Roland PC600

SERVICE NOTES
PC-600
Structure & Spare Parts
1 2 3 4 5 6 7
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Contents
Troubleshooting
Service Activities 1 Structure & Spare Parts

1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 COVERS ...................................................................................... 1 FRAME (1) .................................................................................. 2 FRAME (2) ................................................................................... 4 CHASSIS ..................................................................................... 6 THERMAL CARRIAGE ................................................................ 7 TOOL CARRIAGE ........................................................................ 8 STAND ......................................................................................... 9 ACCESSORIES ......................................................................... 10 4-10 PRINT / CUT OFFSET ADJUSTMENT ...................................... 94 4-11 TOOL HEIGHT ADJUSTMENT .................................................. 98 4-12 TOOL PRESSURE ADJUSTMENT ......................................... 101 4-13 GRIT CALIBRATION ................................................................ 105 4-14 WIRE TENSION ADJUSTMENT .............................................. 110 4-15 CARTRIDGE TYPE SENSING TEST ...................................... 113 4-16 CUT DOWN POSITION ADJUSTMENT ................................... 116 4-17 VERTICAL LINES / DENSITY CHECK .................................... 118 4-18 RESIN RIBBON PRINTING CHECK ........................................ 119 4-20 CHECK MODE CHART ........................................................... 120
2 Electrical Section
2-1 2-2 2-3 2-4 WIRING MAP ............................................................................. MAIN BOARD ............................................................................ OTHER CIRCUIT BOARDS ....................................................... ELECTRIC MAINTENANCE PART ............................................ 11 12 20 22
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE .................................................. 122 5-2 Sensor Map .............................................................................. 124 5-3 CLEANING PROCEDURE ....................................................... 125 5-4 SPECIFICATIONS ..................................................................... 38
3 Replacement of Main Parts

3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 HEAD CARRIAGE REPLACEMENT ......................................... TOOL CARRIAGE REPLACEMENT .......................................... PLATEN DAMPER REPLACEMENT ......................................... MAIN BOARD REPLACEMENT ................................................ CARRIAGE MOTOR REPLACEMENT ...................................... GRIT MOTOR REPLACEMENT ................................................ WIRE REPLACEMENT .............................................................. LM GUIDE REPLACEMENT ...................................................... CARTRIDGE HOLDER ARM REPLACEMENT ......................... CLUTCH ASSEMBLY REPLACEMENT .................................... PINCH ROLLER ASSEMBLY REPLACEMENT ........................ 23 30 31 33 35 37 42 48 54 58 61
6 Troubleshooting
6-1 6-2 6-3 6-4 Error Message .......................................................................... Printing Problems ..................................................................... Cutting Problems ...................................................................... Others ...................................................................................... 128 129 137 139
7 Service Activities
7-1 INSTALLATION CHECK LIST ................................................. 144 7-2 MAINTENANCE CHECK LIST ................................................. 152 7-3 Specification ............................................................................. 154
4 Adjustment
4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 Special Tool ............................................................................... Service Mode ............................................................................. User Mode .................................................................................. FIRMWARE UPGRADE ............................................................. EEPROM INITIALIZE ................................................................. PRINT LENGTH INITIALIZE ...................................................... HEAD VOLTAGE & ID ADJUSTMENT ...................................... HEAD ALIGNMENT ADJUSTMENT .......................................... CARTRIDGE POSITION ADJUSTMENT ................................... 66 67 79 82 83 84 85 88 90
First Edition
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright 2000 ROLAND DG CORPORATION
PC-600 '00.Aug
Printed in Japan
4896-00
Revision Record
Revision No. 0 Date 2000.8.7 Description of Changes First Edition Approval Inagaki Issued Shigenoya
To Ensure Safe Work
To Ensure Safe Work

About and Notices
Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols

symbol alerts the user to important instructions or warnings. The specific meaning The of the symbol is determined by the design contained within the triangle. The symbol at left means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
WARNING
Turn off the primary power SW before servicing.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product. The following figure describes the location.
Electric charge. Do not touch when power is on.
In addition to the
WARNING
and
CAUTION
symbols, the symbols shown below are also used.
: Tips and advice before the adjustment.
80 100
gf
: Indicates amount for Pen Pressure and Tension.
: Indicates tightening torque.

mm
kgfcm
Torque
2.4 2.6
: Indicates clearance.
1 Structure & Spare Parts

1-1 COVER
6 5 8 S2 S4
S1
DIG IT AL
G RO UP
1
S5 16 S7 S4 S8 S6 S6 S3 S5 10 S7 2 S3
S2
S1 S3 S10 S10 1 3 S9
7 S3 9
S2 S3 13 S1 15 11
4 S3 S3 12 14
S3
PARTS LIST -Main PartsParts No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PARTS LIST
S1 S2
-Supplemental PartsParts Name 3 x 6 BC 3 x 8 Cr 3 x 6 BC 3 x 8 BC 3 x 10 BC M3 BC 3 x 10 x 0.8 BC 3 x 3.5 No.453 L=830MM
Parts Name APRON,F PC-600 APRON,R PC-600 COVER,FRONT PC-60 COVER,PANEL PC-600 COVER,RAIL F PC-600 COVER,RAIL R PC-600 COVER,REAR PC-600 COVER,SIDE L PC-60 COVER,SIDE R PC-600 HOOK PLATE PC-600 KEY TOP,DS-LD1H MWG KEY TOP,DS-LX1H MWG LABEL,COLOR CAMM PRO #LA71 PANEL BOARD ASS'Y PC-600 SHEET,PANEL PC-600 WASHER,RAIL COVER PC-600
22095113 22095112 22025230 22025390 22025362 22025361 22025388 22025227 22025360 7489619100 22495204 22495205 22535216 7489619010 22665251 21425111
SCREW,BINDING HEAD SCREW,BINDING HEAD S3 SCREW,W-SEMS S4 SCREW,W-SEMS S5 BOLT,HEXAGON S6 NUT,HEXAGON S7 WASHER,PLAIN S8 BUSH,ROLL S9 LABEL,CAMM-1 WARNING S10 LABEL,TAPE GUIDE(cut when using)
1-2 FRAME (1)
44 S11 S12 38 40 30 S14 S11 S6 S10 20 S10 19 8 S20 8 1 S15 3 35 S7 S5 S18 14 12 S18 S1 S3 S19 18 26 25 S3 15 34 2 10 37 S1 S1 S1 42 S1 S1 S16 S6 S1 16 9 S5 4 31 S20 S20 17 S3 S1 S12 5 45 S14 S18
S1
S10 S1
S1
S20
S8
S8 43
S21
42
S9
13
S22
S1
S4
S1
36
24
41
28
S1
26
10
S1
S1
39
21
33
33
32
23
29 24 S1 6 S1 S17
S17 S6 11
27
22
46
27
PARTS LIST
Parts No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
-Main PartsParts Name ARM,L COVER F PC-600 ARM,R COVER F PC-600 ASS'Y,L-BEARING 2RSR9ZMUUCS+1000LM ASS'Y,CARRIAGE MOTOR PC-600 ASS'Y,PULLEY HD43.44S16 PC-600 BASE,COVER F PC-600 BASE,HOLDER CARTRIDGE PC-60 BASE,RAIL PC-600 BASE,Y-MOTOR PC-600 BUSH,80F-0815 COVER,INNER PC-600 DAMPER ROTARY PC-60 FAN,109P0424F607 FRAME,F-COVER L PC-600 FRAME,F-COVER R PC-600 FRAME,GUIDE PC-600 GEAR,H235S20(B8) GUIDE,BOBBIN PC-60 GUIDE,CABLE-CARD PC-600 HOLD PLATE B PC-600 LEVER CARTRIDGE L PC-60 LEVER CARTRIDGE R PC-60 LEVER RIBBON PC-60 MAGNET,CATCHER SM-911S PHOTO INTERRUPTER GP1A71A1 PIN,COVER F PC-60 PIN LEVER PC-60 PINCH ROLL SPRING PNC-1850 PLATE CARTRIDGE PC-60 PULLEY WITH BEARING 217-723 SHAFT,PULLEY PC-600 SPRING,CARTRIDGE BACK UP PC-60 SPRING,CARTRIDGE HOLDER PC-60 SPRING,COVER F PC-60 SPRING,SET COVER F PC-60 STAY,COOLING FAN PC-600 STAY,F-COVER SENSOR PC-600 STAY,IDLE PULLEY PC-600 STAY,ORIGIN CASSETTE PC-600 STAY,STAND PULLEY PC-600 STAY,SUPPORT Y-MOTOR PC-600 STAY,SUPPORT Y-RAIL PC-600 STOPPER,CAM SLIDE PC-600 THERMISTOR BOARD ASS'Y PC-600 WIRE,Y-DRIVE PC-600 LABEL,SHUTTER PC-60 NO.860
PARTS LIST
S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S14 S15 S16 S17 S18 S19 S20 S21 S22
-Supplemental PartsParts Name 3 x 6 BC 3 x 8 BC 3 x 12 BC 3 x 25 BC 4 x 8 BC 4 x 8 Cr 2.6 x 6 BC 3 x 4 BC 3 x 8 BC 3 x 16 BC 4 x 15 BC 3 x 6 Cr 4 x 10 x 0.8 Cr M10 RT30SS F5 SB-4025 ETW-6 3x6x8 P2655B 3 x 8 x 20 NB-19
22145211 22145212 21895126AS 22805391 22805388 22355704 22355640 22355700 22355702 12159561 22025389 21955106 21715106 22115777 22115776 22135584 21685116 22135525 22135583 7489619090 22145426 22145425 22145427 12399106 15229705 21535114 21535113 22175105 22055337 12179723 22295193 22175149 22175148 22175150 22175151 22715213 22715198 22715207 22715212 22715257 22715259 22715196 22135363 7489619060 21945128 22535102
SCREW,W-SEMS SCREW,W-SEMS SCREW,W-SEMS SCREW,W-SEMS SCREW,W-SEMS SCREW,W-SEMS SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP WITH FLANGE WASHER,PLAIN WASHER,FIBER CABLE TYE,PUSH MOUNT BUSH,SQUARE E-RING PIPE,POLY LIVET,NYLON CUSHION,FELT BUSH
1-3 FRAME (2)
4
37 57 S19 S12 33 6 16 32 34 S17 38 43 31 3 S4 S1 S12 63 34 S1 2 56 60 19 S13 10 9 S13 51 4 S10 S8 S8 S3 1 S22 S12 58 S7 S25 S15 42 5 S24 S16 S12 14 15 29 S8 S23 S8 59 S14 S12 19 S12 S12 53 48 S12 S1 S26 S12 8 S7 36 20 2 S20 55 26 47 38 S8 21 S12 61 13 S12 56 11 35 S14 20 S13 47 S9 39 S17 7 64 S19 S12 50 43 39 S17 61 S12 S17 64 S6 25 S12 S12 62 S12 52 27 S5
48
53
S6
S5
S1
S21 28
40
S8
S8
30
18
49
13
S23
45
S27
41
S12 12
S12
S12
60
S12
24
44
S18
S13 9 10 19
17
51
S8
S8
S10
S24
54
48
S1
S15
46
22
S11
PARTS LIST
Parts No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
-Main PartsParts Name ABSORBER TK-12 ASS'Y,CLUTCH PC-600 ASS'Y,DAMPER PLATEN PC-600 ASS'Y,GRIT ROLLER PC-600 ASS'Y,FEED MOTOR PC-600 ASSY,PINCH ROLLER L PNC-960 ASSY,PINCH ROLLER R PNC-960 BASE,PLATE IDLE GEAR PC-600 BEARING 10-19ZZ BEARING HOUSING A 211-106 BED PC-600 BRACKET,LEFT PC-600 BUSH,SHAFT OILES 80F-1206 CABLE-ASSY CLUTCH PC-600 CABLE-ASSY MONITOR PC-600 CLEANER,PC-60 COLLAR COLLAR,LEVER PNC-960 COLLAR,SHAFT 12.6 PC-600 COLLAR,SHAFT 2.4 PC-600 COVER,GEAR PC-600 FAN,SCIROCCO 109BF24HA2-10 FRAME,SIDE L PC-600 FRAME,R BLACK PC-600 FRAME,R CLEAR PC-600 GEAR,S150S4(B6C9) GUIDE,LEVER PNC-960 JUNCTION BOARD ASS'Y PC-600 LEVER PC-50 PAD,CUTTER CM-300 PAD,RUBBER CLEANER PC-60 PAD,RUBBER L PC-600 PAD,RUBBER SET PLATEN PC-600 ASS'Y,GEAR,S125 PC-600 ASS'Y,GEAR S312 PC-600 PHOTO INTERRUPTER GP1A71A1 PIN,CAM CM-500 PIN NO.1 (214-831) PIN,STOPPER G-LEVER PC-60 PINCH ROLL SPRING PNC-900 PINCH ROLL SPRING PNC-1850 PINCH ROLLER (WHEEL ROLLER) PLATE,G-ORIGIN PC-600 PLATE,SHAFT PC-60 PLATE,SHUTTER PC-600 SENSOR INTERRUPTER GP2A25 SENSOR INTERRUPTER,GP1A75E SHAFT,JOINT PNC-960 SHAFT,SQUARE PC-60
51 22125427 52 22175214 53 22715197 54 22715204 55 22715201 56 22715206 57 22715127 58 22715202 59 22715236 60 22715200 61 22715199 62 22715203 63 22715205 64 12239603
11879107 22805331 21955114AS 22805389 22805390 22805143 22805142 22355703 22175870 22115106 22005123 22115775 12159508 23505624 23505625 21755103 22165165 21745102 21745107 21745106 22025364 21715104 22115774 22115773 22115772 21685127 22135511 7489619040 22145423 21545135 21545126 21545141 21545140 7489620000 7489621000 15229705 21535117 22145831 21535118 22175289 22175105 22175877 22055407 22055338 22055406 15229505 15099108 22145393 22295145
SHUTTER PC-600 SPRING,IDLE GEAR PC-600 STAY,CARRIAGE SENSOR PC-600 STAY,GRID SENSOR PC-600 STAY,IDLE GEAR PC-600 STAY,PAPER SENSOR PC-600 STAY,SENSOR SETUP PC-60 STAY,STOPPER CLUTCH PC-600 STAY,STOPPER CLUTCH R PC-600 STAY,SUPPORT FRAME F PC-600 STAY,SUPPORT FRAME R PC-600 STAY,SUPPORT IDLE GEAR PC-600 STAY,SUPPORT S-SHAFT PC-600 X-CUSHION
PARTS LIST
-Supplemental PartsParts Name 3 x 4 BC 3 x 6 BC 3 x 10 BC 4 x 6 BC 4 x 15 BC 3 x 8 BC 3 x 6 BC 3 x 6 BC 3 x 8 BC 3 x 12 BC 3 x 40 BC 4 x 8 Cr 3 x 4 Cr 2.6 x 6 BC 3 x 6 BC 3 x 3 Cr ETW-3 ETW-7 ETW-10 4 x 8 x 1 Cr

4 x 10 x 0.8 Cr
S1 SCREW,HEXAGON SOCKET HEAD CAP S2 SCREW,HEXAGON SOCKET HEAD CAP S3 SCREW,HEXAGON SOCKET HEAD CAP S4 SCREW,HEXAGON SOCKET HEAD CAP S5 SCREW,HEXAGON SOCKET HEAD CAP S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 SCREW,HEXAGON SOCKET HEAD CAP W/SPRING WASHER PRECOATING LOCK AGENT
SCREW,HEXAGON SOCKET HEAD CAP WITH FLANGE SCREW,W-SEMS SCREW,W-SEMS SCREW,W-SEMS SCREW,W-SEMS SCREW,W-SEMS SCREW,PAN HEAD WITH PLAIN WASHER SCREW,BINDING HEAD SCREW,BINDING HEAD P-TIGHT SCREW,SOCKET SET WP E-RING E-RING E-RING WASHER,PLAIN WASHER,PLAIN BUSH,ROLL CABLE TYE,INSULOCK WIRE SADDLE CLIP CUSHION,FELT SCREW,SOCKET SET FP PRECOATING LOCK AGENT
3x4 T-18S LWS-0711Z CS-6 3 x 8 x 20 3 x 8 BC
1-4 CHASSIS
18 S3 15 6 S1 12 3 4 S4 S1 S1 S10 5 S6 S11 S2 S9 S7 S8 7 2 16 10 19 8 S1 S10 S1 9 S1 13 13
S5 10 11 S5
S1 17
S1
20 14 1 2 S9 S11
20
PARTS LIST
Parts No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-Main PartsParts Name BASE,AL PC-600 BOSS NUT L=8MM CABLE ASS'Y JUNBI A PC-600 CABLE ASS'Y JUNBI B PC-600 CABLE ASS'Y JUNBI C PC-600 CABLE ASS'Y JUNBI D PC-600 CABLE ASS'Y MECHA SENS PC-600 CABLE ASS'Y PAPER SENS PC-600 CABLE ASS'Y POWER PC-600 CABLE-CARD 28P 300L BB CORE SSC-45-12-F COVER,UNDER L PC-600 FERRITE CORE SSC-33.5-8-F I/F BOARD ASS'Y PC-600 INLET AC-P01CF01 15A250V LABEL,CAUTION VOLTAGE #LA167 MAIN BOARD ASS'Y PC-600 POWER SW AJ7201B POWER UNIT SWITCHING FJ-50 RUBBER FOOT PL-10J65
PARTS LIST
S1
-Supplemental PartsParts Name 3 x 6 BC 4 x 5 Cr 3 x 8 BC M4 Cr FCM2-S6-14 No.E-580 No.347 No.E-582 RT30SS F5 T-18S PS-4-01
22355681 2215052400 23505631 23505632 23505633 23505634 23505627 23505629 23505630 23475134 12399312 22025365SZ 12399319 7489619020 13429702 22535257 7489618000 13129170 22425107U0 22355168
SCREW,W-SEMS S2 SCREW,BINDING HEAD S3 SCREW,OVAL HEAD S4 WASHER,EXTERNAL TOOTHED LOCK S5 CABLE CLAMP S6 LABEL,EARTH MARK-1 S7 LABEL,WARNING FUSE REPLASE S8 LABEL,FLASH-LIGHTING S9 CABLE TYE,PUSH MOUNT S10 CABLE TYE,INSULOCK S11 SPACER,PUSH
1-5 THERMAL CARRIAGE
5 7 S7 10 5
8 S1
S1
S1 6 9 S7
15 S1 16 13 1 S1 S5 S2 S9 S9
S3 13 S1 S2 S6
S8
14
S4
12 S10
11
PARTS LIST
Parts No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-Main PartsParts Name ASS'Y,ADAPTER PRINT HEAD TYPE2 ASS'Y,CARRIAGE THERMAL PC-600 BASE,PRINT HEAD PC-600 CABLE ASS'Y PINCH-SENS PC-600 CABLE-CARD 20P 1120L BB HIGH-V CARRIAGE BOARD ASS'Y PC-600 FERRITE CORE SSC-33.5-8-F FIXED PLATE PC-600 HOLD PLATE A PC-600 HOLD PLATE B PC-600 PINCH SENSE BOARD ASS'Y PC-600 ROLLER,PINCH OF HEAD PC-60 SLEEVE,HEAD PC-600 STAY,BASE PRINT HEAD PC-600 STAY,CARRIAGE BOARD PC-600 STAY,SUPPORT PRINT HEAD PC-600
PARTS LIST
S1 S2
-Supplemental PartsParts Name 3 x 6 BC 4 x 8 Cr 2 x 6 BC 3 x 4 BC 3 x 16 BC M4 Cr P2655B T-18S No.778 PW012001
22805386 22805387 22355701 23505626 23475138 7489619030 12399319 7489619070 7489619080 7489619090 7489619050 21505107 22155310 22715208 22715209 22715211
SCREW,W-SEMS SCREW,W-SEMS S3 SCREW,HEXAGON SOCKET HEAD CAP S4 SCREW,HEXAGON SOCKET HEAD CAP S5 SCREW,HEXAGON SOCKET HEAD CAP S6 WASHER,EXTERNAL TOOTHED LOCK S7 LIVET,NYLON S8 CABLE TYE,INSULOCK S9 LABEL,CAUTION HOT SURFACE S10 WASHER,POLYSLIDER
1-6 TOOL CARRIAGE
S1 1 S2
1
6 9
8 11
13
S11 7 14 5 S4 S1 S6 S7 S9 2 4 10 S10 S5 3 12 S3

