Project : GACHSARAN TA GAS TURBINE REVAMPING Station Title: Train : ALL TRAINS

CONTROL POOYAN ENG. COMPANY

ALL STATION
Doc Title:
NATIONAL IRANIAN SOUTH OIL COMPANY CONTRACTOR (N.I.S.O.C.)

LUBRICATING OIL PUMP DATA SHEET

Client NISOC Project No. 78-73-10790 Unit GN Train GN Phase ED Discipline EL Document DSH Serial No. 6003-0 Revision 00

CPEC

Page : 1 of 6

LUBRICATING OIL PUMP DATA SHEET

ALL STATION

GACHSARAN TA GAS TURBINE REVAMPING

03 02 01 00 R Rev

2011/08/14 Issued I dD Date t

A.A Prepared P d by b Document No. : File Name :

A.A.D Checked Ch k db by

R.S. Approved A db by

A.R. Authorized A h i db by Project No.:145 Document Type :

For Comment Purpose of P f Issue I Revision : A Electrical

Internal Identification

145-E-00-070-270 145-E-00-070-270 A.xls

Project : GACHSARAN TA GAS TURBINE REVAMPING

ALL STATION

Train :

ALL STATION
Doc Title:
NATIONAL IRANIAN SOUTH OIL COMPANY (N.I.S.O.C.)

ALL TRAINS
CONTROL POOYAN ENG. COMPANY

LUBRICATING OIL PUMP DATA SHEET

contractor CPEC Client NISOC GN 78-73-10790 Unit GN Train GN Phase ED Discipline EL Document DSH Serial No. 6003-0 Revision 00

Page: 2 of 6

REVISION RECORD SHEET

Rev Page 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Document No. : File Name :

00
X X X X X X

01

02

03

Rev Page 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

00

01

02

03

Internal Identification

145-E-00-070-270 145-E-00-070-270 A.xls

Project No. : Document Type :

145

Revision : Electrical

Project :

GACHSARAN TA GAS TURBINE REVAMPING

Station Title: Train :

ALL STATION
Doc Title:

ALL TRAINS
CONTROL POOYAN ENG. COMPANY

LUBRICATING OIL PUMP DATA SHEET

NATIONAL IRANIAN SOUTH OIL COMPANY (N.I.S.O.C)

CONTRACTOR

Client

Project No.

Unit

Train

Phase

Discipline

Document

Serial No.

Revision

CPEC

NISOC

78-73-10790

GN

GN

ED

ED

DSH

6300-0

Page: 3 of 6

NOTES :
1 Tolerances on performance tolerances shall not exceed those in API 610 Table 14. Vendor to confirm actual tolerances. Power consumption at Rated duty shall be guaranteed. Maximum allowable working pressure shall be at least equal to the maximum discharge pressure at maximum suction pressure, maximimum density and maximum differential head. Vendor shall state the maximum discharge pressure in the quotation. Suction and discharge pressures and NPSHA are referenced to the underside of the baseplate. The Vendor shall state the NPSHR at the pump centreline and the underside of the baseplate. The NPSHa shall exceed the NPSHr at least 1 m throughout the operating range. For the NPSH margin of 1 m to 1.6 meter, NPSH test shall be performed. . (Test shall be witnessed) Motor rating shall be according to API 610 Table 11 requirements and not less than; Maximum pump power with rated impeller diameter at rated density

Pump power at rated flow and maximum density

6 7 8 9 10 11

Pumps shall be self-venting. Alternative designs shall be submitted for the Purchasers approval. The pump and driver shall be mounted on a common baseplate. Pump speed 1500 RPM is preffered. A sleeved shaft design is acceptable. Minimum flow should be considered 0.3 of normal flow. Pump shall have an operating region of 70% to 120% of best efficiency flow rate of the pump as furnished. Rated flow shall preferably be within the region of 80% to 110% of best efficiency flow rate of the pump as furnished. Vendors scope of supply shall include but not limited to the followings with all accessories , its attachments and references. Pump, complete with all accessories. Electromotor by considering all factors. Driver Gear box (if necessary- not preferred) Lubrication system- force feed systems to be integrated into the pump base plate Local gauge board/direct mounted instrumentation Mechanical seal (s) Mechanical seal system Vibration displacement probes and/or accelerometers (where specified on the data sheet) Common, single life fabricated steel base plate for pump, gear box (if required), driver and all auxiliaries Base plate foundation kits, including leveling bolts, pads and shims All electrical and instrumentation cabling on the base plate All electrical and instrumentation junction boxes All required cable trays on the base plate First Filling oil Touch up paint Special tools for installation and maintenance of all equipment including auxiliaries (if required) Common base plate for pump and driver. Flexible spacer type coupling. Required shaft sealing based on liquid properties and pump operation. All necessary piping for flushing and auxiliary seal systems Required instruments for safe pump operation. Manifold connection for utility and cooling water connection at the edge of skid All necessary piping and flanges (suction, discharge, vent, drain and etc), Complete test and inspection as per data sheet and ITP. Foundation Bolts & nuts, shim, leveling pads Lifting lugs Earthing bosses Spare parts for commissioning / start-up Spare parts for 2 years operation (Option) Packing for shipment.

