Documente Academic
Documente Profesional
Documente Cultură
CTF
GCS
Asset HQ
Drilling Rigs
AGENDA
1. 2. 3. 4. 5. 6. 7. 8. Execution Methodology Presentation on Scope of Work Offshore Production SCADA Onshore Production SCADA Offshore & Onshore Drilling SCADA Bidder Interaction Presentation on PETROTECH 2005 Details of Site Visit Requirements for Submission of Solution Time frame for submission of Solution Schedule of Bidder Presentation of Solution
Execution Methodology
Stage I : Pre-qualification
Conference & clarificatory discussions with short listed bidders for finalization of techno-commercial Request for Proposal (RFP)
Invitation of Techno-commercial bids, evaluation and short-listing of bidders, opening of price bids and award of work
Project Imperatives
1. To implement an enterprise wide SCADA system with best-in-class technology, having sustained support and services within India. 2. Connectivity and adaptability with existing/legacy systems which may remain in use; and open architecture for up-gradation. 3. Vendor commitment on comprehensive AMC, Spares and Up-grades. 4. User friendly system requiring minimum training and re-training efforts. 5. Optimum inventories and minimum down-times.
VASUDHARA BHAVAN
MEHSANA ASSET
ASSAM ASSET
RAJAMUNDRY ASSET
AGARTALA ASSET
TROMBAY TERMINAL
AHMEDABAD ASSET
KARAIKAL ASSET
CBM KOLKATA
HAZIRA PLANT
ANKLESHWAR ASSET
WESTERN OFFSHORE
WESTERN ONSHORE
EASTERN ONSHORE
SOUTHERN ONSHORE
CENTRAL ONSHORE
GGS
GGS
CTF
Western Offshore
To Hazira
Vasudhara Bhavan
Trombay Terminal
HAZIRA
URAN URAN
TROMBAY TROMBAY
Onshore
CUSTOMERS
CUSTOMERS
BPCL OIL
MH
HPCL GAS URAN PLANT OIL V.A.P. GAS TROMBAY TERMINAL JAWAHAR DWEEP
GAS GAIL
N&H
GAS
TATA ELECTRIC
HAZIRA
B&S
There are 9 (Nine) Process Complexes. A Process Complex caters to about 15 to 35 Unmanned Remote Production Well Platforms. An unmanned Well Platform may have about 24 Oil/Gas/ injection wells. In Western Offshore there are about 150 unmanned Well Platforms and around a thousand Wells. Some of the wells are on Artificial Lift. There are separate Water Injection Process Platforms for pumping/distributing water into wells through respective Well Platforms.
Bridge TDMA Radio Remote Process Platform SCA/WIN OPC Link with DCS System V.35 Link with Router through OFC RS-232 Link through OFC Ethernet LAN through OFC SCADA HMI Work Stations Satellite Earth Station/ Microwave Router Process Platform-3
Well Platform
Terminal Server
CISCO Router
SCADA Server
DEC Router
LEVEL - 5
MCC room
Access Control
Legend
Optical Fiber Link Work Station Outlet LEVEL - 4 Switch - Hub Radio room Production Store
Well head
Safety office Area Man LEVEL - 2 Main control room Switch gear room
LEVEL - 1
BHF satellite room area LEVEL - 1 Instr. Lab BHF Switch Gear room
Recreation room
Dinning Hall
Exchange room
Main Header
Flow to Process Complex Flow Arms PT from other Wells
TT
PT
R.T.U
SSV
SSV Pr Switch
TT
T.I.J.B
PT TT
SSV STATUS
Shutdown Panel
PT PT DPT
Production Well
N9 WIN NC WI-4 NI
BHN
MNW
NF
NA
NJ
NU WA
NQ PROCESS COMPLEX
NQO
NQD LB NS
LC LD
SI NL SJ WI-6
SLQ
SQ BHS
2. SOUTH FIELD
i. BHS Process Complex consisting of : BHS, SLQ, WIS and upcoming MSP Process Platforms and SA Production Well Platform all are bridge connected. Up-coming Process Platform MSP will be having DCS. SCADA Master is located at BHS. Type-A RTU at BHS and WIS Control Room. Remote Production Well Platforms are SB, SE, SF, SI, SJ, SK, SN, SP, SQ, ST, EB, IF, IG, IP, NL, WI-6, WI-7, WI-8,WI-9 WI-10, WI-11 and upcoming FJ-1, FJ-4, FJ-5, FJ-9, PO-4, PO-6, AND PN-11 (28 nos.) all are connected to SCADA Master at BHS. Type-A RTU at SCA Process Complex which caters to I/Os of SCA Process platform and attached SC well platform. It is connected to SCADA Master at BHS. One HMI Work Station of BHS SCADA Master is to be extended at SCA Process Complex.
EC ED S1-6
SHP
SHQ
P-17
ICP
IQ SD SR
ICW ICG ZA ID
UNDER COMMISSIONING
NEELAM-HEERA ASSET
NEELAM PROCESS COMPLEX
NLM-11 NLM-10 NLM-8 NLM-9 NLM-6 NLM-7 NLM-5 NLW WN-2 WN-1 NLM-2 NLM-1 NLM-4 B-173
NLP
NLM-3
NEELAM-HEERA ASSET
1. NEELAM FIELD NLM Process Complex consisting of: NLW, NLP Process Platforms and NLM-3 Production Well Platform all are bridge connected. NLP has TATA HONEYWELL TDC-3000 DCS WITH HONEYWELL-6.00 Software. SCADA Master is located at NLW. Remote Production Well Platforms are NLM-1, NLM-2, NLM-4, NLM-5, NLM-6, NLM-7, NLM-8, NLM-9, NLM-10, NLM-11 and Remote Water Injection well platforms WN-1 and WN-2 and B-173. (13 nos.) all are connected to SCADA Master at NLW.
NEELAM-HEERA ASSET
2. HEERA FIELD : HEERA Process Complex: Not considered for revamping HRA, WIH Process Platforms and HA Production Well Platform all are bridge connected. SCADA Master is WILLOWGLEN-2000 and it is located at WIH. SCADA Software is SCADACOM, supplied by M/s CMC Ltd, Mumbai RTUs are of WILLOWGLEN MAKE. Total No. of RTUs- 15 3. SAGAR LAXMI : Sagar Laxmi is an Early Production System. It is being shifted to new location D-1 from current location at B-173. New OPC Compliant DCS has to be interfaced to MIS at Vasudhara Bhavan. Data from OPC Gateway has to be interfaced to MIS.
