TATA A CE ACE

PARTS LIST
Catalogue No. 8854 445010 2 Edition No. SPT - 107 December 2005
Tata Motors Limited
Pune

Mumbai

Jamshedpur

Lucknow Thane

BLANK
II

CONTENTS

PAGE NO.

PRELIMINARY REMARKS ......................................................................................................................................................................... IV INSTRUCTIONS ............................................................................................................................................................................................ V INTRODUCTION ........................................................................................................................................................................................ VI ENGINE AND CHASSIS GROUP INDEX ..................................................................................................................................... VII - VIII ENGINE AND CHASSIS PARTS ..................................................................................................................................................... 3 - 175

III

PRELIMINARY REMARKS
This list comprises of parts for Engine, Gear Box, Chassis Parts and Sheet Metal Parts of the undermentioned vehicle.

CHASSIS TYPE 445 010

SALES DESIGNATION ACE

DESCRIPTION

ENGINE TYPE

Full Forward Control Chassis with Cab and load body, Pickup version, 275 IDI NA Bharat Stage-II Diesel Engine, 2100 WB Full Forward Control Chassis with Cab and load body, Pickup version, 275 IDI NA Bharat Stage-III Diesel Engine, 2100 WB

275 IDI NA BS II 275 IDI NA BS III

445 011

ACE

IV

INSTRUCTIONS
1. 2. 3. 4. 5. 6. 7. The designation Left and Right as well as Front and Rear refer to driving direction. The indication First ,Second (e.g. cross member of frame) are counted from the Radiator side. The word Optional in the remarks column against an item having two or more part numbers indicates that depending or availability, the item will be supplied under any one of these part numbers. The designation AR in column Quantity stands for As Required . The illustrations of parts of the table are only for easy reference and they may not be exact replica of the part. The parts fitted on the vehicle are subject to modification without prior notice. This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED. Any Correspondence relating to this Parts List be made to: Technical Cell, Tata Motors Ltd., Parts Head Quarters, Teen Hath Naka Gyan Sadhana College Service Road Thane - 400 604.

INTRODUCTION
WHEN ORDERING PARTS, PLEASE INDICATE Chassis Type and Chassis Number Engine Type and Engine Number Part No. Precise Description See Column PART NUMBER See Column DESCRIPTION

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER Gear Box Unit No. Rear Axle Unit No. Steering Unit No.

VI

ENGINE GROUP INDEX

GROUP 01 TABLE 01.1 01.2 01.3 01.4 01.5 01.6 03 05 07 09 14 15 18 20 22 25 03.1 05.1 07.1 09.1 14.1 15.1 18.1 20.1 22.1 25.1 Engine Half Block Engine Gasket Kit Cylinder Crankcase Cylinder Head Cylinder Head Cover Engine Moving Parts Engine Timing Fuel Injection Pump Fuel / Air Filter Exhaust Inlet Manifold Engine Electricals Engine Lubrication Engine Cooling Engine Mounting Clutch DESCRIPTION PAGE 3 5 7 11 15 23 25 29 31 33 35 37 39 41 43 45 33 35 40 41 42 33.1 35.1 40.1 41.1 42.1 42.2 29 30 31 32 GROUP 26 TABLE 26.1 26.2 26.3 26.4 29.1 30.1 31.1 32.1 32.2 32.3

CHASSIS GROUP INDEX

DESCRIPTION Gear Box Housing Gears And Shafts Gear Shifting Gear Shift Lever And Linkages Clutch And Brake Control Acceleration Control Frame Parts Front Suspension Rear Suspension Rear Spring (Parts) And Rear Sh. Absorber Front Axle Rear Axle Spare Wheel Carrier Propeller Shaft Hydraulic Lines Front Disc Brake Assembly 79 85 95 97 99 103 VII PAGE 47 51 59 63 65 69 71 73 75 77

ENGINE GROUP INDEX

GROUP TABLE 42.3 42.4 42.5 42.6 42.7 46 46.1 46.2 46.3 47 49 50 54 58 60 67 68 72 VIII 47.1 49.1 50.1 54.1 58.1 60.1 67.1 68.1 72.1 DESCRIPTION Rear Brake Assy. (BIL) Rear Brake Assy. (KBX) Assembly Parking Brake Tandam Master Cylilnder (BIL) Tandam Master Cylinder (KBX) Steering Gear Box Steering Column & Assembly Steering Linkage Items Fuel System Exhaust System Engine Cooling Electrical Equipment Tools Cab Parts Front Windshield And Rear Glass Dash Board Front Door Fitment PAGE 107 111 117 119 123 127 131 133 135 139 141 145 149 151 153 155 157 70 82 88 91 81 GROUP TABLE 72.2 72.3 81.1 81.2 82.1 88.1 91.1 91.2 70.1 DESCRIPTION Front Door Glass Door Lock And Links Internal And External Fitments Internal And External Fitments Windshield Wiper Bumper Seats Seat Belt Kit Loadbody PAGE 159 161 163 165 167 169 171 173 175

FIG. NO. NO .

PAR T NUMBER ART

DESCRIPTION

QU ANTIT Y QUANTIT ANTITY PER VEHICLE

REMARKS

TABLE 01.1

ENGINE

GR OUP 01 GROUP

TABLE 01.1
FIG. NO. NO . PAR T NUMBER ART

ENGINE
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 01 GROUP
REMARKS

ENGINE 1 1 2788 0100 01 01 2788 0100 01 02 Assy.Engine Complete With Clutch (BS II) Assy. Engine Complete With Clutch (BS III) 1 1

TABLE 01.2
FIG. NO. NO . PAR T NUMBER ART

HALF BL OCK BLOCK

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 01 GROUP
REMARKS

HALF BL OCK BLOCK 1 2 2788 0199 01 06 2788 0199 01 05 Assy. Half Block BS-II/III Assy. Long Block BS-II/III 1 1

TABLE 01.3

ENGINE GASKET KIT

GR OUP 01 GROUP

TABLE 01.3
FIG. NO. NO . PAR T NUMBER ART

ENGINE GASKET KIT

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 01 GROUP
REMARKS

ENGINE GASKET KIT S KITS 2788 0199 01 01 1622 071022 3 1622 071024 0 2547 0115 53 25 2788 0113 53 01 2788 0115 53 01 2788 0115 53 04 2788 0115 53 05 2788 1410 53 01 2788 1411 53 01 2790 0113 92 01 2790 0114 53 02 2790 0115 92 03 2790 0116 92 02 2790 1810 53 02 2790 1810 53 03 2790 2010 53 01 E ngine O v er haul G ask et K it ,C onsisting of : Ov erhaul Gask asket Kit it, Consisting of: Sealing Washer 14X20 Cu Sealing Washer 16X20 Cu Gasket Oil Sump Gasket Gasket Cyl. Head Gasket (Cyl. Head Cover) Gasket Baffle (Cyl. Head Cover) Gasket Inlet Manifold Gasket Exhaust Manifold Sealing Washer (Oil Sump Drain Plug) Gasket - Rear Cover Crank case Sealing Washer (For Cylinder Head cover) Sealing Washer (Injector) Gasket (For Oil Pump) Gasket (For Oil Pump Strainer) Gasket (For Water Pump) 1 1 1 1 1 1 1 1 1 1 1 1 6 2 1 1 1

TABLE 01.3

ENGINE GASKET KIT

GR OUP 01 GROUP

TABLE 01.3
FIG. NO. NO . PAR T NUMBER ART

ENGINE GASKET KIT

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 1 1 1 1 4 1 1 1 1 6 2

GR OUP 01 GROUP
REMARKS

2790 2012 53 03 2790 2012 53 04 2790 2012 77 01 2790 0110 78 01 2790 0110 78 02 2790 0510 78 10 2790 0510 78 12 2790 0515 78 01 2788 1499 01 01 2788 0115 53 01 2788 0115 53 04 2788 1411 53 01 2790 0115 92 03 2790 0116 92 02

Gasket (For Water Bypass Tube) Gasket (For Water Inlet Elbow) Seal Thermostat Oil Seal-Crankshaft (Front) Oil Seal-Crankshaft (Rear) Oil Seal (Camshaft Rear) Oil Seal (Camshaft- Front) Valve Guide Seal D ec orb onising G ask et K it ecorb orbonising Gask asket Kit Gasket Cyl. Head Gasket (Cyl. Head Cover) Gasket Exhaust Manifold Sealing Washer (For Cylinder Head cover) Sealing Washer (Injector)

TABLE 01.4

CYLINDER CR ANK CASE CRANK ANKC

GR OUP 01 GROUP

10

TABLE 01.4
FIG. NO. NO . PAR T NUMBER ART

CYLINDER CR ANK CASE CRANK ANKC

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 01 GROUP
REMARKS

CYLINDER CR ANK CASE CRANK ANKC 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2788 0110 01 01 2549 1410 82 04 2690 2610 48 02 2790 0110 32 01 2790 0110 99 02 2790 0114 38 02 2790 0110 78 02 2790 0114 53 02 2788 0117 01 01 2788 0117 01 02 2788 0113 01 03 2690 2610 72 02 2790 0113 92 01 2788 0113 53 01 2790 0114 01 05 2790 0114 01 02 2790 0114 01 03 Assy. Cylinder Crankcase (BS II & III) Core Plug [25 Dia.] Dowel Sleeve (Front Half To Int.Plate) Hex.Bolt (For M.B.Cap) Adaptor (Oil Filter) Rear Cover - Crankcase (Hollow Dowel) Oil Seal-Crankshaft (Rear) Gasket - Rear Cover Crankcase Assy.Dipstick Tube Assy.Dipstick Assy. Oil Sump Complete (Cork Gasket) (BS II & III) Magnetic Drain Plug Sealing Washer (Oil Sump Drain Plug) Oil Sump Gasket Assy.Timing Cover - Rear (RH-Bottom) Assy.Timing Cover - Rear (LH-Bottom). Assy.Timing Cover - Rear (RH-Top) 1 3 2 6 1 1 1 1 1 1 1 1 1 1 1 1 1
Commonised for BS II & III Commonised for BS II & III

11

TABLE 01.4

CYLINDER CR ANK CASE CRANK ANKC

GR OUP 01 GROUP

12

TABLE 01.4
FIG. NO. NO . 19 20 21 22 23 24 28 33 34 PAR T NUMBER ART

CYLINDER CR ANK CASE CRANK ANKC

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 3 3 1 1 1 1 1

GR OUP 01 GROUP
REMARKS

2790 0114 01 08 2790 0114 77 04 2790 0114 32 01 2549 0114 75 01 2790 0114 75 01 2790 0114 69 01 2790 0114 77 04 2790 0110 78 01 2790 0114 01 04

Assy.Front Cover(Lower)(Timing Cover) Assy.Cover (Timing Belt-Front) Shoulder Bolt (For Timing Cover) Rubber Bush (Timing Cover) Rubber Buffer (For Mtg.Timing Cover) Insert Tube (For Mtg.Timing Cover) Cover (Timing belt-front) Oil Seal - Crankshaft (Front) Assy. Timing Cover - Rear (Top)

13

TABLE 01.5

CYLINDER HEAD

GR OUP 01 GROUP

14

TABLE 01.5
FIG. NO. NO . PAR T NUMBER ART

CYLINDER HEAD
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 01 GROUP
REMARKS

CYLINDER HEAD 1 1 -2 4 4 10 11 12 ---14 14 14 14 14 2788 0115 01 01 2788 0115 01 10 2788 0115 01 02 2788 0510 79 02 2788 0116 01 01 2788 0116 01 02 2790 0510 65 01 2790 0512 51 11 2790 0512 51 12 2790 0515 37 01 2790 0515 37 03 2788 0115 01 08 2790 0513 83 01 2790 0513 83 02 2790 0513 83 03 2790 0513 83 04 2790 0513 83 05 Assy.Cylinder Head With Valves & Nozzle BS II Assy. Cylinder Head With Valves & Nozzle BS III Assy Cyl. Head (W/O Valves) Camshaft Assy.Nozzle Holder With Washer BS II Assy. Nozzle Holder With Washer BS III Nut (For Camshaft Brg. Cap) Intake Valve Exhaust Valve Valve Guide Inlet Std Valve Guide Exhaust Std Pre Cumbustion Chamber with Ball Shim 2.500 Thk. Shim 2.550 Thk. Shim 2.600 Thk. Shim 2.650 Thk. Shim 2.700 Thk. 1 1 1 1 2 2 4 2 2 2 2 2 4 4 4 4 4 Selection Selection Selection Selection Selection Order on Set Pt. No.