1 2 3 4 5 6 7 8 9 10 11 12 13 14
PARTS LIST
S1 S2
-Supplemental PartsParts Name 3 x 6 BC 3 x 6 BC 2.6 x 4 Cr 3 x 6 BC 3 x 10 BC 2 x 6 BC 3 x 6 BC 2x4 3x5 T-18S
Parts Name ASS'Y,CARRIAGE PC-600 ASS'Y,CLAMP BLADE CM-500 ASS'Y,HOLDER BLADE CM-500 ASS'Y,PLATE CAM SLIDE PC-600 BASE,CUTTER CM-500 BOLT,PEN HOLDER COVER,CARRIAGE CM-500 HOLDER,PEN NUT,PEN HOLDER SCREW,FIX BRADE PC-600 SPRING,BACK UP PNC-960 SPRING,BLADE UP CM-500 STAND,CUT CARRIAGE PC-600 STAY,AUTO CUTTER PC-600
22805384 22805292 22805291 22805385 22355656 21815101 22025269 22205134 22285503 21495133 22175122 22175154 22035155 22715210
SCREW,W-SEMS SCREW,HEXAGON SOCKET HEAD CAP S3 SCREW,BINDING HEAD S4 SCREW,BINDING HEAD S5 SCREW,BINDING HEAD S6 SCREW,TRUSS HEAD S7 SCREW,FLAT HEAD S9 BUSH,ROLL S10 BUSH,ROLL S11 CABLE TYE,INSULOCK
1-7 STAND
14 2 1 13 8
7 15 9
10 3 11 12
18
17
16
6
1 2 3 4 5 6 7 8 9
Parts Name ASS'Y,SHAFT SHEET PNS-135 ASS'Y,STAND LEG PNS-135 BOLT,HEXAGON SOCKET HEAD6*70BC BRACKET,MOUNTINGFIXTURE PNS500 CAP,STAND PNS-186 CARTON PNS-135 CASTER PNS-186 HANGER,L PNS-186 HANGER,R PNS-186 PAD,SET PNS-135 SCREW,CAP L PNS-186 SCREW,CAP S PNS-186 SCREW,STOPPER RETAINING PNS186 STAY,PNS-135 STOPPER PNS-186 TOOL,HEXAGONAL WRENCH 3 PNS TOOL,HEXAGONAL WRENCH 4 TOOL,HEXAGONAL WRENCH 5 PNS
7448503000 7448502000 11819104 21985119 22335111 22605278 12329503 21665104 21665105
10 7480201000 11 11499106 12 11499105 13 11499108 14 22715142 15 22135316 16 11939114 17 11939122 18 11939113
1-8 ACCESSORIES
1
1 2 3
18 4 5 6 11 S1
16
17
USER'S MANUAL
GUIDE 15
12,13,14 10 QUICK REFERENCE 19, 20, 21

1 2 3 4 5 6 7 8 9
Parts Name AC CORD 3ASL/100 240VA 10A SAA AC CORD H05VV-F 240VE 10A S AC CORD SJT 117V 10A 3PVC AC CORD VCTF 100V 7A 3P-S AC-CORD H05VV 230V 10A S CABLE-AC 3P CHINA 10A/250V S ADAPTER PLUG (100V) ASS'Y,BRAKE BLADE,OLFA AUTO CUTTER XB10 CARTON PC-600(CARTON+PAD SET) COVER,DUST PC-600 MANUAL,USE CH PC-600 MANUAL,USE EN PC-600 MANUAL,USE JP PC-600 MANUAL,USE-DRV JP PC-600 PEN HEAD CLEANER SHEET,HEAD CLEANER PC-50 STOPPER,HEAD
19 26015243 20 26015242 21 26015241
MANUAL,REF CH PC-600 MANUAL,REF EN PC-600 MANUAL,REF JP PC-600
23495124 13499111 13499109 23495214 23495125 13439801 13499209 22805392 11849102
PARTS LIST
S1
-Supplemental PartsParts Name 3 x 16 WH
SCREW,PLASTIC HEAD N-1
10 22605313 11 22245102 12 26015240 13 26015239 14 26015238 15 26015255 16 22695102 17 21475105 18 22135387
10
CN4
CN11
A
CN15
POWER SW AJ7201B 13129170 7.175MHz
D
VCC
CN2
22425107U0
+41V
E F
NOT USE THERMISTOR BOARD
F R
CN3
AC I N L ET 1 34 29 70 2
B
+VH
FLASHROM
CN4
VCC +41V
+MTR
I/O CONTROLL BUFFER DECODER LATCH D/A ispLS12064 x 2
CPU HD6437042
C
CN13
2-1 WIRING MAP
P O W E R C O N T R O L L +24V L4960 +24VM LM2576HVT X9312W +VH 2SB1551 x 2
SENSOR INTERRUPTER GP2A25 15229505 SENSOR INTERRUPTER GP2A25 15229505
1Mbyte
D A T A
G H
STS
ASS'Y, FEED MOTOR
CN16
CN5
22805390
MTR
DRAM 2Mbyte
32MHz EE P R O M 4Kbit
CN12
COVER S E N S O R I N T E R R U P T E R G P 1 A 7 1 A 1 1 5 2 2 9 7 0 5
SENSOR INTERRUPTER GP1A71A1 15229705
MOTOR (G,C) DRIVER SOLENOID DRIVE MTD2005 x 3

+24V +24VM
ETCC PTCTS1101A
GRIT
A D D R E S S C O N T R O L L
ORG_L S E N S O R I N T E R R R U P T E R G P 1 A 7 5 E 1 5 0 9 9 1 0 8 SENSOR INTERRRUPTER GP1A75E 15099108
CN17
MOTOR (RF, UD) DRIVER MTD2003 x2 FAN CLUTCH DRIVE 2SK2796S x 4

+VH
ASS'Y,CARRIAGE MOTOR
ORG_R S E N S O R I N T E R R R U P T E R G P 1 A 7 5 E 1 5 0 9 9 1 0 8 PANEL BOARD

CN1
CN8
22805391
F
CN2
CN9 CN6 CN1
CN3
M L
CN3
C N2
CN1 CN4
CN4
CN2
K K
SCIROCCO FAN 21715104 JUNCTION BOARD

CN3
FAN MOTOR 21715106

CN5
CN6
CARRIAGE BOARD
PI N C H SENS BO A R D
CN 5
CN1
SOLENOID 22435326
PARTS LIS -Main PartsCLUTCH CLUTCH 22805331 22805331
ASS'Y,THERMAL CARRIAGE 22805387
A B
D E
F G
Parts Name CABLE-ASSY JUNBI A PC-600 CABLE-ASSY JUNBI B PC-600 CABLE-ASSY JUNBI C PC-600 CABLE-ASSY JUNBI D PC-600 CABLE-ASSY POWER PC-600 CABLE-CARD 28P 300L BB
CABLE-ASSY PAPER-SENS PC-600 CABLE-ASSY MECHA-SENS PC-600
K L M
Parts No. 23505631 23505632 23505633 23505634 23505630 23475134 23505629 23505627 23505626 23475138 23505625 23505624
CABLE-ASSY PINCH-SENS PC-600 CABLE-CARD 20P 1120L BB HIGH-V
CABLE-ASSY MONITOR PC-600 CABLE-ASSY CLUTCH PC-600
CN1
SW POWER SUPPLY
CENTRO
MAIN BOARD ASSY 7489618000
N O T USE CN14 NOT USE CN10
I/F BOARD
11
392
LM2576HVT
22u/63 V 1R2 1W 1R2 1W
102 102 102

22u/63 V
1R2 1W
1R2 1W
D1FL20U D1FL20U
C114
102
103 1/ 4W
2SK2796S
10u/63V
D1FL20U 2SK2796S EXBLD4103F EXBLD4103F 2SK2796S EXBLD4103F
10u/63V
5267-03A
MTD2003F
10u/63V
53014- 1510
V103
V103
V103
74LS14
PTCTS1101A
MTD2003F
53014- 0810
V101
74LS245 74LS14
V330
10u/ 16V
MAIN BOARD COMPONENT DIAGRAM _ Component Side
FMA9
V101
V331 V331
FMA9
IL-FPC-28ST-N
1002 1002 103
E103
E103 EXBLD8103F
V103 V101 V101 V101
Always OFF
53014-0510
V103
1234
GM71C18163CJ
ON
74LS245
V330
V330
MBM29F800BA
V330
MEB-12C-5
74LS245
74LS245
A114
E103
NO. Function 1 Reserved
Reserved
IC-CPU 01342423 PC-600
Reserved
Reserved
FMA9
E103
12
HEAT-SINK,PC-600
CLAMP-B CLAMP-B CLAMP-B CLAMP-B MTD2005 MTD2005
D1FL20U
2-2 MAIN BOARD
CLAMP-B
L4960 2SB1551
2SB1551
MTD2005
B4P-VH
EXCML20A390Ux4
4701 C114 C114 C114
5267-04A
5267-04A
C114
Indicates the revision of the circuit board.

