ZXDU68 G020 (V5.

0) DC Power System

Contents
System Introduction -------------1/7
System Structure Technical Specifications Heat Circulation of the Communications Equipment

Equipment Installation -----------2/7

Quick User Guide

Document number / version : SJ-20111202092253-001 / 2012-06-15 (R1.0)

Warnings/Cautions Removing/Installing the CSU and Rectifiers Step 1 Installing the Cabinet Step 2 Connecting Grounding Cables Step 3 Connecting AC Input Cables Step 4 Connecting DC Output Cables Step 5 Installing Batteries Step 6 Installing Battery Temperature Sensors Step 7 Connecting Signal Cables

System Commissioning ----------5/7

Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 A B C D E F G H I J Performing Electrical Check Checking and Starting Rectifiers Starting CSU Setting Rectifier Address Setting Parameters and Attributes of Input/Output Relays Connecting Batteries to the System Checking Battery Temperature Sensors Connecting Loads to the System

System Maintenance

----------6/7

CSU Troubleshooting Rectifier Troubleshooting Replacing the SPD Querying System Information/Real-Time Alarms/History Records Querying Real-Time Information of Rectifiers Instructions for Removing/Installing a Rectifier Online Normal Shutdown Emergency Shutdown Startup Manually Re-connecting LLVD1/BLVD2 Branches When the CSU Is Faulty

Related Documentation

ZXDU CSU500 (SV1.01) Centralized Supervision Unit Parameter and Alarm Setting
This document describes the parameters that need to be set on site and the alarm information. Record modified parameter values and alarm attributes in the document for future use.

ZTE CORPORATION No. 55, Hi-tech Road South, ShenZhen, P.R.China Postcode: 518057 Tel: +86-755-26771900 Fax: +86-755-26770801 URL: http://ensupport.zte.com.cn E-mail: support@zte.com.cn

System Introduction
System Structure
Reserved 4U vertical space (with 19 inch width) Top shield Battery rack Battery MCB

ZXDU68 G020 (V5.0) DC Power System Technical Specifications

Thermoelectric cooler SIU: Signal Interface Unit SIB: Signal Interface Board CSU: Centralized Supervision Unit TEC: Thermoelectric Cooler

1 /7
Specification AC input mode: Three-phase five-wire (L1/L2/L3/N/PE) power supply Rated AC input voltage: 220 V - 240 V (line voltage) Input line voltage range: 85 V - 295 V Frequency: 50 Hz/60 Hz

Item AC input

Fans

Rectifier

ZXD3000 (V5.0), 3 set (maximum) Maximum output power: 3 kW (when the input voltage is 176 V to 295 V and the operating temperature is -40 to +55 )

DC output

Rated output voltage: -53.5 V Output voltage range: -42 V to -58 V Rated output power: 9 kW (-48 V to -57.6 V)

Operating temperature Storage temperature Relative humidity

Rectifiers

0 to +35 (+15 to +25 , recommended) -40 to +70 10% to 90% (non-condensing); 40% to 60% recommended 80 kPa to 106 kPa 0 - 2000 m: 100% output power 2000 m - 3000 m: The power derating percentage is 1% when the altitude increases by 100 m 93.5% (30% rated power) 95.5% (50% rated power) 95.5% (100% rated power)

Air pressure Altitude

System efficiency

Working ground busbar

Mean Time Between 3.2 105 h Failures (MTBF) Protection degree IP44 850 mm 650 mm 500 mm (HWD, without consideration of thermoelectric coolor) Approximately 50 kg (excluding batteries, rectifiers and CSU) 219 mm 352 mm 370 mm (HWD) for each level Approximately 21 kg per battery

LLVD1 ON & BLVD2 ON buttons SIU

N L1L2L3 PE

Cabinet dimensions Cabinet weight

CSU

Battery rack net Battery weight

Base AC input MCB N terminal AC SPD PE terminal PE bolts BLVD2 MCBs DC SPD LLVD1 MCBs

Descriptions of the components of the power distribution unit are as follows:

Heat Circulation of the Communications Equipment

Communications equipment can be fit into the reserved 4U space.

Component AC input MCBs

Description Connects AC input cables (L1/L2/L3) MCB: QF1 (L1/L2/L3)

Cabling holes

AC SPD DC SPD
The rectifiers in the figure above refers to the ZXD3000 (V5.0) rectifiers.

