Specification of LT AB Cable Accessories in India

Signature of Biaaer/Contractor
10.
Specification climatic conditions to which AB Cable
are manufactured.
a) Max. Solar radiation
b) Min. wind velocity (m/sec.)
11. Tests.
i) Details oI type tests and Iactory tests conducted
on each size oI AB Cable .
ii) Whether one complete set oI type test certiIicates
there oI are enclosed to the bid.
12. BENDING RADIUS OF CABLE :
13.
Any other relevant technical information the bidder
may desire to furnish in respect of
i) AB Cable.
D. ACESSORIES SUITABLE FOR LT AERIAL BUNCHED CABLE
1. SCOPE :
This speciIication covers manuIacturing, testing beIore
delivery F.O.R. Destination oI Hardware/ Accessories suitable Ior LT Aerial
Bunched XLPE Insulated PVC sheathed phase Conductor (Aluminium) Cables
with bare Messenger Wire Ior LT Overhead lines suitable Ior working voltage
up to & including 1100 Volts as per relevant REC Construction/NFC standards.
The Hardware /Accessories will be supplied with Suspension Clamps and
Aluminium Bracket, stainless steel strap, buckles to erect them on ST
Pole/PCC/ Girder Pole, Dead End Clamp / Anchoring C
Bracket, stainless steel strap, buckles to erect them on PCC/ Girder Pole,
Insulation Piercing Connectors along with Nuts, Bolts, and Washers. The
requirement oI Hardware shall be as per schedule oI requirement annexed with
this section schedule
tentative and may vary at the time oI placement oI order.
2. APPLICABLE STANDARDS
Unless otherwise stipulated in this speciIication the Iollowing standards with
latest amendments shall b
(i) REC SpeciIication No.84/2010, NFC 33
Clamp, Dead End Clamp.
(ii) REC SpeciIication No.83/2010, NFC
Connector
(iii) NFC - 33-004 : Electrical Ageing Test.
(iv) IS 14255 : LV Aerial Bunched Cable.
3. GENERAL REQUIREMENTS:
The hardware/accessories should be suitable Ior AB Conductor required as
under:
The phase conductors shall be 120 / 95 / 70 / 25mm2 and street light conductor
16mm2 XLPE insulated and n
1RIPURA S1A1E ELEC1RICI1Y CORPORA1IOA LIMI1ED
(A Govt. of Tripura Enterprise)
of Biaaer/Contractor
128
Specification climatic conditions to which AB Cable
Max. Solar radiation (w/sq.mm)
Min. wind velocity (m/sec.)
i) Details oI type tests and Iactory tests conducted
on each size oI AB Cable .
ii) Whether one complete set oI type test certiIicates
there oI are enclosed to the bid.
RADIUS OF CABLE :
Any other relevant technical information the bidder
may desire to furnish in respect of
ACESSORIES SUITABLE FOR LT AERIAL BUNCHED CABLE
This speciIication covers manuIacturing, testing beIore dispatch, supply and
uding 1100 Volts as per relevant REC Construction/NFC standards.
Pole/PCC/ Girder Pole, Dead End Clamp / Anchoring Clamp and Aluminium
schedule-II(B). It may be noted that the quantity in the schedule is
tentative and may vary at the time oI placement oI order.
APPLICABLE STANDARDS
latest amendments shall be applicable:
(i) REC SpeciIication No.84/2010, NFC 33-040, NFC 33-041 Ior Suspension
Clamp, Dead End Clamp.
(ii) REC SpeciIication No.83/2010, NFC - 33-020 : Insulation Piercing
004 : Electrical Ageing Test.
(iv) IS 14255 : LV Aerial Bunched Cable.
GENERAL REQUIREMENTS:
XLPE insulated and neutral cum messenger conductor shall be 25 / 50 /
ACESSORIES SUITABLE FOR LT AERIAL BUNCHED CABLE
dispatch, supply and
uding 1100 Volts as per relevant REC Construction/NFC standards.
lamp and Aluminium
II(B). It may be noted that the quantity in the schedule is
041 Ior Suspension
020 : Insulation Piercing
eutral cum messenger conductor shall be 25 / 50 /
70 / 95 mm2 insulated heat treated aluminium silicon containing 0.5°
magnesium and approximately 0.5° silicon conIorming to IS:398 (Part
1979 and its latest amendment, iI any.
4.1. SUSPENSION CLAMP
a) The suspension clamp shall conIorm to NFC 33
with a bracket made oI corrosion resistant aluminium alloy, dimensions and
strength oI which are to be as per NFC 33
b) The suspension clamp shall provide suIIicien
movement oI clamp at both straight run and angle locations.
c) The suspension clamp shall be capable oI holding insulated Al. Alloy
messenger wire size oI 95 / 70 /50 / 25 sq.mm. The suspension assembly
suitable Ior 95 and 70 mm2
25 should have strength oI 12 KN min
d) The suspension clamp shall have good Iinish and shall be Iree Irom all Ilaws,
sharp radius oI curvature and edges shall be suitably rounded oII.
e) The design oI clam
an adjustable grip device. There should not be any losable part in the process oI
clamping.
I) The Suspension clamp shall be made Iully oI insulating type oI mechanically
strong and weather resista
g) The suspension clamp shall be provided with suitable Alluminium bracket,
Stainless Steel Strap, Buckle to erect them on 8M PCC / Girder Poles having
top and bottom dimensions as per NFC 33
h) The perIormance/ test requirements shall be as per NFC 33
i) The one No. suitable tool Ior striping & cutting has to be supplied Iree oI cost
with each lot oI 300 Nos. (or part thereoI) oI suspension clamp assembly.