CL02BE181 CL02BE181
470u/5 0V
53014-0810 BA10324AF
D1FL20U 2SK2796S
1000u/50 V 470u/ 50V
D1FL20U D1FL20U
IL-FPC-20ST-N
D1FL20U V101 V101 V101 D1FL20U
D1FL20U
ispLSI2064 ispLSI2064
EXBLD4103F
D1FL20U
32MPT
D1FL20U
DIP SW
4
74LS245
103 0
IL-FPC-20ST-N
D1FL20U D1FL20U V101 V103
A114 A114 A114
FMA9
FMA9
IL-FPC-28ST-N
FMA9
OFF
MAIN BOARD COMPONENT DIAGRAM _ Soldering Side
1R2 1W 220 220 220 220 220 T 121SP 21A BLM 0U 20A39 CML EX 220 220 220 220 220 220 220 0U 20A39 CML EX 0U 20A39 CML EX 0U 20A39 CML EX 0U 20A39 CML EX 0U 20A39 CML EX L20U D1F L20U D1F 103
181 101 271 390U 20A CML EX 390U 20A CML EX
392 L20U D1F L20U D1F
2 1W 1R 2 1W 1R 102 2 1/2W 1R 102 104 104 104 102 332 183 2 1R2 1R 1/2W 1/2W 104 102 332 183 102 102 102 102 1R2 1/ 2W 0U FL2 D1 0U FL2 D1 0U FL2 D1 0U FL2 D1
104 103
102 102 102
104 104 104 104
2 1W 1R 2 1W 1R
104 103
0U FL2 D1 0U FL2 D1
104
103 103 103 104 104 104 104
103 103 103 104 104 104 101 103 220 104 104
104
104
20U 1FL D
183 220 220 220 220 220 220 220 220 220
222 472 333 153 472
104
104 2 1W 1R
1R2 1W 2 1W 1R 2 1W 1R
13
21 37 65 77 103
TP28
VCC VCC VCC VCC VCC
TP27 XTAL IC3 RESET RST WDTOVF EXTAL TXD0 RXD0 /CINT /CINT /IRQ0 /IRQ1 D0 D1 D2 D3 3 4 5 6
72
Y1 74 50 51
CX-49G 7.175MHz
12 64
R14
4 3 2 1 NMI IRQ0 IRQ1 IRQ2 IRQ3 76 49 46 43 42
4 3 2 1
5 6 7 8
5 6 7 8
C9
CE8p
2.7K
EXBS8V103J
VCC
IC9
8 DREQ0 DRAK0 DREQ1 DRAK1
VCC
RESET
85 86 87 88
A4 A5 A6 A7 A19 A20 17 18 19 20 21 22
4 89 FAN 104 CLTCK FAN CLTCK
GND TIOC1A TIOC2A
CS SCK SI SO WP
1 6 5 2 3 PE7 PA3 PA4 PF7 PB9
105 48 47 99 32
VCC VCC
GND GND GND GND GND GND GND GND GND GND GND
3 23 27 33 39 55 61 71 90 101 109
VCC CP2 CE0.1u CP3 CE0.1u
VCC
RA18
CP4 CP5 CP6
6 7 8 9 10
5 4 3 2 1
CP0 CP1 CP2 CP3
EXBA10E103J
66 87 13 38 63 88
TP7 TP8 TP9 C3 CE0.1u HD6437042 IC-CPU 01342423 PC-60
C2 CE0.1u
C1 CE0.1u
10K R1 10K 1% R2 10K 1% CK28.7
TP6 TP5 TP4 TP3 TP2 TP1 VCC VCC CP4 CE0.1u CP5 CE0.1u
CROM FROM SENS D0 KEY0 Y1:65,Y2:62 D1 KEY1 NC:1,2,10,24,25, D2 IFCS 26,27,49,50,51, D3 XCS 52,61,74,75,76, YCS 77,89,99,100 A4 UDCS A5 RFCS A6 XYMODE A7 URMODE A19 URPWR A20 CLTMODE MFREE CS0 MINIT CS2 CS3 OBF0 RD OBF1 WR STB DRAK0 BUSY DRAK1 ACK DREQ0 DREQ1 MTRX IRQ2 MTRY MODE CMODE Y0 MPWR HPWR ClutchA SPWR ClutchB HFan HCS CLTFULL HINC HUD I/O 0 I/O 1 ispEN I/O 2 SDI/IN0 I/O 3 MODE/IN1 I/O 4 SDO/IN2 I/O 5 SCLK/IN3 7 8 9 28 29 MODE A18 A19 A20 31 32 40 41 36 30 11 ClutchA ClutchB HFan CLTFULL 56 57 58 59
GOE0 GOE1 GND GND GND GND
14
VCC CP8 CE0.1u CP1 CE0.1u VCC A[0..20] A[0..20] D[0..15] VCC MA[0..9] IC5 IC6 D[0..15] IC2 A1 A2 A3 A4 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5 MA0 MA1 MA2 MA3 A5 A6 A7 A8 MA4 MA5 MA6 MA7 RA1 1 2 3 4 EXBS8V330J 8 1 8 7 2 7 6 3 6 5 4 5 MA8 MA9 /DRAS MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 17 18 19 20 23 24 25 26 27 28 A9 A10 1 2 3 4 EXBS8V330J VCC 24 25 26 /RAS /CASL /CASH TP30 TP29 TP31TP32TP33 EXBS8V330J VCC R25 /RD /WRL /WRH 4 3 2 1 4 3 2 1 5 6 7 8 /DCASL /DCASH /DWE /DOE 5 6 7 8 RA4 GM71C18163CJ RA2 1 2 3 4 RA3 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 EXBS8V330J 8 8 7 7 6 6 5 5 RAS LCAS UCAS WE OE Vcc Vcc Vcc 14 31 30 13 29 6 21 1 RAS CASL CASH D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 15 17 19 21 24 26 28 30 16 18 20 22 25 27 29 31 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 VCC 70 69 68 67 66 64 63 62 60 59 58 57 56 54 53 52 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 I/O8 I/O9 I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 Gnd Gnd Gnd 11 10 9 8 7 6 5 4 42 41 40 39 38 37 36 35 34 3 2 2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 42 37 22 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 29 30 31 83 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 CK /FROM 12 43 14 CE WE OE RY/BY VCC BYTE RESET Vss Vss MBM29F800BA R-NON 1 23 33 44 32 13 RESET PLLCAP PLLVCC /ETCC /ETCC VCC VCC PLLVSS CS0 CS1 CS2 CS3 41 40 45 44 84 81 80 82
TP26
A20
TP25
A19
TP13
A0
R23
100
CK28.7
C81 CE22p
VCC
/RESET
/RESET
IC1E
IC1D
CP9 CE0.1u
11
10
VCC
RA9
SN74LS14NS
SN74LS14NS
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
/CINT
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20
IC1C
EXBS8V103J
C10 CE470p RD/WR RD WRL WRH 28 34 38 36
R15 3.3K
SN74LS14NS
Main Board _ 1/6 Circuit Diagram
VCC
R22
220
RD/WR /RD /WRL /WRH
TXD0 RXD0
TXD0 RXD0
CP6 CE0.1u
C8
CE8p
RA5 35
R98 R95 R96 R97 15 23
10K 10K 10K 10K
42 43 78 79 80 44 98 97 96 95 94 93 92 91 90 86 34 35
/CROM /SENS /KEY0 /KEY1 /IFCS /XCS /YCS /UDCS /RFCS /XYMODE /URMODE /URPWR /CLTMODE /MFREE /MINIT OBF0 OBF1
X25043S
CDIR
CDIR
RA8
CPWR PF3 PF4 PF5 PF6 VCC 94 95 96 98 IBF0 IBF1 TP10 TP11
CPWR
10
10
VCC
CP7 CE0.1u PE5 AN0 AN1 AN2 91 92 93 AVCC AVSS MD0 MD1 MD2 MD3 100 97 79 78 75 73 10K 10K 10K 10K
9 8 7 6 5 4 3 2 VCC R102 R101 R100 R99
9 8 7 6 5 4 3 2
CP6 CP5 CP4 CP3 CP2 CP1 CP0
CP6 CP5 CP4 CP3 CP2 CP1 CP0
2 1 112 111 110 108 107 106 PE15 PE14 PE13 PE12 PE11 PE10 PE9 PE8
53 54 55
/STB BUSY /ACK
TP12
102
EXBLD8103F
67 68 69 70 71 72 83 84 85 33 47 48 73 81 82 14 16 37 39 60 ispLSI2064-80LT(IF)
MTRX MTRY CMODE MPWR HPWR SPWR /HCS /HINC HUD /ISPEN ISPDI ISPMODE DO_MTR ISPCLK
VCC MODE
HTEMP TEMP VRPF
HTEMP TEMP VRPF
R3
A[0..20] VCC +24VM CN11 1.2 1W R40 D1 D1FL20U CN6
A[0..20]
IC15
A1 A4 A5 A6
/WRL
/WRL
18 17 16 15 14 13 12 11 + C57 10u/63V 1 2 3 4 5267-04A VCC Q5 R52 1K 2 R34 1 3 100 Q9 DTC114EK 1 3 2SK2796S RCH895-181K L1
B0 B1 B2 B3 B4 B5 B6 B7
A0 A1 A2 A3 A4 A5 A6 A7
2 3 4 5 6 7 8 9
IA1 IA4 IA5 IA6 /ICS /IRD /IWR /IRST
ID0 ID1 ID2 ID3 ID4 ID5 ID6 ID7
E DIR
19 1 IA1 IA4 IA5 IA6
VCC
74LS245
CP12 CE0.1u
D[0..15]
D[0..15]
IC14 /CINT /STB /ACK BUSY OBF0 IBF0 OBF1 IBF1 +24VM 1.2 1W R41 IL-FPC-28ST-N D2 D1FL20U /STB /CINT 2
D0 D1 D2 D3 D4 D5 D6 D7
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7 /ACK BUSY OBF0 IBF0 OBF1 IBF1
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
ID0 ID1 ID2 ID3 ID4 ID5 ID6 ID7
/IFCS /RD
/IFCS /RD
19 1
E DIR
VCC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
74LS245
CP13 CE0.1u
VCC
+ C58 10u/63V
IC18 RA26 EXBLD4103F XPA XPB
12 64
VCC Q6 R53 1K 3 O EXBLD4103F 2 Q10 DTC114EK 1 6 XPHA 100 XPHA R35 1 2SK2796S 2 3 1 2 3 4 5 G 1 2 3 4 RA28 YPA YPB O EXBLD4103F 6 XPHB XPHB 1 2 3 4 5 G 1 2 3 4 RA29
L2 RCH895-181K
/RESET
RESET RST
D0 D1 D2 D3
4 5 6 7
D0 D1 D2 D3
/XCS /YCS /UDCS /RFCS /XYMODE /URMODE /URPWR /CLTMODE /MFREE /MINIT 1 2 3 4 5 G 1 2 3 4 O EXBLD4103F 6 YPHA YPHA RA27 1 2 3 4 5 G 1 2 3 4 O 6 YPHB
28 29 30 31 32 33 34 35 36 40
XCS YCS UDCS RFCS XYMODE URMODE URPWR CLTMODE MFREE MINIT
Y0:11,Y1:65,Y2:62 NC:1,2,10,24,25, 26,27,49,50,51, 52,61,74,75,76, 77,89,99,100
VCC VCC
15 3
XPA XPB XA0 XA1 XA2 XB0 XB1 XB2 YPA YPB YA0 YA1 YA2 YB0 YB1 YB2
78 79 80 81 82 83 84 85 90 91 92 93 94 95 96 97
ETCK ERDY
17 19
ETCK ERDY
/IRQ0 /IRQ1 ClutchA ClutchB CLTFULL
47 48 41 42 43
IRQ0 IRQ1 ClutchA ClutchB CLTFULL
UDPHA UDPHB UDPHC UDPHD UDPWR0 UDPWR1 RFPHA RFPHB RFPHC RFPHD RFPWR0 RFPWR1 YPHB
53 54 55 56 57 58 67 68 69 70 71 72 UDPHA UDPHB UDPHC UDPHD /UDPWR0 /UDPWR1 RFPHA RFPHB RFPHC RFPHD /RFPWR0 /RFPWR1
TP14 TP15 TP16 TP17 TP18 TP19 TP20 TP21 TP22 TP23 TP24 CLTCK /ISPEN DO_MTR ISPMODE ISPDI ISPCLK VCC C60 CE0.01u
I/O 0 I/O 1 I/O 2 I/O 3 I/O 4 I/O 5 I/O 6 I/O 7 I/O 8 I/O 9 I/O 10
GOE0 GOE1 GND GND GND GND
8 9 20 23 44 45 46 59 73 86 98
CLT0 CLT1 CLTCK
21 22 18
ispEN SDI/IN0 MODE/IN1 SDO/IN2 SCLK/IN3
14 16 37 39 60
ispLSI2064-80LT(MOTOR)
66 87 13 38 63 88
VCC
VCC
CP10 CE0.1u CN10 53014-08
CP11 CE0.1u
1 2 3 4 5 6 7 8
15
B4P-VH 2 MPWR MODE
+ C61 470u/50V
R65 10K 1/4W
C6 CE0.1u
C65 CE2200p R72 4.7K 2 SPWR
R71
R70 15K
4.7K
C66 CE0.033u
ON/OFF
GND
FB
16
D5 D1FL20U Q20 2SB1551 +MTR R74 22K A[0..20] D[0..15] CN14 D0 D1 D2 D3 D4 D5 D6 D7 A1 A2 A3 A4 A5 A6 A7 A8 A9 R75 22K /RD D[0..15] A[0..20] Q11 DTC114EK D6 /CROM /WRL NO MOUNT D8 D9 D10 D11 D12 D13 D14 D15 /CROM /WRL L4 7 CL02BE181 R76 22K R37 18K + C62 470u/50V R67 10K 1/4W R77 22K D28 D5S6M +24V +24VM D1FL20U Q21 2SB1551 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 A10 A11 A12 A13 A14 A15 A16 A17 A18 VCC
VCC
+41V
+ C67 220u/25V
C5 CE0.1u
CN15
4 3 2 1
D4
IC21 D1FL20U L4960
+ C64 2.2u/50V
Q12 DTC114EK 3
IC1B 4 SN74LS14NS
D3 +VH L3 2 CL02BE181 R68 8.2K 1% 1/4W
IC20 D1FL20U LM2576HVT
VIN
OUT
D27 D5S6M CN13 C82 CE0.1u + C63 1000u/50V R66 10K 1/4W 5267-03A 1 2 3
HPWR
HPWR
C4 CE0.1u R69
1.0K 1% 1/4W
VCC VH VM VL 4.7K 1% VCC CP14 CE0.1u 6 R73 5 3
IC22
/HCS /HINC HUD
8 7 1 2 4
VCC CS INC U/D GND
X9312WST
VCC D8 VCC IC23 MTD2005 25 3 VCC ALM D1FL20U FL2 IC27 MTD2003F 15 28 VCC VCC D1FL20U FL10 UDA VMMA VMMB D17 1 14 D1FL20U EXCML20A390U FL3 EXCML20A390U FL4 5267-04A IN1 IN2 IN3 IN4 OUT1 OUT2 OUT3 OUT4 EXCML20A390U FL5 D10 27 D1FL20U VCC 3 5 R39 18K 23 VSA NC NC D11 VCC EXCML20A390U /UDPWR0 /UDPWR1 /UDPWR0 /UDPWR1 27 26 17 16 2 7 8 13 1 2 3 4 UDPHA UDPHB UDPHC UDPHD UDPHA UDPHB UDPHC UDPHD UDA UDB UDC EXCML20A390U FL13 UDD D18 EXCML20A390U D19 D1FL20U D1FL20U R60 VCC UDD CN16 VCC +24VM D16 VMMA VMMB D9 5 23 24 PHA PHB DECAY ENA A ENA B VREFA VREFB CR VSA VSB 22 25 18 21 Vr I0 I1 CR OUT1 OUT2 OUT3 OUT4 6 22 8 20 D1FL20U +MTR
R21
/RESET
3.3K
XPA XPB
XPA XPB 10 12 14 18
VCC
IC26A BA10324AF
XPHA 2 26 4 VCC 1
XPHA
Q17 DTC114EK
R78
EXCML20A390U FL11 UDB EXCML20A390U FL12 UDC
5.6K
LG A LG B NC NC NC NC
7 21 9 15 16 19
11
R17
R5
RSA PG
MTRX
RSB
MTRX
10K
3.3K
R10
C73
Q13
Q30
4.7K
CE3900p
R9 10K D1FL20U R62
11
13
R61
17
DTC114EK
DTC114EK
PG LG NC NC NC NC NC NC VSB 6 9 10 12 19 24 20
RSA
MTRY
MTRY
1K
1K
IC26B
XPHB 1K R90 R-NON R91 1.2 1/2W
XPHB R59 C72 CE3900p R89 1.2 1/2W C51 CE1000p CP15 CE0.1u
R79
5.6K
R48 1.2 1W C53 CE1000p + C68 22u/63V
R49 1.2 1W R50 1.2 1W
R51 1.2 1W C54 CE1000p
BA10324AF
11
C80 CE3300p
RSB
+MTR 2
VCC
Q4 DTA114EKA
R18
R6
1K R92 R-NON C52 CE1000p
CP17 CE0.1u
2 VCC D12 VCC D13 D1FL20U FL6 EXCML20A390U FL7 EXCML20A390U FL8 5267-04A EXCML20A390U FL9 D14 27 D1FL20U D1FL20U R56 +MTR VCC 1K + C69 22u/63V CP19 CE0.1u +24V R83 1.2 1W D25 VCC IC25 MTD2005 25 3 VCC ALM D1FL20U FL18 VMMA VMMB D26 5 23 24 PHA PHB DECAY OUT1 OUT2 OUT3 OUT4 8 20 D1FL20U +24VM VCC SOL+ Q7 SOL+ SOLEXCML20A390U FAN FAN VCC R63 1K 2SK2796S 2 D7 D1FL20U L5 RCH895-181K VCC + C77 10u/63V CN8 1 2 5267-02A D15 C79 CE3300p EXCML20A390U R38 18K /RFPWR0 /RFPWR1 /RFPWR0 /RFPWR1 VCC 3 5 23 1 2 3 4 CN17 D1FL20U 25 3 VCC ALM PHA PHB DECAY VMMA VMMB 5 23 24 OUT1 OUT2 OUT3 OUT4 6 22 ENA A ENA B 8 20 IC24 MTD2005 +MTR RFPHA RFPHB RFPHC RFPHD RFPHA RFPHB RFPHC RFPHD 15 28
10K
3.3K
R11
C74 CE3900p D20 +24VM IC28 MTD2003F VCC VCC 27 26 17 16 IN1 IN2 IN3 IN4 VMMA VMMB OUT1 OUT2 OUT3 OUT4 1 14 D21 D1FL20U D1FL20U FL14 2 7 8 13
Q14
Q31
4.7K
DTC114EK
DTC114EK
RFA EXCML20A390U FL15 RFB EXCML20A390U FL16 RFC 22 25 18 21 Vr I0 I1 CR NC NC VSA EXCML20A390U FL17 RFD D22 EXCML20A390U D23 D1FL20U
RFA RFB RFC RFD
YPA YPB
YPA YPB 10 12 14 18
IC26C BA10324AF
YPHA
YPHA
10
R80
6.8K
R19 VCC 1 VSA VSB
R36
2 26 4 VREFA VREFB CR
6.8K 2
6.8K
R12
C75
7 21 9 15 16 19
PG LG NC NC NC NC NC NC VSB
6 9 10 12 19 24 20
RSA
4.7K
CE3900p
RSB
Q15
Q32
D1FL20U
RSA PG
RSB
R7 10K
R57 1K
11
DTC114EK
DTC114EK
R58
VCC
11
13
IC26D 1K
R55
YPHB
YPHB
12
17
14 R44 1.2 1W C70 C47 CE3900p CE1000p R45 1.2 1W R46 1.2 1W R47 1.2 1W C48 CE1000p
R81
13
R85 1.2 1/2W C49 CE1000p
R86 R-NON R87 1.2 1/2W
1K R88 R-NON C50 CE1000p
CP18 CE0.1u
6.8K
BA10324AF
R20
R103
+24V
R84 1.2 1W
CN9
6.8K 2
6.8K
R13
C76 CE3900p
Q16
Q33
4.7K
1 2 3 5267-03A VCC
DTC114EK
DTC114EK
CDIR
CDIR 10 12 14 18
CMODE
CMODE
R64 1K
Q8
2SK2796S 2
EXCML20A390U FL19 SOL-
R93 10K 2
R29 100
3
1 3 HFan Q18 DTC114EK
R94 10K 2
R30 100
6 22 ENA A ENA B VREFA VREFB CR VSA VSB 27
CPWR
CPWR 2 26 4 1
R82
Q19 DTC114EK
47K
R16 10K
C7 CE0.1u
VCC
RSA
PG
RSB
VCC
CP16 CE0.1u
11
13
R8 10K R54 1K C71 CE3900p R42 1.2 1W C46 CE1000p R43 1.2 1W
17
7 21 9 15 16 19
17
XT1 VCC R28 100 R31 270 2 Q2 DTA114EKA VCC
SG-8002DC 32MPTC
C56 CE22p
RA20 8 7 6 5 8 7 6 5 EXBS8V101J 1 2 3 4 1 2 3 4
8 7 6 5
VCC
C43 C44 C45 CE1000p CE1000p CE1000p
RA19 EXBS8V103J RA22
1 2 3 4
CP22 CE0.1u
1 2 3 4
3 IC13 1 19 DIR E
IN
OUT
8 7 6 5
18
FL1 RA23 BLM21A121SPT R4 +VH CN2 10K C22 CE22p RA24 8 7 6 5 8 7 6 5 EXBS8V101J MON CE22p 13 80 81 RA25 8 7 6 5 8 7 6 5 EXBS8V101J IC1A 1 ERDY IC1F SN74LS14NS 12 SN74LS14NS 2 R27 180 LD[0..13] LD[0..13] HTEMP Q1 DTA114EKA PRSENS HTEMP RELED RETR ETCK VCC CN3 13 VCC 2 CE22p CE22p CE22p CE22p C21 C14 C20 C15 1 2 3 4 1 2 3 4 RFD RFC RFB RFA SOL+ RFD RFC RFB RFA SOL+ CE22p CE22p CE22p C18 C19 C12 C13 1 2 3 4 1 2 3 4 CE22p CE22p CE22p C23 C16 C17 DCK /DLB HD0 HD1 HD2 HD3 HD4 HD5 HD6 HD7 /DEB IC11 DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 EXBS8V101J DLB DEB DCK MON ERDY PRINT ERR 83 85 84 82 95 94 93 92 91 90 89 88 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 IL-FPC-20ST-N A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 56 55 54 53 52 49 48 47 46 45 AB1 AB2 AB3 AB4 AB5 AB6 AB7 AB8 AB9 AB10 43 42 41 40 39 38 37 36 34 33 32 31 30 29 28 27
D[0..15]
D[0..15]
A[0..20]
A[0..20]
VCC
VCC
CP20 CE0.1u
CP21 CE0.1u
VCC
CP23 CE0.1u 97 98 2 VCC XT2 CK32 PB0 PB1 PB2 PB3 64 65 66 67
/ETCC /RD /WRL /WRH /RESET
/ETCC /RD /WRL /WRH /RESET CSB RDB WRB HWR RTB
21 22 23 24 17
PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PA8 PA9 PA10 PA11 PA12 PA13 PA14 PA15
3 5 6 8 9 10 11 12 14 15 19 20 59 60 61 62 LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 LD9 LD10 LD11 LD12 LD13
VCC
IC12
4 2 PC0 PC1 PC2 PC3 PC4 VCC RA7 2 Q3 DTA114EKA 8 7 6 5 8 7 6 5 1 2 3 4 EXBS8V103J 1 2 3 4 TST AENB TSEI TDI TDO TMS TCK TRST
+5 GND
OUT NC
3 1
R32 4 18 57 68 69 70 71 72 73 74 77 78 79
100
RC1TR RC1LED RC2TR RC2LED UDA UDB UDC UDD SOLUDA UDB UDC UDD SOLVCC R111 10K VCC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 IL-FPC-20ST-N CN5
1 7 25 51 58 76 99 87 VDD VDD VDD VDD VDD VDD VDD VDD2 PTCTS1101A
GND GND GND GND GND GND GND GND GND GND
16 26 35 44 50 63 75 86 96 100
VCC
R106
10K VCC R104 10K
VCC
R26 R-NON
VCC
IC10
GND
R24 0
1 2 3 4
1 2 3 4
8 7 6 5
8 7 6 5 EXBS8V101J
CVSENS STSENS LORGSENS RORGSENS TEMP RA21 PSENSF PSENSR 1 2 3 4 8 7 6 5 GRIDSENS EXBS8V101J VCC 1 2 3 4 8 7 6 5 TEMP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 53014-15 CN4 1 2 3 4 5 6 7 8
AN77L035M D0 D1 D2 D3 D4 D5 D6 D7 A7 A6 A5 A4 A3 A2 A1 A0 74LS245 C11 CE22p C30 CE22p C26 CE22p B7 B6 B5 B4 B3 B2 B1 B0 9 8 7 6 5 4 3 2 11 12 13 14 15 16 17 18
C55 10u/16V
/SENS
/SENS
C25 CE22p
C24 CE22p
C29 CE22p
C28 CE22p
C27 CE22p
R105 10K
53014-08
VCC CP24 CE0.1u
VCC
RA31
LD[0..13] VCC VCC Q22 C2 C1 R109 RA15 C2 C1 1 2 8 7 6 5 1 2 3 4 8 7 6 5 1 2 3 4 180 1 R110 180 3 4 5 B2 E B1 FMA9 Q23 3 4 5 B2 E B1 FMA9 Q24 C2 C1 1 8 7 6 5 EXBS8V331J R108 R107 C2 C1 2 C2 MEB-12C-5 1 C1 2 1 1 2 R33 BZ1 VRPF 180 180 VRPF 330 2 3 4 5 B2 E B1 FMA9 Q25 C2 C1 1 2 3 4 5 B2 E B1 FMA9 Q26 3 4 5 B2 E B1 FMA9 Q27 3 4 5 VCC FMA9 B2 E B1 VCC VCC VCC EXBS8V331J RA16 1 8 1 2 7 2 3 6 3 4 5 4 VCC VCC 2 CN12
LD[0..13]
1 2 3 4 5
10 9 8 7 6
EXBA10E103J
LD0 LD1 LD2 LD3 LD4 LD5
LD6 LD7 LD8 LD9 LD10 LD11 LD12 LD13
RA32
6 7 8 9 10
5 4 3 2 1
VCC
EXBA10E103J
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 IL-FPC-28ST-N
VCC 2 Q28 DTA114EKA VCC RA30 RXD0 TXD0 RXD0 TXD0
VCC
1
2 RA11 EXBA10E103J Q29 DTB113EK
CP25 CE0.1u
1 2 3 4 5
10 9 8 7 6
D[0..15]
D[0..15]
8 7 6 5 8 7 6 5 1 2 3 4
1 2 3 4
10
IC17
1
IC4E SN74LS14NS IC4A SN74LS14NS
D0 D1 D2 D3 D4 D5 D6 D7 8 7 6 5 C33 CE22p RA13 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 EXBS8V101J SW1 CE22p CE22p CE22p CE22p CE22p CE22p C32 C31 C36 C35 C34 C42 EXBS8V101J EXBS8V101J RA12 1 8 1 2 7 2 3 6 3 4 5 4
2 3 4 5 6 7 8 9
/KEY0
/KEY0
19 1
E DIR
C37
12
3
IC4B SN74LS14NS IC4F SN74LS14NS VCC CN1 IC4C
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
CE22p
74LS245
13
IC16
11
8 7 6 5
5 4 3 2 1 5 6 53014-05
A0 A1 A2 A3 A4 A5 A6 A7 C40 C39 C38
B0 B1 B2 B3 B4 B5 B6 B7
8 7 6 5 1 2 3 4
D0 D1 D2 D3 D4 D5 D6 D7
2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11
RA14 EXBS8V103J VCC
19 1
E DIR
C41
5 6 7 8
/KEY1
/KEY1 CE22p CE22p CE22p
1 2 3 4 RA10 EXBS8V103J VCC KSD-04
8 7 6 5
SN74LS14NS IC4D
4 3 2 1
5 6 7 8
74LS245
CE22p
1 2 3 4
VCC 9 8 SN74LS14NS CP27 CE0.1u
VCC
CP26 CE0.1u
4 3 2 1
19
16 74
VCC IC4 CP6 CE0.1u

28 14 Vcc Vcc Vss Vss
8 7 6 5 VCC CP3 NON
8 7 6 5
1 2 3 4
1 2 3 4
A4 A5 A6
6 D2 7 D0 8 D5 9 D7 10 RA10 1 2 3 4
VCC Vss
5 4 3 2 1
D3 D1 D4 D6
EXBS8V103J 8 7 6 5 3 4 P57/WR P56/RD A1 D0 D1 D2 D3 D4 D5 D6 D7 11 12 13 15 16 17 18 19
Other Circuit Boards _ 1/2 Circuit Diagram
EXBA10E103J 1 2 3 4 EXBS8V103J 8 7 6 5
D7 D6 D5 D4 D3 D2 D1 D0 P67/DQ7 P66/DQ6 P65/DQ5 P64/DQ4 P63/DQ3 P62/DQ2 P61/DQ1 P60/DQ0 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 P17/[AB15] P16/[AB14] P15/[AB13] P14/[AB12] P13/[AB11] P12/[AB10] P11/[AB9] P10/[AB8] P07/[AB7] P06/[AB6] P05/[AB5] P04/[AB4] P03/[AB3] P02/[AB2] P01/[AB1] P00/[AB0] AB15 AB14 AB13 AB12 AB11 AB10 AB9 AB8 AB7 AB6 AB5 AB4 AB3 AB2 AB1 AB0
75 76 77 78 79 80 1 2
13 73
Xin
Xout
14
15
20
VCC D1FL20U IC7 /CRD 33 C1 CE1000p RA1 EXBA10E103J CN5 VCC IC2 RA5 R1 R2 3.9K 1 2 3 4 5 10 9 8 7 6 D14 D0 D1 D2 D3 D7 D6 D5 D4 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 OE CLK SN74LS374NS 1 11 D0 D1 D2 D3 D4 D5 D6 D7 2 5 6 9 12 15 16 19 CD0 CD1 CD2 CD3 CD7 CD6 CD5 CD4 3 4 7 8 13 14 17 18 CD0 CD1 CD2 CD3 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5 IC5 D0 4 D1 D2 D3 D4 nSelectIn FAULT CD4 CD5 CD6 CD7 1 2 3 4 EXBS8V330J RA9 56364-060-BXE 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 RA14 2G 1G VCC EXBS8V330J CP1 CE0.1u CP2 CE0.1u EXBA10E332J D0 D1 D2 D3 2Y4 2Y3 2Y2 2Y1 VCC 2A4 2A3 2A2 2A1 3 5 7 9 17 15 13 11 19 1 1 2 3 4 8 7 6 5 1 2 3 4 5 1 2 3 4 8 7 6 5 IC1 SEL SN74ACT1284 nInit nFault PE 5 12 13 9 1 CLK CLR SN74LS175NS D1 D3 D2 EXBS8V330J RA6 8 1 8 7 2 7 6 3 6 5 4 5 Q1 Q1 Q2 Q2 Q3 Q3 Q4 Q4 2 3 7 6 10 11 15 14 1 2 3 4 5 6 7 8 9 10 A1 A2 A3 A4 GND GND A5 A6 A7 DIR 1 2 3 4 EXBS8V330J RA7 8 1 8 7 2 7 6 3 6 5 4 5 B1 B2 B3 B4 VCC VCC B5 B6 B7 HD 20 19 18 17 16 15 14 13 12 11 nStrobe Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 nAck hBusy PError Select nAutoFd 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1 2 3 4 5 6 7 8 9 10 A1 A2 A3 A4 GND GND A5 A6 A7 DIR SN74ACT1284 IC6 B1 B2 B3 B4 VCC VCC B5 B6 B7 HD 20 19 18 17 16 15 14 13 12 11 EXBS8V102J RA8 10 9 8 7 6 12 14 16 18 1Y4 1Y3 1Y2 1Y1 VCC SN74LS244NS 1A4 1A3 1A2 1A1 8 6 4 2 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
D[0..7]
VCC
IC8
CN3
RA11
VCC
A4 A5 A6
1 2 3 4 5 6
D0 D1 D2 D3 D4 D5 D6 D7
A1
CS RD WR A4 A5 A6
CRD CSTARW CSTARD USB0 USB1
19 18 17 16 15
/CSTARW /CSTARD /USB0 /USB1
5 6 7 8
5 6 7 8
4 3 2 1
4 3 2 1
14 VCC 20 10
IFINT
A1 A4 A5 A6
EXBS8V103J
VCC GND
AutoFd Select Init
7 8 9
VCC
GAL16V8D-10LJ PC-600
/CS /RD /WR /RST /INT
CP8 CE0.1u
/STB
28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
/ACK BUSY OBF0 IBF0 OBF1 IBF1
IL-FPC-28ST-N
VCC
VCC
2-3 OTHER CIRCUIT BOARDS
VCC
VCC
CP7 CE0.1u
CP5 CE0.1u
+ C15 100u/16V
C7 CE0.1u
VCC
VCC
RA12
RA13
NO MOUNT
VCC 27 W CE OE 20 22 RA2 1 2 3 4 5 10 9 8 7 6
VCC R9 R10 NON NON
5 6 7 8 10 65 66 67 68 69 P27/[DB7] P26/[DB6] P25/[DB5] P24/[DB4] P23/[DB3] P22/[DB2] P21/[DB1] P20/[DB0] 57 58 59 60 61 62 63 64 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0
USBC P55/A0 P54/S0 P53/IBF0 P52/OBF0 RESET P74/OBF1 P73/IBF1/HLDA P72/S1 P71/HOLD P70/SOF
AB0 AB1 AB2 AB3 AB4 AB5 AB6 AB7 AB8 AB9 AB10 AB11 AB12 AB13 AB14 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
10 9 8 7 6 5 4 3 25 24 21 23 2 26 1
AB15
IC3 NON
11 12 20 21 22 23 24 VCC RA4 RA3 P51/Tout/XCout P50/XCin P44/CNTR1 P43/CNTR0 P42/INT1 P41/INT0 P40/[EDMA] P37/[RD] P36/[WR] P35/[SYNCout] P34/[SYSCLKout] P33/[DMAout] P32 P31 P30/[RDY] XCVR Power/Ext.Cap 72 33 34 35 36 37 38 39 40
NON
1 2 3 4 5 VCC NON NON AVcc LPF AVss
10 9 8 7 6
1 2 3 4 5
10 9 8 7 6
FL3 17 18 19 FL4 NON USB D+ USB DCNVss 70 71 9 NON
VCC C13 NON R8 NON TP2 R3 TP1 NON R4 C12 NON FL5 NON FL6 C3 NON C2 NON + C14 NON R5 NON CN2
VCC CN4 5 4 3 2 1 TXD RXD NON VCC CP4 NON CP9 NON VCC
25 26 27 28 29 30 31 32 P87/RTS1 P86/CTS1 P85/URXD1 P84/UTXD1 P83/RTS2/STXD P82/CTS2/SRXD P81/URXD2/SCLK P80/UTXD2/SRDY
NON VCC R6 NON R11 NON
C6 NON
C11 NON C10 NON
NON
NON
1 2 3 4 5A 5B 6A 6B
VCC -Data +Data Ground CASE1A CASE1B CASE2A CASE2B NON FL2 N0N X1 NON C8 NON C9 NON FL1 C4 NON NON R7 NON C5 NON
I/F BOARD
Other Circuit Boards _ 2/2 Circuit Diagram
+VH SW1 S1 SW2 S2 VCC SW3 S3 VR1 RS20M111J00A SW4 S4 BASE POINT EVQ21305R ALIGN POINT EVQ21305R SHEET CUT EVQ21305R CUT TEST EVQ21305R CN1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 IL-FPC-28ST-N VCC D13 POWER S11 S10 S9 S8 S7 S6 S5 S4 S3 S2 S1 SEL6410E-TP5 D12 DATA CLEAR SEL6410E-TP5 D11 SEL6410E TH12E D10 SW8 S8 SW7 S7 SW6 S6 SW5 S5 RIGHT EVQ21305R UP EVQ21305R LEFT EVQ21305R DOWN EVQ21305R SW9 S9 POWER CN9 EVQ21305R SW10 DATA CLEAR S10 EVQ21305R SW11 HEAD CLEANING S11 EVQ21305R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SLEM20R
VCC3 VCC3+VH CN6 TH1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 52207-2290 CN7
MON /OE IN8 IN7 IN6 IN5 IN4 IN3 IN2 IN1 /R CLK
VCC R14 10K R13 10K R12 100K
D6 SEL6410E TH12E D5 SEL6410E TH12E D4 SEL6410E TH12E D3
VCC C21 CE1000p R18 12K R17 10K 5 6 + -
7 IC9B BA10393F
BUSY
SETUP
RC2LED RC2TR RC1LED RC1TR UDA UDB UDC UDD RFA RFB RFC RFD RETR RELED
SEL6410E TH12E D9 FRONT COVER SEL6410E TH12E D8 SEL6410E TH12E D7 SEL6410E TH12E
CN8 1 SEL6410E TH12E D2 BASE POINT SEL6410E-TP5 D1 ALIGN POINT SEL6410E-TP5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SLEM20S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 52207-1690 CN10
C24 CE0.1u
VCC R21 10K R20 18K
VCC C20 CE0.1u R19 100K VCC
VCC C23 CE1000p R16 12K R15 10K 3 2
PRSENS
1 2 53015-02
V+ + VC19 CE0.1u
4
1 IC9A BA10393F
VCC CN11 SOL+ SOL1 2 IL-S-2P-S2L2-EF
PANEL BOARD
CN16 1 2 3 4 5267-04A CN14 1 2 5267-02A CN15 1 2 5267-02A CN12 1 2 3 4 5 53014-05 CN13 1 2 3 4 5 53014-05
VCC
VCC3
+VH
+ C18 47u/16V
C22 CE0.1u
+ C25 47u/16V
C16 CE0.1u
+ C17 47u/63V
JUNCTION BOARD
CN18
CARRIAGE BOARD
TH1 103HT
CN17 1 2 53015-02
RS1 1 2 53014-02
NRS-701
PINCH SENS BOARD
THERMISTOR BOARD
21
2-4 ELECTRIC MAINTENANCE PART