Provides class C surge protection for AC distribution unit Provides surge protection for DC distribution unit Connects battery pack with overload protection MCB: QFB
The air circulates as follows:

Battery MCB

BLVD2 MCBs

Connects primary loads with overload protection MCBs: QFB-1 to QFB-5

The cabinet inhales the circulation

air from the bottom.

The air goes through the

communications equipment space to cool down the equipment.

LLVD1 MCBs

Connects secondary loads with overload protection MCBs: QFL-1 to QFL-4

LLVD1 ON button

If the CSU cannot automatically re-connects the disconnected branch(es), press this button to close the LLVD1 contactor to connect the LLVD1 branch(es) and activate the LLVD1 loads.

The cabinet exhales the air by fans

at the top.

BLVD2 ON button If the CSU cannot automatically re-connects the disconnected branch(es), press this button to close the BLVD2 contactor to connect the BLVD2 branch(es) and activate the BLVD2 loads.

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

Equipment Installation
Warnings/Cautions

Remove watches, bracelets, rings or other conductive objects before the operation. Wear special gloves for protection against electrostatic hazards. Failure to comply can result in damage to equipment. Never set heavy objects on top of the cabinet. Failure to comply can result in damage to equipment. Always use insulated tools when making electrical connections and always ensure that all connection terminals and unnecessarily exposed metal parts are fully insulated. Failure to comply can result in damage to equipment. The system has high leakage current, thus it must be properly grounded before power-on. The grounding cable should be connected to the nearest grounding terminal, and the cable length cannot be greater than 30 m. Battery requirements: Batteries used in the system should be of the same type. Old and new batteries must not be used together. Battery packs should not be short-circuited in any way during the operation. Cable requirements: Cable diameter: The diameter of a cable should match the load capacity. Cable color: When using cables in non-standard colors, use black cables and mark them using heat-shrinkable tubing or insulated tape in corresponding colors to avoid errors. If local regulations have different requirements for cable colors, always follow the local regulations. Failure to comply can result in damage to equipment. Cable bending radius: At a corner of a cabling route, the turning radius should be 10 times equal to or greater than the cable diameter to avoid short circuits due to the cable tube damage caused by the turning radius being too small.

ZXDU68 G020 (V5.0) DC Power System Removing/Installing the CSU and Rectifiers
Removing the CSU
1
Loosen the captive screws.

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2
Tighten the captive screws.
Locked

Installing the CSU

2 1

Be aware of jamming!

Removing the Rectifer

Caution circuit breakers to OFF position prior to removing the rectifiers. 1
Loosen the captive screws.

Installing the Rectifer

1 2 2
Tighten the captive screws.

It is strongly recommended that the users should set the AC input

Locked

Be aware of jamming!

1
Keep vertical

Make sure the indicators are at the BOTTOM side of the rectifiers

Installing the Cabinet

Keep the cabinet vertical. The vertical deviation should satisfy the requirement specified in the engineering acceptance document of ZTE Corporation.

Remove the CSU and rectifers.

Hang the cabinet onto the pole-mounting assembly, and tighten screws.

No stacking

Use long bolts to secure the pole-installing assembly to the pole.

Cabinet dimensions (without consideration of TEC):

850 mm 650 mm 500 mm (H W D)
11 5m

Hang the cabinet.

Long bolt Pole-installing assembly (secured in the pole)

850 mm

b
Pole-installing assembly (optional)
8

Tighten screws.

00

mm
Pole (Diameter 80 mm to 120 mm) (Rear view)

50

0m

5 0 mm

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

Equipment Installation

ZXDU68 G020 (V5.0) DC Power System

Connecting Grounding Cables

The system uses the bottom cabling mode.

4
1

Connecting DC Output Cables

5
1

3 /7

Installing Batteries

Choose Proper DC Output Branches.

Choose circuit breakers of proper capacity. The load capacity connected to each DC output branch cannot exceed the circuit breaker capacity. Certain redundancy should be reserved to prevent interruption of power supply to the loads due to the circuit breaker trip. For example, if the capacity of a circuit breaker is 32 A, it can connect a load with the peak capacity of no more than 25 A. Divide loads into primary loads and secondary loads. If mains fails, the batteries provide power supply. During the battery power supply, the primary loads connected to the BLVD2 branch can work longer than the secondary loads.

