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CONN 1

CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 33
CONN 37
CONN 50
CONN 54
CONN 60
CONN 62
CONN 64

Schematic
Machine
Location
Location
A-15, C-14, B-13
34
F-15
57
C-13, I-12 59NA, 60COS
C-13
57
H-12, I-12
62
H-12, I-12
62
G-12
63
D-11, B-14
64
D-11
63
G-11
A
H-11
A
H-11
A
I-10
63
I-10
63
F-10
A
F-10
A
F-10
A
I-8
A
D-8
A
I-4
18
H-4
18
H-4
D
G-4
D
F-4
D
I-3
10
H-2
25
H-2
25
E-1
25
I-15, F-1
45
F-1
12
E-10
A
F-2
18
C-9
42
H-6
D
C-10
2
C-15
8
H-6
24

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

0168

Battery Voltage Above Normal

0168

Battery Voltage Below Normal

I-8

113

OR

E-6

Brake Power

613

PK

License Lamp

Operator Monitor Power

614

PU

Backlighting

Power Port

Alternator

E-1

Relay - A/C Shutoff

Arc Suppressor - All Wheel Drive

F-4

24

Relay - All Wheel Drive Braking

115

RD

Acc Socket Power

617

Arc Suppressor - HVAC

H-1

25

Relay - Attachment

D-6

116

BR

Rear Std Flood Power

Battery

D-4

Relay - Aux Lighting

B-6

117

YL

Rear Aux Flood Power

Battery

D-4

Relay - Aux Flood

D-10

118

GY

Block - Lighting Diode

D-12

Relay - Cab

C-6

119

F-1

86

Relay - High Speed

H-9

122

Control - Shuttle Handle

H-6

24

Relay - HVAC

D-6

123

WH

XMSN Power

642

WH

License Harness - Rear Turn Lamp

Flasher

G-9

Relay - Main

B-6

128

PK

RTD Power

C510

WH

Engine Low Speed from Tachometer

Fuse - Air Conditioning

D-7

Relay - Pressure Switch Timer

G-13

131

RD

Start Aid Power

C511

WH

Engine Stallout Relay

Fuse - Air Suspension Seat

A-7

Relay - Start

B-6

134

YL

Ride Control Power

C568

WH

HVAC Blower Motor

Fuse - All Wheel Drive

B-7

Relay - Std Flood

D-10

136

GN

AWS Power

E528

PU

HVAC Blower Run

Fuse - All Wheel Steer

D-7

Relay - Std Lighting

A-6

143

BR

AWD Power

E529

YL

HVAC Blower Speed Jumper

Fuse - Atch Front Flood

B-7

Resistor - Motor Speed

H-9

15

144

GN

Beacon Power

E540

PK

MP Solenoid Common Supply Power

Fuse - Atch Rear Flood

B-7

Sender - Converter Temperature

F-1

12

157

YL

Front Aux Flood Power

E543

WH

MP Close Proportional Return

Fuse - Aux Hydraulics

C-7

Sender - Coolant Temperature

H-1

13

158

BR

Front Std Flood Power

E544

GN

MP Open Proportional Return

Coil - Thermal Starting Aid

Description

Lighting Circuits

Power Circuits

BR

Left Tail Light

618

YL

Right Tail Light

619

GN

Low Beam Headlamps

Front Wiper Power

620

WH

Front Attachment Flood Lights

PK

Rear Wiper Power

627

YL

Rear Fog Light

BU

HVAC Power

630

GY

Rear Attachment Flood Lights

Fuse - Beacon

D-7

Sender - Fuel Level

G-1

11

161

RD

Flasher Power

B-7

Sensor - Bucket Position

I-15

16

163

WH

Electric MP Power (Aux. Hydraulics)