15

TABLE 01.5

CYLINDER HEAD

GR OUP 01 GROUP

16

TABLE 01.5
FIG. NO. NO . 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 PAR T NUMBER ART

CYLINDER HEAD
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

GR OUP 01 GROUP
REMARKS

2790 0513 83 06 2790 0513 83 07 2790 0513 83 08 2790 0513 83 09 2790 0513 83 10 2790 0513 83 11 2790 0513 83 12 2790 0513 83 13 2790 0513 83 14 2790 0513 83 15 2790 0513 83 16 2790 0513 83 17 2790 0513 83 18 2790 0513 83 19 2790 0513 83 20 2790 0513 83 21 2790 0513 83 22 2790 0513 83 23

Shim 2.750 Thk. Shim 2.800 Thk. Shim 2.850 Thk. Shim 2.900 Thk. Shim 2.950 Thk. Shim 3.000 Thk. Shim 3.050 Thk. Shim 3.100 Thk. Shim 3.150 Thk. Shim 3.200 Thk. Shim 3.250 Thk. Shim 3.300 Thk. Shim 3.350 Thk. Shim 3.400 Thk. Shim 3.450 Thk. Shim 3.500 Thk. Shim 3.550 Thk. Shim 3.600 Thk.

Selection Selection Selection Selection Selection Selection Selection Selection Selection Selection Selection Selection Selection Selection Selection Selection Selection Selection

17

TABLE 01.5

CYLINDER HEAD

GR OUP 01 GROUP

18

TABLE 01.5
FIG. NO. NO . 14 14 14 14 14 14 15 16 18 --21 22 23 24 25 26 28 PAR T NUMBER ART

CYLINDER HEAD
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 4 4 4 4 4 4 4 2 4 2 2 1 1 4 4 4 8 1 Selection

GR OUP 01 GROUP
REMARKS

2790 0513 83 24 2790 0513 83 25 2790 0513 83 26 2790 0513 83 27 2790 0513 83 28 2790 0513 83 29 2790 0513 99 03 2702 1540 99 01 2790 0515 78 01 2790 0115 34 01 2790 0115 34 03 2790 0510 78 12 2790 0510 78 10 2790 0512 82 01 2790 0512 87 01 2790 0512 51 10 2790 0512 43 01 2788 0115 53 01

Shim 3.650 Thk. Shim 3.700 Thk. Shim 3.750 Thk. Shim 3.800 Thk. Shim 3.850 Thk. Shim 3.900 Thk. Tappet (Std.) Glow Plug Valve Guide Seal Valve Seat Insert Inlet Normal Valve Seat Insert Exhaust Normal Oil Seal (Camshaft-Front) Oil Seal (Camshaft-Rear) Spring Seat Valve Spring Valve Spring Retainer Lock Half Gasket Cyl. Head (1.6 Thk.)

Selection Selection Selection Selection Selection Selection

19

TABLE 01.5

CYLINDER HEAD

GR OUP 01 GROUP

20

TABLE 01.5
FIG. NO. NO . 28 28 29 30 11 12 PAR T NUMBER ART

CYLINDER HEAD
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 6 6 1 2 2

GR OUP 01 GROUP
REMARKS

2788 0115 53 02 2788 0115 53 03 2790 0115 32 01 2790 0115 92 01 2788 0199 01 08 2790 0512 51 11 2790 0512 51 12

Gasket Cyl. Head (1.7 Thk.) Gasket Cyl. Head (1.8 Thk.) Hex. Bolt (For Cyl. Head) Washer (For Cyl. Head Bolt) Set Inlet And Exhaust Valve Consisting of :Intake Valve Exhaust Valve

Selection Selection

21

TABLE 01.6

CYLINDER HEAD C O VER CO

GR OUP 01 GROUP

22

TABLE 01.6
FIG. NO. NO . PAR T NUMBER ART

CYLINDER HEAD C O VER CO

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 01 GROUP
REMARKS

CYLINDER HEAD C OVER CO 31 35 36 38 39 40 41 42 43 44 45 2788 0115 01 04 2788 0115 53 04 2790 0115 88 05 2790 0115 99 05 2547 0115 53 25 2790 0115 88 06 2790 0115 69 04 2790 0115 69 05 2790 0115 01 10 2790 0115 65 01 2790 0115 92 03 Assy. Cylinder Head Cover Complete Gasket (Cyl. Head Cover) Stud (For Cyl. Head. Cover) Cap. (For Cyl. Head Cover) Gasket Stud (For Cyl. Head Cover) Spacer Tube (For Cyl. Head Cover) Spacer Tube (For Cyl. Head Cover) Assy. Rubber Bush (For Cyl. Head Cover) Domed Cap Nut (For Cyl. Head Cover Mtg.) Sealing Washer (For Cyl. Head Cover) 1 1 2 1 1 4 2 4 6 6 6

23

TABLE 03.1

ENGINE MO VING P AR TS MOVING PAR ART

GR OUP 03 GROUP

24

TABLE 03.1
FIG. NO. NO . PAR T NUMBER ART

ENGINE MO VING P AR TS MOVING PAR ART

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 03 GROUP
REMARKS

ENGINE MO VING P AR TS MOVING PAR ART 1 2 3 4 5 6 7 8 9 10 14 16 17 18 20 25 26 2788 0310 01 08 1502 050201 8 2790 0511 01 07 2791 0313 37 01 2790 0313 32 01 2790 0313 86 01 2547 0310 59 01 2788 0311 01 01 2790 0311 54 01 2790 0311 32 01 2790 0315 01 06 2790 0315 32 03 2790 0315 65 01 2788 0399 01 10 Assy Crankshaft With Pin & Ct Wt:Normal SRDG Bearing Assy.Gear (For Crankshaft) (Sintered) Pulley Crankshaft-Alt.Drive (4-Grooves) Hex.Bolt (For Crankshaft Gear) Washer (For Crankshaft Gear) Key Assy. Flywheel With Ring Gear & Dowel Ring Gear Hex.Bolt (For Flywheel) Assy Connecting Rod W/O Brg.Shell Bolt (For Connecting Rod) Nut (For Connecting Rod) Set Piston W/o Rings (74.940 Dia) Consisting of :Piston Piston Pin Circlip 1 1 1 1 1 1 1 1 1 6 2 4 4 1 2 2 4

25

TABLE 03.1

ENGINE MO VING P AR TS MOVING PAR ART

GR OUP 03 GROUP

26

TABLE 03.1
FIG. NO. NO . 27 28 29 30 31 32 33 34 35 36 37 38 39 2788 0399 01 18 2788 0399 01 20 2788 0399 01 04 2788 0399 01 02 PAR T NUMBER ART

ENGINE MO VING P AR TS MOVING PAR ART

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 2 2 2 1 6 1 2 2 1 4 1 2

GR OUP 03 GROUP
REMARKS

2788 0399 01 13

Set Piston Rings Std Consisting of :Top Comp. Ring Std Taper Faced Ring Std Assy. Oil Control Ring Std Set Main Brg Half (Upper/Lower) Std, Consisting Of:Main Brg.Half Std. Set Thrust Washer Consisting Of:Thrust Washer Lower Thrust Washer Upper Set Brg Half Con.Rod (Std) Consisting of :Brg.Half Con Rod (Std) Set Con.Rod Bush Consisting of :Connecting Rod Bush

27

TABLE 05.1

ENGINE TIMING

GR OUP 05 GROUP

28

TABLE 05.1
FIG. NO. NO . PAR T NUMBER ART

ENGINE TIMING
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 05 GROUP
REMARKS

ENGINE TIMING 1 2 3 4 5 6 8 2547 0511 63 01 2790 0511 54 01 2790 0511 92 01 2790 0510 32 01 2790 0511 01 01 2790 0511 86 06 2790 0511 01 03 Timing Belt(136 Teeth) Timing Gear (Camshaft) (Sintered) Washer (For Camshaft Gear) Hex Bolt (Camshaft Gear Mtg.) Assy.Tensioner (Timing Belt) Spacer(Timing Belt Tensioner)Cylindrical Assy.Idler (For Timing Belt) 1 1 1 1 1 1 1

29

TABLE 07.1

FUEL INJECTION PUMP

GR OUP 07 GROUP

30

TABLE 07.1
FIG. NO. NO . PAR T NUMBER ART FUEL INJECTION PUMP 1 1 1 1 2 3 4 5 6 7 8 9 10 11 15 16 17 2788 0710 01 01 2788 0710 01 02 2788 0710 01 03 2788 0710 01 04 2790 0712 01 02 2547 0712 92 02 2788 0712 37 01 2790 0712 37 01 2790 0713 54 01 2790 0710 65 01 2788 0714 01 01 2788 0714 01 02 2788 0714 01 03 2790 0714 01 13 2790 0714 69 02 2547 0714 69 13 2790 0714 69 04 Assy. Distributor Pump (BS II) Assy. Distributor Pump (BS II) Assy. Distributor Pump (BS III) Assy. Distributor Pump (BS III) Assy.Bracket-Front (For FIP) Washer (For Lucas FIP Mtg.) FIP Bracket (Rear)-Cast

FUEL INJECTION PUMP

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 07 GROUP
REMARKS

1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

Optional Optional Optional Optional

Assy Bracket (FIP Bracket Middle) Timing Gear (FIP) (Sintered) Adaptor (For FIP Gear) Assy.Fuel Pr.Lines 1 & 2 With Clamps Assy.Fuel Pressure Line Bent Cyl.No.1 Assy.Fuel Pressure Line Bent Cyl.No.2 Set Assy. Clamp (For HP lines) Plug (Injector Over Flow) Rubber Tube (140) Rubber Tube(160)(Injector Overflow)

31

TABLE 09.1

FUEL / AIR FIL TER FILTER

GR OUP 09 GROUP

32

TABLE 09.1
FIG. NO. NO . PAR T NUMBER ART

FUEL / AIR FIL TER FILTER

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 09 GROUP
REMARKS

FUEL/ AIR FIL TER FILTER 1 2 5 6 8 9 10 12 13 14 15 2790 0913 01 01 2790 0913 01 08 2790 0913 01 05 2788 0913 33 02 2788 0913 01 05 2788 0913 01 02 2788 0913 58 02 2788 0913 58 03 2788 0913 63 02 2790 0911 01 02 2547 0911 01 19 Assy. Air Filter Assy. Air Filter Element Assy. Bracket-Rear (For Air Filter Mtg.) Bracket.-Front (Lifting.Hook & Air Filter Mtg.) Assy. Snorkel With Mesh Assy. Isolator (For Resonator & Snorkel Mtg.) Intake Hose (Snorkel To Air Filter) Intake Hose (Snorkel To Resonator) Resonator Box Assy Fuel Filter Fuel Filter Element 1 1 1 1 1 4 1 1 1 1 2

33

TABLE 14.1

EXHA UST INLET MANIFOLD EXHAUST

GR OUP 14 GROUP

34

TABLE 14.1
FIG. NO. NO . PAR T NUMBER ART

EXHA UST INLET MANIFOLD EXHAUST

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 14 GROUP
REMARKS

EXHA UST INLET MANIFOLD EXHAUST 1 2 3 4 5 6 2788 1410 01 02 2788 1410 58 01 2788 1410 53 01 2788 1411 37 02 2788 1411 53 01 1428 050022 5 Assy. Inlet Manifold (For BS-II & III) Rubber Hose (Inlet.Manifold To Cylinder.Head.Cover) Gasket Inlet Manifold Exhaust Manifold Gasket Exhaust Manifold Hose Clamp 1 1 1 1 1 2
Commonised for BS II & III

35

TABLE 15.1

ENGINE ELECTRIC ALS ELECTRICALS

GR OUP 15 GROUP

36

TABLE 15.1
FIG. NO. NO . PAR T NUMBER ART

ENGINE ELECTRIC ALS ELECTRICALS

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 15 GROUP
REMARKS

ENGINE ELECTRIC ALS ELECTRICALS 1 2 3 4 5 6 7 8 10 -2788 1514 37 01 2790 2312 88 02 2790 1514 01 20 2788 1514 01 02 2790 1514 63 07 2829 1510 99 03 2829 1540 99 01 1107 1508 554 2654 5450 99 13 2702 5421 99 27 Alternator Mtg.Bkt-Cast Stud (For A.C. & Alt. Bracket) Assy. Clamp Rod (Complete) 140 mm Assy. Bracket (Alternator - Upper) Poly-V Belt (4 Grooves-720) Starter Motor-SM 82 Alternator 12V, 40A-4 Groove Pulley Hex Flanged Bolt M8 X 55 Low Oil Pressure Switch Dual Temperature Transducer 1 2 1 1 1 1 1 1 1 1