4.2. ANCHORING CLAMP/ DEAD EN
a) The anchoring clamp/ dead end assembly shall conIorm to NFC 33
standard and supplied along with Aluminium bracket Ior clamping the same on
poles.
b) The anchoring clamp (dead end assembly) shall be capable oI holding
insulated Al. Alloy messenger wire size oI 95 / 70 /50 / 25 mm2. The anchoring
assembly suitable Ior 95 and 70 mm2 should have tensile strength oI 20 KN and
50 and 25 should have strength oI 10 KN min
c) The anchoring clamp/ dead end assembly shall have good Iinish and
Iree Irom all Ilaws, sharp radius oI curvature and edges shall be suitably
rounded oII.
d) The design oI clamp shall be boltless i.e. no tools required to clamp the
messenger wire. Wedge type clamps shall be used Ior clamping the messenger
without damaging the strands oI the insulated messenger. The clamp shall be oI
aluminium body with Iully insulating type oI mechanical and weather resisting
thermoplastic wedges.
e) The Anchoring Clamp shall be supplied with a stainless steel Ilexible Rope to
connect the Tension Clamp to the Eye Hook. The Ilexible Rope Iorming part oI
129
insulated heat treated aluminium silicon containing 0.5°
magnesium and approximately 0.5° silicon conIorming to IS:398 (Part
1979 and its latest amendment, iI any.
SUSPENSION CLAMP ASSEMBLY:
a) The suspension clamp shall conIorm to NFC 33-040 standard and to be Iitted
strength oI which are to be as per NFC 33-040
b) The suspension clamp shall provide suIIicient Ilexibility to allow Ior
movement oI clamp at both straight run and angle locations.
suitable Ior 95 and 70 mm2 should have tensile strength oI 15 KN and 50 and
25 should have strength oI 12 KN min
e) The design oI clamp shall be bolt-less, neutral messenger should be Iixed by
strong and weather resistant plastic Ior protection oI phase cable.
top and bottom dimensions as per NFC 33- 040 standard.
perIormance/ test requirements shall be as per NFC 33-040 standards
ANCHORING CLAMP/ DEAD END CLAMP ASSEMBLY:
a) The anchoring clamp/ dead end assembly shall conIorm to NFC 33
Alloy messenger wire size oI 95 / 70 /50 / 25 mm2. The anchoring
50 and 25 should have strength oI 10 KN min
c) The anchoring clamp/ dead end assembly shall have good Iinish and
damaging the strands oI the insulated messenger. The clamp shall be oI
thermoplastic wedges.
nect the Tension Clamp to the Eye Hook. The Ilexible Rope Iorming part oI
insulated heat treated aluminium silicon containing 0.5°
magnesium and approximately 0.5° silicon conIorming to IS:398 (Part- IV)
040 standard and to be Iitted
t Ilexibility to allow Ior
should have tensile strength oI 15 KN and 50 and
less, neutral messenger should be Iixed by
nt plastic Ior protection oI phase cable.
040 standards
D CLAMP ASSEMBLY:
a) The anchoring clamp/ dead end assembly shall conIorm to NFC 33-041
Alloy messenger wire size oI 95 / 70 /50 / 25 mm2. The anchoring
c) The anchoring clamp/ dead end assembly shall have good Iinish and shall be
damaging the strands oI the insulated messenger. The clamp shall be oI
nect the Tension Clamp to the Eye Hook. The Ilexible Rope Iorming part oI
clamp should be oI length to maintain at least 150mm distance between Al. Pole
bracket and body oI clamp. The rope should have suIIicient Ilexibility to ease
the tensional movement o
I) The anchoring clamp/ dead end assembly shall be provided with suitable
Aluminium bracket, Stainless Steel Strap, Buckle to erect them on 8M PCC/
Girder Poles having top and bottom dimensions as per NFC 33
However, the size and no. oI pole clamps should be concontractored invariably
beIore supply.
g) The perIormance/ test requirements shall be as per NFC 33
h) The one No. suitable tool Ior striping & cutting has to be supplied Iree oI cost
with each lot oI 400 Nos. (or part thereoI) oI anchor clamp assembly.
4.3. INSULATED PIERCING CONNECTORS:
a) The L.T. Insulating Piercing Connectors are used Ior making Tee or Tap oII
connections to an Aerial Bunched Cables suitable up to 1.1 KV, service voltage
0.6 KV.
b) The L.T. Insulated Piercing Connectors shall conIorm to NFC
c) The L.T. Insulated Piercing Connectors shall be Iollowing type:
Type
I -A
I -B
II -A
II -B
d) The L.T. Insulated Piercing Connectors are designed to make a connection
between the uncut main conductor & a branch cable conductor without
removing the insulated and with single tightening. The IPC will Iirst pierce the
insulated, and then make good electrical contact between the main & the branch
conductor while simultaneous
piercing teeth shall be made oI Copper Alloy.
e) The Insulated Piercing Connectors must be suitable Ior application by one
worker working alone with a 17mm/ 13mm/ 10mm wrench.
I) The Insulated Piercing Connectors
alloy/thermoplastic shear heads with minimum & maximum torque as indicated
by the manuIacturer and within the range speciIied in NFC 33
g) The Insulated Piercing Connectors shall be water prooI & the water tightness
shall be ensured by appropriate elastomeric material
130
the tensional movement oI the ABC system.