The system provides one battery circuit breaker. One battery pack (two layers) can be installed inside the ZXDU68 G020 cabinet.

Battery Pack (in CSU)

Circuit breaker QFB

QFB 100 A

Battery

L +

GND

GND (black)

Disconnection Mode Load LLVD1 BLVD2 Primary loads

Configuration 5 MCBs: 40 A, 2*16 A, 2*5 A

Secondary loads 4 MCBs: 2*63 A, 2*40 A

(Remarks: Capacity of DC output circuit breakers is subject to the contract. Information in the table above is for reference only.)

PE (yellow-green)

2
PE bolt Grounding busbar on site

Connect DC Output Cables.

GND

Caution
Grounding cables of the system should be connected to the nearest grounding terminal, and the cable length cannot be greater than 30 m.

Stopping bar

BLVD2 MCBs (QFB-1 QFB-5)

LLVD1 MCBs (QFL-1 QFL-4)

Connecting AC Input Cables

When installing batteries, install the batteries on the right first. Refer to the steps on this section for detailed instructions.

The system supports the following AC input mode: One three-phase five-wire (L1/L2/L3/N/PE) power supply.

Caution:
Ensure that all circuit breakers are set to OFF position and that no power is applied to the system prior to making any electrical connections. Failure to comply can result in death, personal injury or damage to equipment. The live and neutral cables must not be reversed! AC power distribution box 3P
AC output circuit breaker OFF PE (yellow-green) PE N L1 L2 L3 L1 N (blue) L1 (yellow) L2 (green) L3 (red) L2 L3 N PE

OFF

OFF

OFF

Battery Placement Requirements

Caution
Primary load
DC load

Enough space should be reserved around each battery. Failure to comply can result in short-circuit hazards. If the spacing requirement (no less than 5 mm as shown) is satisfied, the batteries should be placed on the right rear sides in the cabinet to avoid short circuit caused by friction of the door lock.

Secondary load
DC load

L 5 mm H 10 mm
H L L L L

Near right rear corner

- 48V (blue)

- 48V (blue)

Cell

+
GND (black) GND (black) (Front view)

Cell

+
Front

+ (Top view)

Battery space for each layer (H W D): 219 mm 352 mm 370 mm

To be continued

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

Equipment Installation

ZXDU68 G020 (V5.0) DC Power System

5
Caution 1 2

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Connecting Signal Cables

Installing Batteries

Never perform operations with power applied! Set the battery input circuit breaker to OFF position before the cable connection. Do not reverse the positive and negative cables! See the figure below for cable routing. Battery cables should be routed backwards, not forwards.

Installing Battery Temperature Sensors

Before the equipment delivery, one end of the battery temperature sensor is connected with a dual-pin plug. Temperature sensor Dual-pin plug

The signal interfaces are located on the front panel of the Centralized Supervision Unit (CSU) and in the Signal Interface Unit (SIU). Based on the actual requirements for supervision and networking, connect signal cables to corresponding interfaces.

CSU

SIU

SIB Interface designation

Remove the stopping bars of the battery rack. Connect cables between batteries, circuit breaker and GND busbar by the following steps. Connect the free side of Cable A to BATT1- terminal. Connect one side of Cable B to BATT1+ terminal and put Cell 1 on the right side of the upper layer. Connect the other side of Cable B to BATT2- terminal and put Cell 2 on the left side of the upper layer. Connect the free side of Cable C to BATT4+ terminal. Connect one side of Cable D to BATT4- terminal and put Cell 4 on the right side of the lower layer. Connect one side of Cable E to BATT3- terminal and put Cell 3 on the left side of the lower layer. Connect the other side of Cable E to BATT2+ terminal. Connect the other side of Cable D to BATT3+ terminal.
RJ45 Ethernet interface

Remove the paper cover of the battery temperature sensor.

Insert the dual-pin plug into the X6 interface on the SIB. Upper layer Cell 2

Cell 1

The RJ45 Ethernet interface rate is 10M/ 100M adaptive Ethernet. The interface supports multiple monitoring networking modes via Telnet, HTTP, FTP and SNMP.

Caution
When pulling out the SIU, move slowly to avoid disconnecting cables connected to the SIB.

