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INTERACTIVE SCHEMATIC

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Component Table Tap Table Fluid Power Symbols Electrical Symbols

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KENR8245-03 December 2010

12K, 120K, 140K, and 160K Motor Grader Hydraulic System


12K: JJA1-UP SZP1-UP 120K: SZN1-UP JAP1-UP SZS1-UP 140K: JPA1-UP SZL1-UP SZW1-UP 160K: SZM1-UP JBP1-UP

Volume 1 of 2: Standard Implement Control Valve Configuration Volume 2 of 2: Alternate Implement Control Valve Configurations
2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION Volume 1 of 2 - STANDARD IMPLEMENT CONTROL VALVE CONFIGURATION

Description
Accumulator - Blade Cushion LH Accumulator - Blade Cushion RH Cylinder - Articulation LH Cylinder - Articulation RH Cylinder - Blade Lift (LH) Cylinder - Blade Lift (RH) Cylinder - Center Shift Cylinder - Steering LH Cylinder - Steering RH Cylinder - Wheel Lean Motor - Circle Drive Pump - Implement/Steering Tank - Hydraulic Unit - Hand Metering Valve - Blade Cushion Accumulator LH Valve - Blade Cushion Accumulator RH Valve - Combination Valve - Implement Control LH Valve - Implement Control RH

Part Number
162-7450 162-7450 6E-1560 9T-8784 132-4929 132-4929 6E-1343 130-9041 130-9042 121-9242 105-3196 6E-3136 214-1984 222-3769 188-9390 188-9390 9T-5957 104-8672 124-3325

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Schematic Location
D-7 D-2 D-4 D-3 D-6 D-1 D-3 E-5 E-4 D-2 D-7 B-4 B-7 D-5 D-6 D-1 B-5 C-7 C-2

COMPONENT LOCATION Volume 2 of 2 - ALTERNATE IMPLEMENT CONTROL VALVE CONFIGURATION


Part Machine Number Location
131-7191 314-9338 113-7754 165-2510 314-9338 260-6502 6E-3038 104-8646 104-8645 104-8648 104-8647 104-8671 115-1008 6E-3032 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Description
Cylinder - Blade Tip Cylinder - Plow/Dozer Cylinder - Ripper Cylinder - Scarifier Cylinder - Side Shift Swivel Valve - Implement Control LH Config. 1 Valve - Implement Control LH Config. 2 Valve - Implement Control LH Config. 3 Valve - Implement Control LH Config. 4 Valve - Implement Control LH Config. 5 Valve - Implement Control RH Config. 1 Valve - Implement Control RH Config. 2 Valve - Implement Control RH Config. 3

Schematic Location
F-7, F-4, F-2, E-6, E-2 C-6, C-2 F-3 F-6, E-3 F-8, F-5, F-2, E-6, E-2 F-8, F-5, F-2, E-6, E-2 F-7 F-4 F-1 D-5 D-1 C-5 C-1 A-4

TAP LOCATION

Tap Number
A
B

Description
Implement/Steering Pump - Combination Valve Pressure Combination Valve Pressure

Schematic Location
B-5 B-4

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

VARIABLE and PRESSURE COMPENSATED

LINE RESTRICTION

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL
FLOW IN ONE DIRECTION PARALLEL FLOW CROSS FLOW FLOW ALLOWED IN EITHER DIRECTION

BIDIRECTIONAL

BIDIRECTIONAL

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example


Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example


Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14
Circuit Identification Number

325-PK
Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

(8) CYLINDER STEERING LH 130-9041

(9) CYLINDER STEERING RH 130-9042

(16) VALVE BLADE CUSHION ACCUMULATOR RH 188-9390 (1) ACCUMULATOR BLADE CUSHION LH 162-7450 (15) VALVE BLADE CUSHION ACCUMULATOR LH 188-9390 (5) CYLINDER BLADE LIFT LH 132-4926 (120K) 132-4929 (12K/140K/160K) (3) CYLINDER ARTICULATION LH 6E-1554 (120K) 6E-1560 (12K/140K) 137-6792 (160K) (14) UNIT HAND METERING 222-3769 (4) CYLINDER ARTICULATION RH 9T-8785 (120K) 9T-8784 (12K/140K) 137-6790 (160K) (7) CYLINDER CENTER SHIFT 6E-1343 (12K/140K/160K) 6E-1754 (120K) (2) ACCUMULATOR BLADE CUSHION RH 162-7450
(6) CYLINDER BLADE LIFT RH 132-4929 (12K/140K/160K) 132-4926 (120K)