HAZIRA
SATELLITE EARTH STATION SATELLITE EARTH STATION
URAN
MICROWAVE
VASUDHARA BHAVAN
BPB NLM SCA ICP SAGAR LAXMI OPSNET Ku band TDMA MIROWAVE
VSAT FOR ALTERNATE VOICE COMMUNICATION OPSNET TELEMETRY DATA / VOICE COMMUNICATION Ku Band CORPORATE COMMUNICATION
WIN
MICROWAVE LINK
BHN
ICP
BHS
SHP
4 E&M 1 DATA
BPA
4 E&M 2 DATA
HEERA
URAN
SCA
BPB
NEELAM
SAGAR LAXMI
OFC
FIELD INSTRUMENTS
OUT-STATION RADIO
OFC
RTU
FIELD INSTRUMENTS
FAX
EXCHANGE
OUT-STATION RADIO
SATELLITE MODEM
SATELLITE MODEM
SCADA SERVER
ROUTER
ROUTER
SCADA SERVER
FAX EXCHANGE
MICROWAVE RADIO
MICROWAVE RADIO
FAX
EXCHANGE
URAN
SCPC/DAMA SYSTEM
EPABX
ROUTER
INTERNET
OFFSHORE SITE
Ku Band Proposed for Sagar Laxmi
EPABX
SCPC/DAMA SYSTEM
2 Nos V.35 WAN 64 K bps LINKS
ROUTER
1. RTU to SCADA Master communication is TDMA Radio link/ OFC. They support Asynchronous V.24/ RS-232 at 9600/1200 bps for Telemetry (SCADA) Data from RTUs. 2. SCADA Master systems communicate with Vasudhara Bhavan on Satellite links / Microwave Digital Radio links using Synchronous V.35 links at 64/ 56 kbps 3. C-band Satellite Earth Station at HEERA, BPA and BHN (up-coming). These Satellite Channels terminate at Uran. From Uran, they are taken to Vasudhara Bhavan on 2 Mbps Microwave Radio. The Router for Telemetry Data is at Vasudhara Bhavan. 4. POWER FOR RTUs: RTUs at Unmanned Platforms draw Power from Solar systems or Thermo Electric Generator. 5. Optical Fiber LAN between bridge connected Platforms.
(Contd.)
MIS has to be integrated to SCADA Networks on Process Platforms. SCADA functionality with all the Points of all the Process Complexes being brought to Database at Vasudhara Bhavan, comprising of over 50,000 Points brought in near Real Time in pipelined fashion. SCADA Traffic has to be isolated from ONGCs local office network to avoid the adverse impact on the latter Open Database system, which can be integrated to Third Party Applications such as SAP and EPINET using Enterprise Applications Interface (EIA).
DETAILS OF TASKS COMMON TO ALL PROCESS COMPLEXES 1. To Install/ Commission SCADA Master along with SCADA Software. 2. To dismantle the existing SCADA Master and RTU at Process Complexes and RTUs at Remote Well Platforms, after Sea Worthy packing, Transporting them to Nhava base. 3. Extend the SCADA HMI Workstation to bridge connected Process Platforms through Fiber Optic Cable and to the distant Process Platforms, wherever applicable using existing communications. System should support poor quality, low bandwidth channel conditions. 4. HMI Workstations have to be provided at the offices of FPS, I/C Maintenance, I/C Well Head and at Telemetry Room and Control Room through Fiber Optic cables.
5. One Engineering Station of SCADA Master has to be provided at Telemetry Room. 6. Installation/ commissioning of Type-A RTU at Process Platforms (wherever integration of SCADA Master to DCS is not possible) and Type-B RTU at remote well platforms. TYPE-A RTU should be of about 500 I/O points and TYPE-B RTUs about 250 I/O points with 25 % expandability 7. Integrate the RTUs to the TDMA Radios using Asynchronous V.24/RS-232 Ports at 9600/1200 bps. 8. Integrating TDMA Radio to RTU Server at SCADA Master through V.24 Modem (one Channel per Remote outstation) 9. Provide/ configure CISCO Router at each process Complex for routing SCADA data through fall back Microwave Radio links.
10. Integration of RTUs to Process Instruments terminating at Telemetry Interface Junction Box (TIJB). Cable laying and termination from TIJB to RTU inputs shall be responsibility of the vendors. (about 15 Nos. of FRLS cable ) 11. Integration of new SCADA systems to MIS at Vasudhara Bhavan using the Satellite/ Microwave Radio using Synchronous V.35 LINKS AT 64/ 56 Kbps . 12. Integrating SCADA Server to OPC Compliant DCS system at process platforms. The DCS shall be having an OPC Gateway. SCADA Servers have to be interfaced to this gateway through OFC LAN. Necessary mimics of DCS shall be created in SCADA system. 13. Power supply of 230 VAC (UPS) at Process Platform and 24 VDC at Remote Well Platforms shall be provided by ONGC.
TASKS AT INDIVIDUAL PROCESS COMPLEX 1. BHN COMPLEX To install/ commission SCADA Master at BHN Control Room along with SCADA Software.
Extend the SCADA HMI Workstation to WIN Process Complex using existing communication link (TDMA). To integrate the SCADA Master to OPC Gateways of YBL CENTUM-V DCS system at BHN Platform and DCS at upcoming MNW platform YBL CENTUM-3000. Installation commissioning of RTUs of Type-A at WIN Process Platform and of Type-B at 17 unmanned Platforms Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at BHN complex to SCADA Master at BHN Control Room. Providing HMI Stations at Control Rooms of BHN and MNW (upcoming) Process Complex through Optical Fiber link.
2.
NQ COMPLEX
To install/ commission SCADA Master at NQO along with SCADA software. To integrate the SCADA Master to TATA HONEYWELL TDC-3000 DCS system at NQP Platform / provide Type-A RTU at NQP. Installation Commissioning of RTUs of Type-A at NQO Process Platform and of Type-B at 22 unmanned Platforms. Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at NQO complex to SCADA Master at NQO Control Room. Providing HMI Stations at Control Rooms of NQO & NQG Process Complex through Optical Fiber link.
3. SH COMPLEX
To install/ commission SCADA Master at SHP Control Room along with SCADA Software. To integrate the SCADA Master to OPC Gateways of FISHER PROVOX DCS system at SHG and TATA HONEYWELL TDC-3000 DCS at SHW. Installation Commissioning of RTUs of Type-A at SHP Process Platform and of Type-B at SHD bridge connected well platform and 24 unmanned Platforms. Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at SHP complex to SCADA Master at SHP Control Room. Providing HMI Stations at Control Rooms of SHP, SHG and SHW Process Platforms through Optical Fiber link. One HMI to be extended to BPA through V.35 using VSAT.
4.
BHS COMPLEX
To install/ commission SCADA Master at BHS along with SCADA Software. Installation commissioning of RTUs of Type-A at BHS, WIS and SCA Process Platform and of Type-B at 28 Unmanned Platforms. Providing HMI Stations at Control Rooms of BHS, WIS and MSP Process Complexes through Optical Fiber link. Extend the SCADA HMI Workstation to SCA Process Complex using existing communication link (TDMA). Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at BHS complex to SCADA Master at BHS Control Room. To integrate the SCADA Master to DCS System at coming MSP Process Platform. up-
5.
