INTERACTIVE SCHEMATIC

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Component Table Tap Table Fluid Power Symbols Electrical Symbols

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RENR9033-02 November 2010

16M Motor Grader Hydraulic System

B9H1-UP R9H1-UP

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Description
Accumulator Gp - Blade Cushion Accumulator Gp - Brake Breather Assembly Control Gp - Brake Pedal Cylinder Gp - Articulation Cylinder Gp - Blade Lift (LH) Cylinder Gp - Blade Lift (RH) Cylinder Gp - Blade Tip Cylinder Gp - Center Shift Cylinder Gp - LH Steering Cylinder Gp - Ripper Lift Cylinder Gp - RH Steering Cylinder Gp - Side Shift Cylinder Gp - Wheel Lean Filter Gp - Pilot Filter Gp - Return Lock Gp - Center Shift Manifold Gp - Control Blade Cushion Manifold Gp - Pilot Shutoff Solenoid Motor Gp - Circle Drive Motor Gp - Fan Pump Gp - Fan / Brake Pump Gp - Implement / Steering Pump Gp - Secondary Steer Screen - Implement Control Valve (Front) Screen - Implement Control Valve (Rear) Screen - Fan / Brake Control Screen - Steer Pilot Manifold Valve Swivel - Blade Tank Gp - Hydrualic Oil Valve - Shuttle (Load Signal Resolver) Valve Gp - Check (E) Valve Gp - Check (Implement / Steer) Valve Gp - Check (Secondary Steer) Valve Gp - Constant Downforce Valve Gp - Cooler Bypass Valve Gp - Fan / Brake Control Valve Gp - Implement Control (Front)

Part Schematic Number Location

219-8035 D-5, E-7, E-8 260-9428 9R-9925 301-4129 290-8074 270-7538 270-7538 9T-8944 262-1905 267-3863 113-5264 267-3863 257-5083 289-3054 191-9784 249-2307 246-4477 253-1320 263-1790 9T-5977 304-1005 257-6832 246-4486 273-8714 250-1420 250-1420 6E-5066 6E-5066 260-6502 275-6574 6R-7605 231-7701 255-3631 9T-1013 279-6521 266-1595 251-8256 (5-Bank) 261-3272 (6-Bank) 261-3273 (7-Bank) 261-3274 F-3 B-2 B-8 E-1 D-6 D-5 , E-8 D-4 , E-7 F-3 F-4 E-3 D-7 E-2 F-4 F-6 B-4 A-8 D-4 D-4 , D-5 B-5 F-5 A-3 B-7 B-6 A-5 E-3 C-4 B-3 C-2 F-4 B-8 B-3 B-5 B-6 A-5 D-7 , D-8 A-4 A-3

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 29 30 31 32 33 34 35 36 37

Valve Gp - Implement Control (Rear)

(3-Bank) 261-3278 (4-Bank) 261-3281 (6-Bank) 261-3283 C-4 A-5 D-2 C-1 38 39 40 41

Valve Gp - Relief (Secondary Steer) Valve Gp - Steering Control Valve Gp - Steering Pilot Manifold

9T-8071 301-5359 254-3415

TAP LOCATION
Tap Number
AA BB CC DD EE FF SOS

Description
Implement / Steering Pump Load Sense Implement / Steering Pump Pressure Pilot Supply Pressure Fan Motor Supply Pressure Service Brake LH Pressure Service Brake RH Pressure Hydraulic Oil Sampling

Schematic Location
B-6 B-5 B-5 A-3 D-1 D-1 B-5

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

PLOW ANGLE CYLINDER

PLOW LIFT CYLINDER

(14) CYLINDER GP WHEEL LEAN 289-3054

(20) MOTOR GP CIRCLE DRIVE 9T-5977

(13) CYLINDER GP SIDE SHIFT 257-5083 (9) CYLINDER GP CENTER SHIFT 262-1905 (28) SWIVEL BLADE 260-6502

(8) CYLINDER GP BLADE TIP 9T-8944 (37) VALVE GP IMPLEMENT CONTROL (FRONT) 261-3272 (5-BANK) 261-3273 (6-BANK) 261-3274 (7-BANK)

LINES GROUP COLOR DESCRIPTIONS

IMPLEMENT & STEERING PUMP OUTPUT SECONDARY STEERING PUMP OUTPUT CENTERSHIFT LOCK CONTROL CIRCUIT FAN & BRAKE PUMP OUTPUT CENTERSHIFT CYLINDER CONTROL CIRCUIT SIDE SHIFT CYLINDER CONTROL CIRCUIT SUPPLY LINE DRAIN / RETURN LINE STEERING CYLINDER CONTROL CIRCUIT BLADE TIP CYLINDER CONTROL CIRCUIT PILOT SHUTOFF CIRCUIT CIRCLE DRIVE MOTOR CONTROL CIRCUIT IMPLEMENT & STEERING LOAD SENSE CIRCUITS BLADE LIFT CYLINDER CONTROL CIRCUITS WHEEL LEAN CYLINDER CONTROL CIRCUIT ARTICULATION CYLINDER CONTROL CIRCUIT SERVICE BRAKE CONTROL CIRCUIT RIPPER LIFT CYLINDER CONTROL CIRCUIT SNOW WING & PLOW CYLINDER CONTROL CIRCUITS