(11) MOTOR CIRCLE DRIVE 105-3196

(10) CYLINDER WHEEL LEAN 121-9242

C
PUMP TANK

LS PUMP

CIRCLE DRIVE

BLADE LIFT
TANK LS

ARTICULATION

CENTER SHIFT

WHEEL LEAN

BLADE LIFT

(18) VALVE IMPLEMENT CONTROL LH 104-8672

(13) TANK HYDRAULIC 214-1984

(19) VALVE IMPLEMENT CONTROL RH 124-3325

B
(17) VALVE COMBINATION 9T-5957

(12) PUMP IMPLEMENT/STEERING 6E-3136

IMPLEMENT/STEERING

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


MAIN PUMP OUTPUT BLADE TIP CIRCUIT PLOW AND WING CIRCUIT SCARIFIER CIRCUIT STEERING CIRCUIT SUPPLY LINE ARTICULATION CIRCUIT SIDE SHIFT CIRCUIT IMPLEMENT AND STEERING LOAD SENSE CIRCUIT DRAIN / RETURN LINE BLADE CIRCUIT RIPPER CIRCUIT CENTER SHIFT CIRCUIT WHEEL LEAN CIRCUIT CIRCLE DRIVE CIRCUIT

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group

STANDARD IMPLEMENT CONTROL VALVE CONFIGURATION (SEE VOL 2 FOR ADDITIONAL CONFIGURATIONS)

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)


(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

(Machine Location from Component LocationsTable)

Callout Number

THIS SCHEMATIC IS FOR THE 12K, 120K, 140K, AND 160K MOTOR GRADER VOL 1 OF 2: STANDARD IMPLEMENT CONTROL VALVE CONFIGURATION
(12K/140K/160K) PART NUMBER: 304-5315, CHANGE: 00, VERSION: (120K) PART NUMBER: 304-5313, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.

(24) CYLINDER (15) VALVE SIDE SHIFT BLADE CUSHION ACCUMULATOR LH 112-5575 188-9390 (5) CYLINDER BLADE LIFT LH 132-4926 (120K) 132-4929 (12K/140K/160K) (25) SWIVEL 260-6502

7
(20) CYLINDER BLADE TIP 6E-1549 (120K) 131-7191 (12K/140K/160)

(1) ACCUMULATOR BLADE CUSHION LH 162-7450

(15) VALVE BLADE CUSHION ACCUMULATOR LH 188-9390

(24) CYLINDER SIDE SHIFT 112-5575

4
(20) CYLINDER BLADE TIP 6E-1549 (120K) 131-7191 (12K/140K/160) (11) MOTOR CIRCLE DRIVE 105-3196

3
(1) ACCUMULATOR BLADE CUSHION LH 162-7450 (22) CYLINDER RIPPER 113-7754

(1) ACCUMULATOR BLADE CUSHION LH 162-7450

(11) MOTOR CIRCLE DRIVE 105-3196

(26) VALVE IMPLEMENT CONTROL LH CONFIG. 1 6E-3038

(23) CYLINDER SCARIFIER 165-2510

(5) CYLINDER BLADE LIFT LH 132-4926 (120K) 132-4929 (12K/140K/160K) (25) SWIVEL 260-6502

(24) CYLINDER (15) VALVE SIDE SHIFT BLADE CUSHION ACCUMULATOR LH 112-5575 188-9390 (5) CYLINDER BLADE LIFT LH 132-4926 (120K) 132-4929 (12K/140K/160K) (25) SWIVEL 260-6502