NLM COMPLEX
To install/ commission SCADA Master at NLW along with Software. To integrate the SCADA Master to TATA HONEYWELL TDC-3000 DCS at NLP Process Platform. Installation commissioning of RTUs of Type-B at 13 Nos. of Unmanned Platforms including B-173. Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at NLW complex to SCADA Master at NLW Control Room. Providing HMI Stations at control rooms of NLM and NLW Process Complex through Optical Fiber link.
SCADA System for Uran Plant & Trombay Terminals & Pipelines
MIS at Vasudhara Bhavan
Tank
Tank
R.T.U W/S
DCS-SCADA Gateway
HPCL
Tank Tank
R.T.U
BPCL
URAN
Field Parameters BPCL
18 GAS 8 Gas
GAILs N / W
PT
TT Flow Rate
Density (for liquid)
Flow meter
TASKS AT URAN TROMBAY PIPELINE SCADA To install/ commission SCADA Master at Trombay Terminal along with SCADA Software. Integration of SCADA master to MIS at Vasudhara Bhavan.
Providing SCADA HMI Stations at Trombay Control Room and extend one HMI Workstation to Uran Plant Control Room using existing Microwave link. To integrate the SCADA Master to OPC enabled DCS Gateway system at Uran Plant using Microwave link. Installation & commissioning of RTUs at Trombay and Custody Transfer Terminals at HPCL, BPCL and Jawahar Dweep. RTUs have to be interfaced to the Existing Flow Computers AST (Daniel) using RS-232/ Modbus Protocol. Communication System for Integration of RTUs to SCADA Master such as Data Radios to be provided by Bidder. Installing UPS systems at Custody Transfer Terminals and Trombay Terminals for 2 Hrs back-up.
Clients on ONGCs office LAN such as Asset Managers, GMs and others should be able to access SCADA Real Time Servers with various levels of privileges. Traffic between Server, HMI Work-station in control room should be isolated from that on ONGCs office LAN. Integrating the same to corporate WAN and proposed MIS at N. Delhi using the communication links provided by ONGC ODBC connectivity and other provisions for integration to Third Party EPINET and ERP Systems.
Web server having Home Page and Related Pages for each Process Complex and related information for corporate intranet and internet. Plasma display to be provided either at Control Room/ Conference Rooms of Assets.
LOCATION OF HAZIRA
Tapti HA ZIRA
42 244 km
Mumbai Uran
OPC Servers
42 LINE
ROUTER
36 LINE
L3 SWITCH
Printers
Alarm Manager
SS Radio
To PSTN/Pager Interface
OPC Gateway GAS TERMINAL LPG PH-I PH-II PH-III TDC-3000 CO-GEN CENTUM -CS TDC-3000
Centum V
Baiely
New System
Existing Systems
System Requirements
1. OPEN STANDARDS FOR DATA TRANSFER
RTU TO FIELD DEVICES Integration to protocols like HART/ FOUNDATION FIELDBUS/MODBUS/PROFIBUS apart from conventional 4-20 mA signals RTU TO MASTER UNIT System should support protocols like DNP-3.0/IEC 870-6/ MODBUS SCADA MASTER TO OTHER COMPUTER OR MIS Master to other SCADA Masters/ MIS at Vasudhara Bhavan should support open protocols LIKE OPC.
2. SERVER ARCHITECTURE
O.S. Platform with Strong Security features.
System Requirements
3. REDUNDANCY FEATURES
For Servers and Communication Front End.
4. I/O COUNTS
Master Stations MIS at Vasudhara Bhavan 7,500 Minimum 50,000 Minimum
5. ENVIRONMENTAL
RTUs should be Suitable for continuous deployment in tropical / marine environment. RTU Cabinets (SS316L) IP-65 Min.
6. COMMUNICATION INTERFACE
Type-B RTUs should have capability to interface with TDMA and OFC Communication media with automatic fall back facility.
PARAMETERS TO BE MONITORED
(ON EACH REMOTE PRODUCTION PLATFORM) A. PRODUCTION WELL PARAMETERS PER WELL
1. 2. 3. 4. 5. 6. 7. 8. WELL HEAD PRESSURE. : Indicates health of each well FLOW ARM TEMPERATURE : Indicates health of each well SSSV STATUS. : Sub-surface safety valve SSV STATUS. : Surface safety valve Status SSV CONTROL. : ANNULUS-A PRESSURE. : To monitor leakage from any of ANNULUS-B PRESSURE. : these casings. ANNULUS-C PRESSURE. :
PER PLATFORM
1. 2. 3. 4. 5. ESD STATUS FSD STATUS ESD CONTROL(OPTIONAL) MAIN LINE PRESSURE MAIN LINE TEPERATURE : : : : : Status of Emergency Shutdown Status of fire shutdown Remote operation of ESD Outgoing Outgoing
PARAMETERS TO BE MONITORED
(ON EACH REMOTE PRODUCTION PLATFORM)
B. GAS LIFT PARAMETERS 1. MAIN LINE GAS INJECTION : Pressure of received gas from PRESSURE. Process Platform 2. MAIN LINE GAS INJECTION TEMPERATURE. PER GAS LIFT WELL 1. DIFFERENTIAL PRESSURE : Used in AGA-3 Calculation of volume of gas injected 2. INJECTION PRESSURE : Pressure of gas injected C. WATER INECTION PARAMETERS 1. INJECTION PRESSURE OF : Used for optimizing the water to be EACH WELL. Injected D. UTILITIES/OTHERS 1. INSTRUMENT GAS HEADER : Pressure of the gas used in PRESSURE. Pneumatic Instruments E. POWER INTRUMENTS PARAMETERS. 1. BATTERY CHARGING CURRENT
2. BATTERY VOLTAGE.
PARAMETERS TO BE MONITORED
(THROUGH SCADA ON EACH PROCESS COMPLEX)
1. RAISER LINE PRESSURE AT PROCESS COMPLEX : Pressure of line coming from each Remote Well Platform
2. RAISER LINE TEMPERATURE : Temperature of line coming AT PROCESS COMPLEX from Remote Well Platform 3. MAIN OIL LINE PRESSURE : Main Oil Line going from one 4. MAIN OIL LINE TEMPERATURE : Process Complex to other process 5. MAIN OIL LINE FLOW RATE : complex or Uran 6. MAIN GAS LINE PRESSURE 8. MAIN GAS LINE FLOW RATE : Main Gas line going from one : Complex or Uran (VOLUME) (VOLUME)
7. MAIN GAS LINE TEMPERATURE : Process Complex to other Process 9. TOTAL OIL PUMPED INTO MAIN LINE 10. TOTAL GAS PUMPED INTO MAIN LINE
PARAMETERS TO BE MONITORED
(SECTOR WISE)
11. TOTAL WATER INJECTED FROM PROCESS. :
(WATER INJECTION PROCESS PLATFORM ONLY)
12. WATER INJECTION LINE PRESSURE : 13. TOTAL GAS SENT FOR GAS LIFT. 14. GAS LIFT LINE PRESSURE. 15. GAS LIFT LINE TEMPERATURE.
