QW-482 WELDING PROCEDURE SPECIFICATION

WPS NO- Sample 02 Revision-00 Welding Process-SMAW+GTAW DateSupporting PQR NoType-Manual

JOINTS (QW-402)
Joint Design : As per apporoved Drawing (groove/fillet) (please refer drawing) Backing (Yes):for double side and backing strip groove welds (No) for single side groove welds Baking Material (Type) : Base metal / Weld Metal Metal :Yes

Non fusing Metal-No

BASE METALS (QW-403)

P.No:1 Group NO 1&2 TO P.No:1 Group NO 1&2

THICKNESS RANGE
Base Metal: Groove: Pipe diameter Range: Groove : all diameter 4.8 mm to 24 mm Fillet : all size Fillet : all size

OTHERS
Root spacing for backing strip joint :8-10 mm Root spacing for others:1 to 2 mm

Filler Metal (QW-404) GTAW Spec No.(SFA) AWS NO (CLASS) F.No A.NoSize of Filler Metals
5.18 ER-70S2 6 1 2.4 SMAW 5.1 E-7018 4 1 3.15,4.0,5.0

Deposited Weld Metal Thickness Range:Groove 4mm Max :Fillet All size Electrode Flux (Class) NA Consumable Insert No Maximum Bead Thickness 3 mm

20 mm Max All size Basic No 5 mm page :1 of 2

POSITION (QW-405)
Position(s): Groove: All Positions Welding Progression : for verticle -up hill progression Position(s): Fillet:All

POST WELD HEAT TREATMENT (QW-407)

NA

PREHEAT (QW-406)
Pre Heat Temp Min : Nil Interpass Temptrature : 350C

SHILDING/BACKING GAS (QW-408)

Shielding gas: Argon Flow Rate :6 - 10 LPM Trailing : Backing : NA NA Closed Chamber: No

TECHNIQUE-(QW-410)
Stringn Or Weave Bead : String & Weave Bead Intial & interpass Cleaning : chipping:brushing,grinding Method of Back chipping/gouging: By air arc goging,grinding Weld Pass: Single Pass/ Multi Pass Multiple Or single Electrode: Single Clean weld area to remove oil,rust,grease, etc prior to weld

ELECTRICAL CHARATERISTICS (QW-409)

Current :AC or DC Direc Current Polarity :GTAW-DCEN :SMAW-DCEP Pulsing :No Weld Layer(s) Root Subsequent layer Subsequent layer Subsequent layer Subsequent layer Amps Range-80 to 240 A Voltage Range:12-22 V -GTAW :22-32 V-SMAW Tungten Electrode Size & Type : 2.4 mm,2% Thoriated

Process GTAW SMAW SMAW SMAW SMAW

Filler Metal Class ER-70S2. E-7018. E-7018. E-7018. E-7018. 2.4 3.15 4.0 5.0 6.3

Current 80-120 A 80-140 A 140-180 A 180-240 A 240-300 A DCEN DCEP DCEP DCEP DCEP Page 2 of 2