Documente Academic
Documente Profesional
Documente Cultură
64
58
COMPONENT LOCATIONS
Description ACCUMULATOR GP - PRECHARGE PRESSURE (VOL. 1) CORE AS - STEERING COOLER (VOL. 1) CYL GROUP - LEFT STEER (VOL. 1) CYL GROUP - RIGHT STEER (VOL. 1) FILTER - HYDRAULIC (VOL. 1) FILTER GP - CASE DRAIN (VOL. 1) FILTER GP - OIL (VOL. 1) FILTER GP - OIL (VOL. 1) MOTOR GP - FAN SPEED CONTROL (VOL. 1) PUMP GP - BRAKE COOLING DRIVE (VOL. 1) (OPTION) PUMP GP - METERING (VOL. 1) PUMP GP - STEERING and FAN (VOL. 1) PUMP GP - STEERING and FAN (VOL. 1) SENSOR GP - PRESSURE (VOL. 1) SENSOR GP - SPEED (VOL. 1) SENSOR GP - SPEED (VOL. 1) SENSOR GP - TEMP (VOL. 1) SWITCH AS - STEERING OIL LEVEL (VOL. 1) TANK GP - HYDRAULIC (SEE NOTE) (VOL. 1)* TANK GP - HYDRAULIC (SEE NOTE) (VOL. 1)* VALVE GP - MAKE UP (FAN ANTI-CAV) (VOL. 1) VALVE GP - PRESSURE REDUCING (VOL. 1) VALVE GP - SOL (VOL. 1) VALVE GP - STEERING (VOL. 1) Part Number 253-4120 N/A 194-6171 288-5537 4T-6788 290-2569 290-2569 289-9904 240-7790 281-8284 192-3897 301-4678 284-9631 221-3405 186-0131 163-0265 134-2252 172-8660 280-1634 280-2090 183-7170 226-0835 288-4351 151-5933 Machine Location 7 133 14 15 46 2 3 5 57 62 4 54 60 71 70 97 85 94 58 64 45 44 6 1 Schematic Location J-13 B-5 I-1 G-1 D-5 E-3 B-8 F-5 G-10 C-13 H-7 C-9 C-9 J-12 H-9 A-3 C-3 C-3 D-4 D-4 G-12 H-14 H-11 I-3
UU
ACCUMULATOR PRESSURE SENSOR
6
X RR
Steering Pump Fan Pump
71
UU
YY
PRESSURE AND FLOW COMPENSATOR VALVES
Volume 1 of 3: Steering
Printed in U.S.A.
7 15
PUMP OR MOTOR FLUID CONDITIONER
SPRING
CONTROL VALVES
RESTRICTION
PUMP (2 - SECTION)
Magnet
SPRING (ADJUSTABLE)
PRESSURE COMPENSATION
ATTACHMENT
VALVE ENVELOPES
VALVES
VALVE PORTS
ONE POSITION
TWO POSITION
THREE POSITION
TWO - WAY
THREE - WAY
FOUR - WAY
4
TAP LOCATIONS (VOL. 1) Description
BRAKE COOLING DRIVE PUMP PRESSURE RADIATOR FAN PRESSURE STEERING ACCUMULATOR PRESSURE STEERING FLOW AMP STEERING PUMP PRESSURE STEERING RETURN STEERING SUPPLY
CONTROL VALVES
CHECK VALVES
Rod Connector
AB
A B
P T NORMAL POSITION
P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED
Machine Location Y W RR X SS YY UU
44 6 64 58 1
VENTED
PRESSURIZED
MEASUREMENT
ROTATING SHAFTS
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
SOLENOID
SOLENOID OR MANUAL
SERVO
THERMAL
DETENT
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
RELEASED PRESSURE
14 75 54 60
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