---- DO ------
16. CRITICAL EQUIPMENT STATUS LIKE PUMPS, GENERATORS AND COMPRESSORS. 17. SEPARATOR PRESSURE 18. SEPARATOR TEMPERATURE 19. SURGE TANK PRESSURE 20. SURGE TANK TEMPERATURE 21. INSTRUMENT AIR PRESSURE.
4. MIS at Asset/ Basin/Project for Drilling Rigs 5. Corporate MIS at Delhi 6. Remote Users
GGS
GGS stands for Group Gathering Station which collects crude oil from wells / EPS / EPT. The well fluid is separated into oil and gas. The crude oil / emulsion is dispatched to CTF and natural gas is dispatched to GCS / consumers.
GCS
GCS stands for Gas Collection Station which collects gas from wells / GGS / EPS / EPT. The well fluid is separated into gas and liquid / condensate / emulsion. The gas is dispatched to Gas compressor plant / consumers.
CTF / CPF
CTF stands for Central Tank Farm which collects crude oil from GGS / EPS / EPT. The crude oil / emulsion received at CTF is given chemical, heat and electrostatic treatment to break the emulsion of crude oil & effluent. The crude oil is dispatched to Refinery and the effluent is sent to Effluent Treatment Plant. The CTF has many tanks to store the untreated / intermediate and treated crude oil.
EPS
EPS stands for Early Production System. EPS collects crude oil from new oil field wells. It has got the minimum facilities for separation / handling / dispatch of well fluid. After establishing commercial viability of the new oil field / area the EPS is converted into a full fledge GGS.
SRP WELL
GGS
Group Header
Tanks
PUMPS
O I L W E L L S
Group Header
Bath Heater
Separator
PUMPS
CRUDE OIL
GAS
FPR PIC CRUDE OIL + GAS INLET PG FPR PIC PG DPT DPT
GAS TO FLARE
PG
SEPARATOR
DRAIN
HEATER TREATER
HT TRANSFORMER GAS
CRUDE OIL
EMULSION
GAS
EFFLUENT EFFLUENT
Well Status
O I L W E L L S
Group Header
Tank Level
Tanks
PUMPS
To Asset HQ
R.T.U
SCADA
Well Status Header Pressure Gas Flow To GCS
O I L W E L L S
Group Header
Tank Level
Tanks
PUMPS
To Asset HQ R.T.U
SCADA
Well Status Header Pressure Gas Flow To GCS
O I L W E L L S
Group Header
Tank Level
Tanks
PUMPS
GGS
SCADA Station
GGS
GGS
SCADA Station SCADA Sub-Master Station
GGS
CTF / CPF
GGS
SCADA Station
Asset HQ
SCADA Master Station
Refinery
GGS-n
ASSET MIS
ONSHORE ASSET HQ
MIS at Corporate HQ
Western Onshore
1 Ahmedabad 2 Ankleshwar 3 Mehsana 4 Cambay Project 5 Rajasthan Project
36 29 31 04 01 22 11 03
21 08 10 --21 ---
08 12 07 01 01 22 03 02
b
2
Eastern Onshore
1 Assam Asset Assam & Assam Arakan Basin
Sl No c
Drilling Rigs 08 06 03 02
Central Onshore
1 Tripura Asset 2 CBM-BPM Basin
Kalol GGS-I Kalol GGS-II Kalol GGS-III Kalol GGS-IV Kalol GGS-V Kalol GGS-VI Kalol GGS-VII Kalol GGS-VIII Kalol GGS-IX Kalol GGS-XI
21)
Nawagam GCS
22)
23) 24) 25) 26) 27) 28) 29)
Nawagam CTF
Desalter Plant Ramol GGS Wasna GGS Nandej GGS Jhalora GGS-I Jhalora GGS-II Sanand GGS-I
30)
31) 32) 33) 34)
Sanand GGS-II
Sanand GCP S.Kadi GGS Viraj GGS Limbodra GGS-I
11)
12) 13) 14) 15) 16) 17) 18) 19) 20)
Kalol CTF
Kalol GCP Kalol GCS Motera GGS Wadu GGS Paliyad GGS Nawagam GGS-I Nawagam GGS-II Nawagam GGS-III Nawagam GCP
35)
36) 37) 38)
Limbodra GGS-II
Gamij GGS-I Gamij GGS-II Gamij GGS-III
ANK-GGS-I ANK-GGS-II ANK-GGS-III ANK-GGS-IV ANK-GGS-V ANK-GGS-VI ANK-CTF ANK-LPG MOTWAN GGS MOTWAN GCS Gandhar-GGS-I Gandhar-GGS-II Gandhar-GGS-III Gandhar-GGS-IV Gandhar-GGS-V Gandhar-GGS-VI Gandhar-GGSVII Gandhar-GGS-VIII Gandhar-EPS-253 DAHEJ GGS
JOLWA EPS KIM EPS KOSMBA OLPAD GNAQ DABKA NADA JAMBUSAR ANK-GCP
Becharaji GGS-I Becharaji GGS-II Becharaji GGS-III Lanwa GGS-I Lanwa GGS-II Lanwa GGS-III Lanwa North EPS S.Santhal GGS /CTF South Santhal GCP N.Santhal GGS/CTF Balol GGS-I Balol GGS-II Balol GGS-III Balol GGS-IV Jotana GGS Sobhasan CTF Sobhasan GGS-I Sobhasan GGS-II Linch EPS Nandasan GGS
21) 22) 23) 24) 25) 26) 27) 28) 29) 30) 31)
N Kadi GGS / CTF N Kadi GGS-I NK GGS-II NK GGS-III NK GGS-IV (New) Mehsana CTF Santhal Main EOR Santhal Phase-I Balol Phase-I Balol Main Becharaji In-situ
Gamnewala GCS
Lakwa GGS-I Lakwa CTF Lakwa GGS-II Lakwa GGS-III Lakwa GGS-IV Lakwa GGS-V Lakwa GGS-VI Lakwa GGS-VII Lakwa GGS-VIII Lakwa GGS-IX Moran CTF Demulgaon GGS-I Demulgaon GGS-II
Geleki GGS-I Geleki GGS-II Geleki GGS-III Geleki CTF RDS GGS-I RDS GGS-II RDS GGS-III RDS CH GGS RDS GCP
Jorhat CTF Koraghat GGS-I Koraghat GGS-I Borholla GGS Nam GGS Khag EPS KHAA EPS PTF GGS ELAA EPS UR-2 EPS NRAA EPS
Lingala GGS Adavipalam GCS Mandapeta GCS Yanam Terminal KKAG EPS Nandigama GCS Kaikalur GCS Endamuru GCS Kesanapalli GCS Ponamanda GCS
11) 12) 13) 14) 15) 16) 17) 18) 19) 20)
Narsapur GCS Penumandam GCS Mori GCS Pasarlapudi GCS Odalarevu GCS GMAA EPS GMAE EPS Tatipaka GCS Tatipaka Refinery Enugupally EPS
NRM GGS / CTF NRM ETP AKM GCS KVK GCS KMP EPS TVR EPS NLM EPS BVG EPS RMD GCS-I RMD GCS-II RMD GCS-III KUT GCS
3) 4)
Above Well Head Installations are having Single Well. All four installations are located within a radius of 5 KM from Master station. Communication shall be in Bidders scope. Master Station will be located at Jharia WHI- II. Following well-head parameters are to be monitored. Tubing Head Pressure Produced Gas Flow Pump Motor Load Current
MIS DELHI
(By other Vendor)
ASSET HQ MIS
Sub Master
Sub Master
Design, Engineering, Supply, Installation & Commissioning of : Smart Field Instrumentation. Environment Protection Housing, Junction Boxes, Signal & Power Cables, Cable Laying, SS Tubing, Fittings and all required hardware for successful commissioning of Field Instrumentation at Production Installations. RTU, RTU Marshalling Panels UPS and DC Power Supply. Integration of Data of Associated / Nearby Small Installations with SCADA System of Main Installation. SCADA System comprising of Redundant Servers / Workstations, SCADA Software, Data Storage, Terminal Server, HMI Stations, LAN, Routers and Communication Interface with ONGC Network.