37

TABLE 18.1

ENGINE L UBRIC ATION LUBRIC UBRICA

GR OUP 18 GROUP

38

TABLE 18.1
FIG. NO. NO . PAR T NUMBER ART ENGINE L UBRIC ATION LUBRIC UBRICA 1 27 32 34 35 38 39 2790 1810 48 01 2790 1810 01 02 2790 1810 53 02 2788 1815 01 01 2790 1810 53 03 2790 1813 01 01 2790 0110 99 02 Hollow Dowel 10h6X8.4X8L Assy Oil Pump Gasket (For Oil Pump) Assy Strainer (For Oil Pump) Gasket (For Oil Pump Strainer) Assy Oil Filter Adaptor (Oil Filter)

ENGINE L UBRIC ATION LUBRIC UBRICA

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 18 GROUP
REMARKS

2 1 1 1 1 1 1

39

TABLE 20.1

ENGINE C OOLING COOLING

GR OUP 20 GROUP

40

TABLE 20.1
FIG. NO. NO . PAR T NUMBER ART ENGINE C OOLING COOLING 1 2 42 43 43 45 46 46 2790 2010 01 01 2790 2010 53 01 2790 2012 77 01 2790 2012 01 18 2790 2012 38 05 2790 2012 53 04 2790 2012 01 02 2788 2012 01 06 Assy. Water Pump Gasket (For Water Pump) Seal Thermostat Assy.Cover Thermostat (Plastic) Cover Thermostat Gasket (For Water Inlet Elbow) Assy.Thermostat (82 Deg. SOT) Assy. Thermostate

ENGINE C OOLING COOLING

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 20 GROUP
REMARKS

1 1 1 1 1 1 1 1 BS II BS III Optional Optional

41

TABLE 22.1

ENGINE MOUNTING

GR OUP 22 GROUP

42

TABLE 22.1
FIG. NO. NO . PAR T NUMBER ART

ENGINE MOUNTING
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 22 GROUP
REMARKS

ENGINE MOUNTING 1 3 10 12 13 2790 2210 71 01 2788 2212 37 03 2788 2212 37 04 2788 2410 01 05 2788 2420 01 05 Lifting Hook (Front) Bracket For Engine Mounting Arm Engine Mtg. Arm Front Assy Eng Mtg Pad Front Assy Eng Mtg Pad (Rear) 1 1 1 2 2

43

TABLE 25.1

CL UT CH CLUT UTCH

GR OUP 25 GROUP

44

TABLE 25.1
FIG. NO. NO . PAR T NUMBER ART

CL UT CH CLUT UTCH
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 25 GROUP
REMARKS

CL UT CH CLUT UTCH 1 2 3 4 5 6 7 9 10 11 12 2724 2520 01 13 2724 2540 01 13 2702 2510 34 01 2702 2510 34 03 2724 2560 01 36 2724 2560 60 01 2724 2560 01 25 2702 2510 77 01 2547 2510 82 03 2702 2510 82 01 2829 2910 01 22 170 Dia. Assy. Clutch Disc 170 Dia. Assy. Cover Bush, Lower (On G B Housing). Bush,Upper (On G B Housing) Assy. Clutch Release Yoke Clutch Release Lever Assy. Clutch Release Bearing Cover (Insp. Window) Cover,Upper (Clutch Housing) Back Cover (Assy. Transaxle) Assy. Bracket (Clutch Cable Guide) 1 1 1 1 1 1 1 1 1 1 1

45

TABLE 26.1

GEAR BO X HOUSING BOX

GR OUP 26 GROUP

46

TABLE 26.1
FIG. NO. NO . PAR T NUMBER ART

GEAR BO X HOUSING BOX

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 26 GROUP
REMARKS

GEAR BO X HOUSING BOX 4 1 2 3 5 6 7 10 11 12 14 15 16 18 19 21 22 2851 2601 01 02 2851 2620 82 03 2851 2610 38 04 2851 2610 38 01 2690 2610 72 02 2851 2610 82 01 2851 2610 67 01 2690 2651 87 04 2690 2651 87 10 2851 2610 72 01 2851 2625 38 01 2851 2620 99 01 2851 2670 30 01 2851 2610 38 03 2851 2620 38 02 2851 2620 77 01 2851 2620 82 01 Assy.G65 Gear Box Complete For 4 Speed Bracket (Gear Box Mounting) Rear Half Housing Front Half Magnetic Drain Plug Lock Plate (Pivot Pin) Pivot Pin (Rev.Shifter Lever) Spring (Detent) Spring (Detent) 5/Rev. Plug (Detent Spring) Gear Case Cover Front Speedo Adaptor Needle Roller (Interlock) Lock Plate (For Main Shaft Bearing) Rear Cover Oil Seal (Main Shaft) Breather Tube 1 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1

47

TABLE 26.1

GEAR BO X HOUSING BOX

GR OUP 26 GROUP

48

TABLE 26.1
FIG. NO. NO . 23 24 25 26 27 28 33 40 PAR T NUMBER ART

GEAR BO X HOUSING BOX

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 1 1 1 1 1

GR OUP 26 GROUP
REMARKS

2851 2620 01 10 2690 2610 77 02 2690 2620 82 04 2690 2620 80 01 2690 2610 72 03 2702 5450 99 50 1595 010080 7 2690 2625 77 10

Assy. Speedo Pinion Oil Seal (Speedo Shaft) Lock Plate (Speedo Adapter) Assy.Hex Screw (Speedo Lock Plate) Filler Plug Reverse Light Switch Ball 8 Dia Grade-20 Oil Seal (Input Shaft)

49

TABLE 26.2

GEARS AND SHAFT S SHAFTS

GR OUP 26 GROUP

50

TABLE 26.2
FIG. NO. NO . PAR T NUMBER ART

GEARS AND SHAFT S SHAFTS

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 26 GROUP
REMARKS

GEARS AND SHAFT S SHAFTS 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 9 9 2851 2620 43 19 2851 2620 43 20 2851 2620 43 21 2851 2620 43 22 2851 2620 43 23 2851 2620 43 24 2851 2620 43 25 2851 2620 01 11 2851 2625 31 01 2851 2620 34 02 2851 2620 31 02 2851 2620 54 13 2690 2620 38 03 2851 2620 86 01 2851 2620 43 16 2851 2620 43 17 2851 2620 43 18 Circlip 2.00 Thk. (C Type) Circlip 2.05 Thk. (C Type) Circlip 2.10 Thk. (C Type) Circlip 2.15 Thk. (C Type) Circlip 2.20 Thk. (C Type) Circlip 2.25 Thk. (C Type) Circlip 2.30 Thk. (C Type) Assy.Speedo Gear (13/3) Plastic Ver.) Deep Groove Ball Brg. (Drive & Main Shaft) Bush (1st Gear) Needle Roller Bearing (1st Speed Gear) 1st Gear Synchrocone 1/2 Speed,Brass Version Spacer (1st Gear) Snap Ring 2.0 Thk. Snap Ring 2.1 Thk. Snap Ring 2.2 Thk. 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 2 2 Selection Selection Selection Selection Selection Selection Selection Selection Selection Selection

51

TABLE 26.2

GEARS AND SHAFT S SHAFTS

GR OUP 26 GROUP

52

TABLE 26.2
FIG. NO. NO . 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 2851 2620 54 07 2851 2620 31 01 2851 2620 54 14 1595 020030 5 2851 2620 79 02 2851 2620 54 06 2690 2620 38 05 2690 2620 46 07 PAR T NUMBER ART

GEARS AND SHAFT S SHAFTS

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 2 2 2 1 1 6 3 3 6 1 1 1 1 1 1 2 1 3 Kit Part Kit Part Kit Part Kit Part Kit Part

GR OUP 26 GROUP
REMARKS

2851 2620 43 26 2851 2620 43 27 2851 2620 43 28 2851 2620 86 03 2690 2620 46 13

Snap Ring 2.3 Thk. Snap Ring 2.4 Thk. Snap Ring 2.5 Thk. Spacer (Mainshaft) Engaging Gear (1/2) Sinlered Soft Version Spring (Synchro) Sleeve (1/2 Synchro) Carrier (1/2 Speed) Ball 5.556 Dia-Grade 20 Rev.Gear /Shifter Sleeve (1st/2nd Speed) Needle Roller Bearing(2nd/3rd Gear) 2nd Gear Ball 3 Dia-Grade 200 Main Shaft 3 rd Speed Gear Synchrocone (3rd/4th & 5th Speed) Engaging Gear 3/4 Speed Carrier (3/4/5 Speed)

Selection Selection Selection

53

TABLE 26.2

GEARS AND SHAFT S SHAFTS

GR OUP 26 GROUP

54

TABLE 26.2
FIG. NO. NO . 26 27 28 29 29 29 29 30 31 32 33 34 36 36 36 36 37 38 PAR T NUMBER ART

GEARS AND SHAFT S SHAFTS

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 Selection Selection Selection Selection Selection Selection Selection Selection

GR OUP 26 GROUP
REMARKS

2690 2620 46 11 2851 2625 31 02 2851 2625 79 01 2851 2625 86 01 2851 2625 86 02 2851 2625 86 03 2851 2625 86 04 1455 060250 5 1455 060220 3 2851 2630 01 02 2690 2620 31 20 2851 2630 79 06 2851 2630 43 01 2851 2630 43 02 2851 2630 43 03 2851 2630 43 04 2851 2635 54 01 2851 2635 31 01

Shifter Sleeve (3rd/4th Speed) Roller Bearing (Drive Shaft) Drive Shaft Spacer (Drive Shaft)-2.2 Thk. Spacer (Drive Shaft) - 2.25 Thk. Spacer (Drive Shaft) - 2.3 Thk. Spacer (Drive Shaft) - 2.35 Thk. Ext.Circlip 25X1.2N Ext.Circlip 22X1.2N Assy. Oil Splasher Ball Brg.With Snap Ring (L/S Rear) Counter Shaft "C" Type Circlip-2.5 Thk. (Counter Shaft) "C" Type Circlip-2.6 Thk. (Counter Shaft) "C" Type Circlip-2.7 Thk. (Counter Shaft) "C" Type Circlip-2.82 Thk. (Counter Shaft) Reverse Idler Gear Needle Bush (Skewed)

55

TABLE 26.2

GEARS AND SHAFT S SHAFTS

GR OUP 26 GROUP

56

TABLE 26.2
FIG. NO. NO . 39 -12 15 13 14 -12 15 25 2851 2620 01 16 PAR T NUMBER ART

GEARS AND SHAFT S SHAFTS

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 3 3 3 3 1 3 3 3

GR OUP 26 GROUP
REMARKS

2851 2635 79 01 2851 2620 01 15

Reverse Idler Gear Shaft Synchro Kit 1/2 Speed, Consisting of :Spring (Synchro) Ball 5.556Dia Sleeve (1/2 Synchro) Carrier (1/2 Speed) Synchro Kit 3/4 Speed Consisting Of :Spring (Synchro) Ball 5.556 Dia Carrier (3/4/5 Speed)

57

TABLE 26.3

GEAR SHIFTING

GR OUP 26 GROUP

58

TABLE 26.3
FIG. NO. NO . PAR T NUMBER ART

GEAR SHIFTING
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 26 GROUP
REMARKS

GEAR SHIFTING 1 3 4 5 7 8 9 10 11 12 13 14 15 17 18 19 20 2851 2680 82 15 1608 100120 4 1622 071017 7 2690 2651 87 04 2851 2670 38 02 2851 2670 82 02 2851 2670 31 01 2851 2670 82 04 2851 2670 87 07 2851 2670 82 03 2851 2670 86 01 2684 2651 67 05 2851 2670 51 01 2851 2670 87 05 2684 2670 78 07 2851 2670 77 03 2851 2670 01 09 Bracket (Cross Link) Sealing Plug AM 12 x 1.5 Sealing Washer 12 x 15.5 Cu Spring Detent Top Cover (Shifting) Sealing Cup (Top Cover) Needle Bush (Top Cover) Washer Spring Selection (Reserve) Washer (Top Cover) Spacer (Top Cover) Spiral Pin (6 x 24) Finger (Sel/Shifting) Spring Selection 1/2 Double Lip Oil Seal Rubber Bellow (Sel/Shift Shaft) Assy. Lever (Sel/Shifting) 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1