+
X18 CSU fault

SIB
X1 (To BACK-X6)
X6 X7 X8 X9 X10 Batt1 temp Batt2 temp Batt3 temp Batt4 temp Env. temp

Firmly paste the sensor onto the top of Cell 4.

TE +5V TB_4 +5V TB_3 +5V TB_2 +5V TB_1 +5V

ROW-NO ROW-COM ROW-NC INRLY3 INRLY4 48VP

X12 RS485(indepent)

Cell 3

Cell 4

X4 Input relay 3, 4

Lower layer

Front

The SIB provides input & output relays, communication interfaces, battery temperature sampling interfaces, and environmental detection interfaces.
X16 Output relay 5,6

1 2 3

Install the battery stopping bar onto the battery rack. Preparation: Clean the top of the Cell 4.

1 2

X5 X3 Door alarm Input relay 1,2

RS485B0 RS485A0

Top View Cell 2

X13 RS485(multiplex) RS485B1 RS485A1

Upper layer Cell 1

A
BATT- (blue) BATT MCB OFF

Caution
Do not pasting the sensor on the hydrogen exhaust of the cell! When pulling out the SIU, move slowly to avoid disconnecting cables connected to the SIB.
SIB

INRLY1 INRLY2 48VP DOOR 48VP

X17 Output relay 7,8

1 2

SIB
X6

+
BATT MCB

E
Lower layer Cell 3

Cell 4

Front Battery connecting cable

X22 RS232(multiplexing ) RXD TXD GND_2 X2 Flood alarm

VW +5V AGND WATER

X14 Output relay 1,2

D C
X11 RS232

3 2 1 5 9

X21 (To EIB-X11)

X11 and X13 cannot be used at the same time.

GND

Top View

1 6

Output Relay
GND

Code in the CSU A1 A2 A3 A4 A5 A6 Name in the CSU In-Relay -1# In-Relay -2# In-Relay -3# In-Relay -4#

Alarm Designation Refer to the "Alarm Information" section in the ZXDU CSU500 (SV1.01) Centralized Supervision Unit User Guide for output relays for the alarms. Users can set an output relay for an alarm in the CSU.

X14-R01 X14-R02 X15-R03 X15-R04 X16-R05 X16-R06

Route the cable backwards.

Caution

X17-R07 X17-R08 X18-R00

Do not route the cable forwards!

Controls a diesel generator Controls emergency lighting Provides the CSU fault signal Attributes Default state: close Default level: mask Default alarm name: In-Relay Users can set attributes for an input relay in the CSU.

Input Relay X3-INRLY1 X3-INRLY2 X4-INRLY3 X4-INRLY4

Install the cover.

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

X15 Output relay 3,4

1 2 1 2 1 2 1 2 1 2 1 2 3 4

1 2 3 1 2 3

RO7-NO RO7-COM RO7-NC RO8-NO RO8-COM RO8-NC RO1-NO RO1-COM RO1-NC RO2-NO RO2-COM RO2-NC

RO5-NO RO5-COM RO5-NC RO6-NO RO6-COM RO6-NC RO3-NO RO3-COM RO3-NC RO4-NO RO4-COM RO4-NC

1 2 3 4 5 6

1 2 3 4 5 6 1 2 3 4 5 6

1 2 3 4 5 6

1 2

BATT+ (red)

1
1.1

System Commissioning
Performing Electrical Check
Electrical check must be performed before system commissioning, to avoid equipment damage caused by cable connection errors.

ZXDU68 G020 (V5.0) DC Power System

1.4

2
Checking Terminal Voltage of the Battery Pack
BATT MCB

5 /7
Checking and Starting Rectifiers
Slot Configuration
Caution:
SMR 1

Remove the film (if any) from the rectifier air inlet for heat dissipation!

Caution

Check Criterion:
1. The voltage of the battery pack should be a positive value. 2. The voltage of the battery pack should not be lower than 43.2 V (the value is for reference only). If the voltage does not meet the requirement, verify correct connection between batteries.

Checking AC Input for Short Circuit

1. Ensure that the AC output circuit breaker in the AC power distribution box and the AC input circuit breaker in the ZXDU68 G020 cabinet are set to OFF position. 2. Turn the knob of the multimeter to the buzzer scale to check for short circuit. Check items: L1-L2, L1-L3, L2-L3, L1-N, L2-N, L3-N, N-PE

SMR 2

Be aware of jamming!