SCOPE OF WORK FOR SUB-MASTER STATION Scope of Work & functionalities are same as SCADA System for Production Installation. In addition to functions of SCADA System for Production Installation, Sub-Master Station shall Poll and Store the Data from Assigned Field Installations. Retrieval and On-line / Off-line analysis of : 1. Data of individual Installation. 2. Data of Group of Installations or Complete Oil Field data. Generation of Customized Reports.
SCOPE OF WORK FOR MIS AT ASSET HQ Design, Supply, Installation & Commissioning of Master SCADA Monitoring System at Asset HQ Which will Poll Sub-Masters and other Production Installations Data. Provision of Workstations, Web Server, Historian, Alarm Management System, Plasma Display, Clients on Redundant LAN and Integration with the Existing LAN. Interfacing Master SCADA System with ONGC Communication Systems Available at Asset HQs For Onward Transmission to Corporate HQ Delhi. Integration of MIS Data of Asset HQs with Corporate MIS System with required hardware & software.
MAINTENANCE
Comprehensive AMC support during One year Warranty period and 6 years Post-Warranty period shall be a part of total Scope of Work . Resident Engineers and required Technical manpower of AMC Provider shall be made available by the bidder at each Asset. Preventive and Break-down maintenance support by the bidder. Comprehensive Spares support by the bidder.
MEHSANA ASSET
Mehsana CTF Kalol CTF
AHMEDABAD ASSET
Nawagam CTF
CAMBAY BASIN
GGS
Gandhar CPF
NOT TO SCALE
Ankleshwar CTF
ANKLESHWAR ASSET
Sub-Master-1
Balol GGS-III Becharaji GGS-III Balol GGS-II Becharaji GGS-I Balol GGS-I
Sub-Master-3
N.Santhal CTF Jotana GGS-I
Sub-Master-5
Sobhasan GGS-II
Sub-Master-2
Becharaji GGS-II
Sub-Master-4
S.Santhal CTF N.Kadi GGS-III
N.Kadi GGS-I
N.Kadi GGS-II
Mehsana CTF
Sub-Master-6
NOT TO SCALE
To Nawagam CTF
SK-CTF VIRAJ
GGS-6 GGS-3
Sub-Master-1
JHALORA-1 JHALORA-2
WADU GGS 9
LIMBODRA-2 GAMIJ Sub-Master-4 GGS 2 GGS 7 GAMIJ-2 GGS 11 GGS 1 MOTERA HQ WASNA RAMOL NANDEJ
Sub-Master-3 Asset HQ
NGM CTF
Sub-Master-2
NGM-3 IOC REFINERY
NOT TO SCALE
GANDHAR CPF
GANDHAR FIELD
ANKLESHWAR CTF
ANKLESHWAR FIELD
NOT TO SCALE
ANK GGS-II
ANK GGS-V
ANK GGS-III
ANK GGS-IV
Sub-Master-1
KIM GGS
Sub-Master-2
KOSAMBA GCS OLPAD GGS
NOT TO SCALE
Sub-Master-4
GNAQ GGS NADA EPS GGS-V GGS-I GGS-II GGS-III GGS-VI JAMBUSAR GGS
DABKA GGS
GANDHAR CPF
Sub-Master-3
GGS-IV
NOT TO SCALE
AKHOLJUNI GGS
Sub-Master-5
BASIN HQ
KATHANA GGS
NOT TO SCALE
MIS
Desired SCADA setup for SCADA Room at Asset HQ
ICE / EPINET
Onshore
HMI
CTF
ICE
SUB MASTER
WIPs
ETPs
Pressure gradient monitoring across Trunk Pipe lines for detecting high scaling etc. in pipelines within
Mass Balancing Total Flow of Oil, Gas to pipelines and Gas Consumers at Field Operation Centers. Monitoring & Consolidation of Field Data at Installation, Sub Masters and Asset HQ level.
continued-
Online / Offline analysis of Field Data and Optimization of Various Oil Field Activities. Facilitating Optimization of Gas Lift Wells by Gas flow monitoring. Monitoring of Water Injection Pressure and Flow at header and Field level integration to facilitate Reservoir monitoring. Well Testing Routine for Computer-Assisted Testing for Accurate Testing, & Testing Data Compilation / Archiving of Well Test Data for maintaining Well History and Generation of Testing Schedules continued-
Data Archiving & Trending for Important Parameters. Provision for Manual Entry and Color Marking : In case of Invalid Data / Faulty Instruments etc. Certain Reports / Computed Function may need data, not directly acquired Provision for Manual Entry with validation. Shall not permit re-correction at different levels.
continued-
Pager Interface for Alarm Text Messages and Automatic Recorded Message transmission over PSTN through Modem on certain critical Alarms / Events. Computer Aided Preparation of MIS Reports for GGS / Sub-Master / Asset HQ, Customization of Reports shall be possible.