59

TABLE 26.3

GEAR SHIFTING

GR OUP 26 GROUP

60

TABLE 26.3
FIG. NO. NO . 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PAR T NUMBER ART 1312 050724 3 2851 2651 51 07 2851 2670 86 03 2851 2670 79 09 1455 080070 6 1246 050084 1 2690 2651 87 05 2851 2651 60 01 2851 2651 51 06 2851 2651 67 01 2851 2651 51 08 2851 2651 37 01 2851 2651 67 03 2851 2670 79 07 2851 2651 51 04 1312 050922 0 2851 2670 86 02 2851 2670 79 08 2851 2651 37 02 Dowel Sleeve Heavy 4x24 Shifter Dog (Rev. Speed) Spacer ((Rev. Shifter Shaft) Shifter Shaft (Reverse) Circlip E 7.0 x 0.9 Bright Washer 8.4 Spring Washer (Crinkled) Pivot Lever (For Reverse Gear) Dog (Lever Rev. Idler)

GEAR SHIFTING
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 5 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 1 1

GR OUP 26 GROUP
REMARKS

Pivot Pin (On Lever For R.I. Shifting) Dog (Rev. Light Switch) Assy. Shifter Fork W/Pads (1/2 Speed) Shifter Pad Shifter Shaft (1/2 Speed) Shifter Dog (3/4 Speed) Dowel Sleeve Heavy 5 x 22 Spacer (Shifter Shaft) Shifter Shaft (3/4 Speed) Assy. Shifter Fork W/Pads (3/4 Speed)

61

TABLE 26.4

GEAR SHIFT LE VER AND LINK A GES LEVER LINKA

GR OUP 26 GROUP

62

TABLE 26.4
FIG. NO. NO . PAR T NUMBER ART

GEAR SHIFT LE VER AND LINK A GES LEVER LINKA

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 26 GROUP
REMARKS

GEAR SHIFT LE VER AND LINK AGES LEVER LINKA 1 2 3 4 5 6 8 9 10 11 12 13 15 16 16 23 2851 2680 01 22 2851 2680 77 02 2690 2680 63 03 2851 2680 82 13 2851 2680 82 14 2851 2680 77 03 2690 2680 01 13 2851 2680 01 37 2641 2680 01 87 2851 2680 01 23 2851 2680 01 25 1727 120130 3 2690 2680 63 10 2690 2680 01 33 2690 2680 67 03 2690 2651 32 01 Sub Assy. Gear Shift Lever (Upper Part) Rubber Bellow (Lower) Bush (G.S. Lever Ball Seat) Cup Outer (Ball Seat) Cup Inner (Ball Seat) Rubber Bellow (Gear Shift Lever) Assy. Gear Shift Lever Knob (4 Speed) Assy. Shift Link Assy. Ball Joint RH Threads Sub Assy. Gear Shift Lever (Lower Part) Assy. Cross Link Ball End Assy. Collar Bush (Shift Link, Lever Side) Assy. Pin (G.S. Linkage) Pin Locking Screw 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 Optional Optional

63

TABLE 29.1

CL UT CH AND BR AKE C ONTR OL CLUT UTCH BRAKE CONTR ONTROL

GR OUP 29 GROUP

64

TABLE 29.1
FIG. NO. NO . PAR T NUMBER ART

CL UT CH AND BR AKE C ONTR OL CLUT UTCH BRAKE CONTR ONTROL

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 29 GROUP
REMARKS

CL UT CH AND BR AKE C ONTR OL CLUT UTCH BRAKE CONTR ONTROL 2 3 4 5 6 7 8 9 10 11 12 13 21 24 25 26 27 2829 2920 01 18 2829 2910 01 08 2829 2920 01 16 2699 2910 34 02 2829 2910 67 02 2829 2920 82 20 1455 060140 1 2829 2910 87 01 2829 2920 87 02 2829 2920 67 02 2829 4210 01 06 2829 2920 67 06 2654 2910 77 02 2702 5450 99 30 2702 4280 43 01 2829 2910 01 26 2654 4270 01 89 Assly. Control Mtg. Bracket (Clutch & Brake) Assly. Clutch Pedal Lever Complete Assy. Brake Pedal Complete Pivot Bush Pivot Pin (Clutch) Locking Plate Ext. Circlip 14 x 1 N Clutch Pedal Assistance Spring Return Spring (Brake) Pivot Pin (Brake) Tandem Master Cyl. Dia. 19.05 Brake Pin Rubber Cap (For Pedal Lever Stopper) Stop Light Switch, M10 X 1.25 Clip (Brake Hose) Assy. Clutch Cable Assy. Clip 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1

65

TABLE 29.1

CL UT CH AND BR AKE C ONTR OL CLUT UTCH BRAKE CONTR ONTROL

GR OUP 29 GROUP

66

TABLE 29.1
FIG. NO. NO . 29 30 31 32 PAR T NUMBER ART

CL UT CH AND BR AKE C ONTR OL CLUT UTCH BRAKE CONTR ONTROL

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 1

GR OUP 29 GROUP
REMARKS

2702 2910 65 04 2702 2910 67 03 2829 2910 01 22 2658 2910 77 04

Nut (For Clutch Cable Guide) Pin (Clutch Cable Guide) Assly. Bracket (Clutch Cable Guide) Rubber Cap

67

TABLE 30.1

ACCELER ATION C ONTR OL CELERA CONTR ONTROL

GR OUP 30 GROUP

68

TABLE 30.1
FIG. NO. NO . PAR T NUMBER ART

ACCELER ATION C ONTR OL CELERA CONTR ONTROL

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 30 GROUP
REMARKS

ACCELER ATOR C ONTR OL CELERA CONTR ONTROL 1 2 3 4 7 14 17 2829 3010 01 32 2829 3010 01 29 2678 8870 63 28 2829 3010 87 01 2829 3010 01 31 2702 2910 77 04 2829 3010 34 02 Accelerator Cable Assly. Accelerator Pedal Stopper Spring Assy. Bracket Rubber Stopper Bush 1 1 1 1 1 1 2

69

TABLE 31.1

FR AME P AR TS FRAME PAR ART

GR OUP 31 GROUP

70

TABLE 31.1
FIG. NO. NO . PAR T NUMBER ART

FR AME P AR TS FRAME PAR ART

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 31 GROUP
REMARKS

FR AME P AR TS FRAME PAR ART 2 6 7 9 --------------2829 3113 82 25 2829 3112 99 01 2829 3230 01 23 2829 3123 01 36 2829 3100 01 09 Bracket (Radiator Support) Towing Hook Assy Bracket S/A Mounting Front, Top Assy. Cross Member (Gearbox Mtg.) Assy. Kit For Frame, Consisting Of :Repair Piece Top (Long Member) Repair Piece Top (Long Member) Repair Piece Top (Long Member) Repair Piece Bottom (Long Member) Repair Piece Bottom Repair Piece Repair Piece Repair Piece Reinforcement Rear Reinforcement Rear Reinforcement Rear Reinforcement Rear Reinforcement Rear Not e: F r ame is supplied along with b o d y. ote Fr bo r ame is not supplied . L o ose F supplied. Lo Fr 2 1 2 1 1 5 4 4 4 4 5 5 5 2 2 2 4 2 Ref. Table No.60.1

71

TABLE 32.1

FR ONT SUSPENSION FRONT

GR OUP 32 GROUP

72

TABLE 32.1
FIG. NO. NO . PAR T NUMBER ART

FR ONT SUSPENSION FRONT

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 32 GROUP
REMARKS

FR ONT SUSPENSION FRONT 1 2 4 5 6 7 8 9 10 12 13 14 2829 3210 01 16 2829 3240 34 01 2829 3240 67 01 2829 3210 92 07 2829 3210 01 24 2829 3210 92 07 2829 3240 67 02 2829 3210 71 06 2829 3210 42 01 2829 3210 01 15 2829 3230 01 10 2651 3230 82 01 Assy. Front Spring Parabolic Spring Bush Spring Pin (Front) Washer 17 ID Shackle Washer 17 ID Spring Pin (Rear) Guide Plate Front U Bolt Front Spring Assy. Bump Stopper (Front) Assy. Front Shock Absorber Washer 2 4 2 4 4 8 4 2 4 2 2 2

73

TABLE 32.2

REAR SUSPENSION

GR OUP 32 GROUP

74

TABLE 32.2
FIG. NO. NO . PAR T NUMBER ART

REAR SUSPENSION
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 32 GROUP
REMARKS

REAR SUSPENSION 1 1 1 2 3 6 7 8 11 11 12 13 2829 3240 01 34 2829 3240 01 41 2829 3240 01 43 2829 3210 92 07 2829 3240 67 01 2829 3210 01 24 2829 3210 92 07 2829 3240 67 02 2829 3240 01 12 2829 3240 01 13 2829 3250 01 01 2829 3250 42 01 Assy. Rear Spring Assy. Rear Spring Assy. Rear Spring Washer 17 Dia Spring Pin (Front) Shackle Washer 17 Dia Spring Pin (Rear) Assy. Guide Plate LH (Rear Spring) Assy. Guide Plate RH (Rear Spring) Assy. Bump Stopper Rear U Clamp Rear 2 2 2 4 2 4 8 4 1 1 2 2 Optional Optional Optional

75

TABLE 32.3

REAR SPRING (P AR T S) AND REAR SH. ABSORBER (PAR ART

GR OUP 32 GROUP

76

TABLE 32.3
FIG. NO. NO . PAR T NUMBER ART

REAR SPRING (P AR T S) AND REAR SH. ABSORBER (PAR ART

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 32 GROUP
REMARKS

REAR SPRING (P AR T S) AND REAR SH. ABSORBER (PAR ART 1 1 1 2 2 3 3 4 5 5 6 8 8 9 10 12 13 2829 3240 01 35 2829 3240 01 42 2829 3240 01 44 2829 3240 71 20 2829 3240 71 28 2829 3240 71 21 2829 3240 71 29 2829 3240 34 01 2829 3240 77 01 2829 3240 77 07 1108 411050 9 2829 3240 77 03 2829 3240 77 06 2829 3240 42 02 2829 3240 42 01 2829 3260 01 02 2829 3260 67 06 Assy. First Leaf With Bush Assy. First Leaf With Bush Assy. First Leaf With Bush Second Leaf Second Leaf Third Leaf Third Leaf Spring Bush Tip Insert (Rear Spring) Tip Insert (Rubber) Centre Bolt M 10x50x10 Centre Pad Centre Pad (Rear Spring) Clip With Pad Rear Clip With Pad Front Assy. Rear Shock Absorber Pin (Rear S/A Mounting Top) 2 2 2 2 2 2 2 4 8 8 2 8 4 2 2 2 2 For 0134 spring
Common for 01 34 / 01 43

For 01 34 spring For 01 41 spring For 01 43 spring

Common for 01 34 / 01 43

For 0141 spring

Common for 01 34 / 01 43

For 0141 spring For 0134 spring

For 01 43 spring

77

TABLE 33.1

FR ONT A XLE FRONT AXLE

GR OUP 33 GROUP

78

TABLE 33.1
FIG. NO. NO . PAR T NUMBER ART

FR ONT A XLE FRONT AXLE

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 33 GROUP
REMARKS

FR ONT A XLE FRONT AXLE 1 2 3 7 7 7 7 7 7 7 8 9 9 10 10 11 12 2829 3300 01 06 2829 3300 01 07 2829 3310 99 02 2829 3320 86 11 2829 3320 86 12 2829 3320 86 13 2829 3320 86 14 2829 3320 86 15 2829 3320 86 16 2829 3320 86 17 2829 3340 31 08 2829 3380 01 10 2829 3380 01 11 2829 3320 01 33 2829 3320 01 34 2829 3380 51 08 2829 3320 32 09 Assy Front Axle Assy Front Axle Tube Cotter Bolt Shim 0.1 Thk (King Pin) Shim 0.2 Thk (King Pin) Shim 0.3 Thk (King Pin) Shim 0.4 Thk (King Pin) Shim 0.5 Thk (King Pin) Shim 0.6 Thk (King Pin) Shim 0.7 Thk (King Pin) Thrust Bearing Assy Tie Rod Assy Tie Rod Stub Axle RH (12" Wheel) Stub Axle LH (12" Wheel) Steering Arm (12" Wheel) Flange Bolt 1 1 2 AR AR AR AR AR AR AR 2 1 1 1 1 1 1 For Selection For Selection For Selection For Selection For Selection For Selection For Selection For Selection Optional Optional