702

OR

Brake Switch B To AWD Relay

Fuse - Engine

B-7

Solenoid - Bucket Position

F-2

17

170

RD

Dome Light Power

710

GN

Transmission Speed Sensor

Fuse - Front Wiper

D-7

Solenoid - Cold Start Advance

F-1

31

180

RD

Powered Air Seat Power

720

PU

Brake Switch A to AWD Relay

Fuse - Horn

A-7

Solenoid - Forward Transmission

I-1

18

184

BU

Rear End Power

752

YL

Std Transmission Forward Sol Output

754

BU

Std Transmission Reverse Sol Output

Fuse - Key Start

A-7

Solenoid - Front Drive

G-1

19

D-7

Solenoid - Fuel Shutoff

E-1

20

200

BK

Main Chassis

755

OR

Transmission Fourth Gear Sol

Fuse - Monitor

C-7

Solenoid - Hydraulic Shutoff

H-12

91

202

BK

XMSN Ground

762

YL

Bucket Position Solenoid

Fuse - Power Port

B-7

Solenoid - Pilot Shutoff

H-12

92

203

BK

Electric MP Ground

766

GN

Neutralizer Switch

Fuse - Radio

A-7

Solenoid - Pilot Hydraulics Shutoff

H-13

91

218

BK

Start Relay Ground

779

WH

Quick Coupler Diverter Valve

Fuse - Rear Hydraulics

B-7

Solenoid - Reverse Transmission

I-1

18

265

BK

Dead Engine Lower Enable Ground

911

YL

AWD Switch Jumper

Fuse - Rear Std Floods

A-7

Solenoid - Side Shift Lock

H-12

93

281

BK

ECM Harn Code 5

922

BR

Std Transmission Forward Sol Return

Fuse - Rear Wiper

D-7

Switch - Air Filter Pressure

I-3

10

A250

BK

MSS LED Ground

923

GY

Std Transmission Reverse Sol Return

Fuse - Ride Control

C-7

Switch - All Wheel Drive

F-2

944

OR

Cat Data Link (+)

Fuse - Right Tail Lamp

D-7

Switch - Atch Front Flood

D-13

945

BR

Cat Data Link (-)