MAIN BOARD
IC No.
IC20 IC21 IC23
Part No.
15199112 15199237 15189105 15189105 15189105 15189110 15189110 15119115 15119115 15119115 15119115 15129444 15129444
Description
LM2576HVT L4960 MTD2005 MTD2005 MTD2005 MTD2003F MTD2003F 2SK2796S 2SK2796S 2SK2796S 2SK2796S 2SB1551 2SB1551
Function
Thermal Head Voltage Control IC Voltage Control IC for Absorption Fan, Head Cooling Fan, Solenoid and Thermal Head. Grit Motor Driver IC Carriage Motor Driver IC Solenoid Driver IC Driver IC for moving the Head Up/Down. Driver IC for winding the Ribbon. Cutting Clutch Control IC Print Clutch Control IC Absorption Fan Driver IC Thermal Head Cooling Fan Driver IC Power Control IC for the Grit & Carriage Motors. 24V Control IC
IC24 IC25 IC27 IC28 Q5 Q6 Q7 Q8 Q20 Q21
INTERFACE BOARD
IC No.
IC1 IC2
Part No.
15169146 15169146
Description
SN74ACT1284 SN74ACT1284 Interface Buffer Interface Buffer
Function
22

Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts HEAD CARRIAGE
Necessary Adjustment 1. Head Voltage & ID Adjustment 2. Head Alignment Adjustment 3. Cartridge Position Adjustment 4. Print/Cut Offset Adjustment 5. Print Length Initialize
Replacement Parts WIRE
Necessary Adjustment 1. Wire Tension Adjustment
Replacement Parts CARTRIDGE HOLDER ARM
Necessary Adjustment 1. Cartridge Position Adjustment
Replacement Parts TOOL CARRIAGE
Necessary Adjustment 1. Tool Height Adjustment 2. Tool Pressure Adjustment 3. Print/Cut Offset Adjustment
Replacement Parts MAIN BOARD
Necessary Adjustment 1. Firmware Update 2. Initialize 3. Head Voltage & ID Adjustment 4. Cartridge Position Adjustment 5. Print/Cut Offset Adjustment 6. Tool Pressure Adjustment 7. Grit Calibration
3-1 HEAD CARRIAGE _ REPLACEMENT
Take off the GUIDE RAIL COVER by removing the 2 screws on both front and rear side. Rear (WSems M3X8BC 2pcs.) Front (WSems M3X8BC, Bush 3X3.5 2pcs. each)
GUIDE RAIL COVER
Screw
(Rear View)
Disconnect the 2 flat cables from the CARRIAGE BOARD.
Make sure to unlock the connector before disconnecting the flat cables.
23
Remove the FIXED PLATE.
FIXED PLATE
3
4
Remove the 2 Hexagonal Screws fixing the HEAD CARRIAGE. (Cap Screw M3x16BC 2pccs.)
Screws
Screw (Front View)
Remove the HEAD CARRIAGE by pulling it towards the front.
(Front View)
Take out the 2 HEAD SLEEVEs from the HEAD ADAPTER.
(Rear View)
HEAD SLEEVE HEAD ADAPTER
24
Remove the HEAD ADAPTER from the HEAD CARRIAGE by removing the 3 screws. (Cap Screw M2X6BC 3pcs.)
(Rear View)
HEAD ADAPTER
Screw
Take off the PLATE HOLDERs by removing the nylon revets and rewind the Flat cables from the FIXED PLATE.
PLATE HOLDER
FIXED PLATE
Nylon Rivet
Put the Flat Cables from the new HEAD CARRIAGE through the holes in the FIXED PLATE.
Put the Flat Cable from the top. Be careful with the direction of the Flat Cable.
Put the Flat Cable behind the FIXED PLATE and then to the top side.
25
Put the Flat Cable from the bottom to the top.
Align the Flat Cables to the white line printed on the FIXED PLATE. White Line
Flat Cable
FIXED PLATE
Turn over the FIXED PLATE
PLATE HOLDER
FIXED PLATE
Nylon Rivet
Fix the PLATE HOLDER with Nylon Rivet.
26
Put the Female side of the rivet first and then the male side.
Flat Cable
Turn over the FIXED PLATE to the front and put the Flat Cables as shown in the above figure.
10 Fix the HEAD ADAPTER on the new HEAD CARRIAGE.

(Cap Screw M2X6BC 3pcs)
(Rear View)
HEAD ADAPTER
Screw
11
Put the HEAD SLEEVE into the holes of the HEAD ADAPTER by matching its direction to the sticker on top of the HEAD CARRIAGE.
(Rear View)
Make sure to put the HEAD SLEEVE into the holes of the HEAD ADAPER by matching its direction when seeing the HEAD CARRIAGE from the front. One corner of the HEAD SLEEVE is cut.
HEAD ADAPTER HEAD SLEEVE
27
There are 4 patterns in the directions of the HEAD SLEEVE as described below. Make sure to put the HEAD SLEEVE into the HEAD ADAPTER so that the direction matches the sticker put on top of the HEAD CARRIAGE when you see it from the front.
4
Make sure that the direction of the HEAD SLEEVE matches the sticker on the HEAD CARRIAGE when you seeing it from the front.
3
12 Fix the HEAD CARRIAGE to the CARRIAGE BASE.
HEAD SLEEVE
CARRIAGE BASE
SIMPLE DIAGRAM of CARRIAGE BASE
13 Tighten up the 2 scerws fixing the HEAD CARRIAGE.

(Cap Screw M3X16BC 2pcs.)
Screw
(Front View)
14 Fix the FIXED PLATE.

(W Sems M3X6BC 2pcs)
FIXED PLATE
Screw
28
15 Connect the 2 Flat Cables to the CARRIAGE BOARD.
Make sure to lock up the connectors.
16 Perform the following adjustments.

1. Head Voltage & ID Adjustment 2. Head Alignment Adjustment 3. Cartridge Position Adjustment 4. Print/Cut Offset Adjustment 5. Print Length Initialize
29
3-2 TOOL CARRIAGE _ REPLACEMENT
GUIDE RAIL COVER
3
2
Disconnect the SOLENOID WIRE.
Screw
(Rear View)
SOLENOID WIRE
Remove the TOOL CARRIAGE. (Cap Screw M3X6BC 2pcs.)
Screw
Put on the new TOOL CARRIAGE and perform the following adjustments in order. (Cap Screw M3X6BC 2pcs.) 1. Tool Height Adjustment 2. Tool Pressure Adjustment 3. Print/Cut Offset Adjustment
Screw
30
3-3 PLATEN DAMPER _ REPLACEMENT
Remove the SHEET LOADING LEVER and then take off the LEFT SIDE COVER. SHEET LOADING LEVER (Cap Screw with Washer M3x8 2pcs.) LEFT SIDE COVER (Bind Head M3x8C 3pcs.)
LEFT SIDE COVER
Screw (Rear View)
Remove the PAD, CLEANING PAD and the PLATEN PAD in order.
PAD
CLEANING PAD
PLATEN PAD
Use the screw attached to the new PLATEN DAMPER to remove the PIN CAM.
3 screws are attached to the PLATEN DAMPER.

PIN CAM (LEFT SIDE OF PLATEN DAMPER)
Remove the PLATEN DAMPER by sliding it out to the left.
31
Put the new PLATEN DAMPER from the left side.
Make sure to clean the BED with alcohol before putting the new PLATEN DAMPER.
3
6
Put the PIN CAM using the screw included in the new PLATEN DAMPER. Make sure to remove the screw after putting the PIN CAM on the BED.
PIN CAM (LEFT SIDE OF PLATEN DAMPER)
Put the PLATEN PAD, CLEANING PAD and PAD on the BED in order.
CLEANING PAD PAD PLATTEN PAD
Put on the LEFT SIDE COVER and then the SHEET LOADING LEVER. SHEET LOADING LEVER (Cap Screw with Washer M3x8 2pcs.) LEFT SIDE COVER (Bind Head M3x8C 3pcs.)
LEFT SIDE COVER
Screw (Rear View)
32
3-4 MAIN BOARD _ REPLACEMENT
Turn off the SUB POWER SW and then the MAIN POWER SW. Take off the GUIDE RAIL COVER and the REAR APROM. REAR APRON (Top : Bind Head M3x6BC 2pcs.) (Bottom : W Sems M3x6BC 2pcs.) GUIDE RAIL COVER (Rear : W Sems M3x8BC 2pcs.) (Front : W Sems M3x8BC, Bush 3x3.5 2pcs. each)
GUIDE RAIL COVER
REAR APRON
Screw
(Rear View)
Remove the FRONT APRON. (Top : Bind Head M3x6BC 2pcs.) (Bottom : W Sems M3x6BC 2pcs.)
Screw Screw (Front View)
FRONT APRON
Disconnect all the Cables and Wires from the MAIN BOARD.
Remove the MAIN BOARD and replace it with a new one. (W Sems M3x6BC 2pcs.)
Screw (Top View)
33
Connect all the Cables and Wires to the MAIN BOARD.
CN16 : Red
CN17 : White (Top View)
3
7
Perform the following adjustments. 1. Install the Firmware 2. Initialize 3. Head Voltage & ID Adjustment 4. Cartridge Position Adjustment 5. Print System Report for checking the Head Voltage and ID Number of the HEAD CARRIAGE. 6. Print / Cut Offset Adjustment 7. Tool Pressure Adjustment 8. Grit Calibration
34
3-5 CARRIAGE MOTOR _ REPLACEMENT
GUIDE RAIL COVER
Screw
(Rear View)
Take off the REAR COVER and the REAR APRON. REAR COVER (W Sems M3X6BC 4pcs.) REAR APRON (Top : Bind Head M3x6BC 2pcs.) (Bottom : W Sems M3x6BC 2pcs.)
REAR COVER
REAR APRON
SCREW
(Rear View)
Disconnect the CARRIAGE MOTOR WIRE (white connector) from the MAIN BOARD.
CARRIAGE MOTOR WIRE (white) (Front View of the MAIN BOARD)
Unhook the SPRING and remove the CARRIAGE MOTOR. (M3X6C 2pcs)
Screw
SPRING
35
Fix the new CARRIAGE MOTOR temporally and put on the SPRING. Check the backlash and then tighten up the screws in order.
Screw
(M3X6C 2pcs.)
2 1
SPRING
3
6
Connect the CARRIAGE MOTOR WIRE (white connector) to the MAIN BOARD. Make sure that the WIRE doesn't make contact with the HEAT SINK.
CARRIAGE MOTOR WIRE (white)
HEAT SINK
Fix the REAR APRON and the REAR COVER. REAR COVER (W Sems M3X6BC 4pcs.) REAR APRON (Top : Bind Head M3x6BC 2pcs.) (Bottom : W Sems M3x6BC 2pcs.)
REAR COVER
REAR APRON
Screw (Rear View)
Fix the GUIDE RAIL COVER. Rear (WSems M3X8BC 2pcs.) Front (WSems M3X8BC, Bush 3X3.5 2pcs. each)
GUIDE RAIL COVER
Screw
(Rear View)
36
3-6 GRIT MOTOR _ REPLACEMENT
GUIDE RAIL COVER
Screw
(Rear View)
Take off the REAR COVER and the REAR APRON. REAR COVER (W Sems M3X6BC 4pcs.) REAR APRON (Top : Bind Head M3x6BC 2pcs.) (Bottom : W Sems M3x6BC 2pcs.)
REAR COVER
REAR APRON
Screw (Rear View)
Take off the RIGHT SIDE COVER and PANEL COVER. Make sure to disconnect the PANEL CABLE when removing the PANEL COVER. RIGHT SIDE COVER (Bind Head M3x8C 3pcs.) PANEL COVER (W Sems M3x6BC 4pcs.)
PANEL COVER
RIGHT SIDE COVER
Screw
(Rear View)
Disconnect the GRIT MOTOR WIRE (red connector) from the MAIN BOARD.
GRIT MOTOR CABLE (red connector)
37
Unhook the SPRING on the right side of the machine.
SPRING
3
6
Remove the 2 screws fixing the GRIT MOTOR. (M3x6C 2pcs.)
(Right Side View)
SCREW
(Right Side View)
IDLE GEAR has to be removed in order to take out the GRIT MOTOR. Remove 1 screw fixing the INDLE GEAR STAY. (W Sems M4x8C 1pce.)
Screw
(Right Side View)
Loosen the 2 screws for the IDLE GEAR PLATE BASE. (M3x6C 2pcs.)
Screw
(Right Front View)
38
Pull the IDLE GEAR PLATE BASE towards the front and tighten up the 2 screws. (M3x6C 2pcs.)
IDLE GEAR PLATE BASE (Right Front View)
10 Remove the IDLE GEAR STAY.

(W Sems M4x8Cr 1pce)
Screw
IDLE GEAR
(Right Front View)
11 Fix the new GRIT MOTOR temporally with 2 screws.

(M3X6C 2pcs.)
Make sure that the gears mesh well.

Screw
(Right Side View)
12 Hook up the SPRING.

Then, tighten up the 2 screws in the order shown in the right figure.
SPRING
(Right Side View)
39
13 Connect the GRIT MOTOR WIRE (red connector) to the

MAIN BOARD.
Make sure that the GRIT MOTOR WIRE doesn't make contact with the HEAD SINK.
3
14 Fix the IDLE GEAR STAY by pushing it against the BED.
(W Sems M4x8C 1pce.)
Heat Sink GRIT MOTOR WIRE (red connector)
BED
Screw
IDLE GEAR STAY
(Right Front View)
15 Fix the another side of the IDLE GEAR STAY.

(W Sems M4x8C 1pce.)
Screw
(Right Side View)
16 Loosen
the 2 screws shown in the figure to mesh the MOTOR GEAR and IDLE GEAR and tighten them up again. (M3x6C 2pcs.)
Screw
(Right Side View)
40
17 Connect the PANEL CABLE and fix the PANEL COVER

and the RIGHT SIDE COVER. RIGHT SIDE COVER (Bind Head M3x8BC 3pcs.) PANEL COVER (W Sems M3x6BC 4pcs.)
RIGHT SIDE COVER
Screw
PANEL COVER
Blue Line on the PANEL CABLE should face upwards.
(Front View)
18 Fix the REAR APRON and the REAR COVER.

REAR COVER (W Sems M3x6BC 4pcs.) REAR APRON (Top : Bind Head M3x6BC 2pcs.) (Bottom : W Sems M3x6BC 2pcs.)
REAR COVER
REAR APRON
Screw (Rear View)
19 Fix the GUIDE RAIL COVER.

Rear (WSems M3X8BC 2pcs.) Front (WSems M3X8BC, Bush 3X3.5 2pcs. each)
GUIDE RAIL COVER
Screw
(Rear View)
41
3-7 WIRE _ REPLACEMENT
Remove the GUIDE RAIL COVER, SHEET LOADING LEVER and the RIGHT SIDE COVER. GUIDE RAIL COVER (Rear : W Sems M3x8BC 2pcs.) (Front : W Sems M3x8BC, Bush 3x3.5 2pcs.) LEFT SIDE COVER (Bind M3x8C 3pcs.) SHEET LOADING LEVER (Cap Screw with Washer M3x8 2pcs.)
GUIDE RAIL COVER
LEFT SIDE COVER
3
2
Screw
(Rear View)
Remove the RIGHT SIDE COVER.

RIGHT SIDE COVER
(Bind Head M3x8C 3pcs.)
Screw (Front View)
Loosen the screw fixing the IDLE PULLEY STAY. (Cap Screw M3x6C 1pce.)
Screw
(Top Left View)
Loosen the screw used for adjusting the WIRE TENSION. (Cap Screw M4x15BC 1pce.)
Screw
(Left Side View)
42
Unhook the WIRE from the DRUM.

WIRE
3
6
Remove the PANEL COVER. Make sure to disconnect the PANEL CABLE connected to the PANEL BOARD.
PANEL COVER
(Front View)
Disconnect the RIGHT LIMIT SW WIRE and remove the INNER COVER. (Top : W Sems M3x6BC 2pcs.) (Bottom : WSems M4x8C 1pce.)
RIGHT LIMIT SW WIRE
INNER COVER
SCREW
Remove the 3 screws fixing the Y MOTOR BASE. (W Sems M3x6BC 3pcs.)
Screw
(Right Front View)
43
Remove the Y MOTOR BASE SUPPORT. (W Sems M3x6BC 1pce.)
Y MOTOR BASE Y MOTOR BASE SUPPORT
3
10 Remove the DRIVE PULLEY from the Y MOTOR BASE.
(W Sems M4x8BC 1pce.)
(Right Rear View)
Y MOTOR BASE
Screw
(Right Rear View)
11 Unhook the WIRE TIP from the DRUM.

(W Sems M3x12BC 4pcs.)
WIRE
Screw
12 Hook up the new WIRE on the DRUM.

WIRE
Screw
44
13 Fix the DRIVE PULLEY to the Y MOTOR BASE.

Y MOTOR BASE
Screw
(Right Rear View)
14 Fix the Y MOTOR BASE SUPPORT.

Make sure that the GEARs mesh well.
Make sure that the GEARs mesh well.