79

TABLE 33.1

FR ONT A XLE FRONT AXLE

GR OUP 33 GROUP

80

TABLE 33.1
FIG. NO. NO . 15 17 18 19 20 21 22 23 25 26 27 28 29 30 31 31 31 31 PAR T NUMBER ART

FR ONT A XLE FRONT AXLE

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 2 4 4 4 4 2 2 2 2 2 2 2 2 2 AR AR AR AR

GR OUP 33 GROUP
REMARKS

2574 4110 99 02 2829 3320 99 02 1705 050120 5 1458 060300 0 2829 3320 34 02 2829 3320 67 09 1717 060080 1 2829 3340 86 02 2829 4210 37 01 2829 3340 78 03 2829 3340 82 01 2829 3340 31 05 2829 3320 86 10 2829 3310 37 02 2829 3320 86 18 2829 3320 86 19 2829 3320 86 20 2829 3320 86 21

Grease Nipple King Pin Cap O Ring 25.0X26.5 Internal Circlip 30X1.2N Bush King Pin Grease Nipple Am8X1 Seal Race (Stub Axle) Ventilated Brake Disc 17 Thick Oil Seal Baffle Taper Roller Bearing Spacer Tube Front Hub Shim 0.1 Thk(Spacer) Shim 0.15 Thk (Spacer) Shim 0.20 Thk(Spacer) Shim 0.25 Thk(Spacer)

For Selection For Selection For Selection For Selection

81

TABLE 33.1

FR ONT A XLE FRONT AXLE

GR OUP 33 GROUP

82

TABLE 33.1
FIG. NO. NO . 31 31 31 31 31 32 34 36 37 PAR T NUMBER ART 2829 3320 86 22 2829 3320 86 23 2829 3320 86 24 2829 3320 86 25 2829 3320 86 26 2695 3340 31 01 2829 3340 92 03 2829 3340 77 02 2829 3340 82 03 Shim 0.30 Thk (Spacer) Shim 0.4 Thk (Spacer) Shim 0.5 Thk (Spacer) Shim 0.6 Thk (Spacer) Shim 0.7 Thk(Spacer) Taper Roller Bearing (Outer) Thrust Washer Gasket Hub Cover

FR ONT A XLE FRONT AXLE

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE AR AR AR AR AR 2 2 2 2

GR OUP 33 GROUP
REMARKS For Selection For Selection For Selection For Selection For Selection

83

TABLE 35.1
40 37 26 30 29 27

REAR AXLE

GR OUP 35 GROUP

32 33 28 34 35 36 15 19 23 18 25 20 21

6 10 7 11 8 22 24 13 38 25 39 9 7 11 6 10 4 41 12 17 16 14 2 34

42 3

84

TABLE 35.1
FIG. NO. NO . PAR T NUMBER ART

REAR AXLE
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 35 GROUP
REMARKS

REAR AXLE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2850 3500 01 04 2850 3510 01 01 2850 3511 32 01 2850 3530 01 02 2850 3530 51 01 2850 3530 54 03 2850 3530 54 04 2850 3530 51 02 2850 3530 67 01 2850 3530 92 01 2850 3530 92 02 2850 3530 01 10 2850 3530 80 01 2850 3530 31 01 2850 3530 31 02 2850 3530 86 01 2850 3530 83 01 Dana R.A.Comp, (4.42)-31/7 W/Brakes. Beam Assy. Hex bolt Brg cap Diff Case Assy. - Std Diff Case Hsg. Gear Diff Pinion Diff Diff shaft Pin Roll Thrust Washer - Diff Gear Thrust Washer - Pinion Diff Crown Wheel Pinion Set (4.42)-31/7 Ring Gear Bolt Pinion Inner Brg Cone & Cup Pinion Outer Brg Cone & Cup Spacer Collapsable Pinion Head Shim 1 1 4 1 1 2 2 1 1 2 2 1 10 1 1 1 1

85

TABLE 35.1
40 37 26 30 29 27

REAR AXLE

GR OUP 35 GROUP

32 33 28 34 35 36 15 19 23 18 25 20 21

6 10 7 11 8 22 24 13 38 25 39 9 7 11 6 10 4 41 12 17 16 14 2 34

42 3

86

TABLE 35.1
FIG. NO. NO . 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PAR T NUMBER ART

REAR AXLE
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 1 2 1 5 10 2 8 2 2 8 2 2 2 1 8

GR OUP 35 GROUP
REMARKS

2850 3530 77 01 2850 3530 50 01 2663 3535 65 02 2663 3530 86 09 2850 3530 31 03 2850 3530 82 01 2850 3530 61 01 2663 3510 80 01 2850 3570 79 01 2850 3560 32 01 2850 3530 82 02 2850 3530 77 02 2850 3570 32 01 2850 3570 77 01 2850 3560 31 01 2850 3570 82 01 2850 3515 01 01 2850 3560 65 02

Oil Seal - pinion Companion Flange Nut Pinion Washer Flat Diff Bearing Assy. Cone & Cup Pinion Tail Slinger Lock Strap - Ring Gear Bolt Screw Flanged Head Axleshaft Wheel Bolt Retainer Oil Seal Oil Seal- outboard Retainer Bolts Oil Seal- inboard Ball Bearing Retainer Bearing Ring Breather Hex Nut

87

TABLE 35.1
40 37 26 30 29 27

REAR AXLE

GR OUP 35 GROUP

32 33 28 34 35 36 15 19 23 18 25 20 21

6 10 7 11 8 22 24 13 38 25 39 9 7 11 6 10 4 41 12 17 16 14 2 34

42 3

88

TABLE 35.1
FIG. NO. NO . 36 37 38 39 40 41 42 PAR T NUMBER ART

REAR AXLE
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 8 2 1 1 4 1 2

GR OUP 35 GROUP
REMARKS

2850 3560 65 03 2850 3560 37 01 2850 3510 82 01 2667 3310 72 01 2850 3560 65 04 2667 3310 72 02 2850 3530 83 02

Hex Nut Brake Drum Cover Carrier Filler Plug Nut Wheel Drain Plug Shim Differential REAR A XLE KIT S AXLE KITS

2850 3530 01 05 35 18 16 2850 3570 01 01 28 29 30 2850 3570 01 02 26

Pinion Oil Seal Kit Consisting of :Pinion Nut Pinion Oil Seal Collapsible Spacer Retainer Oil Seal Assy. Kit Consisting of :Retainer Oil Seal Oil Seal Outboard Retainer Bolts (Brake Assy. Bolts) Axle Shaft Kit Consisting of :Axleshaft

1 1 1 1 1 1 1 4 1 1

89

TABLE 35.1
40 37 26 30 29 27

REAR AXLE

GR OUP 35 GROUP

32 33 28 34 35 36 15 19 23 18 25 20 21

6 10 7 11 8 22 24 13 38 25 39 9 7 11 6 10 4 41 12 17 16 14 2 34

42 3

90

TABLE 35.1
FIG. NO. NO . PAR T NUMBER ART

REAR AXLE
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 1 4

GR OUP 35 GROUP
REMARKS

Retainer Oil Seal Assy. Kit 32 33 31 27 2850 3570 01 03 32 33 2850 3530 01 06 24 2850 3530 01 07 Ball Bearing Retainer Wheelbeaing Oil Seal - Inboard Wheel Bolt Axle Shaft Bearing Kit Consisting of :Ball Bearing Retainer Wheelbearing Ring Gear Lock Strap Kit Consisting of :Lock Strap - Ring Gear Bolt Crownwheel - Pinion Kit (4.42-31/7) Consisting of :Tata Cub Hypoid Gear Set (4.42-31/7) 13 24 Ring Gear Bold Lock Strap - Ring Gear Bold Pinion Oil Seal Kit 2850 3530 01 08 10 11 Diff Case Thrustwasher Kit Consisting of :Thrust Washer - Diff Gear Thrust Washer - Pinion Mate

1 1

1 10 5 1

2 2

91

TABLE 35.1
40 37 26 30 29 27

REAR AXLE

GR OUP 35 GROUP

32 33 28 34 35 36 15 19 23 18 25 20 21

6 10 7 11 8 22 24 13 38 25 39 9 7 11 6 10 4 41 12 17 16 14 2 34

42 3

92

TABLE 35.1
FIG. NO. NO . 9 2850 3530 01 09 6 7 PAR T NUMBER ART

REAR AXLE
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1

GR OUP 35 GROUP
REMARKS

Pin Roll Diff Case Kit (Major) Consisting of :Gear Diff (Side Gear) Pinion Diff (Pinion Mate) Diff Case Thrust washer Kit Diff Shaft

2 2 1 1

93

TABLE 40.1

SP ARE WHEEL C ARRIER SPARE CARRIER

GR OUP 40 GROUP

94

TABLE 40.1
FIG. NO. NO . PAR T NUMBER ART

SP ARE WHEEL C ARRIER SPARE CARRIER

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 40 GROUP
REMARKS

SP ARE WHEEL C ARRIER SPARE CARRIER 1 2 3 4 5 6 7 8 9 2829 4010 01 07 2829 4030 01 10 2829 4030 69 06 2829 4030 65 01 2698 4030 99 02 2829 4030 01 15 2702 4010 32 01 2829 4020 65 01 2829 4030 01 13 Assy. Wheel Rim 4J x 12 Assy. Tube (Spare Wheel Mtg.) Clamp (Spare Wheel Mtg.) Hex Nut Nylon Spacer Hex Bolt Wheel Mounting Pin Wheel Nut Assy. Bracket (Spare Wheel Lock) 5 1 1 1 4 2 8 8 1

95

TABLE 41.1

PR OPELLER SHAFT ROPELLER

GR OUP 41 GROUP

96

TABLE 41.1
FIG. NO. NO . PAR T NUMBER ART

PR OPELLER SHAFT ROPELLER

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 41 GROUP
REMARKS

PR OPELLER SHAFT ROPELLER 1 2 3 4 5 6 7 8 9 13 2829 4110 01 07 2829 4110 01 08 2829 4110 01 09 2829 4110 51 01 2829 4110 53 01 2829 4110 99 01 2829 4110 80 01 1205 239604 1 1252 069802 5 2829 4110 82 01 Assy.Prop Shaft Slip Yoke Assy. Uj Kit Assy. Flange Yoke Snap Ring Grease Nipple Fitting Screw Hex Nut M8X1 Spring Washer B8 Guard (Propeller Shaft) 1 1 2 1 8 2 4 4 4 1

97

TABLE 42.1

HYDR AULIC LINES HYDRA

GR OUP 42 GROUP

98

TABLE 42.1
FIG. NO. NO . PAR T NUMBER ART

HYDR AULIC LINES HYDRA

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 42 GROUP
REMARKS

HYDR AULIC LINES HYDRA 1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 14 15 2829 4210 01 23 2829 4280 01 04 2829 4210 01 06 2829 4380 01 09 2829 4380 01 08 2702 4280 68 06 2829 4380 01 07 2829 4380 01 06 2829 4280 01 03 2829 4210 01 35 2829 4210 01 33 2829 4210 01 34 2829 4210 01 32 2829 4380 01 13 2829 4380 01 14 2829 4380 01 15 2829 4280 01 04 Brake Fluid Reservoir Hose Assy. Assy. Tandem Master Cylinder Dia 19.05 Front Brake Pipe - RH (Front Caliper RH To Connector) Front Brake Pine - RH (Connector To TMC) Connector Front Brake Pipe - LH (Front Caliper LH To Connector) Front Brake Pipe - RH (Connector To TMC) Assy. Front Brake Hose LH/RH Front Caliper RH Front Caliper RH Front Caliper LH Front Caliper LH Rear Brake Pipe - RH (TMC to Connector) Rear Brake Pipe - RH (Connector To Rear Brake Hose) Rear Brake Pipe - RH (Rear Brake Hose To Rear Wheel Cylinder) Rear Brake Hose - LH/RH 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 2 Optional Optional Optional Optional

99

TABLE 42.1

HYDR AULIC LINES HYDRA

GR OUP 42 GROUP

100

TABLE 42.1
FIG. NO. NO . 16 17 18 PAR T NUMBER ART 2829 4380 01 10 2829 4380 01 11 2829 4380 01 12

HYDR AULIC LINES HYDRA

DESCRIPTION Rear Brake Pipe - LH (TMC To Connector) Rear Brake Pipe - LH (Connector To Rear Brake Hose) Rear Brake Pipe - LH (Rear Brake Hose To Rear Wheel Cylinder) QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1

GR OUP 42 GROUP
REMARKS

101

TABLE 42.2

FR ONT DISC BR AKE ASSY . FRONT BRAKE ASSY.