Girder Poles having top and bottom dimensions as per NFC 33
ze and no. oI pole clamps should be concontractored invariably
g) The perIormance/ test requirements shall be as per NFC 33-041 standards.
00 Nos. (or part thereoI) oI anchor clamp assembly.
INSULATED PIERCING CONNECTORS:
The L.T. Insulated Piercing Connectors shall conIorm to NFC
Main Cable Tap OII Cable End Cap suitable
Ior Sealing Branch
16-95 Sq.mm. 16-95 Sq.mm.
XLPE
16-95 Sq.mm.
XLPE
50-120 Sq.mm. 50-120
Sq.mm. XLPE
50-120 Sq.mm.
XLPE
16-95 Sq.mm. 1.5-10 Sq.mm.
XLPE
1.5-10 Sq.mm.
XLPE
16-120 Sq.mm. 6-50 Sq.mm.
XLPE
6-50 Sq.mm.
XLPE
conductor while simultaneously insulating & sealing the connection. The
piercing teeth shall be made oI Copper Alloy.
worker working alone with a 17mm/ 13mm/ 10mm wrench.
I) The Insulated Piercing Connectors must be equipped with Alluminium
by the manuIacturer and within the range speciIied in NFC 33-020.
hall be ensured by appropriate elastomeric material
Girder Poles having top and bottom dimensions as per NFC 33-041 standards.
ze and no. oI pole clamps should be concontractored invariably
041 standards.
00 Nos. (or part thereoI) oI anchor clamp assembly.
The L.T. Insulated Piercing Connectors shall conIorm to NFC-33-020.
End Cap suitable
Ior Sealing Branch
95 Sq.mm.
XLPE
120 Sq.mm.
XLPE
10 Sq.mm.
XLPE
50 Sq.mm.
XLPE
ly insulating & sealing the connection. The
must be equipped with Alluminium
020.
h) The Connector shall have removable end cap Ior sealing cut end oI the
branch cable enabling tapping on either side oI the connector with the connector
being in its vertical position with bolt head upwa
oI slide type enabling easy positioning and unlovable aIter the tap cable is
positioned. The End cap shall be equipped with a water tightness seal.
i) Rubber seal around piercing teeth shall be compatible with grease used.
Rubber seal shall be designed in a manner to provide proper sealing around
the piercing & to avoid the damage to conductor insulated beyond piercing
point. Rubber parts
caused by heating or other w
j) All the insulating material used shall be UV resistant & Iire retardant.
Metallic parts shall be non corrosive surIace treatment. Exposed metallic parts
shall be potential Iree during & aIter connector mounting.
k) The Insulated Pierc
Irom all flaws, sharp radii of curvature and suitably rounded off.
l) The perIormance/ test requirements oI insulated piercing connectors shall be
as per NFC Standards 33
m) Type Test CertiIicate
IPC oIIered, sample submitted and the IPC on type test carried out has to be
same design. This is applicable Ior both the model. Type test has to be
conducted as per NFC 33 020 strictly in any internat
COFRAC/NABL Accredited Lad.
4.4. EARTHING / NEUTRAL CONNECTOR:
a) The L.T. earthing / neutral Connectors are used Ior making Tee or Tap oII
connections to an Aerial Bunched Cables insulated neutral messenger suitable
up to 1.1 KV, service voltage 0.6 KV.
b) The L.T. earthing / neutral Connectors shall conIorm to NFC
c) The connector bodies shall be made entirely oI mechanical and weather
resistant plastic insulated material made oI weather & UV resistant reinIorced
polymer and no metallic part outside the housing is acceptable except Ior the
tightening bolt or nuts.
d) Any metallic part that is exposed must not be capable oI carrying a potential
during or aIter connector installation.
e) The connector shall be water proo
by appropriate elastomeric materials and not by grease, gel or paste alone.
Grease can be applied to protect the contact baled alone and shall not be visible
on the outer surIace oI the connector. Connector should
I) Design oI IPBC should be such as to not cause damage to insulated oI
adjacent conductors due to vibration and relative movement during service.
g) All the metallic parts oI the connector should be corrosion resistant and there
should not be any appreciable change in contact resistance & temperature aIter
overloads & load cycling and should be concontractor to the long duration tests
speciIied in this standard.
h) The perIormance/ test requirements oI insulated piercing connector
as per NFC Standards 33
131
being in its vertical position with bolt head upward. The End cap shall be rigid
seal shall be designed in a manner to provide proper sealing around
point. Rubber parts shall comprised oI material that exhibit resistance to aging
caused by heating or other weather conditions.
shall be potential Iree during & aIter connector mounting.
k) The Insulated Piercing Connectors shall have good Iinish and shall be Iree
all flaws, sharp radii of curvature and suitably rounded off.
as per NFC Standards 33-020.
m) Type Test CertiIicates oI both the model must be Iurnished with tender. The
conducted as per NFC 33 020 strictly in any internationally recognized labs like
EARTHING / NEUTRAL CONNECTOR:
KV, service voltage 0.6 KV.
b) The L.T. earthing / neutral Connectors shall conIorm to NFC-
mer and no metallic part outside the housing is acceptable except Ior the
tightening bolt or nuts.
during or aIter connector installation.
e) The connector shall be water prooI and the water tightness shall be ensured
on the outer surIace oI the connector. Connector should not be dipped in grease.
speciIied in this standard.
h) The perIormance/ test requirements oI insulated piercing connector
as per NFC Standards 33-020.
rd. The End cap shall be rigid
seal shall be designed in a manner to provide proper sealing around
resistance to aging
ing Connectors shall have good Iinish and shall be Iree
all flaws, sharp radii of curvature and suitably rounded off.
s oI both the model must be Iurnished with tender. The
ionally recognized labs like
-33-020.
mer and no metallic part outside the housing is acceptable except Ior the
I and the water tightness shall be ensured
not be dipped in grease.
h) The perIormance/ test requirements oI insulated piercing connectors shall be
i) Type Test CertiIicates oI both the model must be Iurnished with tender. The
connector oIIered, sample submitted and the IPC on type test carried out has to
be same design. This is applicable Ior both the model. Ty
4.5. MID SPAN 1OINT
a) The sleeves should be pre insulated Ior phases and street lighting conductors.