Fuse - Signal Lamp

A-7

Switch - Atch Rear Flood

D-13

Fuse - Spare 1

D-7

Switch - Backhoe Handle Pushbutton

H-13

85

Fuse - Spare 2

D-7

Switch - Backhoe Handle Pushbutton

I-13

85

Fuse - Start

B-7

Switch - Backhoe Hydraulic Shutoff

D-15

Fuse - Start Aid

C-7

Switch - Beacon

E-13

Fuse - Transmission

B-7

Switch - Blower Speed

H-10

Gauge - Converter Temperature

F-13

Switch - Brake A

I-6

22

Gauge - Coolant Temperature

F-13

Switch - Brake B

I-6

22

Gauge - Fuel Level

F-12

Switch - Brake Fluid Level

I-3

10

Gauge - Tachometer

F-12

Switch - Cold Start Temperature

F-1

I-8

Switch - Coolant Temperature

H-1

Monitoring Circuits
304

WH

Starter Solenoid

306

GN

Start Relay Coil

963

GN

Pilot Hydraulics Bucket Position Detent Solenoid

307

OR

Keyswitch Start

973

BR

ECM Auto-Manual (Man) Sw Input

308

YL

Keyswitch Run

975

WH

ECM Transmission Sol Return

309

GY

Alternator Failure

976

OR

Ride Control Solenoid

310

PU

Starting Aid Coil

977

YL

ECM Auto-Manual (Aut) Sw Input

321

BR

Backup Alarm Sig

991

WH

Transmission Neutralizer to ECM

322

GY

Front Horn

A972

OR

ECM to Ride Control Relay

327

PK

Engine Shutdown Solenoid

C701

YL

Park Brake Enable for Autoshift

334

BU

Cold Start Advance Solenoid

C720

BU

Transmission Neutral Lock

338

PK

Main Relay Signal for Aux. Relays

C883

GY

Broom Angle Tilt Left

367

BU

Rear Horn

C884

OR

Broom Angle Relay Interlock

A313

OR

Stabilizer Leg Alarm

C885

PK

Broom Angle Tilt Right

A346

BU

MSS ECM to Start Relay Coil

C920

GY

ECM Diagnostic

A347

GN

MSS ECM to Main Relay Coil

E701

PK

Ride Control Auto Mode

E702

OR

Ride Control Enable Signal

Gauge - Voltmeter

F-14

Switch - Engine Oil Pressure

H-1

20

Ground - Cab

D-4

87

Switch - Front Horn

D-2

Ground - Engine

D-1

12

Switch - Front Roading Lamps

F-2

Ground - Engine

D-3

89

Switch - Hazard

E-2

Ground - Frame

D-4

90

Switch - Heater / Air Conditioning

G-10

Ground - Right Cab 1

F-7

Switch - Heater Vent

H-7

405

GY

Low Oil Pressure

E764

OR

Circle Steer Solenoid

Ground - Right Cab 2

E-7

Switch - Hydraulic Filter Pressure

G-1

32

406

PU

High Coolant Temp

E803

YL

Left Angle/Steer Sw

Ground - Top of Cab

C-12

Switch - Key Start

F-14

407

PK

Converter High Temp

E804

BU

Right Angle/Steer Sw

Group - Basic Lamp

H-15

Switch - Loader Neutralizer

C-8

85

419

YL

Parking Brake Sw

F738

WH

Loader Cylinder Rod End Press Sw

Group - Fault Lamp

F-15

Switch - Neutral Lock

G-2

429

YL

Rear Steer Position Sensor

F739

GN

Ride Control Sw to Relay

BU

Dirty Air Filter

F748

WH

Ride Control Manual Mode

Monitoring Circuits

E-4

Switch - Park Brake

C-8

42

430

H-13

Switch - Rear Horn

D-14

439

YL

Full Water Separator

F765

BR

ECM In Gear Output

OR

Coolant Temp Sig

F846

PU

MSS Red LED Indicator

Horn - Forward

G-12

26

Switch - Rear Washer / Wiper

E-14

441

Horn - Rear

I-13

Switch - Refrigerant Pressure

I-1

25

443

YL

Converter Temp Sig

F871

PU

Rear Steer Left Solenoid (+)

Lamp - Left Headlight

H-2

95

Switch - Return To Dig

I-15

26

447

PK

Fuel Level Sig

F872

BU

Rear Steer Right Solenoid (+)

Lamp - Right Headlight

G-2

96

Switch - Side Shift Lock

E-15

450

YL

Tachometer Sig

F877

WH

Rear Steer Right Relay (+)

Meter - Service

D-2

24

Switch - Stalk

H-6

24

483

BR

Low Brake Fluid

F879

PK

Rear Steer Left Relay (+)

Motor - Air Suspension Seat

I-11

29

Switch - Start Aid

E-13

E455

BR

Dirty Hydraulic Oil Filter

G703

GN

Dead Engine Lower

I-3

10

G423

PK

High Hydr. Filter Pressure (Timer)

G726

GY

Shutoff Solenoid (+)

BR

Front Wiper Park Switch

Motor - Front Washer Pump

Switch - Std Front Flood

G-11
G-11

I-7

97

500

Motor - Front Wiper

C-10

Switch - Std Rear Flood

Motor - HVAC Blower

H-8

30

Switch - Thermostat

Accessory Circuits

G742

GN

Shutoff Relay (+)

G743

OR

Shutoff Relay (-)

I-3

10

Switch - Transmission Neutralizer

E-5

56

501

GN

Front Wiper Motor - Low Speed

G789

BR

AWS Mode - Circle Steer (+)

Motor - Rear Wiper

C-15

Switch - Water Separator

G-1

36

502

OR

Front Wiper Motor - High Speed

G795

OR

AWS Mode - Rear Steer (+)

Motor - Starter

D-2

503

BR

Rear Wiper Park Switch

G796

YL

AWS Mode - Rear Steer (-)

504

YL

Rear Wiper Motor

G797

BU

Rear Steer Left Relay (-)

Motor - Rear Washer Pump

0268

Erratic programmed parameter fault

0346

Ride Control Relay Open Circuit

0346

Ride Control Relay Short to Ground

Machine locations are repeated for components located close together.

0346

Ride Control Relay Short to Battery

506

PU

Front Washer

G798

PU

Rear Steer Right Relay (-)

0367

Invalid Ride Control Switch Input

A = Located inside/on right console.


B = Located in machine electrical center 1.

0368

Transmission auto/man open circuit

C = Located in machine electrical center 2.