1
(20) CYLINDER BLADE TIP 6E-1549 (120K) 131-7191 (12K/140K/160) (11) MOTOR CIRCLE DRIVE 105-3196

(27) VALVE IMPLEMENT CONTROL LH CONFIG. 2 104-8646

(28) VALVE IMPLEMENT CONTROL LH CONFIG. 3 104-8645

LS PUMP

LS PUMP

LS PUMP

BLADE LIFT

SIDE SHIFT

CIRCLE DRIVE

BLADE TIP

TANK

SCARIFIER

BLADE LIFT

SIDE SHIFT

CIRCLE DRIVE

BLADE TIP

TANK

RIPPER

BLADE LIFT

SIDE SHIFT

CIRCLE DRIVE

BLADE TIP

TANK

LH IMPLEMENT CONTROL VALVE CONFIGURATION 1


E
(1) ACCUMULATOR BLADE CUSHION LH 162-7450 (15) VALVE BLADE CUSHION ACCUMULATOR LH 188-9390 (5) CYLINDER BLADE LIFT LH 132-4926 (120K) 132-4929 (12K/140K/160K) (24) CYLINDER SIDE SHIFT 112-5575

LH IMPLEMENT CONTROL VALVE CONFIGURATION 2


(20) CYLINDER BLADE TIP 6E-1549 (120K) 131-7191 (12K/140K/160) (11) MOTOR CIRCLE DRIVE 105-3196 (1) ACCUMULATOR BLADE CUSHION LH 162-7450 (23) CYLINDER SCARIFIER 165-2510 (29) VALVE IMPLEMENT CONTROL LH CONFIG. 4 104-8648

LH IMPLEMENT CONTROL VALVE CONFIGURATION 3


(15) VALVE BLADE CUSHION ACCUMULATOR LH 188-9390 (5) CYLINDER BLADE LIFT LH 132-4926 (120K) 132-4929 (12K/140K/160K) (24) CYLINDER SIDE SHIFT 112-5575

E
(20) CYLINDER BLADE TIP 6E-1549 (120K) 131-7191 (12K/140K/160) (11) MOTOR CIRCLE DRIVE 105-3196

(25) SWIVEL 260-6502

(25) SWIVEL 260-6502

(30) VALVE IMPLEMENT CONTROL LH CONFIG. 5 104-8647

D
LS PUMP LS PUMP

WING LIFT

WING TILT

BLADE LIFT

SIDE LIFT

CIRCLE DRIVE

BLADE TIP

TANK

WING LIFT

WING TILT

SCARIFIER

BLADE LIFT

SIDE LIFT

CIRCLE DRIVE

BLADE TIP

TANK

LH IMPLEMENT CONTROL VALVE CONFIGURATION 4


(2) ACCUMULATOR BLADE CUSHION RH (7) CYLINDER 162-7450 CENTER SHIFT 6E-1343 (12K/140K/160K) 6E-1754 (120K) (10) CYLINDER WHEEL LEAN 121-9242 (16) VALVE BLADE CUSHION ACCUMULATOR RH 188-9390
(6) CYLINDER BLADE LIFT RH 132-4929 (12K/140K/160K) (21) CYLINDER 132-4926 (120K)

LH IMPLEMENT CONTROL VALVE CONFIGURATION 5


(16) VALVE BLADE CUSHION ACCUMULATOR RH 188-9390 (2) ACCUMULATOR BLADE CUSHION RH 162-7450
(6) CYLINDER BLADE LIFT RH 132-4929 (12K/140K/160K) 132-4926 (120K) (21) CYLINDER

(3) CYLINDER ARTICULATION LH 6E-1554 (120K) 6E-1560 (12K/140K) 137-6792 (160K)

(4) CYLINDER ARTICULATION RH 9T-8785 (120K) 9T-8784 (12K/140K) 137-6790 (160K)

PLOW/DOZER 314-9338

(4) CYLINDER ARTICULATION RH (3) CYLINDER 9T-8785 (120K) ARTICULATION LH 9T-8784 (12K/140K) 6E-1554 (120K) 137-6790 (160K) 6E-1560 (12K/140K) 137-6792 (160K)

(7) CYLINDER CENTER SHIFT 6E-1343 (12K/140K/160K) 6E-1754 (120K)

(31) VALVE IMPLEMENT CONTROL RH CONFIG. 1 104-8671

(10) CYLINDER WHEEL LEAN 121-9242

PLOW/DOZER 314-9338

(32) VALVE IMPLEMENT CONTROL RH CONFIG. 2 115-1008

LS PUMP TANK

LS PUMP

ARTICULATION

CENTER SHIFT

WHEEL LEAN

BLADE LIFT

PLOW/DOZER

TANK

ARTICULATION

CENTER SHIFT

WHEEL LEAN

BLADE LIFT

PLOW/DOZER

PLOW ANGLE

RH IMPLEMENT CONTROL VALVE CONFIGURATION 1


B
(4) CYLINDER ARTICULATION RH 9T-8785 (120K) 9T-8784 (12K/140K) 137-6790 (160K) (2) ACCUMULATOR BLADE CUSHION RH 162-7450