A insulated aluminium
b) The phase conductor aluminium sleeve shall be insulated with an anti UV
black thermoplastic tube sealed with 2 Ilexible rings.
c) Mid span joint should have tensile strength equal or greater than tensil
strength oI messenger conductor and as per relevant IS Ior respective cores oI
AB Cable.
d) Suitable crimping tool has to be provided to have constant quality oI
crimping, Iree oI cost 1no. With each lot oI 50 nos. oI mid span joint. The
Crimping tool shall cover all the indicated sizes oI mid span joint and bimetallic
lugs. Crimping tool should be hand operated hydraulic type and needs to be oI
50KN crimping Iorce as per NFC 33 021
e) Type Test Reports oI the same has to be submitted Irom any NABL
Accredited lab or accredited by ILAC signatory organizations like COFRAC as
per NFC 33-021.
4.6 STAINLESS STEEL STRAPS
a) Stainless steel strap should be oI size width 20mm +0.2 and thickness 0.7mm
+0.05 mm and shall have a tensile strength oI 7.5KN min., elong
Iinish 2B.
b) The stainless steel material shall be oI high mechanical strength, corrosion
and wear resistant as per ASTM SS 202 or equivalent.
c) Tensile strength oI strap is to be min 7.5KN to be tested on a loop with
buckle. Number oI loo
load requirement Ior dead
speciIication.
d) The SS Strap should be engraved with the name oI the ManuIacturer, the date
oI manuIacturing and length at a d
e) Stainless steel straps to be supplied as a roll oI 50 meters in a plastic
dispensable case Ior easy handling
4.7 STAINLESS STEEL BUCKLES
a) Stainless steel buckles is to be made oI SS 304 to suit above strap and shall
be used to tension & Iix it. It should have a slot width oI not less than 20.5 mm
x 1.5 mm
b) Stainless Steel buckles are to be supplied in bags oI 100 nos.
5. The above hardware/ accessories shall be suitable Ior use with LT Aerial
Bunched XLPE Insulated Cable co
sizes.
132
be same design. This is applicable Ior both the model. Type test has to be
MID SPAN 1OINT
A insulated aluminium alloy sleeve shall be used Ior neutral messengers.
black thermoplastic tube sealed with 2 Ilexible rings.
c) Mid span joint should have tensile strength equal or greater than tensil
all cover all the indicated sizes oI mid span joint and bimetallic
50KN crimping Iorce as per NFC 33 021
ited lab or accredited by ILAC signatory organizations like COFRAC as
STAINLESS STEEL STRAPS
+0.05 mm and shall have a tensile strength oI 7.5KN min., elong
and wear resistant as per ASTM SS 202 or equivalent.
buckle. Number oI loops Ior mounting the bracket on pole to be allocated as per
load requirement Ior dead-end and suspension clamp speciIied in this
oI manuIacturing and length at a distance oI aprox 250 mm.
dispensable case Ior easy handling
STAINLESS STEEL BUCKLES
o tension & Iix it. It should have a slot width oI not less than 20.5 mm
b) Stainless Steel buckles are to be supplied in bags oI 100 nos.
The above hardware/ accessories shall be suitable Ior use with LT Aerial
Bunched XLPE Insulated Cable conIorming to IS:14255/l995 oI Iollowing
pe test has to be
alloy sleeve shall be used Ior neutral messengers.
c) Mid span joint should have tensile strength equal or greater than tensile
all cover all the indicated sizes oI mid span joint and bimetallic
ited lab or accredited by ILAC signatory organizations like COFRAC as
+0.05 mm and shall have a tensile strength oI 7.5KN min., elongation 30° Min,
ps Ior mounting the bracket on pole to be allocated as per
end and suspension clamp speciIied in this
o tension & Iix it. It should have a slot width oI not less than 20.5 mm
The above hardware/ accessories shall be suitable Ior use with LT Aerial
nIorming to IS:14255/l995 oI Iollowing
 3x25 ¹ 1x16 ¹ 1x25 sq.mm
2 3X50¹16¹1X50 sq.mm insulated messenger
3 3x70 ¹ 1x16 ¹ 1x50 sq.mm insulated messenger
4 3x95 ¹ 1x16 ¹ 1x70 sq.mm insulated messenger
5 3x120 ¹ 1x16 ¹
iv Note:- The Iirst part oI the designation reIers to the number and size oI
insulated phase conductor and the middle reIer to insulated Street light
conductor and last reIers to the size oI insulated messenger/neutral
sizes shown are the nominal cross sectional area oI the conductors.
6. DRAWINGS:
i. A drawing / picture clearly showing principal parts & dimensions Ior all
products should be submitted along with the oIIer.
ii. The principal outer dimensions o
gms should be submitted along with the oIIer.