12

Project :

GACHSARAN TA GAS TURBINE REVAMPING

Station Title:

ALL STATION
Doc Title:
NATIONAL IRANIAN SOUTH OIL COMPANY (N.I.S.O.C)

Train : ALL TRAINS

LUBRICATING OIL PUMP DATA SHEET

CONTRACTOR
CPEC

Client
NISOC

Project No.

Unit

Train

Phase

Discipline

Document

Serial No.

Revision

CONTROL POOYAN ENG. COMPANY

78-73-10790

GN

GN

ED

ED

DSH

6300-0

Page: 4 of 6

APPLICABLE TO : FOR: SITE:

PROPOSAL

PURCHASE

AS BUILT

UNIT

N SERVICE:

NOTES: INFORMATDN BELOW TO BE COMPLETED

BY PURCHASER

BY MAUFACTURER

O
NO 1 2 3 4

BY MANUFACTURER OR PURCHASER

z
ITEM NO: PUMP MOTOR GEAR TURBINE APPLICABLE OVERLAY STANDARD(S): ATTACHED ITEM NO:

DATA SHEETS
ATTACHED ITEM NO: DATE

REVISIONS
BY

P:1-11

z O O O
API 610 and SPEC NO.

O O O O

l OPERATING CONDITIONS (5.1.3)

FLOW,NORMAL

O LIQUID (5.1.3)
(m/h)
LIQUID TYPE OR NAME

18 20
(m/h)

CRUDE OIL

RATED
OTHER SUCTION PRESSURE DISCH. PRESSURE

z
ATM 2.07 2.07 23.47
m NPSH A (barg)

HAZARDOUS

FLAMABLE

O
MIN. NORMAL

(5.1.5)
MAX.

(barg) PUMPING TEMP. (C) (bar) VAP. PRESS. (bara) RELATIVE DENSITY (SG) VISCOSITY (mPa SPECIFIC HEAT, Cp (cp)

10 0.001 0.9 1.3

(kJ/kg.K) (mg/kg)

74 0.92 4

DIFFERENTIAL PRESSURE DIFF. HEAD PROCESS VARIATIONS(5.1.4) STARTING CONDITIONS (5.1.4) SERVICE :

5.00

(m)

CONT.

INTERMITENT(STARTS/DAY)

CHLORIDE CONCENTRATION( 6.5.2.4 ) H2S CONCENTRATION ____________

PARALLEL OPERATION REQ'D (5.1.13)

(PPM W)

WET (5.12.1.12C) (5.12.1.9)

l SITE DATA (5.1.3)

:(5 1 30) LOCATION :(5.1.30)

CORROSIVE/EROSIVE AGENT

___________________

O O O

INDOOR

HEATED

OUTDOOR

UNHEATED

MATERIALS (5.12.1.1)*

ELECTRICAL AREA CLASSIFICATION( 5.1.24 / 6.1.4 ) CL WINTERIZATION REQ'D GR DIV

z
TROPICALIZATION REQ'D

ANNEX H CLASS (5.12.1.1) MIN DESIGN METAL TEMP.(5.12.4.1) REDUCED HARDNESS MATERIALS REQD.(5.12.1.12) BARREL / CASE CASE / IMPELLER WEAR RINGS SHAFT DIFFUSERS

S-1
(C)

O O

(mbar)

SITE DATA ( 5.1.30 )

IMPELLER ___________________ _________________________________

z z z
O

ALTITUDE RANGE OF AMBIENT TEMPS :

(m) BAROMETER MIN / MAX /

(C)