GR OUP 42 GROUP

102

TABLE 42.2
FIG. NO. NO . PAR T NUMBER ART

FR ONT DISC BR AKE ASSY . FRONT BRAKE ASSY.

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 42 GROUP
REMARKS

FR ONT DISC BR AKE ASSY . FRONT BRAKE ASSY. 1 1 2 2829 4210 01 32 2829 4210 01 33 2829 4310 01 05 Caliper Assy. LH Caliper Assy. RH Kit Caliper (Major) Consisting of Caliper Brake Grease Sachet Piston Boot, Piston Boot, Sliding Pin Cap. Bleed Screw Sealing Ring 4 2829 4310 01 06 Kit Caliper (Minor) Consisting of :Boot Piston Sealing Ring Cap Bleed Screw Boot Sliding Pin -6 2829 4310 01 08 Kit Pad Assy. Consisting of : Pad Assembly 1 1 2 1 1 1 1 2 1 1 2 1 1 1 2 1 4 M/s BIL M/s BIL

103

TABLE 42.2

FR ONT DISC BR AKE ASSY . FRONT BRAKE ASSY.

GR OUP 42 GROUP

104

TABLE 42.2
FIG. NO. NO . 7 8 1 1 2 4 3 4 PAR T NUMBER ART 2829 4310 43 02 2829 4310 80 02 2829 4210 01 34 2829 4210 01 35 2829 4310 01 17

FR ONT DISC BR AKE ASSY . FRONT BRAKE ASSY.

DESCRIPTION Antirattle Clip Bleed Screw Caliper Assy. LH - KBX Caliper Assy. RH - KBX er (M ajor) KBX C onsisting of :K it C alip Consisting Calip aliper (Major) Kit Calliper (Minor) KBX Piston K it C allip er (M inor) KBX C onsisting of :Callip alliper (Minor) Consisting Boot Pin Seal Piston Boot Piston Cap Bleeder Screw Grease Pack K it S liding P in C onsisting of :Sliding Pin Consisting Sliding Pin Bolt Pin Boot Sliding Pin Grease Sachet Kit Pad Assy. Pad Assy. Bleed Screw Anti Rattle Clip QU ANTIT Y QUANTIT ANTITY PER VEHICLE 4 2 2 1 1 1 1 1 2 1 1 1 1 2 2 2 2 1 1 4 2 4

GR OUP 42 GROUP
REMARKS

2829 4310 0118

2829 4310 01 19

6 8 7

2829 4310 01 20 2829 4310 80 06 2829 4310 43 06

105

TABLE 42.3

REAR BR AKE ASSEMBL Y (BIL) BRAKE ASSEMBLY

GR OUP 42 GROUP

106

TABLE 42.3
FIG. NO. NO . PAR T NUMBER ART

REAR BR AKE ASSEMBL Y (BIL) BRAKE ASSEMBLY

DESCRIPTION REAR BR AKE ASSEMBL Y (BIL) BRAKE ASSEMBLY QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 42 GROUP
REMARKS

1 1 2 2 3 4 5 6 9 8 7 7 10 11 12 13 14

2829 4230 01 11 2829 4230 01 10

Brake Assembly-LH (M/S. BIL) Brake Assembly-RH (M/S. BIL) Back Plate Assy.-LH Back Plate Assy.-RH Strut & Quadrant-LH & RH Spring-Strut Return-LH & RH Spring-Shoe Return (Upper) Spring-Shoe Return (Lower) Grommet Bleed Screw

1 1 1 1 2 2 2 2 2 2 1 1 1 2 2 1 1 Loose Serviceable Loose Serviceable

2829 4230 01 24 2829 4230 01 25 2829 4230 01 26

Wheel Cylinder Assy.-LH Wheel Cylinder Assy.-RH K it W heel C ylinder-M inor Cylinder-M ylinder-Minor a) Gland Seal b) Dust Cover c) Cap-bleed Screw

2829 4230 01 23

K it-Lined S ho e Sho hoe

107

TABLE 42.3

REAR BR AKE ASSEMBL Y (BIL) BRAKE ASSEMBLY

GR OUP 42 GROUP

108

TABLE 42.3
FIG. NO. NO . PAR T NUMBER ART Lined Shoe Assy. 15 16 17 18 19 20 20 21 23 2779 4230 01 24 Kit-Shoe Hold Down a) Pin b) Clip-Shoe Hold Down Screw Pin - Handbreak Lever Lever Handbreak LH Lever Handbreak RH Circlip Plunger

REAR BR AKE ASSEMBL Y (BIL) BRAKE ASSEMBLY

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 4 2 2 2 4 2 1 1 2 2

GR OUP 42 GROUP
REMARKS

109

TABLE 42.4

REAR BR AKE ASSEMBL Y (KBX) BRAKE ASSEMBLY

GR OUP 42 GROUP

110

TABLE 42.4
FIG. NO. NO . PAR T NUMBER ART

REAR BR AKE ASSEMBL Y (KBX) BRAKE ASSEMBLY

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 42 GROUP
REMARKS

REAR BR AKE ASSEMBL Y (KBX) BRAKE ASSEMBLY 1 1 2 3 3 4 4 5 6 7 8 10 10 11 16 17 17 2829 4230 01 08 2829 4230 01 09 Brake Assy. Rear RH Brake Assy. Rear LH Grommet Strut Assy. RH Strut Assy. LH Back Plate Comp RH Back Plate Comp LH Return Spring-D Bolt M6X12 Spring Washer B6 Rocker Strut Spring LH (RH Assy) Strut Spring RH (LH Assy) Spring Shoe Return (Anch. Plate) Shoe Set Spring (Leading) Shoe Set Spring RH Shoe Set Spring LH 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

111

TABLE 42.4

REAR BR AKE ASSEMBL Y (KBX) BRAKE ASSEMBLY

GR OUP 42 GROUP

112

TABLE 42.4
FIG. NO. NO . 19 30 30 31 32 33 34 35 35 28 20 21 22 23 24 25 29 23 2829 4230 01 32 2829 4230 01 31 2829 4230 01 30 2829 4230 01 37 PAR T NUMBER ART

REAR BR AKE ASSEMBL Y (KBX) BRAKE ASSEMBLY

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 2 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1

GR OUP 42 GROUP
REMARKS

Pin Shoe Set Handbrake Lever LH Handbrake Lever RH Pivot Pin Split Pin Cup Washer Leaf Spring Wheel Cylinder Assy RH Wheel Cylinder Assy LH W heel C ylinder (M ajor) K it Consisting of :Cylinder (Major) Kit Boot Seal Piston Spring Bleeder Screw Cap Bleeder W heel C ylinder (M inor) K it Consisting of :Cylinder (Minor) Kit Spring

Loose Serviceable Loose Serviceable

113

TABLE 42.4

REAR BR AKE ASSEMBL Y (KBX) BRAKE ASSEMBLY

GR OUP 42 GROUP

114

TABLE 42.4
FIG. NO. NO . 21 20 12 14 15 13 26 26 27 27 18 18 9 2829 4230 0138 2829 4230 01 33 PAR T NUMBER ART

REAR BR AKE ASSEMBL Y (KBX) BRAKE ASSEMBLY

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 2 2

GR OUP 42 GROUP
REMARKS

Seal Boot S ho eK it hoe Kit Leading Shoe Shoe Trailing A ut oA djust er K it C onsisting of :uto Adjust djuster Kit Consisting Adjuster Screw LH Adjuster Screw RH Adjuster Nut LH Adjuster Nut RH Adjuster Spring Bolt LH Adjuster Spring Bolt RH Pawl Grease Pack

1 1 1 1 1 1 1 1 1 1 1

115

TABLE 42.5

ASSEMBL YP ARKING BR AKE ASSEMBLY PARKING BRAKE

GR OUP 42 GROUP

116

TABLE 42.5
FIG. NO. NO . PAR T NUMBER ART

ASSEMBL YP ARKING BR AKE ASSEMBLY PARKING BRAKE

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 42 GROUP
REMARKS

ASSEMBL YP ARKING BR AKE ASSEMBLY PARKING BRAKE 1 5 9 10 13 15 2829 4270 01 09 2829 4270 01 07 2651 4270 99 07 2829 4270 82 04 2829 4270 01 05 2829 4270 01 06 Assy. Parking Brake Lever Parking Brake Cable Front Spherical Nut Link Parking Brake Cable Rear RH Parking Brake Cable Rear LH 1 1 1 1 1 1

117

TABLE 42.6

TANDAM MASTER CYLINDER (BIL)

GR OUP 42 GROUP

118

TABLE 42.6
FIG. NO. NO . PAR T NUMBER ART

TANDAM MASTER CYLINDER (BIL)

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 42 GROUP
REMARKS

TANDAM MASTER CYLINDER (BIL) 2829 4310 01 01 1 5 6 7 8 9 10 11 12 13 14 15 16 2 8 9 2829 4310 01 04 2829 4310 01 03 Tandam Master Cylinder Assy. (BIL) M.C. KIT (M ajor) Consisting of :(Major) Primary Plunger Secondary Plunger Spring Secondary Seal Gland Recuperating Seal Circlip Stop Pin Washer Seal Shim Seal Retainer Dust Cover Screw - Inlet Adapter Mtg. On TMC (BIL) M.C. KIT (M inor) Consisting of :(Minor) Seal Gland Recuperating Seal 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2 2

119

TABLE 42.6

TANDAM MASTER CYLINDER (BIL)

GR OUP 42 GROUP

120

TABLE 42.6
FIG. NO. NO . 10 15 17 3 -4 PAR T NUMBER ART

TANDAM MASTER CYLINDER (BIL)

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 1 2 2

GR OUP 42 GROUP
REMARKS

Circlip Dust Cover Pushrod Assy. Locking Plate With Adapter Gromet Cap

121

TABLE 42.7

TANDAM MASTER CYLINDER (KBX)

GR OUP 42 GROUP

122

TABLE 42.7
FIG. NO. NO . PAR T NUMBER ART

TANDAM MASTER CYLINDER (KBX)

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 42 GROUP
REMARKS

TANDAM MASTER CYLINDER (KBX) 1 2 3 4 5 6 7 15 16 19 6 7 15 16 17 18 8 2829 4310 01 14 2829 4310 01 15 2829 4310 01 02 2829 4310 01 13 Assy. Tandam Master Cylinder (KBX) T MC M ajor K it Consisting of :Major Kit Primary Piston Complete Secondary Piston Complete Secondary Piston Stopper Gasket Piston Stopper(Circlip) Boot Boot Ring T MC M inor K it Consisting of :Minor Kit Gasket Piston Stopper(Circlip) Boot Boot Ring Primary Cup Pressure Cup Push Rod Complete 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

123

TABLE 42.7

TANDAM MASTER CYLINDER (KBX)

GR OUP 42 GROUP

124

TABLE 42.7
FIG. NO. NO . 9 10 11 12 13 14 PAR T NUMBER ART

TANDAM MASTER CYLINDER (KBX)

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 1 1 1

GR OUP 42 GROUP
REMARKS

2829 4310 83 02 2829 4310 75 02 2829 4310 80 04 2829 4310 01 16 2829 4310 92 02 2829 4310 68 02

Filler Union Reservior Grommet Nipple Holder Bolt Nipple Holder Closure Plug Filler Union Tube Cover