Y MOTOR BASE Y MOTOR BASE SUPPORT
(Right Rear View)
15 Fix the Y MOTOR BASE with 3 screws at the front side of

the machine. (W Sems M3x6BC 3pcs.)
Screw
(Right Front View)
16 Fix the INNER COVER and connect the RIGHT LIMIT SW

WIRE. (Top : W Sems M3x6BC 2pcs.) (Bottom : W Sems M4x8C 1pce.)
RIGHT LIMIT SW WIRE
INNER COVER
Screw
45
17 Connect the PANEL CABLE to the PANEL BOARD and fix

the PANEL COVER. (W Sems M3x6BC 4pcs.)
Blue line on the PANEL CABLE should face upwards.
PANEL COVER
3
18 Wind the WIRE around the DRUM and the IDLE PULLEY.
DRUM
(Front View)
WIRE
19 Turn the GEAR with your hand and adjust the WIRE to be at
the center of the DRUM at 6 turns from the top.
WIRE
GEAR
20 Fix the CARRIAGE BASE on the WIRE at the center of the

GUIDE RAIL. Make sure that the WIRE is secured by the teeth washer. (W Sems M4x8C 1pce. / Teeth Washer M4C 1pce.)
CARRIAGE BASE
WIRE
46
21 Move the HEAD CARRIAGE several times in a whole width

of the machine to remove the slack in the WIRE.
GUIDE RAIL
HEAD CARRIAGE
3
22 Adjust the WIRE TENSION.
47
3-8 LM GUIDE _ REPLACEMENT
Remove the GUIDE RAIL COVER, SHEET LOADING LEVER and the RIGHT SIDE COVER. GUIDE RAIL COVER Rear (WSems M3X8BC 2pcs.) Front (WSems M3X8BC, Bush 3X3.5 2pcs. each) SHEET LOADING LEVER (Cap Screw with Washer M3x8 2pcs.) RIGHT SIDE COVER (Bind Head M3x8C 3pcs.)
GUIDE RAIL COVER
RIGHT SIDE COVER
3
2
Screw (Rear View)
Disconnect the PANEL CABLE from the PANEL BOARD and remove the PANEL COVER. (W Sems M3x6BC 4pcs.)
PANEL COVER
(Front View)
Fix the INNER COVER and connect the RIGHT LIMIT SW WIRE. (Top : W Sems M3x6BC 2pcs.) (Bottom : W Sems M4x8C 1pce.)
RIGHT LIMIT SW WIRE
INNER COVER
Screw
Disconnect the SOLENOID WIRE and remove TOOL CARRIAGE. (W Sems M3x6BC 2pcs.)
SOLENOID WIRE
Screw
48
Remove the HEAD CARRIAGE.
3
6
Disconnect the wire and the cable and remove the CARRIAGE BOARD. (W Sems M3x6BC 2pcs.)
CABLE
WIRE
Screw
Remove the CARRIAGE BASE. (W Sems M3x6BC 4pcs. / W Sems M4x8C 1pce.)
Screw
Replace the LM GUIDE with a new one and fix it temporally with the 11 screws. (Cap Screw M2.6x6BC 11pcs.)
LM GUIDE
49
Put the 2 PINs to the left end, right end and the center of the GUIDE RAIL.
New LM GUIDE comes with 3 PINs.
3
10
Tighten up the screws fixing the LM GUIDE by pushing it towards the PIN.
PIN
PIN
11
Remove the PINs.
12
Fix the PINCH ROLLER SENSOR BOARD to the CARRIAGE BASE. (W Sems M4x8C 1pce.)
PINCH ROLLER SENSOR BOARD
Fix it with this screw. CARRIAGE BASE Align it to these projections.
50
CARRIAGE BASE
Screw
Fix the CARRIAGE BASE with the 4 screws. (W Sems M3x6BC 4pcs.)
Screw
Tighten up the 4 screws fixing the CARRIAGE BASE by aligning the projections on the back side of the CARRIAGE BASE on top of the LM BLOCKs.
Align the projections on the CARRIAGE BASE on top of the LM BLOCKs. (TOP VIEW)
13 Fix the CARRIAGE BOARD and connect the wires and

cables. (W Sems M3x6BC 2pcs.)
PINCH ROLLER SENSOR WIRE
Screw
51
14 Fix the HEAD CARRIAGE.
3
15 Fix the TOOL CARRIAGE and connect the SOLENOID
WIRE. (Cap Screw M3x6BC 2pcs.)
SOLENOID WIRE
Screw
16 Connect the RIGHT LIMIT SW WIRE and fix the INNER

COVER. (Top : W Sems M3x6BC 2pcs.) (Bottom : W Sems M4x8C 1pce.)
RIGHT LIMIT SW WIRE
INNER COVER
Screw
17 Connect the PANEL CABLE to the PANEL BOARD and fix

the PANEL COVER. (W Sems M3x6BC 4pcs.)
Blue line on the PANEL CABLE should face upwards.
PANEL COVER
(Front View)
52
18 Adjust the position of the LEFT STOPPER so that the

clearace between the LEFT FRAME and the STOPPER will be 1.5mm.
LEFT STOPPER
LEFT FRAME
3
19 Make sure that the Sheet Cutter moves down by making
contact with the PLATE when moving the HEAD CARRIAGE all the way to the left end by hand.
SHEET CUTTER should move down.
20 Fix the SHEET LOADING LEVER, the RIGHT SIDE

COVER and the GUIDE RAIL COVER. GUIDE RAIL COVER Rear (WSems M3X8BC 2pcs.) Front (WSems M3X8BC, Bush 3X3.5 2pcs. each) SHEET LOADING LEVER (Cap Screw with Washer M3x8 2pcs.) RIGHT SIDE COVER (Bind Head M3x8C 3pcs.)
GUIDE RAIL COVER
LEFT SIDE COVER
Screw (Rear View)
53
3-9 CARTRIDGE HOLDER ARM _ REPLACEMENT
GUIDE RAIL COVER
3
2
Remove the COVER. (W Sems M3x6 BC 3pcs.)
Screw
(Rear View)
FRONT COVER
Screw (Front View)
Take off the FRONT COVER BASE and remove the CARTRIDGE HOLDER.
CARTRIDGE HOLDER
(W Sems M3x6BC)
SCREW
FRONT COVER BASE
Open the LEFT and RIGHT ARMs and remove the CARTRIDGE PLATE and the RIBBON LEVER.
CARTRIDGE PLATE
LEFT ARM
RIBBON LEVER
RIGHT ARM
54
Pull out the PIN and remove the ARM and the SPRING.
SPRING
ARM
PIN
(Left Arm)
Replace the ARM to the new one.
[LEFT SIDE]
PIN SPRING
1. Direction of the ARM is different between left and right. 2. The way of fixing the ARM and the SPRING is different between left and right.
ARM
HOLDER BASE
[RIGHT SIDE]
PIN ARM
SPRING
HOLDER BASE
Hook up the SPRING on the ARM and the HOLDER BASE.
[LEFT SIDE]
SPRING
55
[RIGHT SIDE]
SPRING
3
8
Put back on the CARTRIDGE PLATE and the RIBBON LEVER.
CARTRIDGE PLATE
RIBBON LEVER
Put the CARTRIDGE HOLDER on the FRONT COVER BASE.
FRONT COVER BASE
CARTRIDGE HOLDER
10
Fix the CARTRIDGE HOLDER to the FRONT COVER with 2 screws. (W Sems M3x6BC 2pcs.)
CARTRIDGE HOLDER
Screw
56
Make sure that the CARTRIDGE HOLDER BASE fits in the 2 windows of the FRONT COVER BASE.
3
11 Adjust the cartridge position.
57
3-10 CLUTCH ASSEMBLY (PRINT SIDE) _ REPLACEMENT
Remove the RIGHT SIDE COVER.

RIGHT SIDE COVER
3
2
Cut the insulock tie securing the CLUTCH WIRE and disconnect it from the JUNCTION BOARD.
Screw (Rear View) INSULOCK TIE CLUTCH WIRE JUNCTION BOARD
(Right Side View)
Remove the CLUTCH by loosening the 2 screws.

Screw
(Set Screw M3x6BC WP 2pcs.)
CLUTCH
(Right Side View)
Remove the COLLAR and the CLUTCH PLATE. (Bind Head M2.6x6BC 3pcs.)
COLLAR
CLUTCH PLATE
Screw (Right Side View)
58
Put on the new COLLAR and the CLUTCH PLATE.
COLLAR
CLUTCH PLATE
Fix the COLLAR and the CLUTCH PLATE with 3 screws. (Bind Head M2.6x6BC 3pcs.)
COLLAR
Make sure that the COLLAR and the CLUTCH PLATE don't make contact to each other. Grit Roller could be locked.
SCREW
CLUTCH PLATE
(Right Side View)
Insert the CLUTCH all the way to the end and tighten up the 2 SCREWs. (Set Screw M3x6BC WP 2pcs.)
Screw
CLUTCH
(Right Side View)
Connect the CLUTCH WIRE to the JUNCTION BOARD and secure it with the insulock tie.
Insulock Tie CLUTCH WIRE JUNCTION BOARD
(Right Side View)
59
Fix the RIGHT SIDE COVER.

RIGHT SIDE COVER
Screw (Front View)
60
3-11 PINCH ROLLER ASSEMBLY _ REPLACEMENT
Remove the GUIDE RAIL COVER, SHEET LOADING LEVER and the RIGHT SIDE COVER. GUIDE RAIL COVER Rear (WSems M3X8BC 2pcs.) Front (WSems M3X8BC, Bush 3X3.5 2pcs. each) SHEET LOADING LEVER (Cap Screw with Washer M3x8 2pcs.) RIGHT SIDE COVER (Bind Head M3x8C 3pcs.)
GUIDE RAIL COVER
LEFT SIDE COVER
Screw
(Rear View)
Remove the REAR COVER. (W Sems M3x6BC 4pcs.)
REAR COVER
Screw (Rear View)
Remove the RIGHT SIDE COVER. (Bind Head M3x8C 3pcs.)

RIGHT SIDE COVER
Screw
(Front View)
Unhook the PINCH ROLLER SPRING and remove the SHAFT PLATE. (Cap Screw M3x8SW 2pcs.)
SHAFT PLATE
Screw SPRING (Left Side View)
61
Remove the E RING from the right end of the PINCH ROLLER SHAFT.
3
6
Remove the E RING and the BUSH from the left end of the PINCH ROLLER SHAFT.
E RING
(Rear Left View)
BUSH E RING (Front Left View)
Remove the PINCH ROLLER SHAFT from the rear side of the machine.
PINCH ROLLER SHAFT (Rear View)
Remove 1 PINCH ROLLER STOPPER and replace the PINCH ROLLER ASSEMBLY with a new one.
PINCH ROLLER STOPPER
PINCH ROLLER ASSEMBLY
62
Be careful with the position of the MAGENT and also the direction of the PINCH ROLLER.
PINCH ROLLER ASSEMBLY MAGNET
Red mark on the PINCH ROLLER should face outside.
10 Put on the PINCH ROLLER SHAFT from the rear side of the
machine.
PINCH ROLLER SHAFT (Rear View)
11 Fix the E RING and the BUSH at the left end of the PINCH
ROLLER SHAFT.
BUSH E RING (Left Side View)
12 Fix the E RING at the right end of the PINCH ROLLER

SHAFT.
E RING
(Rear Left View)
63
13 Fix the PINCH ROLLER SHAFT to the SHAFT PLATE and

hook up the SPRING. (Cap Screw M3x8SW 2pcs.)
SHAFT PLATE
3
14 Put on the PINCH ROLLER STOPPER as shown in the right
figure.
Screw SPRING (Left Side View)
LEFT END GRIT ROLLER
RIGHT END GRIT ROLLER
15 Fix the RIGHT SIDE COVER.

RIGHT SIDE COVER
Screw (Front View)
16 Fix the RIGHT SIDE COVER.

REAR COVER
Screw (Rear View)
64
17 Fix the SHEET LOADING LEVER, the RIGHT SIDE

COVER and the GUIDE RAIL COVER. GUIDE RAIL COVER Rear (WSems M3X8BC 2pcs.) Front (WSems M3X8BC, Bush 3X3.5 2pcs. each) SHEET LOADING LEVER (Cap Screw with Washer M3x8 2pcs.) RIGHT SIDE COVER (Bind Head M3x8C 3pcs.)
GUIDE RAIL COVER
RIGHT SIDE COVER
Screw
(Rear View)
65
4 Adjustments
4 Adjustments
4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.
Tool No. Tool Name ST-002 TENSION GAUGE 3N (300gf) TOOL PRESSURE ADJUSTMENT Purpose
Tool No. Tool Name
ST-006 WHITE DUMMY PEN TOOL HEIGHT ADJUSTMENT
4
Purpose
TOOL PRESSURE ADJUSTMENT
Tool No. Tool Name
ST-011 TENSION METER WIRE TENSION ADJUSTMENT
Purpose
Tool No. Tool Name
ST-012 DIAL TENSION METER DTN-50 0.5N (50gf) TOOL PRESSURE ADJUSTMENT
Purpose
Tool No. Tool Name
ST-042 SCREWDRIVER,HEAD ALIGNMENT HEAD ALIGNMENT ADJUSTMENT
Purpose
66
4 Adjustments
4-2 Service Mode 4-2-1 Sensor Check / Motor Check
Turn on the SUB POWER SW while pressing the [ and [ ] keys to enter the SERVICE MODE.
], [ ]
Raise the SHEET LOADING LEVER and press the [CUT TEST] key to enter the SENSOR CHECK MODE. HEAD CARRIAGE moves up and down and the [HOLDER 3] LED lights up.
[BASE POINT] LED lights up when the FRONT PAPER SENSOR is covered.
[ALIGN POINT] LED lights up when the REAR PAPER SENSOR is covered.
67
4 Adjustments
[FRONT COVER] LED lights up when the FRONT COVER is closed.
[BUSY] LED lights up when the HEAD CARRIAGE is moved to the right end to cover the RIGHT LIMIT SENSOR.
[HOLDER 3] LED becomes OFF when the SHEET LOADING LEVER is lowered.
[HOLDER 2] LED lights up when the HEAD CARRIAGE is moved to cover the LEFT LIMIT SENSOR.
68
4 Adjustments
[HOLDER 5] and [HOLDER 6] LEDs light up when the used Ribbon Cartridge is installed on the HEAD CARRIAGE for checking the RIBBON END SENSOR and the RIBBON CARTRIDGE SENSOR 1.
10 Press the [
] key to move the used Ribbn Cartridge installed on the HEAD CARRIAGE forward to check the RIBBON CARTRIDGE SENSOR 2. [SET UP] LED lights up. Press the [ ] key again to move back the Ribbon Cartridge.
11 Turn the GRIT ROLLER with your hand to check the GRIT
ROLLER POSITION SENSOR. [HOLDER 4] LED lights up when the sensor detects the origin of the GRIT ROLLER.
12 Move the HEAD CARRIAGE to be on the both PINCH
ROLLERs to check the PINCH ROLLER SENSOR. [HOLDER 1] LED lights up when the PINCH ROLLER SENSOR comes above the PINCH ROLLER ASSEMBLY.
69
4 Adjustments
13 Press
the [BASE POINT] key and make sure that the CLUTCH is connected to the CUTTING GEAR.
14 Press the [ALIGN POINT] key and make sure that the
CLUTCH is connected to the PRINTING GEAR.
15 Press
the [SHEET CUT] key to check that the HEAD COOLING FAN rotates.
16 Press the [CUT TEST] key to check that the ABSORPTION

FAN rotates.
70
4 Adjustments
17 Press the [
] key to check that the GRIT ROLLER rotates.
18 Press the [
] key to check the HEAD CARRIAGE move
properly. When the [ ] key is pressed once, the HEAD CARRIAGE moves to the left and when the [ ] key is pressed again, it moves to the right.
19 Press the [
] to check that the CARTRIDGE HOLDER on the HEAD CARRIAGE is functioning. CARTRIDGE HOLDER on the HEAD CARRIAGE moves every time when the [ ] key is pressed.
20 Press the [
] key to check that the HEAD moves up and
down. HEAD moves up or down every time when the [ ] key is pressed.
71
4 Adjustments
21 Press the [DATA CLEAR] key to check that the TOOL

CARRIAGE moves up and down. TOOL CARRIAGE moves up or down every time when the [DATA CLEAR] key is pressed.
22 Press the [HEAD CLEANING] key to finish the SENSOR