Black probe

Red probe

Check Criterion: An alarm sound given by the multimeter indicates that there is a
SMR 3

short circuit! Locate any short circuit and eliminate it before proceeding to the next step. GND Example: Check for short circuit between L1 and N.

Warning:
A negative measured value indicates that the positive and negative battery cables are reversed. Re-connect the cables!

OFF PE L3 N N

Turn the knob to the DC voltage scale.

Steps
1. Set the AC output circuit breaker (in the AC power distribution box) to ON position. 2. Check rectifiers individually. (1) Install rectifier 1 into the slot SMR 1. (2) Set the AC input circuit breaker (in the ZXDU68 G020 cabinet) to ON position. (3) Observe the rectifier indicators to ensure that the rectifier is operating properly. (4) Set the AC input circuit breaker (in the ZXDU68 G020 cabinet) to OFF position. (5) Pull the rectifier outward for about 30 mm to shut down the rectifier. (6) Repeat the steps (1) - (5) to check the rectifiers (SMR 2 and SMR 3) and ensure that the rectifiers are operating properly. 3. Push the rectifiers into the corresponding slots until well seated. 4. Set the AC input circuit breaker (in the ZXDU68 G020 cabinet) to ON position to power all the rectifiers.
Power Running

Warning:
Ensure that all power is removed prior to performing the check. Failure to comply can result in damage to the multimeter.

L1 L2

1. Turn the knob of the multimeter to the DC voltage scale. 2. Measure the terminal voltage of the battery pack and record the value in the table below.

Touching Point Red probe: GND busbar Black probe: BATT- circuit breaker
Turn the knob to the buzzer scale

Terminal Voltage

1.2

Checking DC Output for Short Circuit

GND
BLVD2 MCBs LLVD1 MCBs

3
Steps

Starting CSU

Check Criterion:
A rectifier is operating properly when its power and running indicators are lit and its alarm and fault indicators are not lit.

Alarm Power Running Alarm

Esc Ent

Fault Query button (QUY)

Be aware of jamming! Indicator

Power Running Real Msg Alarm Fault

Operating Status
Operating with Current stable voltage limit Lit Lit Lit Sleeping Communication Alarm Fault interruption occurrence occurrence Flashing Lit Lit Lit Not lit

1. Install the CSU. 2 Make sure that the CSU is operating normally by referring to Status Indication.

1. Turn the knob of the multimeter to the buzzer scale. 2. According to the figure above, choose one circuit breaker of LLVD1/BLVD2 to perform the short circuit check.

Status Indication:
After the CSU self-check and initialization, the LCD displays the main menu screen. The DC output branches and battery branches are open, so the CSU activates the following alarms: LLVD1 Loop Brk. BLVD Loop Brk. Batt.Loop Brk. Operating Status
Operating normally Breaking down Alarm occurrence Lit Lit Lit/Not lit Lit

Flashing Not lit

Flashing

Lit

Not lit

Not lit

Not lit

Lit

Check Criterion: An alarm sound given by the multimeter indicates that there is a
short circuit! Locate any short circuit and eliminate it before proceeding to the next step.

The - mark in the table means that the status of the corresponding indicator is not fixed. Main Menu Screen

1.3

Relationship Between AC Input Voltage and Output Power

Prerequisite: the output voltage is within the range of 48 V - 59.5 V. Max output power: 3000 W Output voltage: 53.5 V (changes as the charge voltage in the CSU changes)

Checking AC Input Voltage

Indicator
Power

1. Set the AC output circuit breaker (in the AC power distribution box) to ON position. Keep the AC input circuit breaker ( in the ZXDU68 G020 cabinet) in OFF position. 2. Turn the knob of the multimeter to the AC voltage scale and measure the AC voltage. Check items: L1-N, L2-N, L3-N, N-PE

AC Input Voltage (85 5) V (85 V 5 V) to 110 V 110 V to 176 V 176 V to (295 V 5 V) >295V 5 V

Output Power 0% 40% to 55% 55% to 100% 100% 0%

Running Flashing Alarm Not lit

Flashing

Check Criterion:
1. The N-PE voltage should be lower than 5 V. If the voltage does not meet the requirement, it is recommended to improve AC input power supply. 2. The phase voltage should be within the range of 85 V - 295 V. If the voltage does not meet the requirement, it is recommended to start a diesel generator to power the ZXDU68 G020 system.