ACCUMULATORS
SPRING LOADED
GAS CHARGED
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING
3 POSITION
2 POSITION
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
PARALLEL FLOW
CROSS FLOW
CHASSIS VIEW
64
58
G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR
M
ELECTRIC MOTOR
PRESSURE SWITCH
85
TEMPERATURE SWITCH
ELECTRICAL WIRE
2
PRESSURE SWITCH
94
TEMPERATURE SWITCH
LEVEL SWITCH
FLOW SWITCH
133
Lower Sight Gauge Screen Steering Pump Suction Port Upper Sight Gauge
CIRCUIT NUMBER IDENTIFICATION
325-AG135 PK-14
WIRE COLOR
WIRE COLOR
WIRE GAUGE
325-PK
PREVIOUS STANDARD
WIRE WIRE COLOR
325-PK-14
B
WIRE GAUGE
(EXAMPLE VALVE)
HYDRAULIC TANK
36 Page,
1 6
KENR8379-03 VOL 1 of 3
14
13
12
11
10
KENR8379-03 VOL 1 of 3
(14) CYL GROUP - LEFT STEER 194-6171 (1) VALVE GP-STEERING 151-5933
P L
I
PP
36 Page,
LS
(6) VALVE GP-SOL 288-4351
CL HP
LS
STEERING POSITION SENSOR (70) SENSOR GP-SPEED 186-0131 (4) PUMP GP-METERING 192-3897
CR
G
HT
EF
F
PRESSURE AND FLOW COMPENSATOR VALVE PRESSURE AND FLOW COMPENSATOR VALVE
A M
T1
L1
L1
T1
G1 MA
B MB
G2
T1A
Vg MIN
Vg MAX
M1
T2
L2
R1
T2
M1A
(54) PUMP GP - STEERING and FAN (SHALLOW GRADE) 301-4678 (60) PUMP GP - STEERING and FAN (STEEP GRADE) 284-9631
SL
M1B
T2A
R2
B
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS (137) MOTOR GP BRAKE COOLING Part #: N/A
SUPPLY LINE DRAIN / RETURN LINE TBD 2 PUMP OUTPUT CON 021
AA
See Volume 3 A-5 / B-5
LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group
CALLOUTS
BB
A
( 97 ) SENSOR GP-SPEED 163-0265 STEEP GRADE (ADD'L) RETARDING AR ONLY
YY
Callout Number
(Machine Location from Component LocationsTable)
THIS SCHEMATIC IS FOR THE797F OFF HIGHWAY TRUCKHY DRAULIC SYSTEM VOLUME 1 of 3: STEERING MEDIA NUMBER: KENR8379-03 SCHEMATIC PART NUMBER: 272-3213, CHANGE: 02, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
14
13
12
11
10
COMPONENT LOCATIONS
Description ACCUMULATOR GP - BRAKE PRECHARGE (VOL. 2) ACCUMULATOR GP - BRAKE PRECHARGE (VOL. 2) ADJUSTER GP (VOL. 2) ADJUSTER GP (VOL. 2) CONNECTOR AS - ORIFICE (VOL. 2) CONNECTOR AS - ORIFICE (VOL. 2) CONT GP - SERVICE BRAKE (VOL. 2) CONTROL GP - HYD (TRACTION CONTROL SYSTEM) (VOL. 2) COOLER SCREEN (VOL. 2) CORE AS - REAR BRAKE COOLER (VOL. 2) CORE AS (VOL. 2) CYL GP - TEL (VOL. 2) FILTER GP - OIL (BRAKE COOLING) (VOL. 2) FILTER GP - BRAKE SYSTEM OIL (VOL. 2) FILTER GP - TRANS (VOL. 2) FILTER GP - TRANS (VOL. 2) MANIFOLD GP - POWER