Data Communication
By ONGC
Between Major Field Installations to Asset HQ And Between Asset HQ to Corporate HQ
For a Group of Production Installations where Small Installation Remote I/Os / RTUs to be connected to SCADA of Main Installation
ROAD
SCADA CONTROL ROOM
GGS ETP
KU-Band RTU
ROAD WIP
RTU
OFC Route
For a Group of Production Installations where separate SCADA systems to be connected to Main SCADA Installation having Ku-band
GCP
KU-Band
SCADA CONTROL ROOM
CTF
OFC Route
GCS
Oil Wells
Group Header Test Header
Hdr. Pressure
Gas
Bath Heater
B/H Temp
Test Separator
Test Pressure
TEST TANK
Gas
Installation SCADA
Emulsion
Radio / R T U Router
Heater Treater
PC
Qty of Effluent Drained Pressure, Temp & Total Qty of Gas Dispatched to GCS Water Injection Pressure
Crude Oil
TANK
Gas Header Temp., Pressure
Gas Injection Header DPT
Pressure, Temp, Total Qty & Water Cut of Oil Dispatched to CTF
FQ Existing
Bidders to suggest the Reliable & Cost Effective Methods to monitor Flowing / Non-flowing Status of low producing wells (I.e. < 5Tons/Day / Line size 4) being used worldwide.
GGS / GCS
Group Header
MONITORING QUANTITY OF 1. Oil & Water Emulsion Produced. 2. Effluent Drained. 3. Gas Flared.
Bidders to suggest the Reliable/ Rugged / Field Proven & Cost Effective Methods to monitor Above Process Parameters by Different Instruments being used worldwide.
MONITORING OF WELL PARAMETERS The parameters of few high producing wells of one GGS in one of the Asset shall be monitored on experimental basis. The Field Instrumentation, Power supply, Micro RTU , Communication and Integration with GGS SCADA system shall be in the Scope of Vendor.
MONITORING OF WELL PARAMETERS 1. Tubing Head Pressure. 2. After Bean Pressure. 3. Flow Arm Temp. (& Ambient Temp.) 4. Flow Indication. Bidders to suggest the Reliable/ Rugged / Field Proven & Cost Effective Methods to monitor Above Process Parameters by Different Instruments being used worldwide.
Gas Wells
Test Pressure
Gas
Installation SCADA
Emulsion
PC
FQ Existing
FQ Existing
Pressure, Temp & Total Qty of Gas Dispatched to GGS for Gas Lift Total Qty of Gas Supplied to Consumers
FQ Existing
FQ Existing
Oil Header
Pressure, Temp, Total Qty & Water Cut of Oil Dispatched to Refinery
HQ
PUMP
Heater Treater
H/T Temp PUMP
Installation SCADA
Heater Treater
Radio / R T U Router
PC
Oil Level , Temp of Each Tank With Hi-Low Alarms & Volume / Mass of Crude Oil
L.P. GAS
FQ Existing
H.P. GAS
FQ Existing
Note : GCP Data is to be taken to nearest GGS/CTF by Bidder . Local Parameters shall be displayed locally in HMI / PC.
EFFLUENT
ETP
PUMP
TREATED EFFLUENT
FQ Existing
Note : ETP Data is to be taken to nearest GGS by Bidder. Local Parameters shall be locally displayed in HMI / PC.
INJECTION WATER
FQ Existing
Note : WIP Data is to be taken to nearest GGS by Bidder. Local Parameters shall be locally displayed in HMI / PC.
Main Gate
8 X 20 H/T - 1 8 X 20 H/T - 2
S-3
T-3
T-1 50 M3 T-2
T-10 400 M3
T-9 400 M3
T-8 400 M3
T-7 400 M3
LAY-OUT OF GGS
( Not to Scale)
Emulsion Separator -1
Emulsion Separator -2
Gas To Tank
From Separator
From H/T
To H/T
T-5
200 M3
T-3
200 M3
Not in Use
T-12
2000 M3
T-11
2000 M3
T-2
T-6
200 M3
T-4
200 M3
T-10
400 M3
T-9
400 M3
T-8
400 M3
T-7
400 M3
Treated Crude Oil Header Secondary Feed Header Primary Feed Header
8 X 20 H/T - 5
8 X 20 H/T - 4
8 X 20 H/T - 3
8 X 20 H/T - 2
8 X 20 H/T - 1
Applications of SCADA
PT
PT
HEADER NRV
To SEPARATOR
PROPOSED COMPUTER ASSISTED WELL TESTING AND ONLINE / OFFLINE DATA ANALYSIS & DIAGNOSIS FOR SELF FLOW / SRP WELLS
FT
TEST SEPARATOR
CHOKE
TEST HEADER
TEST TANK
Oil Qty.
Time
Gas Qty.
PROPOSED COMPUTER ASSISTED WELL TESTING & OPTIMISATION OF GAS UTILIZATION FOR CONTINUOUS GAS-LIFT WELLS
FT
TEST SEPARATOR
CHOKE
TEST HEADER
FT
TEST TANK
Gas Consumed Time
Oil Qty.
PROPOSED COMPUTER ASSISTED WELL TESTING & OPTIMISATION OF GAS UTILIZATION FOR INTERMITTANT GAS-LIFT WELLS
FT
TEST SEPARATOR
CHOKE
TEST HEADER
TEST TANK
Time
Cumulative Gas consumption Oil Production
EXISTING MAJOR INSTRUMENTS & SYSTEMS TO BE INTEGRATED WITH PROPOSED SCADA SYSTEM
1. MASS FLOW METERS for CRUDE OIL Make : Emerson 2. GAS FLOW COMPUTERS Make : Spectra-tek (Emerson) 3. TURBINE METERS FOR WATER Make : Rockwin
MMIS
Pressure, Temp, Total Qty & Water Cut of Oil Dispatched to CTF
GGS
Pressure, Temp, Total Qty & Water Cut of Oil Received at CTF
GGS
CTF
GGS
Pressure, Temp, Total Qty & Water Cut of Oil Dispatched to CTF
MMIS
Pressure, Temp, Total Qty & Water Cut of Oil Dispatched to Refinery
Pressure, Temp, Total Qty & Water Cut of Oil Received at Refinery
CTF
TRUNK PIPE LINE
REFINERY
MIS DELHI
ASSET DPR
Field DPR Field DPR
Opening crude Oil stock at GGS (Computed) Total production for the day (Computed) Total Crude Oil dispatched (Measured) Water cut Gas dispatched to GCS Gas supplied to Consumers Internal Consumption / Flare Total Gas Produced Gas Qty used for Gas Lift Pressure at Gas Lift Header Qty of Water Injected in Horizon 1 / Horizon 2 Major repairs / Shutdowns Well Status
(Measured) (Measured) (Measured)
(Manual Feed)
M3 M3 M3 % M3 M3 M3 M3 M3 Kg/cm2g M3
(Manual Feed)
(Manual Feed) (Manual Feed)
Remarks
Proposed Format for GGS DPR continuedTotal number of wells connected (Manual Feed) Total number of Cluster Wells connected (Manual Feed) Number of Cluster Wells Flow Lines (Manual Feed) Flowing Wells (Manual Feed / Measured) Cluster Wells Flow Status (Manual Feed) Wells on test (Manual Feed) Wells on Gas Lift (Manual Feed) Wells on water Injection (Manual Feed) Diesel Generator working Hours No. of dispatch Pumps in operation Dispatch Pump working Hours
(Measured) (Measured) (Computed)
W E L L S
No. No. No. No. No. No. No. No. Hrs. No. Hrs.