CHECK MODE.
72
4 Adjustments
4-2-2 PANEL KEY CHECK
], [ ]
Press the [ ] key to enter the PANEL KEY CHECK MODE. Only the [HOLDER 3] LED lights up.
Press the [PANEL] keys in order shown in the right figure. [BUSY] LED blinks ever time the key is pressed. PANEL KEY is completed when the [CUT TEST] key is pressed. [DATA CLEAR] and [ALIGN POINT] LEDs light up.
1 3 6 7 10 4 8
2 5 9 11
Press the [HEAD CLEANING] key to finish the PANEL KEY CHECK MODE. When the keys are not pressed in the correct order, [DATA CLEAR] and [ALIGN POINT] LEDs start blinking. Press the [HEAD CLEANING] key once and continue from 2.
73
4 Adjustments
4-2-3 EEPROM CHECK
], [ ]
2 Press the [
] key to enter the EEPROM CHECK MODE.
Only the [HOLDER 2] LED lights up and the [BUSY] LED blink while checking.
When the EEPROM is OK, [DATA CLEAR] and [ALIGN POINT] LEDs light up. When NG, [DATA CLEAR] and [ALIGN POINT] LEDs light up.
Press the [HEAD CLEANING] key to finish the EEPROM CHECK MODE.
74
4 Adjustments
4-2-4 LED/BUZZER CHECK
], [ ]
Press the [ MODE.
] key to enter the LED/BUZZER CHECK
All LEDs start blinking and buzzer starts beeping.
Press the [HEAD CLEANING] key to finish the LED/ BUZZER CHECK MODE.
75
4 Adjustments
4-2-5 AGING MODE
Take off the BLADE HOLDER from the TOOL CARRIAGE.
Turn on the SUB POWER SW while pressing the [ and [ ] keys to enter the AGING MODE. Machine starts the aging.
], [ ]
When there is no problem in the movement, press the SUB POWER SW for a little longer to finish the AGING MODE.
76
4 Adjustments
4-2-6 TEST PATTERN MODE
Open the FRONT COVER and raise the SHEET LOADING LEVER. Then, turn on the SUN POWER SW while pressing the [ ], [ ] and the [CUT TEST] keys to enter the TEST PATTERN MODE.
3 different test patterns can be printed. Press the [BASE POINT] or [CUT TEST] keys to select the test pattern. [PATTERN 1] All [CARTRIDGE HOLDER] LEDs are OFF. This test pattern is used for checking the HEAD ALIGNMENT. When the vertical lines are not straight, perform the HEAD ALIGNMENT ADJUSTMENT.
[PATTERN 1]
[PATTERN 2] [HOLDER 1] LED lights up. This test pattern is used for checking the HEAD VOLTAGE and the HEAD DENSITY.
[PATTERN 2]
[PATTERN 3] [HOLDER 2] LED lights up. This test pattern is used for checking the missing dots in the HEAD.
[PATTERN 3]
77
4 Adjustments
Set up the Vinyl Sheet and lower the SHEET LOADING LEVER.
Put on the BLACK RIBBON CARTRIDGE.
Close the FRONT COVER to start printing the TEST PATTERN.
78
4 Adjustments
4-3 USER MODE 4-3-1 PRINTING QUALITY CHECK
Open the FRONT COVER and raise the SHEET LOADING LEVER. Turn on the SUB POWER SW while pressing the [CUT TEST] key.
4
2
Set up the Vinyl Sheet, CMYK Ribbon Cartridges and the Blade Holder on the PC-600.
Lower the SHEET LOADING LEVER and the FRONT COVER. Print Quality Check will be printed.
Print Quality Check will be printed as shown in the right figure. 1 RED & BLUE RECTANGLES Red and Blue Rectangles are printed by combining 2 colors. Make sure that there is no scratchy part or blurred part in the printing image. 2 CYAN & BLACK CONTOUR CUT Cutting is performed around the rectangles printed in CYAN and BLACK. Make sure that cutting contour matches with the printing. Black dot is indicating the origin of the cut.
1
K
Red
Blue
2
K Y MC
Y M C
79
4 Adjustments
4-3-2 SYSTEM REPORT
Open the FRONT COVER and raise the SHEET LOADING LEVER. Turn on the SUB POWER SW while pressing the [ ] key. Then, close the FRONT COVER after setting up the Vinyl Sheet and the BLACK Ribbon Cartridge on the machine.
4
**** PC-600 System Report **** Version : Firmware = A110 Temperature : Head = 29deg.C : Head = 84deg.F Record : Print = 1859m : Kin = 0 *** Factory settings *** Offset Tool Force VR Solenoid Current Grit Distance Eccentryicity Head Density Adjust : HeadScan = 4setp : Min = 0 Max = 255 : Min = 33 Max = 120 :6 :0 0 0 0 0 0 0 0 0 : ID = D22-0100 :0 0 0 0 0 0 0 0 0 :0 0 0 0 0 0 0 0 0 : Stitch Up = 5 Head Voltage : Adjust = - 6 : 600DPI Wax = 2 : 1200DPI Wax = 0 DIP-SW : (1) 0000 (4) Booter = B100 Env. = 28deg.C Env. = 82deg.F Cleaning = 0 Gin = 0 HeadFeed = 10step Holder = -18step Cuter = 478step
0 Register = 3525.9 0 0 0 0 0 0 0 0 0 0 0 0 Stitch Lo = 5 Resin1 = 2 Resin1 = 0 BlkOffset = 0
RegOffset = 0 Resin = 2 Resin = 0
*** User settings *** AutoSheetCut = ON AutoSleep = 30min. CropMark = OFF PreFeed = ON Line Space : 0
FrontEdgeSense = OFF Beep = ON
Offset = 0.25mm RibbonSaver = ON
80
DESCRIPTION OF THE SYSTEM REPORT
**** PC-600 System Report **** Booter = Version of the Booter Env. = Environmental Temperature (Centigrade) Env. = Environmental Temperature (Fahrenheit) Cleaning = Number of times the Cleaning Sheet is used. Gin = Total meters of the print length for Silver Ribbon.
Version : Indicates the Firmware Version
Temperature : Head = Head Temperature (Centigrade)
: Head = Head Temperature (Fahrenheit)
Record : Print = Total meters of the print length.
: Kin = Total meters of the print length for Gold Ribbon.
*** Factory settings *** HeadFeed = Offset amount for the Head Posiion in the Feeding Direction. (600dpi) Holder = Offset amount in the Blade Holder Position (600dpi) Max = Maximum Resistance of the Slide Volum Max = DA Output Value for MAX Position Cutter = Left end position of the Auto Sheet Cutter (600dpi)
Offset : Offset amount for the Head Position in the Scanning direction (600dpi)
Tool Force VR : Min = Manimum Resistance of the Slide Volum
Solenoid Current : Min = DA Output Value for MIN Position
Grit Distance : Grit Calibration (Range : +/-20)
Eccentricity : Eccentricity Calibration (Block : #0 ~ #9, Range : +/-4) Register = Average resistance of the Head. BlkOffset = Offset Value in the Head (Range : +/-1)
Head : ID = ID of the Head Carriage
Density Adjust : Density Adjustment Values of the Head
: (Block : #0 ~ #9, Range : +/-10) Stitch Lo = Lower Stitching Value (Range : +/-10) RegOffset = Density Calibration Offset (Range : +/-10)
: Stitch Up = Upper Stitching Value (Range : +/-10)
Head Voltage : Adjust = Value for Head Voltage Output Circuit Calibration (Range : +/-63) Resin1 = Head Voltage Calibration for PC-60 Resin Ribbon (+/-10) Resin1 = Head Voltage Calibration for PC-60 Resin Ribbon (+/-10) Resin2 = Head Voltage Calibration for PC-600 Resin Ribbon (+/-10) Resin2 = Head Voltage Calibration for PC-600 Resin Ribbon (+/-10)
: 600DPI
Wax = Head Voltage Calibration for WAX (Range : +/-10)
: 1200DPI Wax = Head Voltage Calibration for WAX (Range : +/-10)
DIP-SW : Status of the DIP SW on the MAIN BOARD
*** User settings *** FrontEdgeSense = Settings for sensing the front edge of the media. Beep = Settings for beep sound. Offset = Values for Blade Offset RibbonSaver = Settings for Ribbon Saver
AutoSheetCut = Settings for Auto Sheet Cut
AutoSleep = Settings for Auto Sleep
CropMark = Settings for Crop Mark Printing
PreFeed = Settings for PreFeed
Line Space : Line Spacing Value
4 Adjustments
81
4 Adjustments
4-4 FIRMWARE UPGRADE
Connect the PC-600 to the PC with the parallel cable.
Followings are necessary to upgrade the FIRMWARE. 1. FIRMWARE DISK 2. PC with DOS 3. PARALLEL CABLE
4
2
Turn on the MAIN POWER SW while pressing the [ ], [ ] and the [ ] keys to enter the FIRMWARE UPGRADE MODE. [HOLDER 1] LED lights up and the [HOLDER 2] LED starts blinking.
Double-click the bat file "download.bat" inside the FIRMWARE DISK.
When the upgrade is completed without any problem, all the [CARTRIDGE HOLDER] LEDs starts blinking. Turn off the MAIN POWER to end the upgrade. In case of problem reading the firmware, [BUSY] LED and the [HOLDER 3] LED start blinking. In case of problem writing the firmware, [BUSY] LED and the [HOLDER 5] LED start blinking. In this case, turn off the MAIN POWER SW and try it over again.
82
4 Adjustments
4-5 EEPROM INITIALIZE
Turn on the SUB POWER SW while pressing the [HEAD CLEANING] and [BASE POINT] keys to enter the FACTORY MODE.
Make sure that the [DATA CLEAR] LED is blinking and press the [HEAD CLEANING] key. [HOLDER 1], [HOLDER 3] and the [HOLDER 5] LEDs start blinking.
Press the [BASE POINT] key while pressing the [HEAD CLEANING] key. [BUSY] LED starts blinking.
EEPROM INITIALIZE is completed when the [BUSY] LED becomes OFF and the [DATA CLEAR] and [ALIGN POINT] LEDs light up. In case of NG, [DATA CLEAR] and [ALIGN POINT] LEDs start blinking. Turn off the MAIN POWER SW and try it over again.
83
4 Adjustments
4-6 PRINT LENGTH INITIALIZE
Make the [ALIGN POINT] LED to blink by pressing the [ key once.
Press the [HEAD CLEAR] key.
Print Length is initialized when the [DATA CLEAR] and the [ALIGN POINT] LEDs light up. If NG, the [DATA CLEAR] and the [ALIGN POINT] LEDs start blinking. Turn of the MAIN POWER SW and try it over again.
84
4 Adjustments
4-7 HEAD VOLTAGE & ID ADJUSTMENT
This adjustment is required to setup the HEAD VOLTAGE and write down the ID number of the HEAD for each machine. It is necessary when the HEAD CARRIAGE and the MAIN BOARD are replaced.
Connect the PC-600 to the PC with the parallel cable.
Followings are necessary to adjust the HEAD VOLTAGE and the ID. 1. TEI FILE (Attached to the HEAD CARRIAGE) 2. Windows base PC. 3. PARALLEL CABLE
Make the [HOLDER 2] and the [BASE POINT] LEDs to blink by pressing the [ ] key 9 times.
85
4 Adjustments
Press the [HEAD CLEANING] key. Make sure that the [SETUP] LED starts blinking.
Drag & Drop the TEI FILE which has the same ID number as the HEAD CARRIAGE on the TEI OUT.EXE file.
4
PTMTM3217A 019C10 D22-0001
ID NUMBER
When the window shown in the right figure appears on the display, click the [OK] button to send the TEI file.
When the data transmission is completed, the [DATA CLEAR] and the [ALIGN POINT] LEDs start blinking. Turn off the SUB POWER SWITCH to end the adjustment.
86
4 Adjustments
Turn on the SUN POWER SW while pressing the [ ] key to start printing the SYSTEM REPORT. Check and make sure that the HEAD ID is written correctly.
87
4 Adjustments
4-8 HEAD ALIGNMENT ADJUSTMENT
This adjustment is required to adjust the HEAD position to be vertical to the BED in order to print vertical in feeding direction. It is necessary to adjust the head alignment when the HEAD CARRIAGE is replaced.
Open the FRONT COVER and raise the SHEET LOADING LEVER. Turn on the SUB POWER SW while pressing the [ ], [ ] and the [BASE POINT] keys to enter the HEAD ALIGNMENT ADJUSTMENT MODE.
Set up the Vinyl Sheet and lower the SHEET LOADING LEVER.
Put the CYAN RIBBON CARTRIDGE directly on the HEAD CARRIAGE.
88
DIGITAL GROUP
Roland A
Be careful with the direction of the RIBBON CARTRIDGE. A inidication mark should face front.
4 Adjustments
Move the HEAD CARRIAGE to where the printing should be performed. The tool tip area will be the origin for printing.
Press the [CUT TEST] key to start the printing.
If the printing result is as shown in the right figure, turn off the SUB POWER SW to end the HEAD ALIGNMENT ADJUSTMENT MODE.
If the printing result is as shown in the right figure, proceed to 8 ~ 11 .
B 89
4 Adjustments
Take off the CYAN RIBBON CARTRIDGE from the HEAD CARRIAGE and press the [BASE POINT] key to move the HEAD in DOWN position.
Adjust the HEAD POSITION by turning the Adjustment Screw with ST-042. When the printing results is like [A] in 7 , turn the screw in CCW direction and if it is like [B], turn it to CW direction.
Never make contact with the Flat Cable at the left side of the HEAD with the ST-042. It causes short-circuit and damages the HEAD.
FLAT CABLE ST-042 Adjustment Screw
10 Put the CYAN RIBBON CARTRIDGE again on the HEAD
CARRIAGE and perform the TEST PRINT again by pressing the [CUT TEST] key.
11 Put a little drop of glue to fix the Adjustment Screw if the

printing result is OK. Turn off the MAIN POWER SW to end the HEAD ALIGNMENT ADJUSTMENT MODE.
1. Use LOCK TIGHT 408 for glue. 2. Use a very little drop of the glue. 3. Make sure to put some sheet underneath the HEAD CARRIAGE when putting the glue. If NG, repeat 8 ~ 11 . 90
4 Adjustments
4-9 CARTRIDGE POSITION ADJUSTMENT
This adjustment is required to adjust the position of the HEAD CARRIAGE in order to pick up the RIBBON CARTRIDGE correctly. It is necessary when the HEAD CARRIAGE, CARTRIDGE HOLDER and the MAIN BOARD are replaced.
Make the [HOLDER 6] LED to blink by pressing the [ key 7 times.
Press the [HEAD CLEANING] key.
91
4 Adjustments
Press the [SHEET CUT] key to enter the CARTRIDGE POSITION ADJUSTMENT MODE. Both the [DATA CLEAR] and [ALIGN POINT] LEDs light up.
Close the FRONT COVER. HEAD CARRIAGE moves and stops at CARTRIDGE HOLDER 4.
Adjust the position of the HEAD CARRIAGE with [ ] and [ ] keys so that the WHITE GEAR on the HEAD CARRIAGE comes at the center of the CARTRIDGE HOLDER 4.
WHITE GEAR CARTRIDGE HOLDER 4
Press the [HEAD CLEANING] key to save the settings. [DATA CLEAR] and [ALIGN POINT] LEDs light up when it is saved.
92
4 Adjustments
Open the FRONT COVER and press the [SHEET CUT] key to end the CARTRIDGE POSITION ADJUSTMENT MODE. HEAD CARRIAGE moves to the CARTRIDGE HOLDER 2 and the [DATA CLEAR] and the [SUB POWER] LEDs light up.
Put the RIBBON CARTRIDGE only on the CARTRIDGE HOLDER 1.
10 Close the FRONT COVER.
HEAD CARRIAGE stats the EXCHANGE TEST with the following patterns.
NO 1 2 3
EXCHANGE POSITION Adjusted Position Shifted 8 steps to the left. Shifted 8 steps to the right.
BASE POINT LED ON
SETUP LED
ON
11 When the CARTRIDGE EXCHANGE TEST is performed
correctlty in all the above 3 patterns, open the FRONT COVER and finish the CARTRIDGE POSITION ADJUSTMENT MODE. If NG, try it over again from 6 .
93
4 Adjustments
4-10 PRINT / CUT OFFSET ADJUSTMENT
This adjustment is required to match the printing position and the cutting contour. It is necessary after replacing the TOOL CARRIAGE, HEAD CARRIAGE, MAIN BOARD and the LM GUIDE.
Put the BLADE HOLDER on the TOOL CARRIAGE.
Set up the Vinyl Sheet on the machine.
Put the CYAN RIBBON CARTRIDGE on the CARTRIDGE HOLDER.
94
4 Adjustments
Adjust the TOOL FORCE VOLUME on the FRONT PANEL to the center.
Press the [HEAD CLEANING] key to enter the PRINT / CUT OFFSET ADJUSTMENT MODE.
95
4 Adjustments
Move the HEAD CARRIAGE to where the printing should be performed and press the [BASE POINT] key to setup the origin.
Close the FRONT COVER. HEAD CARRIAGE picks up the RIBBON CARTRIDGE and be in the stand-by status.
10 Press the [CUT TEST] key to perform the Test Pattern.

Test pattern shown in the right will be printed. Make sure that that the shifting between the cutting image and the printing image is less that +/-0.1mm.
Cut Print
11 By checking the printing result, adjust the cutting position to

match with the printing position with the cursor keys.
CARRIAGE DIRECTION : 1STEP = 0.04 mm 600dpi GRIT DIRECTION : 1STEP = 0.01 mm 2400dpi
96
4 Adjustments
12 Press the [HEAD CLEANING] key to save the settings.
13 Press the [CUT TEST] key to perform the test print again.
14 If the cutting image matches with the printing image, turn off
the SUB POWER SW to finish the adjustment. If NG, repeat 11 ~ 13 until the cutting image matches with the printing image.
97
4 Adjustments
4-11 TOOL HEIGHT ADJUSTMENT
This adjustment is required to adjust the height of the TOOL CARRIAGE in order to prevent the blade to land smoothly without bouncing. It is necessary after replacing the TOOL CARRIAGE, BED, GUIDE RAIL and the LM GUIDE.
GUIDE RAIL COVER
Screw
(Rear View)
Lower the PINCH ROLLERs at both ends of the GRIT ROLLER.
Put the WHITE DUMMY PEN (ST-006) on the TOOL CARRIAGE.
TOOL CARRIAGE
98
4 Adjustments
Press the [HEAD CLEANING] key to enter the TOOL PRESSURE ADJUSTMENT MODE.
Move the TOOL CARRIAGE to the positions shown in the right figure by hand and find the position where the gap between the pen tip and the bed is the smallest.
99
4 Adjustments
Adjust the gap between the pen tip and the bed to be 2.4 ~ 2.6mm by turning the ADJUSTMENT SCREW.
ADJUSTMENT SCREW
GAUGE
100
4 Adjustments
4-12 TOOL PRESSURE ADJUSTMENT
This adjustment is required for adjusting the voltage supplied to the TOOL CARRIAGE to generate the pressure for cutting. It is necessary after replacing the TOOL CARRIAGE, BED, GUIDE RAIL and the LM GUIDE.
Make sure to adjust the TOOL HEIGHT before adjusting the TOOL PRESSURE. TOOL PRESSURE ADJUSTMENT should be performed at the same position where the TOOL HEIGHT was adjusted.
101
4 Adjustments
Press the [HEAD CLEANING] key to enter the TOOL PRESSURE ADJUSTMENT MODE.
Move the TOOL CARRIAGE to the position where the TOOL HEIGHT was adjusted.
Move the TOOL DOWN by pressing the [CUT TEST] key.
Adjust the TOOL PRESSURE with [ ] and [ ] keys so that pressure when the tool tip leaves the BED will be 195gf ~ 205gf (1.9N ~ 2.0N).
TOOL CARRIAGE
BED
102
4 Adjustments
Press the [HEAD CLEANING] key to save the settings.
Press the [BASE POINT] key and move to the MIN ADJUSTMENT MODE.
10 Move the TOOL DOWN by pressing the [CUT TEST] key.
11 Adjust the TOOL PRESSURE with [
] and [ ] keys so that pressure when the tool tip leaves the BED will be 25gf ~ 35gf (0.25N ~ 0.34N).
TOOL CARRIAGE
BED
103
4 Adjustments
13 Check the pressure for the MAXIMUM side again and make
sure that the pressure is within the specification. Turn off the SUB POWER SW to finished the adjustment.
104
4 Adjustments
4-13 GRIT CALIBRATION
This adjustment is required to calibrate an error in the feeding amount of the media due to the media thickness or manufacturing tolerance of the GRIT ROLLER. It is necessary when there is white gap or banding between the bands.
Open the FRONT COVER and turn on the SUB POWER SW while pressing the [HEAD CLEANING] and [BASE POINT] keys to enter the FACTORY MODE.
Press the [HEAD CLEANING] key to enter the GRIT CALIBRATION MODE. Current setting of the GRIT CALIBRATION will be indicated by the blinking of [CARTRIDGE HOLDER] LED.
105
4 Adjustments
Press the [BASE POINT] key to reset the parameters to the default. [SETUP] LED will start blinking.
Set up the CYAN RIBBON CARTRIDGE and the vinyl sheet on the machine and lower the SHEET LOADING LEVER.
Move the HEAD CARRIAGE with cursor keys and press the [BASE POINT] key to set up the origin.
Close the FRONT COVER.
106
4 Adjustments
Test Pattern will be printed as shown at the right.
CUT
250mm
PRINT
50mm
Measure the length of the Test Pattern. If it is within 249.93mm ~ 250.07mm, it is not necessary for calibration. If it is out of the above range, proceed to 11 ~ 17 .
10 Calculate the calibrating amount by the formula on the right.

250mm - Measured Length Measured Length X 100 = Calibrating amount
Ex.)
250mm 249. 5 mm 249 .5 mm X 100 = 0.20 %
11 Find the Calibrating Steps.
1STEP = 0.03% Calibrating Amount 0.03
= Calibrating Steps
Ex.)
0.20 0.03 = 7 Steps
107
4 Adjustments
12 Press the [
] or [ ] key to increase or descrease the value for setting up the CALIBRATING STEP. [ ] key : Increase the value by 1 STEP [ ] key : Descrease the value by 1 STEP
Calibration range is -20STEPS ~ +20STEPS. Positive values increase the length and the minum values descrease the length.
13
CALIBRATING VALUE will be indicated by the blinking of the [CARTRIDGE HOLDER] LEDs. Ex) -20 : [HOLDER 3], [HOLDER 5] and [HOLDER 6] LEDs blink +20 : [HOLDER 3], [HOLDER 5] LEDs blink
16
15 Set up the vinyl sheet on the machine again and move the
HEAD CARRIAGE to the printing position. Press the [BASE POINT] key and close the FRONT COVER.
108
4 Adjustments
16 Measure the length of the test pattern and make sure that it is
within 249.93 ~ 250.07mm. If not, calibrate it again.
109
4 Adjustments
4-14 WIRE TENSION ADJUSTMENT
It is required to adjust the tension of the WIRE to the proper amount for driving the TOOL CARRIAGE and the HEAD CARRIAGE. It is necessary after replacing the WIRE and the Y PULLEY.
Remove the SHEET LOADING LEVER and the RIGHT SIDE COVER. SHEET LOADING LEVER (Cap Screw with Washer M3x8 2pcs.) RIGHT SIDE COVER (Bind Head M3x8C 3pcs.)
LEFT SIDE COVER
Screw (Front View)
Move the HEAD CARRIAGE to the left end of the machine.
Loosen the screw fixing the Y IDLE PULLEY STAY. (Cap Screw M3x6C 1pce.)
Screw (Left Front View)
110
4 Adjustments
Measure the WIRE TENSION by using the TENSION METER (ST-011) at the center of the GUIDE RAIL.
TENSION METER
REAR
Adjust the WIRE TENSION to be 8lb ~ 10lb with the ADJUSTING SCREW located at the left side of the machine. (Cap Screw M4x15BC 1pce.)
ADJUSTMENT SCREW
(Left Side View)
], [ ]
Press the [SHEET CUT] key. HEAD CARRIAGE moves 20 times in a whole width of the GUIDE RAIL.
You can move the HEAD CARRIAGE with your hand instead of going into the SERVICE MODE.
111
4 Adjustments
Keep pressing the [HEAD CLEANING] key until the HEAD CARRIAGE stops moving and turn off the SUB POWER SW.
Check and make sure that the WIRE TENSION is within the range. If not, try 4 ~ 8 over again.
10 Tighten up the screw fixing the Y IDLE PULLEY STAY.