The - mark in the table means that the status of the corresponding indicator is not fixed.

Output Power = Percentage of the Maximum Power

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

System Commissioning

ZXDU68 G020 (V5.0) DC Power System

System Maintenance

4
Steps:

Setting Rectifier Address

1 2 3

Checking Battery Temperature Sensors

6 /7

CSU Troubleshooting

1. Press the QUY button of a rectifier and hold for five seconds to enter the main menu screen of the rectifier. 2. Set the address of the rectifier. For the operation procedure, see the image below.
Initial address of the rectifier SMR- 1# Real Msg Real Alm. Para. Set Ctrl. Version Press to select Para.Set. Edit

Check the battery temperature in the CSU to ensure that the battery temperature sensors are properly installed. When a valid battery temperature is not available on the LCD, check whether the battery temperature sensor is faulty and make sure that the temperature sensor is properly installed. Without a valid battery temperature, the alarms and functions related to battery temperature are deactivated.

Symptom CSU power-on fails, and the power indicator of the CSU is not lit Erratic LCD display

Ent

Password: 0000

Querying Battery Information

Real Msg. Real Msg. CSU Msg. SMR Msg. BMU Msg. Load Power Source AC Volt. 56.4 V Curr. 99.2 A

Initial password: 0000 New address of the rectifier SMR- 2# Real Msg Real Alm. Para. Set Ctrl. Version

Ent

Ent

Edit
Ent

SMR Addr.-1# 02 MAX: 40 MIN: 1

Ent

Select Real Msg.

Select CSU Msg. Battery-2# 1/2 Volt. 54.3 V Curr. - 49.5A Temp. 26 C

Save

Press Esc to cancel modification during the operation.

Battery-1# 1/2 Volt. 54.3 V Curr. - 49.5A Temp. 26 C

Press or to move the cursor. Press or to modify the value.

Cause and Solution 1. Re-install the CSU to restart it. 2. The positive and negative battery cables are reversely connected. Reconnect the cables. 3. Ensure that the battery circuit breakers are set to ON position. 1. Re-install the CSU to restart it. 2. If the symptom persists, remove the CSU and contact maintenance personnel for troubleshooting. 3. Install a backup CSU and properly configure the new CSU. Dropped connection 1. Ensure that the communication cable (serial port cable or network cable) is firmly connected to the correct port. to the background 2. Ensure that the CSU is configured correctly according to the monitor networking requirement. 3. If the symptom persists, remove the CSU and contact maintenance personnel for troubleshooting. 4. Install a backup CSU and properly configure the new CSU. Note: The communication parameters include the Port Baudrate, Remote IP, Remote Port, and Device Addr. For specific parameter values, consult the network administrator. CSU crash 1. Re-install the CSU to restart the CSU. 2. If the symptom persists, remove the CSU and contact maintenance personnel for troubleshooting. 3. Install a backup CSU and properly configure the new CSU. The CSU activates Query the real-time alarm information and take appropriate actions. an alarm

Requirements for Setting the Address of a Rectifier

The default value is 1. When a rectifier is installed in the slot SMR 2, change its address to 2, likewise the other rectifiers. When rectifiers are not installed according to the slot sequence, re-allocate addresses for these rectifiers. For example, when slots SMR 1 and SMR 3 are installed with rectifiers while the slot SMR 2 is not, to avoid alarm errors, set the addresses of the rectifiers in slots SMR1 and SMR3 to 1 and 2.

Invalid indicates that the battery temperature sensor is faulty or not properly installed.

Rectifier Troubleshooting

Setting Parameters and Attributes of Input/Output Relays

Refer to the guide in ZXDU CSU500 (SV1.01) Centralized Supervision Unit Parameters and Alarm Setting to perform the following operations in the CSU. Record the modified values in the manual for future use.

8
Steps:

Symptom Rectifier power-on fails, and the power indicator of the rectifier is not lit

Connecting Loads to the System

Steps:
1. Set system parameter, battery parameters and communication parameters. When the system is used for the first time, the system and battery parameters must be set properly according to the actual configuration on site. 2. (Optional) Set output relays and levels for alarms. Users can set the output relay and level for each alarm and record the setting in the Alarm Information. 3. (Optional) Set attributes for input relays. Users can set the alarm name and alarm state for each input relay. The default alarm state of each input relay is Close.