ACCESS LINE RELIEF (VOL. 2) MOTOR GP - REAR AXLE FAN (VOL. 2) MOTOR GP - REAR AXLE LUBE (VOL. 2) ORIFICE (VOL. 2) PLUG AS (VOL. 2) PUMP GP - COOLING and BRAKE CHARGE (VOL. 2) PUMP GP - ELEC DR (RELIEF VALVE) (VOL. 2) PUMP GP - HOIST (VOL. 2) PUMP GP - REAR AXLE LUBE (VOL. 2) SCREEN AS (VOL. 2) SCREEN AS (VOL. 2) SCREEN GP - BYPASS SWITCH (VOL. 2) SENSOR GP - PARKE BRAKE PRESSURE (VOL. 2) SENSOR GP - PARKE BRAKE PRESSURE (VOL. 2) SENSOR GP - PRESSURE (VOL. 2) SENSOR GP - PRESSURE (VOL. 2) SENSOR GP - PRESSURE (VOL. 2) SENSOR GP - PRESSURE (VOL. 2) SENSOR GP - TEMP (VOL. 2) SENSOR GP - TEMP (VOL. 2) SENSOR GP - TEMP (VOL. 2) SENSOR GP - TEMP (VOL. 2) SENSOR GP - TEMP (VOL. 2) SWITCH AS - LEVEL (VOL. 2) SWITCH AS - PRESSURE (VOL. 2) SWITCH GP - FILTER BYPASS (VOL. 2) SWITCH GP - FILTER BYPASS (VOL. 2) TANK GP - HYDRAULIC (VOL. 2) VALVE - CHECK (VOL. 2) VALVE - CHECK (VOL. 2) VALVE - CHECK (VOL. 2) VALVE GP - RELIEF (VOL. 2) VALVE GP - CONT (VOL. 2) VALVE GP - DIVERTER (VOL. 2) VALVE GP - MANUAL BYPASS CONTROL (VOL. 2) VALVE GP - MTG (VOL. 2) VALVE GP - MTG (VOL. 3) VALVE GP - RELIEF (VOL. 2) Part Number 286-0796 286-0796 205-0560 205-0560 311-6676 311-6676 321-5086 222-4744 165-0056 285-0255 299-3290 289-8616 339-9703 290-2567 334-0572 334-0572 336-0981 257-6844 296-5306 N/A 242-7114 317-2659 5T-1060 281-8288 324-2716 9P-9555 172-6104 172-2395 221-3410 221-3410 221-3405 221-3405 221-3405 221-3415 134-2252 134-2252 134-2252 134-2252 288-8390 172-8660 130-7459 164-7577 164-7577 280-1634 123-4750 123-4750 123-4750 346-4815 293-4974 168-7859 336-0978 285-5630 285-5630 172-5381 Machine Location 27 29 42 43 10 11 35 31 56 84 113 17 25 134 118 119 124 67 37 130 115 55 13 22 39 99 109 21 80 81 75 76 77 105 87 86 92 93 100 96 102 122 123 59 51 52 53 69 19 111 126 33 32 107 Schematic Location G-8 F-6 I-11 I-1 D-7 D-7 E-5 I-8 C-4 D-3 J-13 I-3 C-3 B-9 I-12 G-13 C-13 B-7 D-11 C-13 I-13 A-9 E-4 B-10 E-11 F-13 F-13 B-10 J-8 I-8 F-8/F-7 F-5 D-6 G-13 J-11 F-11 J-1 F-13 H-13 B-9 I-13 G-13 I-12 B-5 E-4 F-7 F-8 C-7 H-4 H-12 D-13 D-8 E-8 H-13
17
TANK TANK
33
37 17 25
134
TANK
84 33 43
55
56 19
PP EE
39
DD
134
Front Brake Relay Valve Rear Brake Relay Valve Unloader Solenoid Unloader Diverter Valve Parking Brake Relay Valve LEFT SIDE Screen Parking Brake Check Valve Bypass Switch
TANK
BACK FRONT
Accumulator Purge Solenoid
FF
LL
KK
JJ
HH
GG
27 29
42
CHASSIS VIEW
Printed in U.S.A.