(Cap Screw M3x6C 1pce.)
Screw (Left Front View)
11 Check the WIRE TENSION again.
112
4 Adjustments
4-15 CARTRIDGE TYPE SENSING TEST
Press the [SHEET CUT] key to enter the CARTRIDGE POSITION ADJUSTMENT MODE. Both the [DATA CLEAR] and [ALIGN POINT] LEDs light up.
113
4 Adjustments
Press the [SHEET CUT] key. [DATA CLEAR] LED starts blinking.
Press the [HEAD CLEANING] key once. [ALIGN POINT] LED starts blinking.
Put on the CYAN, MAGENTA, YELLOW and BLACK RIBBON CARTRIDGE.
Close the FRONT COVER. HEAD CARRIAGE starts picking up the RIBBON CARTRIDGE in an order of C, M, Y and K.
114
4 Adjustments
When the HEAD CARRIAGE senses all 4 RIBBON CARTRIDGEs correctly, [SETUP] LED blinks. Open the FRONT COVER and turn off the SUB POWER SW to end the SENSING CHECK.
115
4 Adjustments
4-16 CUT DOWN POSITION ADJUSTMENT
This adjustment is required to move down the AUTO SHEET CUTTER correctly to perform the sheet cut.
Make the [BASE POINT] and [HOLDER 6] LED to blink by pressing the [ ] key 7 times.
116
4 Adjustments
Move the TOOL CARRIAGE to the left end of the machine until the AUTO SHEET CUTTER moves DOWN.
Make sure it makes contact
Make sure the SLIDER comes fully out.
Close the FRONT COVER. TOOL CARRIAGE moves to detect the CUT DOWN POSITION.
Check and make sure that the PIN comes on the top part of the hole as shown in the right figure. [BASE POINT] and [ALIGN POINT] LEDs lights up.
PIN
Turn off the SUB POWER SW to complete the adjustment.
117
4 Adjustments
4-17 VERTICAL LINES / DENSITY CHECK
Prepare the data file [checkpattern.prn].
Followings are necessary for checking the vertical lines or density in the band. 1. Data file [checkpattern.prn] 2. PC Use RCC for Mac. Make sure to change the file extension to [prt]. 3. PARALLEL CABLE USB / PARALLEL CABLE for Mac.
Set up the CYAN RESIN RIBBON CARTRIDGE and the Vinyl Sheet.
Test pattern shown at the right will be printed.
In case of having vertical lines or blurred part in the printing, check the followings. 1. Position of the HEAD SLEEVE. 2. Flatness of the PLATEN DAMPER. 3. Movement of the PLATEN DAMPER. 4. Position of the LM GUIDE. 5. The way the CARRIAGE BASE is fixed to the LM GUIDE. 6. WIRE TENSION
118
4 Adjustments
4-18 RESIN RIBBON PRINTING CHECK
Prepare the data file [processcolor.prn].
Followings are necessary for checking the vertical lines or density in the band. 1. Data file [checkpattern.prn] 2. PC Use RCC for Mac. Make sure to change the file extension to [prt]. 3. PARALLEL CABLE USB / PARALLEL CABLE for Mac.
Set up the CYAN, MAGENTA, YELLOW and BLACK RESIN RIBBON CARTRIDGEs, Vinyl Sheet and the Blade Holder.
Right pattern will be printed. Check out the followings. 1 No banding, white gap between bands and not blurred. 2 Cutting should match and not wavy. 3 No scratchy part or white lines in the printing. 4 No shifting in colors. 5 Cutting line should be within +/-0.2mm from the printing image.
4 1 1
In case of NG, check the followings. 1. HEAD VOLTAGE / ID ADJUSTMENT 2. Position of the LM GUIDE. 3. WIRE TENSION 4. Flatness of the PLATEN DAMPER. 5. Looseness in the PLATEN DAMPER.
119
4 Adjustments
4-19 CHECK MODE CHART
SERVICE MODE [ ], [ ], [ ] + SUB POWER SW ON

CHECK Key LED
10 6 5 9 4 8 3 2 7 1
4
SENSOR CHECK [CUT TEST] Key
1 2 3 4 5 6 7 8 9 10 FRONT PAPER SENSOR REAR PAPER SENSOR FRONT COVER SENSOR RIGHT LIMIT SENSOR SHEET LOADING SENSOR LEFT LIMIT SENSOR RIBBON END SENSOR & RIBBON CARTRIDGE SENSOR 1 RIBBON CARTRIDGE SENSOR 2 GRIT ROLLER POSITION SENSOR PINCH ROLLER SENSOR
PANEL KEY CHECK EEPROM CHECK LED / BUZZER CHECK
[ [ [
] Key ] Key ] Key
[DATA CLEAR] & [ALIGN POINT] [DATA CLEAR] & [ALIGN POINT]
120
4 Adjustments
FACTORY MODE [HEAD CLEANING], [BASE POINT] + SUB POWER SW ON
CHECK
EEPROM INITIALIZE PRINT LENGTH INITIALIZE HEAD VOLTAGE & ID ADJUSTMENT CARTRIDGE POSITION ADJUSTMENT PRINT / CUT OFFSET ADJUSTMENT TOOL PRESSURE ADJUSTMENT GRIT CALIBRATION WIRE TENSION CHECK CUT DOWN POSITION ADJUSTMENT
LED
[DATA CLEAR] [ALIGN POINT] [HOLDER 2] &[BASE POINT] [HOLDER 6] [HOLDER 1] [HOLDER 2] [HOLDER 3] [DATA CLEAR] [HOLDER 6] & [BASE POINT]
OTHERS
CHECK MODE
AGING MODE TEST PATTERN MODE PRINTING QUALITY CHECK MODE SYSTEM REPORT FIRMWARE UPGRADE HEAD ALIGNMENT ADJUSTMENT [ [ ], [ [ [ ], [ ], [
HOW TO ENTER
], [ ] + SUB POWER SW ON
], [CUT TEST] + SUB POWER SW ON
[CUT TEST] + SUB POWER SW ON [ ], [ ] + SUB POWER SW ON ], [ ] + MAIN POWER SW ON
], [BASE POINT] + SUB POWER SW ON
121
5 Supplemental Information 5-1 OPERATIONAL SEQUENCE

Main Power SW ON
SUM Check for Flash Memory
NG
FRONT COVER + HOLDER2 LEDs start blinking.
OK Sub Power SW ON
FRONT COVER LED becomes ON
Check Environment Temperature
NG POWER + SETUP LEDs start blinking.
OK
Detects Right Limit
NG
SETUP + HOLDER2 LEDs start blinking.
OK
Detects Grit Sensor Position
NG
SETUP + HOLDER3 LEDs start blinking.
OK
Detects Left Limit
NG
SETUP+HOLDER4 LEDs start blinking.
OK SETUP LED starts blinking.
Go to next page.
122
From last page.
Sheet Detection
Pinch Roller Position Detection
NG Stops the movement.
OK SETUP LED lights up
Front Cover Status Check
Open
FRONT COVER LED starts blinking.
Close FRONT COVER LED lights up.
Cartridge Position Detectiion
NG
Corresponing CARTRIDGE HOLDER LED starts blinking + Beep
OK Correct CARTRIDGE HOLDER LED lights up
Ready to receive data.
123
5-2 Sensor Map

REAR PAPER SENSOR Y LIMIT LEFT SENSOR
It detects the left Y Limit. It detects whether the Media is set or not and also its front edge. Sensor has to be covered when loading the media.
RIBBON CARTRIDGE SENSOR 1

It detects whether the Head Carriage is holding the Ribbon Cartridge or not. It is located at the rear side of the Head.
PINCH ROLLER SENSOR

It detects the Pinch Roller Positions. It is located between the Tool Carriage and the Head Carriage.
Y LIMIT RIGHT SENSOR

It detects the right Y Limit.
SHEET LOADING SENSOR

It detects whether the Sheet Loading Lever is raised or lowered.
RIBBON END SENSOR

It detects the end of the Ribbon.
FRONT COVER SENSOR

It detects whether the Front Cover is opend or closed. Head Carriage stops immidiately when the Front Cover is opened and starts moving again when it is closed.
RIBBON CARTRIDGE SENSOR 2

It detects the Ribbon Cartridges installed on the Cartridge Holder and also the Cartridge Origin. It is located at the front side of the Head.
FRONT PAPER SENSOR GRIT HOME POSITION SENSOR

It detects the Home Position of the Grit Roller when the power is turned on. It detects whether the Media is set or not and also its front edge. Sensor has to be covered when loading the media.
124
5-3 CLEANING PROCEDURE 5-3-1 Head Cleaning (Using Cleaning Sheet)

Do not use cleaning sheet that has a damaged surface such as cuts, tears or creases. The Head can be damaged. The Pinch Rollers should be set over the black bands at either end of the sheet, to ensure that the head is restricted to the center cleaning area of the sheet and cannot pass over marks left by the Pinch Rollers. Do not move the Head Carriage manually by hand for cleaning. The Head can be damaged.
1 2 3 4 5 6
Turn off the Sub Power SW.
5
Open the Front Cover.
Raise the Sheet Loading Lever.
Take out the Ribbon Cartridge.
Remove the Blade Holder.
Turn on the Sub Power SW while pressing the HEAD CLEANING key.
125
Load the Cleaning Sheet.
Matt face is up side.
Position the Pinch Rollers and the Grit Rollers at the locations shown below. Load so that the Pinch Rollers descend on the black blocks on the left and right edges of the Cleaning Sheet.
2nd Grit Roller from the right.
Rightmost Grit Roller
5
Left Pinch Roller Right Pinch Roller Make sure the material lies over the front and rear sensors.
8 9 10 11 12
Lower the Sheet Loading Lever. If the material is not loaded at the correct location, the SETUP LED blinks at the same time. If this happens, reload the material at the proper location.
When the Front Cover is closed, the BUSY LED blinks and Head Cleaning starts. Head Cleaning is finished when the BUSY LED becomes OFF.
When cleaning is finished, open the Front Cover and raise the Sheet Loading Lever.
Remove the Cleaning Sheet.
Turn off the power.
126
5-3-2 Cleaning the Platen Damper

If the Platen Damper becomes soiled, wipe it clean with a dry, soft cloth. Do not wipe with a Head Cleaner or alcohol. Use care when cleaning to avoid damaging the surface of the Platen Damper. Printing Quality may damaged.
If printing on the Platen Damper was performed by mistake
1 2
Aplly cellophane tape over the soiling, then rub the tape with your finger.
Slowly peel off the tape. Repeat until the grime is removed.
5-3-3 Cleaning the Cleaning Pad

If the Cleaning Pad becomes dirty, clean it gently using a commercially available brush (item with soft fibers) or the like.
127
6 Troubleshooting
6 Troubleshooting
6-1 Error Message
Error LED POWER + SET UP SET UP Corresponding CARTRIDGE HOLDER SET UP + ALL CARTRIDGE Holders ALL CARTRIDGE HOLDERs
Description
Environment temperature is out of range. Set-up the machine in an environment temperature of 15C ~ 30C. Pinch Rollers are off from the Grit Roller. Or, the media is not covering the Paper Sensor. Set-up the media to the correct position. Ribbon Cartridge installed on the corresponding holder is not positioned correctly or reached the end. Cartridge Exchange Error
Panel
Necessary Ribbon Cartridges for performing the printing are not installed. Turn off the Main Power SW and turn it back on again. 1. EEPROM Check has failed. 2. EEPROM Initialize has failed. 3. Failed to reset the Print Length. Fail to read the Firmware
SET UP + either one of the CARTRIDGE HOLDERs DATA + ALIGN BUSY + CARTRIDGE HOLDER3 BUSY + CARTRIDGE HOLDER5
Fail to write the Firmware
128
6 Troubleshooting
6-2 Printing Problems

6-2-1 Partially Missing or Scratchy Printing _ Flowchart
Replace the Cleaning Pad.
Head Cleaning
5 Cleaning Pad is soiled.
6 Head is dirty.
Go to next page. 4 Clean the Platen Damper. Platen Damper is dirty. 1
Partially Missing or Scratchy Printing
Media is dirty.
Perform Meida Cleaning.
3 Slack in the Ribbon.
2 Recommended Media is not used.
Correct the slack in the Ribbon. : Symptom : Check Points : Action Number : Order to be checked.
Use the recommended Media.
6-2-1 Partially Missing or Scratchy Printing _ Outline

NO CHECKING POINT ACTION REFERENCE OUTLINE Printing image will be partially missing or becomes scratchy when the dust gathers or scratches are on the media. In case the surface is not in good condition, use the alcohol to clean its surface to remove the dirt. Because the Thermal Head makes direct contact on the media to transfer the ink onto it. Therefore, some media with different coating done on its surface may not be used with PC-600. In this case, remind users to use the recommended media. When there is slack, it will be folded and results in partially missing and scratchy printing. Ink won't be transferred onto the media if the Platen Damper is dirty. There is a special coating the transfer the Head done on the Platen Damper. If it becomes dirty, then printing image will be partially missing or becomes scratchy. Printing quality could be affected if the soiled Cleaning Pad is used because the Head Cleaning won't be performed correctly. It is recommended to replace the Cleaning Pad after printing 50m of 24 inch Sheet. Automatic Head Cleaning usually takes care of the cleaning. However, when the Head becomes extremely dirty that the dirt cannot be removed by the Automatic Cleaning, it is necessary to perform the cleaning manually. 1. Cleaning with HEAD CLEANING key. 2. Cleaning with Head Cleaner. 3. Cleaning with Cleaning Sheet.
Media is dirty.
Perform Media Cleaning.
Recommended Media is not used. Slack in the Ribbon.
Use the recommended Media. Correct the slack in the Ribbon.
Platen Damper is Clean the Platen dirty. Damper.
Cleaning Pad is soiled.
Head is dirty.
Head Cleaning.
Section 5 [Cleaning Procedure]
129
6 Troubleshooting
Wire Tension Adjustment
Adjust the Head Sleeve Position.
11 Wire tension is loose.
12 Head Height is not correct.
Go to next page. 10 Fix the Head Carriage to the Head Carriage Base. Looseness in the Head Carriage Base. 7
Platen Damper doesn't move smoothly in front & rear directions.
Clean underneath the Platen Damper
9 LM Guide is not parallel to the Bed.
8 Platen Damper is not flat.
6
: Symptom : Check Points : Action Number : Order to be checked. Adjust the position of the LM Guide to be parallel to the Bed. Replace the Platen Damper.
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE If the Platen Damper doesn't move smoothly in front and rear directions, Head doesn't make proper contact with the Platen Damper and results in partially missing or scratchy printing. Remove the Platen Damper and clean the Bed with alcohol. If the surface of the Platen Damper is not flat, Head doesn't make proper contact with the Platen Damper and results in partially missing or scratchy printing. Replace it with a new one. If the LM Guide is not parallel to the Bed, Head doesn't make proper contact with the Platen Damper and results in partially missing or scratchy printing. If there is looseness in the Head Carriage Base, Head doesn't make proper contact with the Platen Damper and results in the partially missing or scratchy printing.
Platen Damper Clean underneath doesn't move the Platen smoothly in front Damper. & rear directions. Platen Damper is Replace the not flat. Platen Damper. Adjust the LM Guide is not position of the parallel to the LM Guide Bed. parallel to the Bed. Fix the Head Looseness in the Carriage to the Head Carriage Head Carriage Base. Base. Wire tension is loose. Wire Tension Adjustment Section 4 [ Wire Tension Adjustment]
10
11
If the Wire Tension is loose, the Head Carriage won't driven with the fixed load and results in printing problems.
12
Head Height is not correct.
When the Head Height is wrong, the Head doesn't make proper contact with the Platen Damper and results in partially missing or scratchy printing.
130
6 Troubleshooting
13 Stripping Bar doesn't rotate smoothly.
Replace the Stripping Bar.
15 Life / Broken Head
14 Head Voltage is not correct.
Head Replacement : Symptom : Check Points : Action Number : Order to be checked.
Head Voltage Adjustment
NO
CHECKING POINT Stripping Bar doesn't rotate smoothly. Head Voltage is not correct.
ACTION Replace the Stripping Bar.
REFERENCE
OUTLINE When the Stripping Bar doesn't rotate smoothly, the ink cannot be removed from the Ribbon Base and results in the printing problems.
13
14
Section 4 [Head Voltage Adjustment]
When the Head Voltage is set to the value lower than its correct value, the ink cannot be transferred onto the media and results in the printing. The Head cannot generate heat to transfer the ink onto the media and results in the printing problem.
15
Life / Broken Head
Head Replacement
131
6 Troubleshooting
6-2-2 White Line within 1 Band _ Flowchart
Adjust the position of the LM Guide to be parallel to the Bed.
Clean underneath the Platen Damper 6 Platen Damper doesn't move smoothly in front & rear directions.
5 LM Guide is not parallel to the Bed.
Go to next page. 4 Replace the Cleaning Pad. Cleaning Pad is soiled. 1
White Line within 1 Band
Media is dirty.
Perform Meida Cleaning.
3 Head is dirty.
6
: Symptom : Check Points : Action Number : Order to be checked.
Head Cleaning
6-2-2 White Line within 1 Band _ Outline

NO CHECKING POINT ACTION REFERENCE OUTLINE White line appears in the printing image when the dust gathers or scratches are on the media. In case the surface is not in good condition, use the alcohol to clean its surface to remove the dirt. Because the Thermal Head makes direct contact on the media to transfer the ink onto it. Therefore, some media with different coating done on its surface may not be used with PC-600. In this case, remind users to use the recommended media. Automatic Head Cleaning usually takes care of the cleaning. However, when the Head becomes extremely dirty that the dirt cannot be removed by the Automatic Cleaning, it is necessary to perform the cleaning manually. 1. Cleaning with HEAD CLEANING key. 2. Cleaning with Head Cleaner. 3. Cleaning with Cleaning Sheet. Printing quality could be affected if the soiled Cleaning Pad is used because the Head Cleaning won't be performed correctly. It is recommended to replace the Cleaning Pad after printing 50m of 24 inch Sheet. If the LM Guide is not parallel to the Bed, Head doesn't make proper contact with the Platen Damper and results in white line in the printing image. If the Platen Damper doesn't move smoothly in front and rear directions, Head doesn't make proper contact with the Platen Damper and results in white line in the printing image. Remove the Platen Damper and clean the Bed with alcohol.
Media is dirty.
Recommended Media is not used.
Head is dirty.
Head Cleaning.
Cleaning Pad is soiled.
Adjust the LM Guide is not position of the parallel to the LM Guide Bed. parallel to the Bed. Platen Damper Clean underneath doesn't move the Platen smoothly in front Damper. & rear directions.
132
6 Troubleshooting
10 Head Replacement Life / Broken Head
White Line within 1 Band
Platen Damper is not flat.
Replace the Platen Damper.
8 Wire tension is loose.
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE If the surface of the Platen Damper is not flat, Head doesn't make proper contact with the Platen Damper and results in white line in the printing image. Replace it with a new one.
Platen Damper is Replace the not flat. Platen Damper.
Wire tension is loose.
Section 4 [ Wire Tension Adjustment]
If the Wire Tension is loose, the Head Carriage won't driven with the fixed load and results in printing problems.
Head Voltage is not correct.
Section 4 [Head Voltage Adjustment]
When the Head Voltage is set to the value lower than its correct value, the ink cannot be transferred onto the media and results in the printing problems.
10
Life / Broken Head
Head Replacement
The Head cannot generate heat to transfer the ink onto the media and results in the printing problem.
133
6 Troubleshooting
6-2-3 Gap / Banding between Bands _ Flowchart
Gap / Banding between Bands
3 Grit Compensation is not correct.
2 Media is extracting or contracting.
6
Grit Compensation : Symptom : Check Points : Action Number : Order to be checked.
Accomodate Media in the environment.
6-2-3 Gap / Banding between Bands _ Outline

NO CHECKING POINT Recommended Media is not used. ACTION Use the recommended Media. REFERENCE OUTLINE Because the Thermal Head makes direct contact on the media to transfer the ink onto it. Therefore, some media with different coating done on its surface may not be used with PC-600. In this case, remind users to use the recommended media. Media extracts or contracts being affected from the environment temperature and humidity. It is recommended to accomodate the media in the using environment before printing on it. Feeding distance differs by the thickness of the media and also due to the manufacturing tolerance of the Grit Roller and results in gap or banding between the bands.
Media is extracting or contracting.
Grit Grit Compensation is Compensation not correct.
134
6 Troubleshooting
6-2-4 Unexpect Lines in Printing _ Flowchart
Main Board Replacement.
Head Replacement
5 Broken Main Board.
6 Life / Broken Head
4 Pause the Printing to cool down the Head. Heat remains on Head.
Unexpected Lines in Printing
Media is dirty.
3 Ribbon is rewound.
2 Head is dirty.
Replace the Ribbon Cartridge : Symptom : Check Points : Action Number : Order to be checked.
Head Cleaning
6-2-4 Unexpect Lines in Printing _ Outline

NO CHECKING POINT ACTION REFERENCE OUTLINE Printing image will be partially missing or becomes scratchy when the dust gathers or scratches are on the media. In case the surface is not in good condition, use the alcohol to clean its surface to remove the dirt. Automatic Head Cleaning usually takes care of the cleaning. However, when the Head becomes extremely dirty that the dirt cannot be removed by the Automatic Cleaning, it is necessary to perform the cleaning manually. 1. Cleaning with HEAD CLEANING key. 2. Cleaning with Head Cleaner. 3. Cleaning with Cleaning Sheet. When the rewound ribbon is used, the ribbon tangles underneath the Head and cause unexpected lines in the printing. In case of finding rewound ribbons being used, replace it with a new one.
When performing the continuous printing for a long time, Head becomes hot and transfers too much heat on the ribbon causing unexpected printings done on even the blank part of the media. PC-600 has a cooling fan to cool down the Head when the continuous printing is performed. However, leave the Head without pritning for a while to cool it down in case of having this problem.
Media is dirty.
Head is dirty.
Head Cleaning.
Ribbon is rewound.
Replace the Ribbon Cartridge.
Heat remains on Head.
Pause the Printing to cool down the Head.
Broken Main Board.1
Main Board Replacement
When ETCC (Head Heat Control IC) breaks, the correct heat cannot be generated to cause unexpected lines in the printing.
Life / Broken Head
Head Replacement
Heat won't be transferred properly on the ribbon to cause unexpected lines in the printing.
135
6 Troubleshooting
6-2-5 Cutting Image Shifts from the Printing Image _ Flowchart
4 Print / Cut Offset Adjustment. Print / Cut Offset Adjustment is no correct.
Cutting Image shifts from the Printing Image
1 Within tolerance. Explain to the User.
3 Media is extracting or contracting.
2 Media is not set up correctly.
Set up the Media correctly.
6-2-5 Cutting Image Shifts from the Printing Image _ Outline

NO CHECKING POINT ACTION REFERENCE OUTLINE The tolerance of the error between cutting and printing images is +/0.3mm or less. There are some tips to prevent this error such as by placing the cutting contour inside the printing image. Set up the media to be vertical to the machine as much as possible. When using Roll Sheets, use the Prefeed Function to check the skewing before performing the actual printing. It could prevent error in cutting and printing images or media jamming. Media extracts or contracts being affected from the environment temperature and humidity. It is recommended to accomodate the media in the using environment before printing on it.
Within tolerance
Explain to the Users.
Media is not set up correctly.
Set up the Media correctly.
Media is extracting or contracting.
Print / Cut Offset Print / Cut Offset Adjustment is not Adjustment correct.
Cutting image shifts from the printing image when the Print / Cut Offset Adjsutment is not correct.
136
6 Troubleshooting
6-3 Cutting Problems

6-3-1 Stitch Cut _ Flowchart
Tool Carriage Replacement
5 Broken Tool Carriage
6 Broken Main Board
4 Tool Height Adjustment Tool Height is not correct.
Stitch Cut
Tool Pressure is not correct.
Tool Pressure Adjustment
3 Scratch on Cutter Protection
2 Life of Blade
6
Blade Replacement
Cutter Protection Replacement : Symptom : Check Points : Action Number : Order to be checked.
6-3-1 Stitch Cut _ Outline