Few examples oI drawings oI various accessories are attached with tender.
However bidders are advised to submit their own design/drawings oI respective
item duly type tested as per relevant standards.
The successIul bidder within two weeks oI placement oI order shall Iurnish
three sets oI Iinal versions oI all drawings oI hardware/ accessories Ior owner`s
approval along with sample Iinalized.
7. TESTS & TESTS CERTIFICA
7.1 The Hardware / accessories should meet the requirement oI all tests as speciIied
in respective NFC standard and their latest amendments.
7.2 The bidder shall Iurnish latest complete type test certiIicates (should not be
older than 5 years) presc
Accredited / CPRI, Bangalore / CPRI, Bhopal/ CPRI, Muradnagar testing
laboratory or a International Laboratory Accreditation Corporation accredited
lab like COFRAC certiIied laboratory. The TSECL shall reject
bidder who does not have valid type test report.
Type test:-
The Iollowing shall constitute Type tests Ior Suspension and Dead end Clamps
i) Tensile Test on Brackets
ii) Tensile / Mechanical Test on sub
iii) Slippage Test (Ior sus
iv) Voltage test on assembly
v) Corrosion Test
133
3x25 ¹ 1x16 ¹ 1x25 sq.mm insulated messenger
3X50¹16¹1X50 sq.mm insulated messenger
The Iirst part oI the designation reIers to the number and size oI
conductor and last reIers to the size oI insulated messenger/neutral
products should be submitted along with the oIIer.
ii. The principal outer dimensions oI each item, 1 x b x w in mm and weight in
gms should be submitted along with the oIIer.
tested as per relevant standards.
approval along with sample Iinalized.
TESTS & TESTS CERTIFICATES:
The Hardware / accessories should meet the requirement oI all tests as speciIied
in respective NFC standard and their latest amendments.
The bidder shall Iurnish latest complete type test certiIicates (should not be
older than 5 years) prescribed in respective NFC standard Irom any NABL
lab like COFRAC certiIied laboratory. The TSECL shall reject
bidder who does not have valid type test report.
i) Tensile Test on Brackets
ii) Tensile / Mechanical Test on sub-assembly
iii) Slippage Test (Ior suspension Clamp only)
iv) Voltage test on assembly
insulated messenger
1x95 sq.mm insulated messenger
The Iirst part oI the designation reIers to the number and size oI
conductor and last reIers to the size oI insulated messenger/neutral wire. The
I each item, 1 x b x w in mm and weight in
The Hardware / accessories should meet the requirement oI all tests as speciIied
The bidder shall Iurnish latest complete type test certiIicates (should not be
ribed in respective NFC standard Irom any NABL
lab like COFRAC certiIied laboratory. The TSECL shall reject the oIIer oI the
vi) Climatic Test
vii) Endurance test under Mechanical and Thermal Stress (Ior Anchor Clamps
only)
The Iollowing shall constitute Type tests Ior insulated Piercing Connectors and
Neutral Connectors
i) Mechanical
- Electrical Continuity and Shear head & mechanical behaviour.
- EIIect oI tightening the mechanical strength oI main core.
- Checking mechanical strength oI tap core.
ii) Voltage test - 6KV water immersion
iii) Water tightness tes
iv) Climatic Ageing Test
v) Corrosion Test
vi) Electrical ageing test
Acceptance Tests:-
For Anchor Assemblies
i) Visual *
ii) Dimensional (as per SCD and Overall dimensions s
iii) Mechanical Test on bracket **
iv) Mechanical test on clamp **
v) Voltage Test *
For Suspension Assemblies
i) Visual *
ii) Dimensional (as per SCD and Overall dimensions submitted with tender) *
iii) Mechanical Test on Bracket
iv) Mechanical tests on Clamp **
v) Voltage Test *
For Insulated Piercing Connectors and Neutral Connectors
i) Visual *
i) Mechanical *
- Electrical Continuity and Shear head &
v) Voltage Test *
The above tests are to be carried out as per sampling plan below.
In case oI random Iailure/deIect, double the sample lot is to be drawn and there
should be no Iailure/deIect exceeding halI the permissible deIects (r
down) shown in the chart.
134
Connectors
Electrical Continuity and Shear head & mechanical behaviour.
EIIect oI tightening the mechanical strength oI main core.
Checking mechanical strength oI tap core.
6KV water immersion
iii) Water tightness test (only Ior neutral connectors)
iv) Climatic Ageing Test
vi) Electrical ageing test
- The Iollowing shall constitute acceptance tests:
For Anchor Assemblies
ii) Dimensional (as per SCD and Overall dimensions submitted with tender ) *
iii) Mechanical Test on bracket **
iv) Mechanical test on clamp **
For Suspension Assemblies
iii) Mechanical Test on Bracket **
iv) Mechanical tests on Clamp **
For Insulated Piercing Connectors and Neutral Connectors
should be no Iailure/deIect exceeding halI the permissible deIects (r
down) shown in the chart.
EIIect oI tightening the mechanical strength oI main core.
The Iollowing shall constitute acceptance tests:
ubmitted with tender ) *
mechanical behaviour.
should be no Iailure/deIect exceeding halI the permissible deIects (rounded
Lot Size
Sample
Size
Up to 100
101 - 500
501 - 2500
2501 and
above
10 ¹0.2°
The bidder must also clearly indicate various testing Iacilities available at their
works Ior testing the material as per relevant standard. In case oI other
particulars oI the place such testing is proposed to be conducted during the
course oI inspection shall be indicated with the oIIer.