507

WH

Rear Washer

G848

GN

MSS Green LED Indicator

Transmission auto/man grounded

D = Located inside/on front console.

508

PU

Radio Left Speaker (+)

G943

BU

WH

Radio Left Speaker (-)

G981

0368

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

416D, 420D, 424D, 428D, 430D, 432D,


438D, and 442D Backhoe Loaders
Electrical System
420D:
BKC1-919
BMC1-1059
BLN1-10299
FDP1-18399

416D:
BKG1-3499
BGJ1-1049
BFP1-12899
CXP1-939

424D:
BGP1-UP
BKR1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

428D:
BNB1-UP
BLL1-UP
BNS1-UP
BMT1-UP

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

430D:
BNK1-5899
BML1-4800

432D:
BLD1-UP

438D:
BPE1-UP
BPN1-UP

442D:
BRG1-UP
BRY1-UP

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Plug

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A

Volume 1 of 2:

Off Machine Switch Specification


Part No.

Function

Actuate

Deactuate

Contact Position

107.2 2.8C

93C MIN

Normally

Broom Attachment Present

(225 5F)

(196F MIN)

Open

PU

Stabilizer Leg in UP position

62.1 to 95.1 kPa

62.1 to 95.1 kPa

Normally

6T-2665

Engine Coolant Temperature

Trans Configuration Incorrect


Invalid Downshift Switch

511

BR

Radio Right Speaker (+)

H730

BR

Transmission Third Gear Sol

0641

Trans Solenoid 1 Open Circuit

512

GN

Radio Right Speaker (-)

H731

GY

Transmission First / Second Gear Sol

0641

Trans Solenoid 1 Short to Ground

513

OR

A/C Compressor Clutch

H767

BR

AWS Mode - Circle Steer (-)

(16 to 20 psi)

0641

Trans Solenoid 1 Short to Battery

--

Normally 2

FMI No.

0642

Trans Solenoid 2 Open Circuit

Rear Steer Left Solenoid (-)

275 to 1750 kPa1

Open

Data valid but above normal operational range.

Trans Solenoid 2 Short to Ground

--

0642

(40 to 255 psi)

4.2 1.4C

Normally

Data valid but below normal operational range.

Trans Solenoid 2 Short to Battery

-0.6 1.4C

0642

Data erratic, intermittent, or incorrect.

0643

Trans Solenoid 3 Open Circuit

Voltage above normal or shorted high.

0643

Trans Solenoid 3 Short to Ground

Voltage below normal or shorted low.

0643

Trans Solenoid 3 Short to Battery

0644

Trans Solenoid 4 Open Circuit

0644

Trans Solenoid 4 Short to Ground

0644
0645

82

46
25

20

36

22

24

10

97

18

29

41

56

80
93

13

D
2

85
19
12
53
64 15 83
45
47 38 89
62 30
96
1
63
84
6
C
42
60
B
A
57

17

48

95

91

Trans Solenoid 5 Open Circuit

516

GN

HVAC Blower Med Speed

H769

BR

Rear Steer Right Solenoid (-)

517

BU

HVAC Blower Low Speed

H770

BR

Shutoff Solenoid (-)

520

WH

A/C Switch to Fuse

H771

BR

Side Shift Lock Solenoid

521

YL

A/C Refrigerant Pressure Switch

H772

YL

Hydraulic Shutoff Solenoid

522

WH

A/C Thermostat

H809

YL

Stabilizer Timer (L Term)

537

GN

Turn Signal Switch to Flasher Module

H833

PU

Aux Detent - Cont Flow Sw to ECM

552

WH

Front Drive Solenoid

L998

OR

QC Attachment Aux. Hyd. Solenoid (RT)

555

86

568

26

BR

BR
GN

Thermal Fuse to HVAC Motor


Park Brake Alarm

L999
M733

GN
PK

Tachometer Low Speed

M913

PU

AWS Indicator

578

BU

Aux. Washer

M968

BU

Coupler Pins Active

585

YL

Quick Coupler Pins Disengage

M969

YL

Coupler Pins Inactive

Trans Solenoid 6 Short to Ground

586

BR

Quick Coupler Pins Engage

N904

PU

Transmission Fwd High Sol

Trans Solenoid 6 Short to Battery

603

PK

Beacon Lights

N905

OR

Transmission Fwd Low Sol

Trans Solenoid 5 Short to Battery

0646

Trans Solenoid 6 Open Circuit

81

90

Thermostat

128-5091

All Wheel Steer Pressure

131-9203

Loader Cylinder Pressure

173-7527

551 kPa Max

344 20 kPa

(80 psi)

(50 3 psi)

Current below normal or open circuit.