)(

(6) CYLINDER GP BLADE LIFT (LH) 270-7538

(4) CONTROL GP BRAKE PEDAL 301-4129

PLOW ANGLE
(1) ACCUMULATOR GP BLADE CUSHION 219-8035 (7) CYLINDER GP BLADE LIFT (RH) 270-7538

PLOW LIFT
(1) ACCUMULATOR GP BLADE CUSHION 219-8035

WHEEL LEAN

CIRCLE DRIVE

CENTER SHIFT

SIDE SHIFT

(25) SCREEN IMPLEMENT CONTROL VALVE (FRONT) 250-1420 (10) CYLINDER GP LH STEERING 267-3863

BLADE TIP

(12) CYLINDER GP RH STEERING 267-3863

(34)VALVE GP CONSTANT DOWNFORCE 279-6521

(34)VALVE GP CONSTANT DOWNFORCE 279-6521 (11) CYLINDER GP RIPPER LIFT 113-5264

(5) CYLINDER GP ARTICULATION 290-8074

(1) ACCUMULATOR GP BLADE CUSHION 219-8035

(17) LOCK GP CENTER SHIFT 298-2600 (7) CYLINDER GP BLADE LIFT (RH) 270-7538

CL

CR

(40) VALVE GP STEERING CONTROL 308-0935

EE

CENTER SHIFT LOCK

FF

LE

B B A

CONNECTS TO LIFT A BLADE LT VALVE

A B

CONNECTS TO BLADE LIFT RT VALVE

WING CYLINDERS SYMBOLS SAME AS PLOW CYLINDERS

WING CYLINDERS SYMBOLS SAME AS PLOW CYLINDERS

(18) MANIFOLD GP BLADE CUSHION 253-1320

(6) CYLINDER GP BLADE LIFT (LH) 2270-7538 (18) MANIFOLD GP BLADE CUSHION 253-1320

(38) VALVE GP IMPLEMENT CONTROL (REAR) 261-3278 (3-BANK) 261-3281 (4-BANK) 261-3283 (6-BANK)

L RE R

(26) SCREEN IMPLEMENT CONTROL VALVE (REAR) 250-1420

C
)(

C Ps

EF Ts

(41) VALVE GP STEERING PILOT MANIFOLD 254-3415

WING TILT
(3) BREATHER AS 9R-9925

WING LIFT
(22) PUMP GP FAN/BRAKE 257-6832

RIPPER
AA

(32) VALVE GP CHECK (IMPL/STEER) 255-3631

ARTICULATION
BB

BLADE LIFT (LEFT)

CC
SOS

BLADE LIFT (RIGHT)

P

LS

(29) TANK GP HYDRAULIC OIL 275-6574

B

(23) PUMP GP IMPLEMENT/ STEERING 246-4486

(30) VALVE SHUTTLE (LOAD SIGNAL RESOLVER) 6R-7605

(27) SCREEN STEER PILOT MANIFOLD VALVE 6E-5066

PS LS
(27) SCREEN (FAN/BRAKE CONTROL) 6E-5066

A1
(15) FILTER GP (19) MANIFOLD GP PILOT PILOT SHUTOFF 191-9784 SOLENOID 263-1790

(16) FILTER GP RETURN 249-2307

(31) VALVE GP CHECK(E) 231-7701 (39) VALVE GP CHECK (SEC STEER) 9T-1013

P A2

(2) ACCUMULATOR GP BRAKE 260-9428

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment

FAN/BRAKE PUMP IMPLEMENT/ STEERING

T
(33) VALVE GP RELIEF (SECONDARY STEER) 9T-8071 DD (36) VALVE GP FAN/BRAKE CONTROL 251-8256
YY

Air Line

CALLOUTS
Taps (Pressure, Sampling,Sensor)
(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

(Machine Location from Component Locations Table

Callout Number

THIS SCHEMATIC IS FOR THE 16M Motor Grader

(24) PUMP GP SECONDARY STEER 273-8714

8 7 6 5

(35) VALVE GP COOLER BYPASS 266-1595

4

(21) MOTOR GP FAN 304-1005 3

PART #: 254-7844 CH02

Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

39 22 23 19 32 15 11 21

3 16 29 33 24

27 17 40 41

13

18

34 10

25 37

35 36

26 30 38

28 20

12

14

35 22 23 33 32 19 21 11

16 29

27 40 41

17

26 30 38

18 34

25 37

15

39

36

24

13

28

20

10 12 14

FAN / BRAKE CONTROL

VIEW ALL CALLOUTS

35

DD

IMPLEMENT / STEERING CIRCUIT

VIEW ALL CALLOUTS

29 19 23

AA

BB

CC

SOS

15 19 15

SERVICE BRAKES
VIEW ALL CALLOUTS

(LH)

EE

FF

(RH)

LH VIEW