8.0 INSPECTION:
8.1 The inspection may be carried out by the owner at any stage oI manuIacture.
The successIul bidder shall grant Iree access to the owner`s representative at
reasonable time when t
equipment / material under this speciIication by the owner shall not relieve the
contractor oI his obligation oI Iurnishing equipment in accordance with the
speciIication and shall not prevent subseq
material are Iound to be deIective.
8.2 The acceptance tests shall be carried out as per relevant REC construction/ NFC
standards/ ISS as applicable.
8.3 The contractor shall keep the owner inIorm in advance about the ma
program so that arrangement can be made Ior inspection.
8.4 The owner reserves the right to insist Ior witnessing the acceptance /routine
tests oI the bought out items.
9.0 ACCEPTABILITY OF SUPPLIED MATERIAL:
One No. sample Irom each Lot oI H
store shall be sealed Ior getting it acceptance/routine tests as per relevant
REC/NFC Standard/ISS Irom any oI NABL accredited testing laboratory at
contractors cost.
In case sample Irom Iirst lot Iails then:
i) Contractor shall have to replace the Iull quantity oI the respective lot supplied
to various stores and lying unused at stores.
ii) For the quantity already utilized against the order in Iield a deduction oI
50º (Fifty Percent) of F.O.R. Destination pric
shall be made or it shall be
authority oI TSECL.
iii) Sample Irom the replaced lot shall be selected again Ior acceptance/ routine
test. All test charges incurred towards
Ior second time shall also borne by the Contractor. In case sample again Iails in
the test then Iurther supplies shall not be accepted.
135
For test Marked *
Sample
Size
Max permissible Sample
Size
2 Nil 1
5 1 2
10 2 2
10 ¹0.2° 2 ¹ 10° oI additional
sample quantity
4
course oI inspection shall be indicated with the oIIer.
The inspection may be carried out by the owner at any stage oI manuIacture.
reasonable time when the work is in progress. Inspection and acceptance oI any
speciIication and shall not prevent subsequent rejection iI the equipment /
material are Iound to be deIective.
The acceptance tests shall be carried out as per relevant REC construction/ NFC
standards/ ISS as applicable.
The contractor shall keep the owner inIorm in advance about the ma
program so that arrangement can be made Ior inspection.
The owner reserves the right to insist Ior witnessing the acceptance /routine
tests oI the bought out items.
ACCEPTABILITY OF SUPPLIED MATERIAL:
One No. sample Irom each Lot oI Hardware oI each size as received in owner's
In case sample Irom Iirst lot Iails then:
Contractor shall have to replace the Iull quantity oI the respective lot supplied
to various stores and lying unused at stores.
ii) For the quantity already utilized against the order in Iield a deduction oI
50º (Fifty Percent) of F.O.R. Destination price of the material supplied
or it shall be replaced. This will be at the discretion oI competent
authority oI TSECL.
test. All test charges incurred towards acceptance / routine test oI the material
the test then Iurther supplies shall not be accepted.
For test Marked **
Sample
Size
Max
permissible
Nil
Nil
Nil
1
The inspection may be carried out by the owner at any stage oI manuIacture.
he work is in progress. Inspection and acceptance oI any
uent rejection iI the equipment /
The acceptance tests shall be carried out as per relevant REC construction/ NFC
The contractor shall keep the owner inIorm in advance about the manuIacturing
The owner reserves the right to insist Ior witnessing the acceptance /routine
ardware oI each size as received in owner's
Contractor shall have to replace the Iull quantity oI the respective lot supplied
ii) For the quantity already utilized against the order in Iield a deduction oI ¡
e of the material supplied
replaced. This will be at the discretion oI competent
acceptance / routine test oI the material
10.0 EMBOSSING & IDENTIFICATION:
It should be provided in each piece as per
standards.
11. PACKING, MARKING & FORWARDING:
11.1 All hardware Iitting shall be packed in suitably sized double Gunny Bags. The
gross weight oI the packing shall not normally exceed 50 Kgs. to avoid handling
problems.
11.2 Suitable cushioning, protective padding or spacer shall be provided to prevent
damage to or deIormation oI the hardware during transit and handling.
11.3 All identical items shall be dispatched to destination duly assembled and
packed. Bolts, Nuts, Was
with the respective parts and suitable measures shall be taken to prevent their
transit loss.
11.4 All packing cases shall be marked legibly and correctly so as to ensure their saIe
arrival at their destination and to avoid the possibility oI goods being lost or
wrongly dispatched on account oI Iaulty or illegible marking. Each case / crate
shall have all the markings stenciled on it in indelible ink.
12. GUARANTEED TECHNICAL PARTICULARS:
The bidder shall Iurnish guaranteed technical particulars in the relevant
schedule as per Annexure (D).
13. OIIers without required GTP, Samples, Type Test reports, Drawings,
Dimensions, and Copies oI Purchase orders shall be considered incomplete /
non-conIorming oIIers and shall be liable to be rejected.
136
EMBOSSING & IDENTIFICATION:
It should be provided in each piece as per Clause No.3 oI the relevant NFC
PACKING, MARKING & FORWARDING:
All hardware Iitting shall be packed in suitably sized double Gunny Bags. The
Suitable cushioning, protective padding or spacer shall be provided to prevent
All identical items shall be dispatched to destination duly assembled and
packed. Bolts, Nuts, Washers etc. shall be packed duly installed and assembled
All packing cases shall be marked legibly and correctly so as to ensure their saIe
destination and to avoid the possibility oI goods being lost or
shall have all the markings stenciled on it in indelible ink.