U T I L I T Y
Opening crude Oil stock at Field (Computed) Total Field production for the day (Computed)
Total Crude Oil dispatched to CTF
M3 M3 M3 % M3 M3 M3 M3 M3 Kg/cm2g M3
(Measured)
(Computed) (Computed) (Computed) (Computed) (Computed) (Computed) (Measured)
Water cut Gas dispatched to GCS Gas supplied to Consumers Internal Consumption / Flare Total Gas Produced Gas Qty used for Gas Lift Pressure at GCP Qty of Water Injected in Horizon 1 / Horizon 2 Major repairs / Shutdowns Well Status
(Computed)
(Manual Feed)
Remarks
(Computed)
Proposed Format for Field DPR continuedW E L L S Total number of wells in Field (Computed) Total number of Cluster Wells connected (Computed) Number of Cluster Wells Flow Lines (Computed) Flowing Wells (Computed) Cluster Wells Flow Status (Computed) Wells on test (Computed) Wells on Gas Lift (Computed) Wells on water Injection (Computed) No. No. No. No. No. No. No. No.
M3 / Tons % M3 / Tons M3 M3 M3 M3
(Computed)
Total Gas Qty used for Gas Lift (Computed) Qty of Water Injected in Horizon 1 / Horizon 2 .. (Computed) Total number of wells connected Flowing Wells Wells on test Wells on Gas Lift Wells on water Injection
(Computed) (Computed) (Computed) (Computed) (Computed)
Scope of Work
By A.Punjabi Process Control Group Corporate Infocom
The Objective
To ensure efficient monitoring of all drilling activities in the real time domain and also facilitate offline analysis of valuable drilling data
The data for SCADA is to be tapped from the DAQ/ Rig Server
by the bidder.
There are 75 (Seventy Five) numbers of ONGC Owned Onshore Drilling Rigs. The Rigs are/or will shortly be equipped with Specialized Instrumentation system for Drilling Operations. The signals from these Drilling Instrumentation is brought to Data Acquisition System (DAQ) and then to computer (Rig Server) The data for new Drilling SCADA purpose may be tapped from DAQ / Rig Server by the bidder.
Drilling Parameters being Monitored Hook load, bit weight, lines strung, bit position In slips Rate of penetration ,depth of hole, bit depth Drill pipe rotary rate and torque Active mud tank volume, trip tank volume, gain/loss Return mud flow Pump rate , total strokes, Mud pressure
COND
TEMP
GC
RIG SENSOR
RIG SENSOR
RIG SENSOR
RIG SENSOR
RIG SENSOR
RIG SENSOR
HMI GEO LAB WITH MUD LOGGING SOFT WARE HMI CHEM LAB RIG LAN
DRILLING RIG-4
DRILLING RIG-10
To MIS Corporate HQ
RIG - 2
RIG -n
SCADA ASSET HQ
MIS
MIS at Corporate HQ
SCADA SERVER
DAQ
HMI TOOL PUSHER
RIG SENSOR
RIG SENSOR
RIG SENSOR
HMI GEO LAB WITH MUD LOGGING SOFT WARE HMI CHEM LAB RIG LAN
Drilling Rigs
9 12 7 1 0
Inst. Reqd
NO NO NO NO NO
WESTERN ONSHORE
Assam Asset
22
NO
YES
EASTERN ONSHORE
NO
YES
NO
YES
Rajahmundry Asset
NO
YES
SOUTHERN ONSHORE
Karaikal Asset 6 NO YES
Tripura Asset
NO
YES
CENTRAL ONSHORE
CBM-BPM Basin 2 NO YES
Inst. Reqd
ONGC owned
10
No
Chartered / Hired
18
No
No
1 2 3 4 5 6 7 8 9 10
SAGAR SAMRAT SAGAR BHUSHAN SAGAR UDAY SAGAR PRAGATI SAGAR GAURAV SAGAR KIRAN SAGAR JYOTI SAGAR SHAKTI SAGAR RATNA SAGAR VIJAY
MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI
MD TOTCO TM MD TOTCO TM UNDER REVAMP UNDER REVAMP UNDER REVAMP UNDER REVAMP AOI MD TOTCO TM AOI UNDER REVAMP
EASTERN ONSHORE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 E-1400-2 E-1400-6 E-1400-13 E-1400-21 E-1400-23 E-2000-4 E-2000-5 E-2000-6 E-2000-7 E-2000-9 F-4900-1 E-1400- 4 F-6100-1 BI-1500-1 UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM
# #
CENTRAL ONSHORE
28 ARMCO-UE-2 TRIPURA
29
E-1400-10
TRIPURA
30
E-1400-24
TRIPURA
31
BI-2000-1
WEST BENGAL
32
E-2000-8
SUNDERNAGAR
# #
# #
WESTERN ONSHORE
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 IPS-700-M1 IPS-700-M2 IPS-700-M3 IPS-700-M4 IPS-700-M8 BHEL-450-M1 F-3050-1 F-3050-2 IPS-700-M5 IPS-700-M6 IPS-700-M7 BHEL-750-M2 BHEL-900-M1 IR-900-1 IR-900-2
ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR CAMBAY RAJASTHAN
Functional Requirements
The system must comply to open industry standards Like WITSML standards. The system offered should be so configured that retrieval of data for viewing and analysis from clients at the work stations at the rig or any other location should in no way interfere with drilling operations The system offered must be scaleable and be able to handle the differing requirements of drilling sites The server set up should serve the purpose of monitoring current drilling activities both in a near real time domain and in an offline mode, produce IADC certified and customized reports and analyze historical data.
Functional Requirements
( Contd.)
The screen displays on all the client workstations at the rig site shall be customized to display the following as a minimum:
mimic displays the display screens shall have a real time clock at the corner tag points descriptive block process summary with tag names alarm summaries Trends - real time and historical both for a single or group of selected tags , Drilling, Tripping, Circulating, Casing, and well control data in colour trends. Reports
Functional Requirements
( Contd.)
Reporting and Report generation Reporting tools shall be made available so that the Drilling engineers should be able to import and export data in any format like Excel etc for their specific use. produce IADC certified reports produce customized reports produce MIS reports Forward designated reports as Email to various agencies at a specified time and format.