125

TABLE 46.1

STEERING GEAR BO X BOX

GR OUP 46 GROUP

126

TABLE 46.1
FIG. NO. NO . PAR T NUMBER ART

STEERING GEAR BO X BOX

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 46 GROUP
REMARKS

STEERING GEAR BO X BOX 1 2829 4620 01 12 Assy. Steering Gear Box 1 Eff. from Ch. No. 445 010 JUZ R 08024 1 2 2 3 9 9 11 12 12 13 13 14 15 16 17 2829 4620 01 04 2829 4620 78 01 2829 4620 78 04 2829 4620 01 06 2829 4620 79 02 2829 4620 79 03 2829 4620 32 01 2829 4620 65 01 2829 4620 65 03 2829 4620 65 02 2829 4620 65 04 2829 4620 32 02 2829 4620 78 02 2829 4620 92 01 2829 4620 92 02 Assy. Steering Gear Box Oil Seal Oil Seal (Rocker Shaft) Worm And Nut Assembly Rocker Shaft Rocker Shaft Adjuster Lock Nut Lock Nut - Adjuster Screw Lock Nut Lock Nut - Rocker Shaft Bolt Oil Seal Spring Washer Spring Washer 1 1 1 1 1 1 1 1 1 1 1 8 1 8 1 For Strg. G. Box 0104 For Strg. G. Box 0104 For Strg. G. Box 0112 For Strg. G. Box 0104 For Strg. G. Box 0112 For Strg. G. Box 0104 For Strg. G. Box 0112 Old Gear Box For Strg. G. Box 0104 For Strg. G.Box 0112

127

TABLE 46.1

STEERING GEAR BO X BOX

GR OUP 46 GROUP

128

TABLE 46.1
FIG. NO. NO . 17 18 19 20 20 21 21 22 23 26 26 26 26 27 27 28 PAR T NUMBER ART

STEERING GEAR BO X BOX

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 23 1 1 1 1 1 1 1 AR AR AR AR 1 1 1 Selection Selection Selection Selection

GR OUP 46 GROUP
REMARKS

2829 4620 92 05 2829 4620 30 02 2829 4620 30 03 2829 4620 35 01 2829 4620 01 15 2829 4620 35 02 2829 4620 01 16 2829 4620 72 01 2829 4620 71 01 2829 4620 83 01 2829 4620 83 02 2829 4620 83 03 2829 4620 83 04 2829 4620 92 03 2829 4620 92 04 2829 4620 60 01

Spring Washer (Drop Arm) Steel Balls (9/32") Spherical Roller Adj.Ball Race (Top) Top Bearing Assy. Adj. Ball Race (Bottom) Bottom Bearing Assy. Oil Plug End Plate Shims (0.010") Shims (0.005") Shims (0.003") Shims (0.001") Joint Washer Joint Washer Pitman Arm

For Strg. G. Box 0112

For Strg. G. Box 0104 For Strg. G. Box 0112 For Strg. G. Box 0104 For Strg. G. Box 0112

For Strg. G. Box 0104 For Strg. G. Box 0112

129

TABLE 46.2

STEERING C OL UMN & ASSEMBL Y COL OLUMN ASSEMBLY

GR OUP 46 GROUP

130

TABLE 46.2
FIG. NO. NO . PAR T NUMBER ART

STEERING C OL UMN & ASSEMBL Y COL OLUMN ASSEMBLY

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 46 GROUP
REMARKS

STEERING C OL UMN & ASSEMBL Y COL OLUMN ASSEMBLY 1 1 4 4 7 11 12 13 15 16 17 17 18 18 18 19 20 2829 4640 01 07 2829 4640 01 08 2829 4610 01 04 2829 4610 01 05 2654 4620 63 14 2829 4620 82 07 2829 4620 77 03 2829 4620 63 05 1246 050105 7 1205 229601 1 2829 4620 01 02 2829 4620 01 04 2829 4660 01 08 2829 4660 01 09 2829 4660 01 10 2829 4610 79 01 2829 4610 01 07 Assy Steering Wheel Assy Steering Wheel Assy Steering Column Assy Steering Column Bush (For Rubber Bellow) Cover Sheet Rubber Bellow Foam Packing Bright Washer 10.5 Hex Nut M10 Assy. Steering Gear Box Assy. Steering Gear Box Assy. Drag Link Drag Link Assembly Assy. Drag Link Intermediate Shaft (I-Shaft) Lower Universal Joint 1 1 1 1 1 1 1 1 6 8 1 1 1 1 1 1 1 Optional Optional Optional Optional Optional Optional Optional Optional Optional

131

TABLE 46.3

STEERING LINK AGE ITEMS LINKA

GR OUP 46 GROUP

132

TABLE 46.3
FIG. NO. NO . PAR T NUMBER ART

STEERING LINK AGE ITEMS LINKA

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 46 GROUP
REMARKS

STEERING LINK AGE ITEMS LINKA DR AG LINK ASSY . DRA ASSY. 1 2 3 4 5 2829 4660 01 11 2829 4660 65 01 2829 4660 77 01 2829 4660 43 01 2829 4660 65 02 Socket Assy. RH Lock Nut Boot Boot Clip Slotted Nut 1 1 2 2 2

TIE R OD ASSY . ROD ASSY. 6 7 9 8 10 11 12 2829 3380 01 12 2829 3380 01 13 2829 3380 65 01 2829 4660 65 01 2829 4660 77 01 2829 4660 43 01 2829 4660 65 02 Socket Assy. LH Socket Assy. RH Lock Nut LH Lock Nut RH Boot Boot Clip Slotted Nut 1 1 1 1 2 2 2

133

TABLE 47.1

FUEL SY STEM SYSTEM

GR OUP 47 GROUP

134

TABLE 47.1
FIG. NO. NO . PAR T NUMBER ART

FUEL SY STEM SYSTEM

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 47 GROUP
REMARKS

FUEL SY STEM SYSTEM 1 2 3 7 8 11 12 15 16 17 19 20 21 23 24 25 28 2829 4710 01 37 1622 071021 5 1653 199904 9 2829 4710 77 05 1428 050060 8 2820 4710 01 01 2829 4710 01 43 2829 4710 77 04 1622 071028 2 1608 100180 8 2829 4750 77 04 2829 4750 01 03 2829 5420 01 08 2829 4750 77 02 2829 4760 01 04 2829 4760 01 05 2829 4760 01 06 Assy Fuel Tank Complete (30 Litres) Sealing Washer 14X18 Cu Pipe Union Bolt Fuel Hose (Fuel Filling) Hose Clamp 60 Assy Screw Cap-Vented Assy Filler Neck Fuel Hose Sealing Washer 18X22 Cu Sealing Plug Am18X1.5 Rubber Packing Assy Strap Assy Tank Unit (30 Ltrs) Rubber Packing Fuel Line Fuel Tank To Filter Fuel Line FIP To Fuel Tank Fuel Line Filter To FIP 1 2 2 1 2 1 1 1 1 1 2 2 1 6 1 1 1

135

TABLE 47.1

FUEL SY STEM SYSTEM

GR OUP 47 GROUP

136

TABLE 47.1
FIG. NO. NO . 32 30 24 25 26 27 28 31 PAR T NUMBER ART

FUEL SY STEM SYSTEM

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 1 1 3 1 2

GR OUP 47 GROUP
REMARKS

2829 4710 82 66 2829 4760 01 08

Bracket Assy Nylon Fuel Line (Set) Consisting of Fuel Line Fuel Tank To Filter Fuel Line FIP To Fuel Filter Clamp Clamp Fuel Line Filter To FIP Pipe Clamp

137

TABLE 49.1

EXHA UST SY STEM EXHAUST SYSTEM

GR OUP 49 GROUP

138

TABLE 49.1
FIG. NO. NO . PAR T NUMBER ART EXHA UST SY STEM EXHAUST SYSTEM 1 3 3 7 7 8 9 9 10 11 12 2829 4920 01 03 2829 4910 01 37 2829 4910 01 43 2654 4920 53 01 2658 4920 53 05 2547 4910 01 08 2829 4910 01 12 2829 4910 01 48 2698 4920 77 02 2829 4910 01 40 2829 4910 01 50 Gasket

EXHA UST SY STEM EXHAUST SYSTEM

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 49 GROUP
REMARKS

1 1 1 2 2 1 1 1 1 1 3

Assy Exhaust pipe with Flexible joint (BS II) Assy Exhaust pipe with Flexible joint (BS III) Gasket (BS II) Gasket (BS III) Catalytic Converter BS III Assly. Silencer - BS II Assly. Silencer - BS III Rubber Hanger Assy. Pre Silencer BS II Assy. Rubber Hanger (BS III)

139

TABLE 50.1

ENGINE C OOLING COOLING

GR OUP 50 GROUP

140

TABLE 50.1
FIG. NO. NO . PAR T NUMBER ART

ENGINE C OOLING COOLING

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 50 GROUP
REMARKS

ENGINE COOLING 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2788 5010 01 04 2527 5010 03 27 2788 5010 01 07 2791 5010 01 15 2788 5010 01 08 2790 5010 75 01 2547 5010 63 07 2547 5010 63 05 2525 5010 69 18 2525 5010 42 01 2547 5010 69 05 2788 5010 42 04 2788 5010 58 01 1428 050035 9 2788 5010 42 02 2788 5010 58 03 1428 050050 1 Assy. Radiator with Thermo Switch Drain Cock Pressure Cap Assy. Thermoswitch (93 on/87 off ) Assy. Fan, Motor, And Shroud Rubber Gromet (Rad Mount) AuxWater Tank Cap (Aux Water Tank) Pipe, 400 L (From No Loss Tank To Radiator Cap) Clamp Pipe, 650 Mm (For No Loss Tank Vent) Hose Clamp (For Radiator Hose) Hose - LCL (Radiator To Water Inlet Elbow) Hose Clamp 35 Clamp (Lower Cooling Line) Hose UCL (Thermostat To Transition Piece) Hose Clamp 50 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 2

141

TABLE 50.1

ENGINE C OOLING COOLING

GR OUP 50 GROUP

142

TABLE 50.1
FIG. NO. NO . 19 20 22 23 24 25 28 34 35 37 38 40 PAR T NUMBER ART

ENGINE C OOLING COOLING

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 2 1 1 1 1 1 1 1 1

GR OUP 50 GROUP
REMARKS

2788 5010 01 09 2788 5010 80 01 2788 5010 58 04 1428 050035 7 2788 5010 01 02 2788 5010 58 02 2788 5010 42 03 2788 5010 42 04 2788 2012 01 03 2788 2012 01 04 2788 2012 58 01 2790 2012 53 03

Assy Transition Piece-Upper Cooling Line Bleeding Screw (Upper Cooling Line) Hose UCL (Transition Piece To Assy Pipe) Hose Clamp 35 Assy Pipe With Clamp (Radiator Inlet) Hose - Upper Cooling Line Bracket For UCL Mtg. on Frame Hose Clamp (For Radiator Hose) Assy. Elbow (For Water Inlet & Bypass) Assy. Tube Water Bypass Hose For Water Bypass Tube Gasket (Water Bypass Tube)

143

TABLE 54.1

ELECTRIC AL EQUIPMENT S ELECTRICAL EQUIPMENTS

GR OUP 54 GROUP

144

TABLE 54.1
FIG. NO. NO . PAR T NUMBER ART

ELECTRIC AL EQUIPMENT S ELECTRICAL EQUIPMENTS

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 54 GROUP
REMARKS

ELECTRICAL EQUIPMENTS 1 2 3 6 7 8 9 10 10 11 13 14 14 14 14 16 17 2829 5410 01 13 2829 5410 99 05 2829 5410 01 14 2829 5420 01 07 2829 5420 99 05 2829 5420 01 11 2829 5420 99 02 2702 5420 99 31 2829 5420 99 21 2702 5420 99 42 2654 5420 49 13 2829 5440 01 18 2829 5440 01 19 2829 5440 01 32 2829 5440 01 33 2829 5450 99 01 2829 5440 63 01 Assy. Battery Cable +Ve For Cub Fusible Link 80A-80 mm Long W/Ter Assy.Battery Cable -Ve For Cub Assy.Horn Mounting Bracket Horn 12V Low Tone 82 Dia Assy. Inst. Cluster 0.6 Ratio 3.2 Dia Speedo Cable 2350 mm J IS Glow Plug Timer Glow Plug Timer Digital Clock Relay (With Resistor) 12V AssyHead Lamp LH AssyHead Lamp RH Assy. Head Lamp (Motorised) LH Assy. Head Lamp (Motorised) RH Head Lamp Levelling Switch Head Lamp Cap RH 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Effective from Oct. 05 Effective from Oct. 05 BS II BS III

145

TABLE 54.1

ELECTRIC AL EQUIPMENT S ELECTRICAL EQUIPMENTS

GR OUP 54 GROUP

146

TABLE 54.1
FIG. NO. NO . 17 20 20 22 23 23 24 25 26 27 28 30 31 32 34 34 35 35 -PAR T NUMBER ART

ELECTRIC AL EQUIPMENT S ELECTRICAL EQUIPMENTS

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE 1 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 BS II BS III BS II BS III BS III