1. Ensure that power switches of the load equipment are set to OFF position. 2. Set the DC output circuit breaker (LLVD1/BLVD2) connected to the load equipment to ON position. 3. Use a multimeter to check DC power supply for one of the loads. Red probe (+): Touching the DC Input (+) connection terminal of the load Black probe (-): Touching the DC Input (-48 V) connection terminal of the load 4. Verify that the multimeter indicates a positive value within the range of 42 V to 58 V. 5. After the test has passed, set power switch of the load equipment to ON position.

Turn the knob to the DC voltage scale. Red probe

DC Load

DC INPUT

Cause and Solution 1. Ensure that the AC input circuit breaker is set to ON position. 2. Ensure that the AC input voltage is within the acceptable range. 3. Re-install the rectifier or install it in another slot. 4. If the symptom persists, contact maintenance personnel to troubleshoot the rectifier. 5. Install a new rectifier in the original slot and set the rectifier address. The alarm indicator The probable cause might be that the AC input voltage is too high or is lit too low, the temperature is too high, the load-sharing quality is poor, or the addresses conflict. The alarm might not be caused by the rectifier but by surrounding conditions or equipment. Solution: 1. Check alarm information through the CSU to learn the cause. 2. Take appropriate measures according to the cause. The fault indicator is The probable cause might be that the output voltage/current is too lit high, the rectifier fan is faulty, or the output fuse has blown. Solution: 1. Re-install the rectifier. 2. If the symptom persists, contact maintenance personnel to troubleshoot the rectifier. 3. Install a new rectifier in the original slot and set the rectifier address.

Replacing the SPD

Connecting Batteries to the System

Application Scenario:
A red color window on the surge protection device (SPD) indicates that the SPD is broken and should be replaced promptly.

Steps:
1. Set the float charge voltage as the terminal voltage of the battery pack. Menu path: [Para.Set > Batt.Para. > Float Voltage] The difference between float charge voltage and the terminal voltage of the battery pack should be within the range of -0.1 V to 0.1 V. 2. Set the circuit breaker of the battery pack to ON position to connect the pack to the system. 3. Reset the float charge voltage to the original value.
Black probe

Steps:
Warning:
A negative measured value indicates that the positive and negative DC output cables are reversed. Reconnect the DC output cables to the correct terminals. 1. Grasp the damaged SPD and use force to remove the SPD 2. Install a new SPD in position.
SPD: Surge Protection Device

Status window (The image is for reference only)

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

System Maintenance
Querying System Information/RealTime Alarms/History Records

ZXDU68 G020 (V5.0) DC Power System

F
Ctrl.

Instructions for Removing/Installing a Rectifier Online

7 /7

Startup
Caution

Refer to ZXDU CSU500 (SV1.01) Centralized Supervision Unit Parameters and Alarm Setting for a description of the screens. Users can query the following data in the CSU: System information: Select [ Real Msg. > CSU Msg.]. Refer to the System Information section for further details about the screens. Real-time alarms: Select [ Real Alm.]. Refer to the Alarm Information section for further details about the screens. History records: Select [ His.Record > ]. Refer to the History Records section for further details about the screens.

Follow the instructions below when removing or installing a rectifier: Before installing or removing a rectifier, close its main information screen first (press ESC). The rectifier whose main menu screen is being displayed cannot compete with the other rectifiers for the communication address. After removing a rectifier from the cabinet, manually enable the CSU to count operating rectifiers. Failure to comply can result in the rectifier communication failure. Operate menu [ Ctrl. SMR Ctrl. CAN Dev.Stat. ], following an example shown below.
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High current leakage exists during the system operation. The system must be well grounded before power-on. Failure to comply can result in damage to equipment or operation failure.

Prerequisite:
Prior to startup, ensure that the system has been properly installed and configured and all required tests has passed.

Ctrl.
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Example: Querying System Information

Real Msg. Real Msg. CSU Msg. SMR Msg. BMU Msg. Load Power Source AC Volt. 56.4 V Curr. 99.2 A SMR-1# Select Real Msg. Select CSU Msg. Load screen The two icons indicate that users can press or to query other data.
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Password: 0000

Batt.Manage SMR Ctrl. Save Ctrl. Alm.Ctrl. Dev.Stat.