NO CHECKING POINT Tool Pressure is not correct. ACTION REFERENCE Section 4 [Tool Pressure Adjustment] OUTLINE When the correct tool pressure cannot be applied on the solenoid, tool cannot land on the media smoothly resulting in the stitch cut because the blade hits the Bed strongly and bounces.
Tool Pressure Adjustment
Life of Blade.
Blade Replacement
Life expectancy of the blade is ; ZEC-U1005 : 8000m and ZECU5025 : 4000m.
Scratch on Cutter Cutter Protection Protection Replacement
Cutter Protection is where the blade lands. When there is scratches on the Cutter Protection, blade sticks into the media and being caught by the media causing the stitch cut.
Tool Height is not correct.
Tool Height Adjustment
Section 4 [Tool Height Adjustment]
When the tool height is not correct, tool cannot land on the media smoothly resulting in the stitch cut because the blade hits the Bed strongly and bounces.
Broken Tool Carriage
When the Tool Carriage doesn't move up and down smoothly, the tool cannot land on the media smoothly resulting in the stitch cut because the blade hits the Bed strongly and bounces.
Broken Main Board
When the Solenoid Driver breaks, extremely high pressure will be applied on the Tool Carriage to cause stitch cut.
137
6 Troubleshooting
6-3-2 Auto Sheet Cut Problem _ Flowchart
Auto Sheet Cut Problem
Life of Sheet Cutter
Sheet Cutter Replacement
3 Position of the LM GUIDE STOPPER is not correct.
2 Cut Down Position Adjustment is not correct.
6
Fix the position of LM GUIDE STOPPER.
Cut Down Position Adjustment
6-3-2 Auto Sheet Cut Problem _ Outline

NO CHECKING POINT Life of Sheet Cutter ACTION REFERENCE OUTLINE
Sheet Cutter Replacement
Sheet Cutter is worn out. Replace it with a new one.
Cut Down Cut Down Position Position Adjustment is not Adjustment correct. Position of the Fix the position LM GUIDE of LM GUIDE STOPPER is not STOPPER. correct.
Cut Down Position has to be set in order to move the Auto Sheet Cutter down correctly. Adjust the Sheet Cut Position. The gap between the LM GUIDE STOPPER and the FRAME is 1.5mm. In case the position of the LM GUIDE STOOPER is wrong, CARRIAGE BASE makes contact and prevents the SHEET CUTTER from reaching the plate for moving it down.
138
6 Troubleshooting
6-4 Others
6-4-1 Snapping Ribbon _ Flowchart
Stripping Bar Replacement
5 Stripping Bar doesn't rotate smoothly.
Go to next page. 4 Adjust the Head Sleeve Position. Head Height is not correct. 1
Snapping Ribbon
Slack in the Ribbon.
Correct the slack in the Ribbon.
3 Ribbon is rewound.
Replace the Ribbon Cartridge
6-4-1 Snapping Ribbon _ Outline

NO CHECKING POINT Slack in the Ribbon. ACTION REFERENCE OUTLINE
Correct the slack in the Ribbon.
When there is slack in the ribbon, it jams inside the cartridge and snaps.
Recommended Media is not used.
Use the recommended media.
Ribbon sticks on to some media and results in snapping.
Ribbon is rewound.
Replace the Ribbon Cartridge.
When the rewound ribbon is used, the ribbon tangles underneath the Head and cause snapping.
Head Height is not correct.
When Head is fixed in the higher position, the Head edge cuts off the ribbon when it lands. On the other hand when the Head is fixed in lower position, the Head applies too much pressure on the media and snaps the ribbon.
Stripping Bar doesn't rotate smoothly.
Stripping Bar Replacement
Ribbon snaps when the Striping Bar doesn't rotate smoothly.
Head Voltage is not correct.
When the Head Voltage is higher than its correct value, too much heat is applied on the ribbon to cause snapping.
139
6 Troubleshooting
Snapping Ribbon
Life / Broken Head
Head Replacement
6
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Life / Broken Head
Head Replacement
When the Head breaks mechanically, the snapping could occur.
140
6 Troubleshooting
6-4-2 Tool Up/Down Problem _ Flowchart
4 Main Board Replacement Broken Main Board
Tool Up/Down Problem
Bad contact in Carriage Cable.
Connect the Carriage Cable again.
3 Broken Tool Carriage
2 Tool Height is not correct.
6-4-2 Tool Up/Down Problem _ Outline

NO CHECKING POINT Bad contact in Carriage Cable. ACTION Connect the Carriage Cable again. REFERENCE OUTLINE
Tool doesn't move up and down when there is bad contact in the Carriage Cable.
Tool Height is not correct.
Section 4 [Tool Height Adjustment]
When the tool height is not correct, landing problems could occur.
Broken Tool Carriage
When the bearing on the Tool Carriage is clogged or the solenoid is broken, it affects the up and down movement.
Broken Main Board
When the Solenoid Driver IC breaks, the up and down movement of the tool will be affected.
141
6 Troubleshooting
6-4-3 Cartridge Exchange Error _ Flowchart
Cartridge Position Adjustment
5 Cartridge Exchange Position is not correct.
4 Head Replacement Broken Head
Cartridge Exchange Error
1 Ribbon Cartridge is not installed correctly.
Reinstall the Ribbon Cartridges.
3 Head position is not correct.
2 Cartridge Holder Base is not fixed correctly.
6
Fix the Head again. : Symptom : Check Points : Action Number : Order to be checked.
Fix the Cartridge Holder Base again.
6-4-3 Cartridge Exchange Error _ Outline

NO CHECKING POINT Ribbon Cartridge is not installed correctly. ACTION Reinstall the Ribbon Cartridges REFERENCE OUTLINE
When Ribbon Cartridges are not installed correctly to the holders, Cartridge Exchange Error occurs.
Cartridge Holder Fix the Cartridge Base is not fixed Holder Base correctly. again.
When the Cartridge Holder Base is not fixed correctly, Cartridge Exchange Error occurs.
Head position is not correct.
Fix the Head again.
When the Head Carriage is not fixed correctly to the Carriage Base, Cartridge Exchange Error occurs.
Broken Head
Head Replacement
When the holders on the Head Carriage for picking up the Ribbon Cartridge are damaged, the Cartridge Exchange Error occurs.
Cartridge Exchange Position is not correct.
Cartridge Position Adjustment
Cartridge Position Adjustment is necessary to align the Head Carriage to the Cartridge Holder for picking up the Ribbon Cartridge.
142
6 Troubleshooting
6-4-4 Suddenly Stops Functioning _ Flowchart
Suddenly Stops Functioning
Media is not set correctly on the machine.
Set up the Media again.
3 Long Print or Cut.
2 Bad contact in the cables and wires.
Check the Application Software.
Connect the cables and wires again.
6-4-4 Suddenly Stops Functioning _ Outline

NO CHECKING POINT Media is not set correctly on the machine. ACTION REFERENCE OUTLINE When the vinyl sheet comes off from the Paper Sensos, printing or cutting stops. Make sure to set up the media with enough size to complete the job.
Set up the Media again.
Connect the Bad contact in the cables and wires cables and wires. again.
Check and make sure that all the cables and wires are connected correctly.
Long Print or Cut.
Check the Application Software.
There is some limitation in size in each application for printing.
143
7 Service Activities PC-600 INSTALLATION CHECK LIST

Date : Serial No. User Name Installation Date Min. Space Required 1.5m (W) x 0.8m (L) x 1.5m (H)
7-1 INSTALLATION CHECK LIST
Accessory Check PNS-135 Stand Legs x 2 Stay x 2 Shaft x 2
Mounting Fixture x 2
Sheet Hanger x 2
Cap Screw (1) x 4
Hex. Wrench (1) x 1
Cap Screw (2) x 8
Hex. Wrench (2) x 1
Cap Screw (3) x 10
Hex. Wrench (3) x 1
144
Assembly PNS-135
Refer to the figure below to stand up the stand legs, and position the stays against the stand legs so that the stays are lined up with the holes.
Tighten the cap screws (2) for the stand legs and stays so that they are finger-tight.
Install the mounting fixtures on the ends of the stand legs.
Stand legs Hex. Wrench (2) Stay Stand legs
Cap Screw (2) Hex. Wrench (3) Cap Screw (2) Mounting Fixture Carefully swing the stand upright so that its feet are on the floor. Use the Hex.Wrench (2) to securely tighten the Cap Screws (2) for the stand legs and stays.
7
Cap Screw (2)
Accessory PC-600
PC-600
Brake x 1
145
Power Cord x 1
Blade x 1
Blade Holder
Head Cleaner x 1
Ribbon Cartridges (Resin) C M Y K
Alignment Tool x 1
Replacement blade for separating knife x 1
Material for test cuts x 1
Cleaning sheet x 1
Cleaning pad x 1
Dust cover x 1
Driver for Windows98/95 x 1
7
Notes on usage x 1
Roland COLORCHOICE x 1
User's manual x 1
Quick reference quide x 1
Roland COLORCHOICE installation guide x 1
146
Assembly PC-600
Take off the 2 paper tapes.
Take off the paper tapes from teh Pinch Rollers. Remove the retainer.
Install the removed retainer here. The screw and retainer are necessary when repacking the unit. Do not discard them.
147
Assembly PC-600
Place the PC-600 on top of the Stand and secure it with the Cap Screw (2). PC-600
Place on top.
Cap Screw (1) Hex. Wrench (1)
Stand
7
Fix the Sheet Hangers with Cap Screw (3). Protruding hole
Cap Screw (3)
Hex. Wrench (3)
Sheet Hanger
148
Connection
Connect the machine with the power cable.
Connect the machine to the PC with parallel cable.
Preparation Install a Windows Driver. Turn on the power. 1. Explain to the users to turn on and off the machine with SUB POWER SW. 2. Explain to the users about the Auto Sleep Function. Set up the media. 1. Put on the Stopper to the shaft. 2. Put on the shaft on the sheet hangers.
Brake
3. Fix the Brake. Be careful with the direction of the brake. 4. Put on the Roll Sheet on the shaft. 5. Set up the media so that it comes out straight towards the front side of the machine. Explain about the Prefeed Function to the users. 6. Lower the Sheet Loading Lever. Put on the Ribbon Cartridges. Put on the Blade Holder. Perform Cut Test.
149
Settings
Windows Driver. Base Point Crop Mark Other Functions Line Spacing Adjustment
Data Transmission
Send the data from the computer. Explain to the users to set up the vertical printing line to be more than 0.15mm to prevent the ribbon from snapping.
Application
How to print from Illustrator.
How to print from CorelDraw.
Additions
Turning off the power. How to store the vinyl sheet.
Cleaning
Printing Head 1. Using [HEAD CLEANING] key. 2. Using HEAD CLEANER. 3. Using CLEANING SHEET. PLATEN DAMPER
CLEANING PAD
150
Consumables
HEAD CARRIAGE : 12.5km BLADE ZEC-U1005 : 8km ZEC-U5025 : 4km CLEANING PAD : 50m of printing with 24inch media
Others
Explain to the users how to replace the Auto Sheet Cutter.
151
7-2 MAINTENANCE CHECK LIST
MAINTENANCE CHECK LIST

SERIAL NO. USER DATA
System Report FUNCTION CHECK
Demo Print (Print Quality Check)
CHECK POINTS 1. Firmware Upgrade 2. Printing Test Upgrade the firmware to the latest version. Scratchy printing Misalignment of the bands in vertical direction Gap between the bands. White line within 1 band Banding Operation Check Cutting Quality Noise Cutting Pressure
CONFIRMATION
3. Panel Key 4. Cutting Test
5. Data transmission test with the user's PC.
MECHANICAL CHECK
CHECK POINTS 1. Drive Gear 2. Backlash 3. Wire Grit Moving Direction 1. Drive Gear 2. Backlash 3. Grit Roller 1. Pinch Roller 2. Cutter Protection 3. Palten Damper Head Carriage Blade Holder 1. Head CONFIRMATION Dirt Looseness Tension Forign substances Dirt Looseness Forign substances Rotation / Dirt Scratch / Dirt Replace it depending on the scratches. Scratch / Dirt Replace it depending on the scratches. Cleaning Life Bearing rotation
Carriage Moving Direction
Bed / Guide Rail
CONSUMABLES
CONSUMABLES Head Cleaning Pad 12.5km On demand LIFE EXPECTANCY CONFIRMATION
152
LUBRICATION
Floil G-474C CHECK POINTS Carriage Drive Gear Grit Drive Gear CONFIRMATION
EXPLANATION TO USERS
CHECK POINTS How to set up the Media The way of putting the Blade on the Holder. How to install the Ribbon Cartridges. Maintenance Head Cleaning Automatic Head Cleaning Using HEAD CLEANING key CONFIRMATION
Using HEAD CLEANER Using CLEANING SHEET Platen Damper Cleaning Cleaning Pad Cleaning / Replacement User Reference How to store the Vinyl Sheet Crop Mark Function Ribbon Saver Printing / Cutting Area Profile How to print from Illrustrator
RCC Application Software Q&A
HEAD Cleaning System Report Demo Print (Print Quality Check) NOTE
153
7-3 Specification
PC-600
Mechanism Acceptable Media Width Maximum Work Area Acceptable Media Type Tools Media-movement method, Thermal-transfer serial, Automatic cartridge-changing type 50 to 610 mm (2 to 24 in.) 571.6 mm x 24,998 mm (22-1/2 in. x 984-1/8 in.) * This may be restricted by the program Adhesive vinyl, thickness 0.23 to 0.06 mm (0.00906 to 0.00237 in.) Cutter: blade & blade holder. Printing ribbon: thermal transfer ribbon cartridge. Number of installed cartridges Cutter Force Cutting Speed Printing Speed Cutting Resolution (Software Resolution) Printing Resolution Cutting Accuracy (Distance Accuracy) Registration Between Printing & Cutting 6 pieces 30 to 200 gf 10 to 300 mm/sec. (0.393 to 11.811 in./sec) Max.252 mm/sec. (9.921 in./sec) 0.025 mm/step (0.000984 in./step) 600 dpi x 600 dpi, 1,200 dpi (carriage-movement direction) x 600 dpi Less than 0.3 % of distance traveled or 0.3 mm (0.0118 in.), whichever is greater Less than 0.3 mm (0.0118 in.) (Excluding expansion or contraction of the media, and
excluding times when material is been reloaded) Interface Memory Control Switches Bidirectional parallel interface (compliant with IEEE 1284 : nibble mode) 2 Mbyte POWER, DATA CLEAR, BASE POINT, ALIGN POINT, CUT TEST, SHEET CUT, HEAD CLEANING, TOOL FORCE, LED , , ,
POWER, BASE POINT, ALIGN POINT, DATA CLEAR, CARTRIDGE HOLDER 16, SETUP, BUSY, FRONT COVER
Power-saving function Power consumption
Auto-sleep Printing / Cutting mode Maximum : 1.2 A / 100V240V 10% 50/60 Hz Standby mode Maximum : 0.3 A /100V240V 10% 50/60 Hz
Acoustic noise level
Printing/Cutting mode: less than 65 dB (A) (According to ISO7779)
Standby mode: less than 40 dB (A)
Dimensions
Main unit
1125 mm (W) x 326 mm (D) x 285 mm (H) (44-5/16 in. (W) x 12-7/8 in. (D) x 11-1/4 in. (H)) When cover is opening: 1125 mm (W) x 326 mm (D) x 377 mm (H) (44-5/16 in. (W) x 12-7/8 in. (D) x 14-7/8 in. (H))
With stand
1125 mm (W) x 756 mm (D) x 1134 mm (H) (44-5/16 in. (W) x 29-13/16 in. (D) x 44-11/16 in. (H)) When cover is opening: 1125 mm (W) x 756 mm (D) x 1226 mm (H) (44-5/16 in. (W) x 29-13/16 in. (D) x 48-5/16 in. (H))
Weight
Main unit With stand
28 kg ( 61.7 lb.) 47 kg ( 103.6 lb.) 15 to 30C (59 to 86F) 35 to 70% (non-condensing) Power Cord, thermal transfer ribbon cartridge (resin), blade (carbide), blade holder (blade holder and pin), material for test cuts, head cleaner, alignment tool, brake, replacement blade for separating knife, cleaning sheet, cleaning pad, dust cover, PC-600 DRIVER for Windows 98/95, Roland COLORCHOICE CD-ROM, users manual (this manual), notes on usage, quick reference guide, Roland COLORCHOICE installation guide
Operating Temperature Operating Humidity Accessories
154
Interface Specification
Parallel
Standard Input signals Output signals Level of input output signals Transmission method Bidirectional parallel interface (compliant with IEEE 1284: nibble mode) STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR TTL level Asynchronous
Interface connector
Parallel interface connector (in compliance with specifications of Centronics)
Signal number SLCT IN HIGH* NC GND FAULT INIT Terminal number 36 35 34 33 32 31 30 29 28 27 26 GND 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Signal number HIGH*** GND GND NC AUTO FEED SLCT PERROR BUSY ACK D7 D6 D5 D4 D3 D2 D1 D0 STROBE
Pin Connection
18
36
19
155
PC-600
The above two pictures are taken from a test print carried out duringsetting-up. They give an idea of the results from available tests.

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SERVICE NOTES

Replacement of Main Parts

Service Activities 1 Structure & Spare Parts

3 Replacement of Main Parts

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

About the Labels Affixed to the Unit

Electric charge. Do not touch when power is on.

symbols, the symbols shown below are also used.

: Tips and advice before the adjustment.

: Indicates amount for Pen Pressure and Tension.

: Indicates tightening torque.

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main PartsParts No.

-Supplemental PartsParts Name 3 x 6 BC 3 x 8 Cr 3 x 6 BC 3 x 8 BC 3 x 10 BC M3 BC 3 x 10 x 0.8 BC 3 x 3.5 No.453 L=830MM

1-2 FRAME (1)

1 Structure & Spare Parts

1 Structure & Spare Parts

1-3 FRAME (2)

1 Structure & Spare Parts

1 Structure & Spare Parts

-Supplemental PartsParts Name 3 x 4 BC 3 x 6 BC 3 x 10 BC 4 x 6 BC 4 x 15 BC 3 x 8 BC 3 x 6 BC 3 x 6 BC 3 x 8 BC 3 x 12 BC 3 x 40 BC 4 x 8 Cr 3 x 4 Cr 2.6 x 6 BC 3 x 6 BC 3 x 3 Cr ETW-3 ETW-7 ETW-10 4 x 8 x 1 Cr

3x4 T-18S LWS-0711Z CS-6 3 x 8 x 20 3 x 8 BC

1 Structure & Spare Parts

1 Structure & Spare Parts

1-5 THERMAL CARRIAGE

-Supplemental PartsParts Name 3 x 6 BC 4 x 8 Cr 2 x 6 BC 3 x 4 BC 3 x 16 BC M4 Cr P2655B T-18S No.778 PW012001

1 Structure & Spare Parts

1-6 TOOL CARRIAGE

PARTS LIST -Main PartsParts No.

-Supplemental PartsParts Name 3 x 6 BC 3 x 6 BC 2.6 x 4 Cr 3 x 6 BC 3 x 10 BC 2 x 6 BC 3 x 6 BC 2x4 3x5 T-18S

1 Structure & Spare Parts

7448503000 7448502000 11819104 21985119 22335111 22605278 12329503 21665104 21665105

10 7480201000 11 11499106 12 11499105 13 11499108 14 22715142 15 22135316 16 11939114 17 11939122 18 11939113

1 Structure & Spare Parts

12,13,14 10 QUICK REFERENCE 19, 20, 21

PARTS LIST -Main PartsParts No.

19 26015243 20 26015242 21 26015241

MANUAL,REF CH PC-600 MANUAL,REF EN PC-600 MANUAL,REF JP PC-600

23495124 13499111 13499109 23495214 23495125 13439801 13499209 22805392 11849102

-Supplemental PartsParts Name 3 x 16 WH

SCREW,PLASTIC HEAD N-1

10 22605313 11 22245102 12 26015240 13 26015239 14 26015238 15 26015255 16 22695102 17 21475105 18 22135387

POWER SW AJ7201B 13129170 7.175MHz

2-1 WIRING MAP

P O W E R C O N T R O L L +24V L4960 +24VM LM2576HVT X9312W +VH 2SB1551 x 2

SENSOR INTERRUPTER GP2A25 15229505 SENSOR INTERRUPTER GP2A25 15229505

ASS'Y, FEED MOTOR

MOTOR (G,C) DRIVER SOLENOID DRIVE MTD2005 x 3

ORG_L S E N S O R I N T E R R R U P T E R G P 1 A 7 5 E 1 5 0 9 9 1 0 8 SENSOR INTERRRUPTER GP1A75E 15099108

MOTOR (RF, UD) DRIVER MTD2003 x2 FAN CLUTCH DRIVE 2SK2796S x 4

ORG_R S E N S O R I N T E R R R U P T E R G P 1 A 7 5 E 1 5 0 9 9 1 0 8 PANEL BOARD

CN9 CN6 CN1

SCIROCCO FAN 21715104 JUNCTION BOARD

FAN MOTOR 21715106

PARTS LIS -Main PartsCLUTCH CLUTCH 22805331 22805331

ASS'Y,THERMAL CARRIAGE 22805387

CABLE-ASSY PAPER-SENS PC-600 CABLE-ASSY MECHA-SENS PC-600

CABLE-ASSY PINCH-SENS PC-600 CABLE-CARD 20P 1120L BB HIGH-V

CABLE-ASSY MONITOR PC-600 CABLE-ASSY CLUTCH PC-600

MAIN BOARD ASSY 7489618000

N O T USE CN14 NOT USE CN10