GR OUP 54 GROUP
REMARKS

2829 5440 63 02 2829 5440 01 12 2829 5440 01 13 2829 5440 01 14 2829 5440 01 15 2829 5440 01 16 2829 5440 01 06 2829 5440 01 17 2829 5440 01 10 2829 5440 99 03 2632 5450 46 02 2702 5450 99 30 2829 5450 01 05 2829 5450 01 04 2829 5460 01 07 2829 5460 01 09 2829 5460 01 08 2829 5460 01 10 2829 5420 99 23

Head Lamp Cap LH Blinker Lamp - Front (Amber) LH Blinker Lamp - Front (Amber) RH Side Repeater Lamp Assy Rectangular Tail Lamp LH Assy Rectangular Tail Lamp RH Assy Registration Plate Lamp Assy Rectangular Reverse Lamp Cabin Lamp Reflex Reflector (White) Flasher 12V Stop Light Switch,M10 X 125 Combi Switch Steering Lock Cum Ignition Sw Wiring Harness Main, BS II Wiring Harness Main, BS III Wiring Harness Engine, BS II Wiring Harness Engine, BS III Radiator Cooling Fan Controller, BS III

147

TABLE 58.1

TOOLS

GR OUP 58 GROUP

148

TABLE 58.1
FIG. NO. NO . PAR T NUMBER ART

TOOLS
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 58 GROUP
REMARKS

TOOLS 1 2829 5890 01 02 Assy.Scissors Jack With Handle 1

149

TABLE 60.1

CAB P AR TS PAR ART

GR OUP 60 GROUP

150

TABLE 60.1
FIG. NO. NO . PAR T NUMBER ART

CAB P AR TS PAR ART

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 60 GROUP
REMARKS

CAB P AR TS PAR ART 1 2829 6010 01 02 Assy.Body Shell With Frame Complete Painted 1 Body is Supplied Together With Frame 2 2 3 4 --7 2829 7200 01 09 2829 7200 01 10 2829 8880 63 01 2829 6160 01 09 2829 6160 01 34 2829 6250 82 01 2829 6060 01 02 Assy. Front Door Shell LH (Painated) Assy. Frojnt Door Shell RH (Painted) Panel Front Outer Assy Engine Cover Assy. Cover (Oil Filling Cutout) Support Panel-Windshield Assy. Dashboard Cross Member 1 1 1 1 1 1 1

151

TABLE 67.1

FR ONT WINDSHIELD AND REAR GL ASS FRONT GLASS

GR OUP 67 GROUP

152

TABLE 67.1
FIG. NO. NO . PAR T NUMBER ART

FR ONT WINDSHIELD AND REAR GL ASS FRONT GLASS

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 67 GROUP
REMARKS

FRONT WINDSHIELD AND REAR GLASS 1 2 3 4 2829 6710 01 01 2829 6710 63 01 2829 6780 23 01 2829 6780 63 01 Assy. Windshield Glass Mould -Glass Windshield Glass Rear Windshield Mould - Glass Rear Windshield 1 1 1 1

153

TABLE 68.1

DASH BO ARD BOARD

GR OUP 68 GROUP

154

TABLE 68.1
FIG. NO. NO . PAR T NUMBER ART

DASH BO ARD BOARD

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 68 GROUP
REMARKS

DASH BOARD 1 2 3 4 5 6 7 10 2829 6890 01 01 2829 6890 01 04 2829 6890 01 03 2829 6890 63 02 2829 6890 63 03 2829 6890 63 07 2829 6890 01 08 2829 6890 63 04 Assy Dashboard Assy Dashboard Vent RH Assy Dashboard Vent LH Nacelle Front Nacelle Rear Bezel Instrument Cluster Bazel Digital Clock Cap Dashboard Mtg. 1 1 1 1 1 1 1 2

155

TABLE 72.1

FR ONT DOOR FIT MENT FRONT FITMENT

GR OUP 72 GROUP

156

TABLE 72.1
FIG. NO. NO . PAR T NUMBER ART

FR ONT DOOR FIT MENT FRONT FITMENT

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 72 GROUP
REMARKS

FRONT DOOR FITMENT 2 3 3 5 7 -10 12 12 13 14 14 15 2829 7230 63 07 2829 7230 01 07 2829 7230 01 08 2829 7230 01 03 2829 7230 33 01 2678 7230 67 03 2829 7230 63 06 2829 7270 01 01 2829 7270 01 02 2654 7270 01 03 2829 7250 63 07 2829 7250 63 08 2678 7230 01 13 Mould Dust Seal Assy. Door Hinge LH Assy. Door Hinge RH Assy. Check Strap Bracket Check Strap Mtg. Check Strip Pin Door Pull Handle Assy. Door Pad LH Assy. Door Pad RH Door Trim Clip Mould Primary Seal LH Mould Primary Seal RH Striker 2 2 2 2 2 2 2 1 1 14 1 1 2

157

TABLE 72.2

FR ONT DOOR GL ASS FRONT GLASS

GR OUP 72 GROUP

158

TABLE 72.2
FIG. NO. NO . PAR T NUMBER ART

FR ONT DOOR GL ASS FRONT GLASS

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 72 GROUP
REMARKS

FRONT DOOR GLASS 2 2 4 4 5 5 6 7 9 9 11 2829 7250 01 01 2829 7250 01 04 2829 7250 63 01 2829 7250 63 02 2829 7250 23 01 2829 7250 23 02 2699 7230 63 11 2699 7250 01 11 2829 7250 01 05 2829 7250 01 06 2829 7250 01 10 Assy Glass Guide Channel Fr LH Assy Glass Guide Channel Fr RH Mould Glass Run Channel LH Mould Glass Run Channel RH Regulating Glass Fr Door LH Regulating Glass Fr Door RH Grommet (Glass Pane) Assy Pin (Glass Pane) Assy Window Regulator LH Assy Window Regulator RH Assy Handle (Window Winding) 1 1 1 1 1 1 4 2 1 1 2

159

TABLE 72.3

DOOR L OCK AND LINKS LOCK

GR OUP 72 GROUP

160

TABLE 72.3
FIG. NO. NO . PAR T NUMBER ART DOOR LOCK AND LINKS 1 1 4 5 6 6 7 7 10 11 2698 7230 01 02 2698 7230 01 03 2641 7230 63 02 2698 7230 63 19 2829 7230 60 05 2829 7230 60 06 2829 7230 01 21 2829 7230 01 22 2829 7230 60 08 3829 7230 01 23 Assy. Outer Handle LH Assy. Outer Handle RH Pop-Up Knob Gromet Pop-Up Knob Link Pop-Up Knob LH Link Pop-Up Knob RH Assy Door Latch LH Assy Door Latch RH Link Lock Barrel Kit Assy Lock Consisting of : Lock Barrel Front Door Snap Connector

DOOR L OCK AND LINKS LOCK

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 72 GROUP
REMARKS

1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 2

Steering Lock cum Ignition Switch 12 13 13 14 2829 7230 60 01 2829 7230 60 03 2829 7230 60 04 2829 7230 01 16 Link Outer Handle Link Inner Handle LH Link Inner Handle RH Assy. Inner Handle

161

TABLE 81.1

INTERNAL AND EX TERNAL FIT MENT S EXTERNAL FITMENT MENTS

GR OUP 81 GROUP

162

TABLE 81.1
FIG. NO. NO . PAR T NUMBER ART

INTERNAL AND EX TERNAL FIT MENT S EXTERNAL FITMENT MENTS

DESCRIPTION INTERNAL AND EXTERNAL FITMENTS QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 81 GROUP
REMARKS

1 1 -4 6 7 8 9 10 12 13 14 14 15 16 17 18

2829 8110 01 02 2829 8110 01 11 2829 8110 77 03 2829 8110 01 06 2829 8140 01 01 2829 8310 63 01 2829 8310 63 02 2829 8360 77 01 2829 8310 01 01 2829 8120 77 01 2829 8120 77 02 2829 7250 63 07 2829 7250 63 08 2829 8380 01 01 2829 8130 01 01 2829 6160 01 34 2829 6160 77 05

Outer Rear View Mirror Door ORVM RH Rubber Pad ORVM Mtg. Inner Rear View Mirror Assy Utility Pocket Ventilation Duct LH Ventilation Duct RH Rubber Gasket For Vents Assy Ventilation Grill Insulation Seal Engine Cover Front Insulation Seal Engine Cover Rear Mould Primary Seal LH Mould Primary Seal RH Ventilation Grill Front Assy. Gear Shift Cover Cover, Oil Filling Seal, Oil Filling Cutout

1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

Old RVM Valid for Old ORVM

163

TABLE 81.2

INTERNAL AND EX TERNAL FIT MENT S EXTERNAL FITMENT MENTS

GR OUP 81 GROUP

164

TABLE 81.2
FIG. NO. NO . PAR T NUMBER ART

INTERNAL AND EX TERNAL FIT MENT S EXTERNAL FITMENT MENTS

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 81 GROUP
REMARKS

INTERNA TIONAL AND EX TERNAL FIT MENT S INTERNATIONAL EXTERNAL FITMENT MENTS 1 3 6 7 7 9 10 10 13 14 2829 8110 01 04 2829 6950 63 01 2829 8110 01 10 2829 6910 63 01 2829 6910 63 02 2829 8110 63 01 2829 8110 63 03 2829 8110 63 04 2829 8110 63 08 2829 8910 63 09 Sunvisor Headliner Grab Handle A Pillar Trim Upper LH A Pillar Trim Upper RH Cover A Pillar Lower Cover B Pillar LH Cover B Pillar RH Cover under Dashboard LH Cover under Dashboard RH 1 1 1 2 2 2 2 2 1 1

165

TABLE 82.1

WINDSHIELD WIPER

GR OUP 82 GROUP

166

TABLE 82.1
FIG. NO. NO . PAR T NUMBER ART

WINDSHIELD WIPER
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 82 GROUP
REMARKS

WINDSHIELD WIPER 1 2 2829 8240 01 08 2829 8240 01 07 Assy. Wiper Motor With Mtg.Bracket Kit Front Wiper System Consisting of :Wheel Box Driver Side Wheel Box Co-Driver Side Wiper Link 128Mm Wiper Link 430Mm 7 8 9 2698 8240 75 02 2829 8240 01 15 2829 8240 01 14 Rubber Boot(Assy.Wiper Wheel Box) Assy.Wiper Arm & Blade Driver Side Assy. Wiper Arm & Blade Co-Driver Side 1 1 1 1 1 1 2 1 1

167

TABLE 88.1

BUMPER

GR OUP 88 GROUP

168

TABLE 88.1
FIG. NO. NO . PAR T NUMBER ART

BUMPER
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 88 GROUP
REMARKS

BUMPER 1 4 2829 8850 63 01 2829 8850 67 01 Front Bumper Adjustable Screw 1 2

169

TABLE 91.1

SEA TS SEAT

GR OUP 91 GROUP

170

TABLE 91.1
FIG. NO. NO . PAR T NUMBER ART

SEA TS SEAT
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 91 GROUP
REMARKS

SEA TS SEAT 1 2 3 4 2829 9100 01 04 2829 9400 01 02 2829 8110 01 08 2592 8870 01 03 Assy Driver Seat Assy Co-Driver Seat Assy Driver Seat Tie Toggle Clamp 1 1 1 4

171

TABLE 91.2

SEA T BEL T KIT SEAT BELT

GR OUP 91 GROUP

172

TABLE 91.2
FIG. NO. NO . PAR T NUMBER ART

SEA T BEL T KIT SEAT BELT

DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP 91 GROUP
REMARKS

SEA T BEL T KIT SEAT BELT 1 2 2829 9150 01 08 2829 9150 01 09 Seat Belt Kit LH - ELR Seat Belt Kit RH - ELR 1 1

173

TABLE 70.1

LOADBOD Y ADBODY

GR OUP70 GROUP70

174

TABLE 70.1
FIG. NO. NO . PAR T NUMBER ART

LOADBOD Y ADBODY
DESCRIPTION QU ANTIT Y QUANTIT ANTITY PER VEHICLE

GR OUP70 GROUP70
REMARKS

LOADBODY 1 1 3 2829 7000 01 02 2829 7000 01 01 2829 7090 63 05 Assy Load Body Side Drop Assy Load Body Side Fixed Ballata 1 1 10 Optional Optional
For Load Body Side Drop

175

176