PUMP OR MOTOR
FLUID CONDITIONER
SPRING
CONTROL VALVES
RESTRICTION
PUMP (2 - SECTION)
VARIABILITY
SPRING (ADJUSTABLE)
PRESSURE COMPENSATION
80
TAP LOCATIONS (VOL. 2) Description
BRAKE ACCUMULATOR BRAKE ACCUMULATOR BRAKE CHARGE PRESSURE BRAKE COOLING BRAKE PEDAL BRAKE TO TANK FRONT BRAKE SLACK ADJUSTER HOIST CYLINDER HEAD END PRESSURE HOIST CYLINDER ROD END PRESSURE HOIST PUMP DISCHARGE/BRAKE COOLING SUPPLY LEFT BRAKE PRESSURE LEFT FRONT BRAKE COOLING OUT LEFT FRONT BRAKE COOLING OUT LEFT FRONT SERVICE BRAKE LEFT REAR BRAKE COOLING IN LEFT REAR PARK BRAKE LEFT REAR SERVICE BRAKE PILOT OIL BYPASS (to Front Brake Cooling) PILOT OIL BYPASS (to Rear Brake Cooling) PILOT PRESSURE - HEAD END to TANK (Lower) PILOT PRESSURE - PUMP to HEAD END (Raise) PILOT PRESSURE - PUMP to ROD END (Lower) PILOT PRESSURE - ROD END to TANK (Raise) RAXL DRIVE PUMP PRESSURE REAR BRAKE SLACK ADJUSTER RIGHT BRAKE PRESSURE RIGHT FRONT BRAKE COOLING IN RIGHT FRONT BRAKE COOLING OUT RIGHT FRONT SERVICE BRAKE RIGHT REAR PARK BRAKE RIGHT REAR SERVICE BRAKE TCS PILOT
ATTACHMENT
BB
VALVE ENVELOPES
VALVES
VALVE PORTS
Machine Location C D K P E I B LL FF PP BB S T N Q G M DD EE KK JJ HH GG J A CC U V O F L H
Schematic Location F-8 F-6 B-9 C-4 D-5 C-5 H-1 H-4 J-4 I-5 J-7 J-2 J-1 I-2 G-2 J-10 I-10 J-6 I-6 H-4 I-4 I-4 J-4 D-11 H-11 I-7 F-2 F-1 G-2 F-10 G-10 T-7
ONE POSITION
TWO POSITION
THREE POSITION
TWO - WAY
THREE - WAY
FOUR - WAY
CONTROL VALVES
AB A B
CHECK VALVES
P T NORMAL POSITION
P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED
VENTED
PRESSURIZED
MEASUREMENT
ROTATING SHAFTS
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
SOLENOID
SOLENOID OR MANUAL
SERVO
THERMAL
DETENT
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
35
81
CC
31
55
RELEASED PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
ACCUMULATORS
21
SPRING LOADED
GAS CHARGED
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING
3 POSITION
2 POSITION
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
PARALLEL FLOW
CROSS FLOW
93
87
86
Hoist Screens Return Screens
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR
M
ELECTRIC MOTOR
PRESSURE SWITCH
TEMPERATURE SWITCH
ELECTRICAL WIRE
LEFT FRONT
REAR
Hoist Valve Port
PRESSURE SWITCH
TEMPERATURE SWITCH
LEVEL SWITCH
FLOW SWITCH
92
WIRE
CIRCUIT NUMBER IDENTIFICATION
WIRE COLOR
WIRE COLOR
WIRE GAUGE
325-PK
PREVIOUS STANDARD
Hoist Screens
WIRE WIRE COLOR
325-PK-14
B
WIRE GAUGE
RIGHT FRONT
Return Screens
(EXAMPLE VALVE)
TANK
36 Page,
22
KENR8379-03 VOL 2 of 3
14
13
12
11 LEFT REAR
(87) SENSOR GPTEMP 1342252
10
8
(80) SENSOR GPPRESS 2213410
2 LEFT FRONT
1
(92) SENSOR GP TEMP: 1342252