__________________________________________________ ______________________________________________

RELATIVE HUMIDITY:

MIN / MAX

(%)

* To be checked and finalized by vendor

UNUSUAL CONDITIONS ( 5.1.30 ) OTHER

DUST

FUMES PROPOSAL CURVE NO. IMPELLER DIA. RATED IMPELLER TYPE

PERFORMANCE
r/m
____________ MAX _____ MIN ________ mm

l DRIVER TYPE

RATED POWER

_________________

kw

EFFICIENCY ________

z
O

INDUCTION MOTOR OTHER

STEAM TURBINE

GEAR

MINIMUM CONTINUOUS FLOW : THERMAL _______ (m/h) _______ STABLE _______ TO _______ _______ (m/h) (m/h) (m/h) (m) (kW) (5.1.10) (5.1.11) (5.1.16) (5.1.16) (5.1.16)

l MOTOR DRIVER ( 6.1.1 /6.1.4 ) O

MANUFACTURER 2.5 FRAME _____________________________ (KW) _______________________ (r/min)

PREFFERED OPERATING REGION ALLOWABLE OPERATING REGION MAX HEAD @ RATED IMPELLER MAX POWER @ RATED IMPELLER

____________ TO

________________________ ________________________ ________________________ ________________________

IP 55

HORIZONTAL VOLTS / PHASE / HERTZ TYPE

VERTICAL

z z
400

ENCLOSURE
SERVICE FACTOR

EEx "e" SEE SPEC. 3 50

NPSHR AT RATED FLOW

z
O O

MAX. SUCTION SPECIFIC SPEED MAX SOUND PRESS. LEVEL REQ'D EST MAX SOUND PRESS. LEVEL EST MAX SOUND POWER LEVEL

z
80% F

85

(dBA)

MIN. STARTING VOLTAGE ( 6.1.5 ) INSULATION FULL LOAD AMPS LOCKED ROTOR AMPS STARTING METHOD LUBE

z
O O

TEMP. RISE

O O

_________________ (dBA) _________________ (dBA)

_______________________________________ _______________________________________ ELECTRICITY DRIVERS HEATING SYSTEM VOLTAGE DIP

UTILITY CONDITIONS (5.1.3)

VOLTAGE PHASE HERTZ

z
O

D.O.L

___________________________________________________

400 230

3 1
80%

50 50
OTHER (6.1.5)

z
MAX.PRESS.

BEARINGS (TYPE / NUMBER):(SEE ELEC. SPEC.)

RADIAL THRUST VERTICAL THRUST CAPACITY UP _______________ (N) DOWN _______________ (N) STEAM DRIVERS HEATING COOLING WATER: (5.1.19) SUPPLY TEMP. NORMAL PRESS. MIN.RET.PRESS. _______ _______ _______ (C) (bar) (bar) MAX.RETURN TEMP. DESIGN PRESS. MAX.ALLOW.D.P. _______ _______ _______ C (bar) (bar) (mg/kg) MAX.TEMP. MIN.PRESS. MIN.TEMP.

CHLORIDE CONCENTRATION:

__________________________

Project :

GACHSARAN TA GAS TURBINE REVAMPING

Station Title:
Train :

ALL STATION
Doc Title:
NATIONAL IRANIAN SOUTH OIL COMPANY (N I S O C) (N.I.S.O.C)

ALL TRAINS

LUBRICATING OIL PUMP DATA SHEET

CONTRACTOR Client Project No. Unit Train Phase Discipline Document Serial No. Revision

CONTROL POOYAN ENG. COMPANY

CPEC

NISOC

78-73-10790

GN

GN

ED

ED

DSH

6300-0

Page: 5 of 6

CONSTRUCTION
ROTATION (VIEW FROM COUPLING END) PUMP TYPE : (4.1) CW CCW

SURFACE PREPARATION AND PAINT

z MANUFACTURER'S STANDARD
PUMP:

O OTHER (SEE BELOW) O SPECIFICATION NO. ________________________________________

z OH2 z CENTERLINE
CASING TYPE:

OH3

O OH6

O OTHER
OTHER

CASING MOUNTING:

INLINE

z PRMER ____________________________________________________ COAT z FINISH COAT_______________________________________________

BASEPLATE: (6-3-17)

SINGLE VOLUTE CASE PRESSURE RATING:

