAM

575 C

ENERGY DIAGRAM

POWER = 37.6 %

POWER = 20.1 %

Plant Perf. optimisation GT- PRO

GAS TURBINE

LOSSES IN GT = 0..5 % STEAM TURBINE

FUEL Q =100 %

LOSSES IN STEAM TURBINE = 0.3 %

LOSSES IN STEAM GENERATOR = 0.2 %

CONDENSER OF STEAM TURBINE= 29.9 % THRU STACK OF STEAM GENERATOR = 11.4 %

STG BUILDING

PIPING

BY-PASS STACK

HRSG UNIT

GT AIR FILTER

GAS TURBINE GENERATOR

FR 6 FA GAS TURBINE UNIT

FR 6 FA GT Based 100 MW Combined Cycle Power Plant

SWITCH YARD AREA

STG UNIT

FUEL SYSTEMS ( BOP ) FOR GAS TURBINE

LIQUID FUEL STORAGE TANKS

LIQUID FUEL FORWARDING SKID

2.8 3.8 barg

17 30 barg

GAS TURBINE ( SHOWN WITHOUT ENCLOSURE )

GAS FUEL DISTRIBUTION POINT GAS CONDITIONING SKID

GAS BOOSTER COMPRESSOR SYSTEM

MECHANICAL BOP & PIPING SYSTEMS

MECHANICAL EQUIPMENTS,
INTER CONNECTING PIPING & PIPE RACKS

COOLING TOWER

DM PLANT

PDMS CEASER / CAEPIPE

PIPING DESIGN STRESS ANALYSIS & ISOMETRIC DRGS. BOILER FEED PUMPS PIPING ON PIPE RACK

ELECTRICAL BOP SYSTEMS

SWITCH YARD

ELECTRICAL LOADS MOV s PUMPS / Other EL. DRIVES

INTERCONNECTING CABLING BUS DUCTS & TRANSFORMERS

HT & LT PMCC ROOM

PLANT DIGITAL CONTROL SYSTEM ( DCS )

ELECTRICAL CONTROL SYSTEM

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CONTROL & INSTRUMENTATIONS

BOP SYSTEMS

D-I/O A-I/O

M /Box

PLANT DIGITAL CONTROL SYSTEM ( DCS )

FIELD INSTRUMENTATION

DIGITAL CONTROL SYSTEM PANELS

DCS CONSOLES IN CENTRAL CONTROL ROOM

LARGE VIDEO SCREEN

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SOIL INVESTIGATION AT SITE

CIVIL ENGG.
STAAD.Pro

STRUC. CONSTRUCTION AT SITE

STRUCTURAL ANALYSIS

STARTING OF 140 MW POWER PLANT IN DESERT SITE AT QARN ALAM ( OMAN )

COMPLETED 140 MW POWER PLANT AT QARN ALAM ( OMAN )

CONSTRUCTION OF POWER PLANT BLDG. ( SITE SUPPORT )

PIPE RACK STRUCTURES

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100 m MULTI-FLUE RCC STACK

PERFORMANCE GUARANTEE TEST BY DESIGNERS AT SITES

PG-TEST UNDER PROGRESS AT 100 MW COMBINED CYCLE POWER PLANT AT KOVILKALAPPAL ( TAMILNADU )

TYPICAL PG TEST DATA

S - CYCLE REF. O/P (MW) HR (Kcal/kWh) AuxPower (kw) O/P (MW) C- CYCLE HR (Kcal/kWh) AuxPower (kw)

Guarntee PG-Test Result

70.250 74.778

2565.0 2265.6

2967.0 2265.6

107.8800 110.5173

1670.00 1630.49

5102.00 4384.89

GAS TURBINES UNDER COMMISSIONING FROM 600 kms AWAY REMOTE CONTROL STATION AT YIBAL( OMAN ) 13

WHAT A DESIGNER SHALL ENDEAVOR :

CONTINUOUS UPGARADATION OF ENGG. EXPERTISE & AWARENESS OF LATEST ENGG. ADVANCEMENTS. CONVERSANT WITH DESIGN CODES REQUIRED FOR COMPLIANCES( ASME, API , BS, DIN, ISO , IEC , IEEE , NEMA, NFPA, HTRI, HIS, IS ( BIS ), TAC, OISD, IBR,

Indian Electricity Rules, HSE Regulations etc. )

FAMILIARITY WITH THE TECHNICAL REQUIREMENTS SPECIFIED BY CUSTOMER IN THE PROJECT TENDER SPECIFICATION DOCUMENTS. APTITUDE FOR CALCULATIONS, DOCUMENTATION WORK & EYE FOR DETAILS.

CONTINUOUS ENHANCEMENT OF DOC. DRAFTING METHODS, COMMUNICATION SKILLS.

DISCIPLINED ATTITUDE IN ENGG. DOCUMENTATION PREPARATION DRGS. & DOC. RELEASE FOR MANUFACTURING ( To Shop / To Vendor ) DRGS. & DOC. RELEASE FOR CONSTRUCTIONS AT SITE. DOCUMENTATION CONTROL METHODS.

APTITUDE FOR LEARNING FROM EXPERIENCES. KM, TO SHARE LEARNING.

INNOVATE & OVERCOME THE ENGG. CHALLENGES FOR TOMORROW FOR

PROJECTS IN INDIA & ABROAD.

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THANK YOU

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