3500 kPa Max

3000 150 kPa

Current above normal or grounded circuit.

(507.6 psi)

(435.1 21.8 psi)

Mechanical system not responding properly.

37 to 43C

Normally

Abnormal frequency, pulse width, or period.

Open

Abnormal update.

10

Abnormal rate of change.

(99 to 109F)

Closed

Failure Description

(39.5 2.5F )

(117 to 127F)

Pilot Hydraulic Pressure

Failure Mode Identifiers (FMI)1

Open

(31 2.5F)

47 to 53C

Cold Start Temperature

194-2553

(12.5 to 15 psi)

SPDT

SPDT

2200 kPa Max

1800 175 kPa

Normally

(319.1 psi)

(261.1 25.4 psi)

Closed

11

Failure mode not identifiable.

12

Bad device or component.

1 With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down
to 170 kPa (25 psi).

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

Contact position at the contacts of the harness connector.

Parameter not available.

17

Module not responding.

Shift Lever Not Responding

605

YL

Left Turn Light

N945

OR

AWD Relay to AWD Sw

18

Sensor supply fault.

0668

Invalid Shift Lever Input

606

GY

Right Turn Light

N997

GN

Electric MP Prop. Command (PWM)

19

Condition not met.

0683

In-Gear Relay Open Circuit

607

PK

Front Std Flood Lights

R912

OR

Pilot Hydraulics Lock

20

Parameter failures.

0683

In-Gear Relay Short to Ground

608

GN

Rear Std Flood Lights

T901

YL

MSS Antenna Signal

0683

In-Gear Relay Short to Battery

610

OR

Headlamp Sw to Dimmer Sw

T902

PK

MSS Antenna Return

611

PK

High Beam Headlamps

59

Shift Handle Control (MID2 No. 117)


Battery Voltage Above Normal

0168

Battery Voltage Below Normal

0668

Shift Lever Bad Device or Component

95
3

Machine Security Control (MID2 No. 124)


Battery Voltage

0248

Cat Data Link Error

0254

ECM

0817

Backup Battery

1391

MSS Output Driver #1

1392

MSS Output Driver #2

91

80

30
32
60

93

1181

Auxiliary Hydraulic Solenoid #2

1184

Auxiliary Hydraulic Solenoid Supply

1187

Continuous Flow Switch

1189

Auxiliary Proportional Lever Switch

The CID is a diagnostic code that indicates which component is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

82 62

Sender and Solenoid Specifications

10
86

53

25

22
B
56

C
42

13

18
19
89 52

3E-1908

36
11

Component Description
Solenoid: A/C Clutch

97

5
45
12

83

Part No.

20

84

Auxiliary Hydraulic Solenoid #1

Quick Coupler Switch

87 15
17

1180

Quick Coupler Solenoid

The FMI is a diagnostic code that indicates what type of failure has occurred.

96

85

29 63

Auxiliary Hydraulic Control (MID No. 106)

1530

D
24

38

57

81

1529

64

0168

0168

2
46

Transmission Rev Sol

16

0668

47

GN

119-9631

Closed
Normally

604

41

N907

Refrigerant Pressure

(9 to 13.8 psi)
86.2 to 103.4 kPa

Harness Code Unknown

Brake Lights

114-5333

(9 to 13.8 psi)
110.3 to 138 kPa

0650

OR

Hyd. Filter Pressure

MSS to Main Relay Coil Return

PK

0645

Engine Oil Pressure

7X-8549

QC Attachment Aux. Hyd. Solenoid (LT)