MULTIPLE VOLUTE

DIFFUSER

z PRIMER ____________________________________________________ z FINISH COAT ________________________________________________ z DETAILS OF LIFTING DEVICES (6-3-20) ________________________
SHIPMENT: (7-4-1)

O OH6 PUMP SUCTION REGION DESIGNED FOR MAWP (5.3.6)

MAX ALLOW ABLE W ORKING PRESSURE 40 (bar) @ ____________________________ ( C) HYDROTEST PRESSURE 1.5*MAWP (bar)

O DOMESTIC

z EXPORT

z EXPORT BOXING REQUIRED

z OUTDOOR STORAGE MORE THAN 12 MONTHS

SPARE ROTOR ASSEMBLY PACKAGED FOR:

NOZZLE CONNECTIONS : (5.4.2)

SIZE FLANGE FACING POSITION

O HORIZONTAL STORAGE O TYPE OF SHIPPING PREPARATION

O VERTICAL STORAGE

SUCTION LINE DIA: DISCHARGE LINE DIA:

2" 1 1/2"

150# 150#

R.F R.F

SIDE TOP

PRESSURE CASING AUX AUX. CONNECTIONS: (5.4.3) (5 4 3) NO. SIZE (DN) TYPE

HEATING AND COOLING O HEATING JACKET REQ'D (5.8.9) O COOLING REQ'D (6 5 3 1) O COOLING WATER PIPING PLAN (6.5.3.1)
C.W. PIPING:

z z

DRAIN VENT

O PIPE O S. STEEL

O TUBING: O C. STEEL
BEARING HOUSING

FITTINGS _________________

C.W. PIPING MATERIALS:

O WARM-UP O MACHINED AND STUDDED CONNECTIONS (5.4.3.8) O CYLINDRICAL THREADS REQ'D (5.4.3.3)
ROTOR: O O

O GALVANIZED
(m3/h)

COOLING WATER REQUIREMENTS:

(m3/h) HEAT EXCHANGER TOTAL COOLING WATER ___________(m/h) (m/h) HEAT MEDIUM: HEAT PIPING:

z COMPONENT BALANCE TO ISO 1940 G 1.0 (5.9.4.4)

COUPLINGS :

z MANUFACTURER
O
SPACER LENGTH ________ mm

O O

MODEL

O STEAM O OTHER O TUBING O PIPE BEARING AND LUBRICATION

RATING (kw per 100 r/m in) _______________________ SERVICE FACTOR _______

BEARING (TYPE/NUMBER) (5.10.1): RADIAL________________________ / _____________________

z COULING BALANCED TO ISO 1940-1 G6.3 (6.2.3)

(6 2 11) O COUPLING WITH PROPRIETORY CLAMPING DEVICE (6.2.11) O COUPLING PER ISO 14691 (6.2.4) O COUPLING PER ISO 10441 (6.2.4) O COUPLING PER API 671 (6.2.4) O ASME B15.1

THRUST _____________________ / _____________________ LUBRICATION (5.11.3, (5 11 3 5.11.4) 5 11 4)

z NON SPARK COUPLING GUARD (6.2.14C)

O COUPLING GUARD STANDARD PER __________ (6.2.14a)
BASEPLATES: API BASE PLATE NUMBER ___________________ (ANNEX D)

O GREASE O OIL O PURGE OIL MIST O PURE OIL MIST O CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): _________ O OIL VISC. ISO GRADE INSTRUMENTATION O ACCELERO METER (S) (6.4.2.1) _________________________________ O PROVISION FOR MOUNTING ONLY (5.10.2.11)

O NON GROUT CONSTRUCTION (6.3.13) O OTHER ___________________________________________________

MECHANICAL SEAL (5.8.1)

z FLAT SURFACE REQ D (5.10.2.12)

O TEMP. GAUGES WITH THERMO WELLS) (8.1.3.6)________________ O PRESSURE GAUGE TYPE ____________________
REMARKS _______________________________________________________

z SEE ATTACHED ISO 21049/API 682 DATA SHEET

VENDOR TO SPECIFY
PUMP _________________ BASEPLATE ____________ DRIVER _______________ TOTAL _________________

MASSES (kg)

Project :

GACHSARAN TA GAS TURBINE REVAMPING

Station Title:

ALL STATION
Doc Title:
NATIONAL IRANIAN SOUTH OIL COMPANY (N.I.S.O.C)

Train : ALL TRAINS

CONTROL POOYAN ENG. COMPANY

LUBRICATING OIL PUMP DATA SHEET

CONTRACTOR Client Project No. Unit Train Phase Discipline Document Serial No. Revision

CPEC

NISOC

78-73-

GN

GN

ED

ED

DSH

6300-0

Page: 6 of 6

SPARE PARTS (TABLE 18)

QA INSPECTION AND TESTING (CONT.)