Functional Requirements
( Contd.)
Spread sheet applications like lag time calculations, kill sheets, ton-mile calculations as a minimum shall be a important feature of the drilling application software packages The SCADA system proposed at rig level (Tier-I) will have independent functionality and will meet the day to day requirement of the operating personnel on the drilling rig. At the rig site the base system must be able to receive, save and transmit a minimum of 50 sensor values. Provision for additional 25% sensor inputs shall be made in all the main and sub systems. The rig-site data management system must not be limited to drilling related data. It should be possible to extend the system into other areas of the value chain, e.g. utility parameters, inventory inputs, costing details and any other data typically handled by drilling companies
Functional Requirements
( Contd.)
The rig site data management system must be able to store data for at least two rig cycles (or completions). One cycle can last anywhere from 15 days to 3 months. The solution offered should support various application packages so as to enhance efficiency of operations and ensure safety of man and material. Some of the packages that the system should support as a minimum are as follows:-
Functional Requirements
( Contd.)
Real time display all parameters Gas Shows. Monitoring of Bit record. Daily Drilling Report. Quick Access to Important Drilling Information. Drilling Break Determination. Well Kick Identification. Audio/Visual alarms for mud loss and circulating pressure loss. On line real time data acquisition and processing of all scientific and engineering parameters ( including Mud logging) On line retrieval of data as log of either time or depth or both Productivity tools to the management through: Historical trends (time, depth base etc.) Database and data archiving Simultaneous availability of data to the Driller, Tool pusher, Geologist and Chemist. Reliability of data through tamper proof system
Scope of Work
Supply, installation & commissioning of front-end SCADA servers in ONGC provided Bunk Houses. Supply, installation & commissioning of client workstations at specified locations.. Supply, installation and commissioning of all associated SCADA & communication equipments (Routers, switches, etc.) and peripherals. Supply, installation & commissioning of required power management system at the rig site. Comprehensive AMC & FMS for 6 years after completion of one year post warranty. Provision of assistance during rig up and rig down during the warranty period as well as during the AMC shall be in the bidders scope..
The servers shall be well equipped with all requisite hardware and software along with media, to communicate with the field Data Acquisition systems / rig site drilling servers already available and fully operational on site. The server will be pre loaded with the SCADA software and application software to achieve the functionalities relevant to drilling operations. This will be located in the Tool Pusher / DIC s room. These workstations will be located in an office environment and operate on a Windows NT platform and shall support standard office software packages like Word, Excel, and Access etc. The client workstations shall be loaded with all necessary Drilling application packages so that it can log on to the rig site server, collect and display all the information available in the rig site data base. The work stations shall be used to display drilling and well data with screens optimized for remote supervision of the drilling operations
Details ( Contd.)
Like routers, switches, printers, plotters, CD/DVD writers, modems, Audio visual alarm systems (hard wired hooters and Beacon lights located at strategic locations of the drill site to be decided by the owners, ONGC), computer furniture, server racks and any other equipment required for successfully completing the SCADA project as per the offered solution in all respects.
ONGCs VISION
TO HAVE AN ENTERPRISE WIDE SCADA SOLUTION TO MEET THE PRESENT REQUIREMENT OF CREATING A DATA BASE FOR OPERATIONAL , SCIENTIFIC AND BUSINESS APPLICATIONS AND ALSO BE CAPABLE OF INTEGRATING ANY FUTURE APPLICATION WITHOUT THE NEED OF DOCTORING THE SYSTEM .
Implement in field Archive well and network models used for optimization Update corporate information systems
Historical Data
SCADA Historian
Expired Data
Real-time Data
Production Tests
Well Models
Data
SCADA Server
Process Data
Optimized Set-points
Results
LAN/WAN/Internet/Intranet
Data
Corporate Database
Web Client
Engineer PCs
Sustained Gains - Online Gains - Offline Optimisation gains revert to norm as system changes: automation of process is key to sustain the gains
Time Simple Manual Optimisation Complex Manual Optimisation (Offline) Complex Automated Optimisation (Online)
M u l t i - D r o p P o l l e d Ci r c u i t s
F EP
R T U s , P LCs , M e t e r s, e t c.
H OST
D a t a b a se
P ro p rie t a ry P r o t o co l s
P o i n t - t o - P o i n t Ci r c u i t s
Data Producers
Data Consumer
IBM Broker
FEP
HCP
Operation Consoles
Terminal Server
TCP/IP Network (Satellite, PSTN, LeasedLine, Frame Relay, etc..
Gateway
Gateway
Modeling
AMR
Gateway
Point-to-Point
Enterprise Console
Proprietary
ERP ERP
Gateway
Field Field Devices Devices
Integration Hub
Middleware
Data Producers
Future Future ?? ??
Integration Solution to bring the enterprise together, strengthening the overall decision making
Other Business Legacy Systems e-Business / B2B & MarketPlaces
BW
ERP
Enterprise Integration
APS/SCM
FIELD DEVICES
QUALITY
PROCESS
MATERIAL
LIMS
Lab Instrument, Test Devices
PIMS
DCS, PLC, NC,..
Data Collection
Barcode, Scales, RF Devices
Services Based Architecture: capable of performing intra and inter-enterprise business processes
OilFields Suppliers Databases Intranets
APS
ERP
Internet
Pipeline SCADA Host
Customers
CRM
Transactions
Networks
Date of site visit : 12th & 13th of July 2004 Date of submission of written solutions: 28 days from the date of site visit , i.e 11th August 2004 Schedule of vendor presentation : starting 18th August 2004 Date of publication of RFQ: 28th September,2004
Schedule of Bidder Presentation of Solution Sl # 1 2 3 4 5 6 7 8 9 10 Bidder M/s ABB M/S M/S M/S M/S M/S M/S M/S M/S M/S BHEL CMC ECIL L&T Nelco Schlumberger Tata Honeywell Wipro Yokogawa Blue Star Date 18.08.04 19.08.04 20.08.04 21.08.04 23.08.04 24.08.04 25.08.04 26.08.04 27.08.04 28.08.04
Sl.
Mile Stones Presentation to Short listed Bidders Site visit by bidders Submission of Proposed solution Technical scrutiny of Solutions Presentation technology by bidders/ firming up scope/
Time
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Zero Date 1 week 4 weeks 1 week 2 weeks 4 weeks 2 weeks 1 week 2 weeks 4 weeks 1 week 2 weeks 1 week 1 week 2 weeks 1 week 18 months
Preparation of RFQ Approval for BEC / RFQ by EPC NIT/ RFQ to bidders Prebid conference Receipt / Opening of Tender Techno- Commercial bids TC, EPC Approval etc Price bid opening Evaluation of Price bids TC, EPC Approval, Final financial Sanction etc Placement of LOI Project execution duration bid opening/ Evaluation of