RH IMPLEMENT CONTROL VALVE CONFIGURATION 2


(16) VALVE BLADE CUSHION ACCUMULATOR RH 188-9390
(6) CYLINDER BLADE LIFT RH 132-4929 (12K/140K/160K) 132-4926 (120K)

(3) CYLINDER ARTICULATION LH 6E-1554 (120K) 6E-1560 (12K/140K) 137-6792 (160K)

(7) CYLINDER CENTER SHIFT 6E-1343 (12K/140K/160K) 6E-1754 (120K)

(10) CYLINDER WHEEL LEAN 121-9242

(33) VALVE IMPLEMENT CONTROL RH CONFIG. 3 6E-3032

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


MAIN PUMP OUTPUT BLADE TIP CIRCUIT PLOW AND WING CIRCUIT SCARIFIER CIRCUIT STEERING CIRCUIT SUPPLY LINE ARTICULATION CIRCUIT SIDE SHIFT CIRCUIT IMPLEMENT AND STEERING LOAD SENSE CIRCUIT DRAIN / RETURN LINE BLADE CIRCUIT RIPPER CIRCUIT CENTER SHIFT CIRCUIT WHEEL LEAN CIRCUIT CIRCLE DRIVE CIRCUIT

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)

A
LS PUMP TANK

ARTICULATION

CENTER SHIFT

WHEEL LEAN

BLADE LIFT

(12K/140K/160K) PART NUMBER: 304-5315, CHANGE: 00, VERSION: (120K) PART NUMBER: 304-5313, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.

THIS SCHEMATIC IS FOR THE 12K, 120K, 140K, AND 160K MOTOR GRADER VOL 2 OF 2: ALTERNATE IMPLEMENT CONTROL VALVE CONFIGURATIONS

RH IMPLEMENT CONTROL VALVE CONFIGURATION 3


8 7 6 5 4 3 2

CENTRAL MACHINE COMPONENTS


VIEW ALL CALLOUTS

13 14

19 12

18 A 17 B

FORWARD MACHINE COMPONENTS


VIEW ALL CALLOUTS

5 1

2 7

10

15

16

11

LH IMPLEMENT CONTROL VALVE CONFIG1

SIDE SHIFT CIRCLE DRIVE BLADE TIP BLADE LIFT

26

LH IMPLEMENT CONTROL VALVE CONFIG 2

SIDE SHIFT CIRCLE DRIVE BLADE TIP

BLADE LIFT

SCARIFIER

27

LH IMPLEMENT CONTROL VALVE CONFIG 3

SIDE SHIFT CIRCLE DRIVE BLADE TIP

BLADE LIFT RIPPER

28

LH IMPLEMENT CONTROL VALVE CONFIG 4

BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP WING LIFT

WING TILT

29

LH IMPLEMENT CONTROL VALVE CONFIG 5

SCARIFIER BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP

WING LIFT

WING TILT

30

PLOW/DOZER ATTACHMENT

PLOW/DOZER CYLINDER

21

RH IMPLEMENT CONTROL VALVE CONFIG 1

CENTER SHIFT WHEEL LEAN BLADE LIFT PLOW/DOZER ARTICULATION

31

RH IMPLEMENT CONTROL VALVE CONFIG 2

WHEEL LEAN BLADE LIFT PLOW/DOZER PLOW ANGLE CENTER SHIFT ARTICULATION

32

RH IMPLEMENT CONTROL VALVE CONFIG 3

CENTER SHIFT WHEEL LEAN BLADE LIFT ARTICULATION

33

SCARIFIER AND RIPPER ATTACHMENTS


VIEW ALL CALLOUTS

23

SCARIFIER CYLINDER

RIPPER CYLINDER

22

SWIVEL, BLADE TIP, AND SIDE SHIFT CYLINDERS


VIEW ALL CALLOUTS

SWIVEL

25

20 24
SIDE SHIFT CYLINDER

BLADE TIP CYLINDER

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