TEST NON-W IT W IT OBSERVE

z z

START-UP

z NORMAL MAINTENANCE
OTHER PURCHASER REQUIREMENTS

2 YEARS SPARE PARTS TO BE CONSIDERED

z HYDROSTATIC (7.3.2) z PERFORMANCE(7.3.3) z RETEST ON SEAL

LEACKAGE (7.3.3.2d)

O O O O O O

z COORDINATION MEETING REQUIRED

(9.1.3)

z z z z
O O O O O O O

O O O O O O O O O O O O O O O O

z MAXIMUM DISCHARGE PRESSURE TO INCLUDE ( 5.3.2) z MAXIMUM RELATIVE DENSITY z MAX DIA. IMPELLERS AND/OR NO. OF STAGES z OPERATION TO TRIP SPEED
O OH3 BEARING HS6 LIFTER (8.1.2.6) O CONNECTION DESIGN APPROVAL (5.12.3.4) O TORSIONAL ANALYSIS REQUIRED (5.9.2.1) O TORSIONAL ANALYSIS REPORT (5.9.2.6) O PROGRESS REPORTS (9.3.3) O OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) O ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.1.1f) PIPING AND APPURTENANCES
MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6)

z NPSH(7.3.4.2)
O TRUE PEAK VELOCITY
DATA (7.3.3.4.d)

O COMPLETE UNIT TEST (7.3.4.3)

z SOUND LEVEL TEST (7.3.4.4) z CLEANLINESS PRIOR TO

FINAL ASSEMBLY (7.2.2.2)

z z
O O O O O O O O

O NOZZLE LOAD TEST(6.3.6) O CHECK FOR CO-PLANAR

MOUNTING PAD SURFACES (6.3.3)

O MECHANICAL RUN UNTIL OIL

TEMP. STABLE (7.3.4.7.1)

VENT

z DRAIN

O COOLING WATER

z 4 h MECHANICAL RUN AFTER

OIL TEMP. STABLE (7.3.4.7.3)

z
O O O O

O MOUNT SEAL PESERVOIR OFF BASEPLATE (6.5.1.4)

z FLANGES REQ'D IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)

O INSTALLATION LIST IN PROPOSAL (9.2.3L)
CONNECTION BOLTING

O 4 h MECH. RUN TEST(7.3.4.7.2) O BRG HSG RESONANCE

TEST (7.3.4.6)

O O

O ASTM A153 GALVANIZED PAINTED O SS QA INSPECTION AND TESTING (NOTE 11)

PTFE COATING

O AUXILIARY EQUIPMENT
TEST (7.3.4.5)

O IMPACT TESTING (5.12.4.3) O O

PER EN 13445 PER ASME VIII

O SHOP INSPECTION (7.1.4) O PERFORMANCE CURVE APPR. O TEST WITH SUBSTITUTE SEAL (7.3.3.2b) O MATERIAL CERTIFICATION REQUIRED (5.12.1.8) O CASING O IMPELLER O O OTHER ___________________ O CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) O INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) O MAG PARTICLE O LIQUID PENETRANT O RADIOGRAPHIC O ULTRASONIC INSPECTION REQUIRED FOR CASTINGS (7.2.1.3 / 5.12.1.5) O O MAG PARTICLE O LIQUID PENETRANT O RADIOGRAPHIC O ULTRASONIC

SHAFT

z VENDOR KEEP REPAIR AND HT RECORDS(7.2.1.1c) z VENDOR SUBMIT TEST PROCEDURE (7.3.1.2 / 9.2.5 ) z VENDOR SUBMIT TEST DATA WITHIN 24 h (7.3.3.3e) z INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) z SUBMIT INSPECTION CHECK LIST (7.1.6)

z HARDNESS TEST REQUIRED: (7.2.2.3)

O ADDITIONAL SURFACE EXAMINATION FOR 7.2.1.3
FOR ______________________________ METHOD___________________________

REMARKS ....... ....... ....... ....... ....... ....... .......