KENR8379-03 VOL 2 of 3
P2
HOIST SECTION
FF
L
PILOT ON/OFF LEFT BRAKE PRESSURE CYLINDER ROD END TO TANK (RAISE)
GG
D
(123) SWITCH GP FILTER BYPASS 1647577
PUMP TO CYLINDER ROD END (LOWER)
HH
(17) CYL GPTEL 2898616
R
(115) PLUG AS 2427114 (110) VALVE GPDIVERTER 1687859 (100) SENSOR GP TEMP: 2888390
TCS
JJ
(81) SENSOR GPPRESS 2213410
CYLINDER HEAD END TO TANK (LOWER)
36 Page,
KK
H H
LL
G
(119) FILTER GP TRANS: 3340572
F
(86) SENSOR GPTEMP 1342252
F RIGHT FRONT
RIGHT REAR
ACC1
PS1
RV1
SUPPLY
LE1
PS2
TCS
SQ1
HOIST
SV3
BCD
ACC2 PS3
T2
PR2
TSB P A
T1 T
1
SH2
PS5 J PB
(33) VALVE GPMTG 2855630 (10) CONNECTOR AS 3116676 (77) SENSOR GP PRESS: 2213405
FSB R PS4 F
RAISE LOWER
(130) ORIFICE
C
(124) MANIFOLD GP POWER ACCESS LINE RELIEF: 3360981
P
(21) SCREEN GP 1722395 TO CYLINDER HEAD END TO CYLINDER ROD END
C2
C1
T
(22) PUMP GPHOIST 2818288
LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure
M
FILL TUBE
A
CALLOUTS
YY
Callout Number
(Machine Location from Component LocationsTable)
POWER ACCESS
14 13 12 11 10 9 8 7 6 5 4 3
THIS SCHEMATIC IS FOR THE 797F OFF-HIGHWAY TRUCK HYDRAULIC AND POWER TRAIN SYSTEM VOLUME 2 of 3: SHALLOW GRADE - BRAKING AND COOLING MEDIA NUMBER: KENR8379-03 SCHEMATIC PART NUMBER: 272-3213, CHANGE: 02, VERSION: SCHEMATIC PART NUMBER: 272-3216, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
COMPONENT LOCATIONS
Description ACCUMULATOR GP - BRAKE PRECHARGE (VOL. 3) ACCUMULATOR GP - BRAKE PRECHARGE (VOL. 3) ADJUSTER GP (VOL. 3) ADJUSTER GP (VOL. 3) CONNECTOR AS - ORIFICE (VOL. 3) CONNECTOR AS - ORIFICE (VOL. 3) CONT GP - BRAKE (VOL. 3) CONTROL GP - HYD (TRACTION CONTROL SYSTEM) (VOL. 3) CORE AS - FRONT BRAKE COOLER (VOL. 3) CORE AS - REAR BRAKE COOLERS (VOL. 3) CORE AS (VOL. 3) CYL GP - TEL (VOL. 3) CYLINDER GP - BASIC (VOL. 3) FILTER - HYDRAULIC (VOL. 3) FILTER GP - OIL (BRAKE COOLING) (VOL. 3) FILTER GP - BRAKE SYSTEM OIL (VOL. 3) FILTER GP - TRANS (VOL. 3) FILTER GP - TRANS (VOL. 3) MANIFOLD GP - POWER ACCESS LINE RELIEF (VOL. 3) MOTOR GP - REAR AXLE FAN (VOL. 3) MOTOR GP - REAR AXLE LUBE (VOL. 3) MOTOR GP - BRAKE COOLING (VOL. 3) ORIFICE (VOL. 3) PLUG AS (VOL. 3) PUMP GP - BRAKE CHARGE (VOL. 3) PUMP GP - BRAKE COOLING DRIVE (VOL. 3) PUMP GP - ELEC DR (RELIEF VALVE) (VOL. 3) PUMP GP - HOIST (VOL. 3) PUMP GP - REAR AXLE LUBE (VOL. 3) SCREEN AS (VOL. 3) SCREEN AS (VOL. 3) SCREEN GP - BYPASS SWITCH (VOL. 3) SCREENS - BRAKE COOLING (VOL. 3) SENSOR GP - PARKE BRAKE PRESSURE (VOL. 3) SENSOR GP - PARKE BRAKE PRESSURE (VOL. 3) SENSOR GP - PRESSURE (VOL. 3) SENSOR GP - PRESSURE (VOL. 3) SENSOR GP - PRESSURE (VOL. 3) SENSOR GP - PRESSURE (VOL. 3) SENSOR GP - TEMP (VOL. 3) SENSOR GP - TEMP (VOL. 3) SENSOR GP - TEMP (VOL. 3) SENSOR GP - TEMP (VOL. 3) SENSOR GP - TEMP (VOL. 3) SWITCH AS - LEVEL (VOL. 3) SWITCH AS - PRESSURE (VOL. 3) SWITCH GP - FILTER BYPASS (VOL. 3) SWITCH GP - FILTER BYPASS (VOL. 3) TANK GP - HYDRAULIC (VOL. 3) VALVE - CHECK (VOL. 3) VALVE - CHECK (VOL. 3) VALVE - CHECK (VOL. 3) VALVE GP - RELIEF (VOL. 3) VALVE GP - CONT (VOL. 3) VALVE GP - DIVERTER (VOL. 3) VALVE GP - MANUAL BYPASS CONTROL (VOL. 3) VALVE GP - RELIEF (VOL. 3) Part Number 286-0796 286-0796 205-0560 205-0560 311-6676 311-6676 321-5086 222-4744 285-0255 285-0255 299-3290 289-8616 339-3275 4T-6788 339-9703 290-2567 334-0572 334-0572 336-0981 257-6844 296-5306 N/A N/A 242-7114 314-9248 281-8284 5T-1060 281-8288 324-2716 9P-9555 172-6104 172-2395 N/A 221-3410 221-3410 221-3405 221-3405 221-3405 221-3415 134-2252 134-2252 134-2252 134-2252 288-8390 172-8660 130-7459 164-7577 164-7577 280-2090 123-4750 123-4750 123-4750 346-4815 293-4974 168-7859 336-0978 172-5381 Machine Location 26 28 40 41 8 9 34 30 82 83 112 16 129 47 24 135 116 117 125 66 36 136 131 114 61 63 12 23 38 98 108 20 132 78 79 72 73 74 104 88 89 90 91 103 95 101 120 121 65 48 49 50 68 18 110 127 106 Schematic Location G-9 F-6 I-11 I-1 E-7 E-7 F-6 I-8 H-3 B-4 J-13 I-3 D-13 C-6 H-2 B-9 I-12 G-13 C-13 B-7 D-11 B-5 C-13 I-13 A-10 A-10 C-4 B-10 E-11 F-13 F-13 C-10 B-5 J-8 H-8 F-8/F-7 E-7 F-6 G-13 F-1 J-1 J-11 F-11 H-13 B-9 I-13 G-13 I-12 B-6 F-7 G-8 C-4 C-7 H-4 H-12 C-13 G-13
TANK
78
BB
24
83
61
135
TANK
135
Bypass Switch
82
83
63
TANK
79 26 28 40
CC
30
Printed in U.S.A.
16
32
PUMP OR MOTOR FLUID CONDITIONER SPRING VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE)
CONTROL VALVES
RESTRICTION
PUMP (2 - SECTION)
PRESSURE COMPENSATION
Machine Location C D K E I Z B LL FF PP BB S T N Q G M DD EE KK JJ HH GG J AA A CC U V O R F L H
Schematic Location F-9 F-6 B-9 E-6 D-5 B-5 H-1 H-4 J-4 I-5 J-8 J-2 J-1 I-4 J-10 J-10 I-11 J-7 I-6 H-5 I-5 I-5 J-4 D-12 B-5 H-11 I-8 F-2 F-1 G-1 F-10 F-10 G-11 H-7
ATTACHMENT
TANK
23 36
TANK
VALVE ENVELOPES
VALVES
VALVE PORTS
ONE POSITION
TWO POSITION
THREE POSITION
TWO - WAY
THREE - WAY
FOUR - WAY
CONTROL VALVES
AB A B
CHECK VALVES
P T
P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED
34 16
Service Brake Check Valve Pressure Reducing Valve
NORMAL POSITION
VENTED
PRESSURIZED
MEASUREMENT
ROTATING SHAFTS
18
PP EE
38
DD
Front Brake Relay Valve Rear Brake Relay Valve Unloader Solenoid Unloader Diverter Valve Parking Brake Relay Valve LEFT SIDE Screen
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
SOLENOID
SOLENOID OR MANUAL
SERVO
THERMAL
DETENT
BACK
FRONT
Accumulator Purge Solenoid