GUARANTEED TECHNICAL PARTICULARS:
shall Iurnish guaranteed technical particulars in the relevant
schedule as per Annexure (D).
OIIers without required GTP, Samples, Type Test reports, Drawings,
IIers and shall be liable to be rejected.
Clause No.3 oI the relevant NFC
All hardware Iitting shall be packed in suitably sized double Gunny Bags. The
Suitable cushioning, protective padding or spacer shall be provided to prevent
All identical items shall be dispatched to destination duly assembled and
hers etc. shall be packed duly installed and assembled
All packing cases shall be marked legibly and correctly so as to ensure their saIe
destination and to avoid the possibility oI goods being lost or
shall Iurnish guaranteed technical particulars in the relevant
OIIers without required GTP, Samples, Type Test reports, Drawings,
Schedule of Guaranteed Technical Particulars
SUSPENSION / DEAD END CLAMP ASSEMBLY FOR
MESSENGER WIRE
a) Dead end clamp Assembly for LT AB Cable
Sl No
1 Name & Address oI the ManuIacturer
2 Standard (NFC 33
amendments.)
3 Range oI messenger size
4 Type oI Design
5 Installation (with / without disassembly)
6 Type & grade Metallic / Non
Material
7 Marking
8 Colour oI
9 Dimensions (mm)
10 Approximate weight (Kg)
11 Breaking Load (KN)
12 Di-Electric test (Min 6 KV AC Ior 1
minute)
13 Maximum load holding capacity (KN)
14 Is type test report enclosed as per NFC
33-041
b) Suspension clamp
Sl No
2 Standard(NFC
amendments.)
3 Range oI messenger size
4 Type oI Design
5 Installation (with / without disassembly)
6 Is bracket & movable link included
7 Type & grade Metallic / Non
Material
8 Marking
9 Colour oI Non
10 Dimensions (mm)
11 Approximate weight (Kg)
12 Breaking Load (KN)
137
ANNEXURE - D
Schedule of Guaranteed Technical Particulars
SUSPENSION / DEAD END CLAMP ASSEMBLY FOR
MESSENGER WIRE
Dead end clamp Assembly for LT AB Cable
Parameters To be specified by
Name & Address oI the ManuIacturer
Standard (NFC 33-041 with latest
amendments.)
Range oI messenger size
Type oI Design
Installation (with / without disassembly)
Type & grade Metallic / Non-metallic
Material
Marking
Colour oI Non-metallic parts
Dimensions (mm)
Approximate weight (Kg)
Breaking Load (KN)
Electric test (Min 6 KV AC Ior 1
minute)
Maximum load holding capacity (KN)
Is type test report enclosed as per NFC
041
b) Suspension clamp Assembly for LT AB Cable
Standard(NFC 33-040 with latest
amendments.)
Range oI messenger size
Type oI Design
Installation (with / without disassembly)
bracket & movable link included
Type & grade Metallic / Non-metallic
Material
Marking
Colour oI Non-metallic parts
Dimensions (mm)
Approximate weight (Kg)
Breaking Load (KN)
SUSPENSION / DEAD END CLAMP ASSEMBLY FOR INSULATED
To be specified by
bidder
To be specified by
bidder
13 Di-Electric test (Min 6 KV AC Ior 1
minute)
14 Maximum load holding capacity (KN)
15 Is type test report enclosed as per NFC
33-040
c) S.S Strap
Sl No
1 Material composition
2 Weight oI the material
3 Strap width and thickness with tolerance
4 Marking
5 Indication oI length (250mm) Yes / No
6 Dispensable plastic carrying case Ior a roll
oI 50m Yes / No
7 Type test report Ior Tensile strength
enclosed
d) S.S Buckle
Sl No
1 Material composition
2 Weight oI the material
3 Accommodated width and thickness oI
strap
4 Marking (Make) Yes / No
5 Supplied in a box oI 100 Nos Yes / No
6 Type test report Ior Tensile strength with
strap enclosed
INSULATING PIERCING
CABLE
Sl No
1 Name oI the Bidder
3 Standard (NFC 33
amendments.)
4 Are GA drawings enclosed?
5 Are experience certiIicate
138
Electric test (Min 6 KV AC Ior 1
minute)
Maximum load holding capacity (KN)
Is type test report enclosed as per NFC
040
c) S.S Strap
Material composition
Weight oI the material
Strap width and thickness with tolerance
Marking (Make and Date Code) Yes / No
Indication oI length (250mm) Yes / No
Dispensable plastic carrying case Ior a roll
oI 50m Yes / No
Type test report Ior Tensile strength
enclosed
d) S.S Buckle
Material composition
Weight oI the material
Accommodated width and thickness oI
Marking (Make) Yes / No
Supplied in a box oI 100 Nos Yes / No
Type test report Ior Tensile strength with
strap enclosed
INSULATING PIERCING CONNECTOR FOR AERIAL BUNCHED
Name oI the Bidder
Standard (NFC 33-020 with latest
amendments.)
Are GA drawings enclosed?
Are experience certiIicate enclosed?
To be specified by
bidder
To be specified by
bidder
CONNECTOR FOR AERIAL BUNCHED
To be specified by
bidder
6 Insulated Piercing Connectors range
(a) Main : 16
Branch (Tap oII): 16
Insulated Piercing Connectors range
(b) Main : 50
Branch (Tap oII): 50
(c) Main : 16
Branch (Tap oII): 1.5
(d) Main : 16
Branch (Tap oII): 6
7 Is any metallic part carrying potential in
operation exposed during installation?