Steps:
1. Set the AC output circuit breaker (in the AC power distribution box) to ON position to power the system. 2. Set the AC input circuit breaker of the ZXDU68 G020 system to ON position. 3. Wait for the rectifiers and CSU to start up automatically. 4. Set the battery circuit breaker to ON position. 5. Set the DC output circuit breakers to ON position to power the DC loads.

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Initial password: 0000 Message

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Press to select Dev.Stat.

CAN Dev.Stat. RS485 Dev.Stat.

Succeed! There are two pages and this is the first page. Press or to turn pages. CSU1/2 Batt.Mode Equal Mng. Batt.Chg.Dura. 31 Min Work Mode Auto NonSave Mode CSU2/2 Batt.Total Curr. -99.0 A Set Volt. 56.4 V Set Curr.Limit 63.5 A

Press or to query other data. Press Esc to return.

Esc : to return to the upper-level interface

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Steps:

Manually Re-connecting LLVD1/BLVD2 Branches When the CSU Is Faulty

Application Scenario:
When the system has disconnected the LLVD1 or BLVD2 branches, but the CSU is faulty, the CSU cannot automatically re-connects the disconnected branch(es) after the mains recover and the rectifiers output DC power. In this case, perform the following steps to manually re-connect the disconnected branch(es). 1. Remove the front panel of the power distribution unit and locate the LLVD1 ON button and the BLVD2 ON button. If the CSU is operating properly, the CSU can accordingly disconnect the branch(es) that is (are) manually connected through the steps below. LLVD1 ON BLVD2 ON

Normal Shutdown
Caution

CSU screen 1

CSU screen 2

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Querying Real-Time Information of Rectifiers

The system shutdown will cause power supply interruption to the connected loads. Do not shut down the system without permission. Failure to comply can result in loss of traffic or damage to equipment.

Steps:
1. To ensure that the system is free of loads, remove power from all loads or switch the loads to another power supply system. 2. Set the DC output circuit breakers to OFF position. 3. Set the battery circuit breaker to OFF position. 4. Set the AC input circuit breaker of the ZXDU68 G020 system to OFF position. 5. Set the AC output circuit breaker (in the AC power distribution box) to OFF position to remove power from the system.

Overview of Querying Real-Time Information of Rectifiers

To query real-time information of multiple rectifiers, select [ Real Msg. > SMR Msg.]. Refer to the Querying System Information/Real-Time Alarms/History Records section for the operation procedure. To query real-time information of a specified rectifier, follow the instructions below.

2. Press the LLVD1 ON button to connect the LLVD1 branch to the system and activate the LLVD1 loads (secondary loads). 3. Calculate the number of rectifiers needed to provide sufficient power for the load and the battery charge using the following calculation formula. (Note: Verify that the numbers of operating rectifiers for three phases are equal to each other if possible.) Number of needed rectifiers = PB +PL Maximum output power of a single rectifier +1

Querying Real-Time Information of a Specified Rectifier

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Press the QUY button and hold for five seconds to enter the main menu screen of the rectifier. SMR-1# Real Msg. Real Alm. Para.Set Ctrl. Ent SMR-1# Out Volt. 56.4 V Out Curr. 3.8 A Internal Temp. 25 C Press or to query other data. Press Esc to return.

Emergency Shutdown
Caution

PB (power required for the battery charging) = nominal voltage of the battery pack rated battery charging current For example, PB = 48 V 0.15C10 PL (load power): marked on the nameplate of the load Maximum output power of a single rectifier: 3000 W 4. Pull the unnecessary rectifiers 30 mm out of the cabinet to avoid high charge current to the batteries (because there is no CSU that can limit the output current of the rectifiers). 5. Press the BLVD2 ON button to connect the battery branch to the system and activate the BLVD2 loads (primary loads). 6. When the CSU operates properly, activate the rectifiers that were deactivated in Step 4.

The emergency shutdown should only be performed during an emergency. Failure to comply can result in loss of traffic or damage to equipment.

Steps:
1. Set the AC output circuit breaker (in the AC power distribution box) to OFF position to remove power from the system. 2. Set the battery circuit breaker to OFF position disconnect the battery pack.

Main menu screen (Select Real Msg.)

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