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
RELEASED PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
ACCUMULATORS
FF
LL
KK
JJ
HH
GG
20
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
HYDRAULIC PUMPS
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING
FIXED DISPLACEMENT
3 POSITION
2 POSITION
63
UNIDIRECTIONAL
UNIDIRECTIONAL
CHASSIS VIEW
BIDIRECTIONAL
BIDIRECTIONAL
PARALLEL FLOW
CROSS FLOW
93
87
86
REAR
FRONT
Brake Actuation Section Filler Tube
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR
M
ELECTRIC MOTOR
132 Z
LEFT FRONT REAR
97
F R 136
Return Screens
PRESSURE SWITCH
TEMPERATURE SWITCH
ELECTRICAL WIRE
AA 132
TEMPERATURE SWITCH
LEVEL SWITCH
FLOW SWITCH
VIEW A
WIRE NUMBER IDENTIFICATION CODES ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD
VIEW A
HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
CIRCUIT NUMBER IDENTIFICATION
92
Hoist Oil Port
325-AG135 PK-14
WIRE COLOR
325-PK
PREVIOUS STANDARD
WIRE COLOR
325-PK-14
B
WIRE GAUGE
RIGHT FRONT
(EXAMPLE VALVE)
TANK
36 Page,
32
41
KENR8379-03 VOL 3 of 3
14
13
12
11
LEFT REAR
(90) SENSOR GP TEMP: 1342252
10
P2
HOIST SECTION
LEFT FRONT
KENR8379-03 VOL 3 of 3
FF
CYLINDER ROD END TO TANK (RAISE)
GG
D
(30) CONTROL GPHYD 2224744
HH
(16) CYL GPTEL 2898616
(114) PLUG AS 2427114 (110) VALVE GP DIVERTER 1687859 (103) SENSOR GP TEMP: 2888390
TCS
JJ
36 Page,
PILOT ON/OFF
KK
(79) SENSOR GPPRESS 2213410
CYLINDER HEAD END TO TANK (LOWER)
H
B
LL
(106) VALVE GP RELIEF: 1725381 BANJOHOUSING OIL SUMP
HOIST PILOT DRAIN FROM FILTER
G
(117) FILTER GP TRANS: 3340572
(48) VALVECHECK 1234750 (28) ACCUMULATOR GP 2860796 (74) SENSOR GPPRESS 2213405
ACC1
PS1
RV1
SUPPLY
LE1
PS2
TCS
SQ1
HOIST
BCD
SV3
ACC2 PS3
(34) CONT GPBRAKE 3215086
T2
PR2
RIGHT FRONT
TSB
RIGHT REAR
CV1 CV2
P
T
PD1 HF1 SV1 HF2 PLUG HF3
PD2
T1
PD3
1 PS5
SH1 SH2
FSB PS4 F
(9) CONNECTOR AS 3116676
RAISE LOWER
(47) FILTER HYDRAULIC 4T6788
P S
(68) VALVE GPMTG 3464815 (12) PUMP GPELEC DR 5T1060
M
T F
(130) ORIFICE
C
(124) MANIFOLD GP POWER ACCESS LINE RELIEF: 3360981
C2
C1
(95) SWITCH AS 1728660
AA
(65) TANK GPHYD 1435 2802090
See Volume 1 A2 / B2
LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group
M
FILL TUBE
A
BB
YY
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name
Callout Number
(Machine Location from Component LocationsTable)
POWER ACCESS
14 13 12 11 10 9 8 7 6 5 4 3
THIS SCHEMATIC IS FOR THE 797F OFF-HIGHWAY TRUCK HYDRAULIC AND POWER TRAIN YSTEM VOLUME 3 of 3: STEEP GRADE - BREAKING AND COOLING MEDIA NUMBER: KENR8379-03 SCHEMATIC PART NUMBER: 272-3213, CHANGE: 02, VERSION: SCHEMATIC PART NUMBER: 272-3216, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.