8 Material used Ior teeth
9 Are end
a) Slide on type
b) Rigid
10 Are torque limiting shear heads provided
on tightening bolts?
11 Rated tightening torque (Nm)
12 Torque
between Main & Branch (Nm)
13 Max. Tensile Load Ior no Break down oI
main conductor. (Kg)
14 Max. Tensile Load on Branch conductor
Ior no slippage/break. (Kg)
15 Voltage withstand under water immersion
16 Electric aging test report enclosed?
17 No. oI cycles
18 Max. Temp. in
19 Is type test report enclosed as per NFC33
020
EARTHING CONNECTOR (FOR NEUTRAL CONNECTION)
Sl
No
1 Name oI the Bidder
3 Standard (NFC 33
4 Are GA drawings enclosed?
5 Are experience certiIicate enclosed?
139
(a) Main : 16 - 95 mm2,
Branch (Tap oII): 16 - 95 mm2
(b) Main : 50 - 120 mm2,
(c) Main : 16 - 95 mm2,
Branch (Tap oII): 1.5 - 10 mm2
(d) Main : 16 - 120 mm2,
Is any metallic part carrying potential in
operation exposed during installation?
Material used Ior teeth
Are end caps Ior branch cable provided?
a) Slide on type
b) Rigid
Are torque limiting shear heads provided
on tightening bolts?
Rated tightening torque (Nm)
Torque Ior establishing connection
between Main & Branch (Nm)
Max. Tensile Load Ior no Break down oI
main conductor. (Kg)
Max. Tensile Load on Branch conductor
Ior no slippage/break. (Kg)
Voltage withstand under water immersion
Electric aging test report enclosed?
No. oI cycles
Max. Temp. in each cycle (Deg.)
Is type test report enclosed as per NFC33-
Parameters
Name oI the Bidder
Standard (NFC 33-020 with latest amendments.)
Are GA drawings enclosed?
Are experience certiIicate enclosed?
To be specified
by bidder
6 Neutral Connectors range
(i) Main : 16
Messenger)
Branch (Tap oII): 1.5
(ii) Main : 16
Messenger)
Branch (Tap oII): 4
7 Is any metallic part carrying potential in operation
exposed during installation?
8 Material used Ior teeth
9 Are end caps Ior branch cable provided?
10 Are torque limiting shear heads provided on
tightening bolts?
11 Rated tightening torque (Nm)
12 Torque Ior establishing connection between Main
& Branch (Nm)
13 Max. Tensile Load Ior no Break down oI main
conductor. (Kg)
14 14 Max. Tensile Load on
slippage/break. (Kg)
15 Voltage withstand under water immersion
16 Electric aging test report enclosed?
17 No. oI cycles
18 Max. Temp. in each cycle (Deg.)
19 Is type test report enclosed as per NFC 33
140
Neutral Connectors range
(i) Main : 16 - 95 mm2, (Insulated Neutral
Messenger)
Branch (Tap oII): 1.5 - 10 mm2 (Insulated )
(ii) Main : 16 - 95 mm2, (Insulated Neutral
Messenger)
Branch (Tap oII): 4 - 35 mm2 (Insulated )
Is any metallic part carrying potential in operation
exposed during installation?
Material used Ior teeth
Are end caps Ior branch cable provided?
Slide on type
Rigid
torque limiting shear heads provided on
tightening bolts?
Rated tightening torque (Nm)
Torque Ior establishing connection between Main
& Branch (Nm)
Max. Tensile Load Ior no Break down oI main
conductor. (Kg)
14 Max. Tensile Load on Branch conductor Ior no
slippage/break. (Kg)
Voltage withstand under water immersion
Electric aging test report enclosed?
No. oI cycles
Max. Temp. in each cycle (Deg.)
Is type test report enclosed as per NFC 33-020
1. Suspension Clamp Assembly (For 25
Insulated Messenger)
141
Suspension Clamp Assembly (For 25 -
Messenger)
- 50 mm2
2. Suspension CIamp AssembIy (For 70
InsuIated Messenger )
142
Suspension CIamp AssembIy (For 70
Messenger )
- 95 mm2
3.) Dead CIamp AssembIy (For 25
InsuIated Messenger)
143
Dead CIamp AssembIy (For 25 - 50 m m2
Messenger)
50 m m2
4.) Dead-CIamp AssembIy (For 70
Messenger )
144
CIamp AssembIy (For 70 - 95 mm2 InsuIated
InsuIated
5.) StainIess SteeI Strap and BuckIe
145
StainIess SteeI Strap and BuckIe
6.) InsuIated
146
Piercing Connector (Type I-A)
A)
7.) InsuIated
147
Piercing Connector (Type I-B)
B)
8.) InsuIated
148
Piercing Connector (Type II-
-A)
9.) InsuIated
149
Piercing Connector (Type II-
-B)
10.) NeutraI Connector
150
NeutraI Connector : SERVICING
11.) NeutraI Connector
151
NeutraI Connector : Servicing / EarthIings
Servicing / EarthIings

Specification of LT AB Cable Accessories in India

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Specification of LT AB Cable Accessories in India

Încărcat de

Drepturi de autor:

Formate disponibile

Signature of Biaaer/Contractor

S-ar putea să vă placă și