569

Trans Solenoid 5 Short to Ground

0646

32

87

Trans Solenoid 4 Short to Battery

0645

0646

11
49

52

H768

7W-1238

4W-9972

Sender: Converter Temp

26

17.6 0.6

Related Electrical Service Manuals


Title

Form Number

54C (130F) - 560 to 716

Alternator:

105-2812

SENR5841

110C (230F) - 72 to 82

Optional (90A):

105-2813

SENR5841

143-0539

121-4036

Solenoid: Front Drive

10.5

Electric Starting Motor:

90

171-8775

Solenoid: Pilot Hyd. Shutoff

10.5

Autoshift Control:

RENR2869

54C (130F) - 560 to 716

Aux Hydraulic Control:

RENR3588

110C (230F) - 72 to 82

Machine Security:

RENR2462

6
49

Resistance (Ohms)1

48

175-3070

Sender: Coolant Temp


Sender: Fuel Level

187-8936

Machine Harness Connector and Component Locations

At room temperature unless otherwise noted.

Full:

240 - 260

Empty:

27.5 - 39.5

Wire Gauge
Wire Color

Printed in U.S.A.

2012 Caterpillar
All Rights Reserved

0621

HVAC Blower High Speed

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

0520

GY

9X-1123

Fuse (5 Amps)

509

515

Circuit Breaker
Symbol

Flow
Symbol

Control Circuits

Fuse - Left Tail Lamp

Ground Circuits

Symbols

Description

Fuse - Bucket Position

Horn - Backup Alarm

Component
Autoshift Transmission Control (MID2 No. 81)

RD

Group - Function Lamp

CID

111

Wire
Color

I-14

Gauge - Tachometer with A/C Shutoff

Component Identifiers (CID)1 and Module Identifier

G-9

Wire
Number

Alarm - Backup

Component

SENR3828

(Dimensions:39 inches x 24 inches)

Connector Number

Wire
Color

Machine
Location

Machine
Location

20 Page,

Connector Location

Wire
Number

Schematic
Location

Schematic
Location

Component

Harness And Wire Electrical Schematic Symbols

RENR3587-04
May 2012

Wire Description

RENR3587-04 VOL 1 of 2

Component Location (Volume 1)

L5

RD
BK
BU
OR
WH
GN
PK
YL
PU
DKBU

L1
L4
L1

L4

L5
EXT ALARM
EXT ALARM
L3

1
2
3
4
5
6
7
8
9
10
11
12

RD- 18
GY- 18

110-JC8
322-JC9

BU- 18
GY- 18

RD- 18
GY- 18

CONN 6
754-JC1
200-JC2
923-JC3

PILOT HYD SHUTOFF SOL


171-8775

JC-C4
1552269
R912-JC6
OR- 18
200-JC2 BK - 18

1
2

RD-18
RD-18

JC-C2
3E3388

OR- 18

200-PW169

1
2
3
4

NOTE U

H4

NOTE V

REAR END (NON-ROADING)

BAT (+)
GND (-)
INPUT (S)
OUTPUT (L)

144-9930

A-1
B-2
B-1
C-1

113-CH9 OR- 18
200-CH13 BK - 18
E455-CH14 BR - 18
G423-CH4 PK - 18

L8
L2
L6

L3

L6

+
L2

L5

L5
EXT ALARM
L8
L3

RD
BK
PU
YL
GY
BR
GY
GN
OR
BR

L7

BU

L1
L4
L1

L4

1
2
3
4
5
6
7
8
9
10
11
12

CR-C3
1552252
113-CR76
200-CR75
406-CR31
G423-CR95
405-CR30
439-CR18
309-CR29
568-CR33
483-CR32
309-CR36
430-CR17

OR- 18
BK - 18
PU- 18
PK - 18
GY- 18
YL - 18
GY- 18
GN- 18

443-CR37

H1

YL - 18

IGN

614-CR46
614-CR78

SEND

COOLANT TEMP GAUGE


170-6306

614-CR83

NC

C OFF
S ON
B ST

CR-C21
1141749
200-CR84

BK - 18

1
3
MOM

MOM

614-CR83

PU- 18
BK - 18

450-CR35

BK - 18
PK - 18
PU- 18
BK - 18
YL - 18
OR- 18
OR- 18

614-CR44
614-CR45

SEND

113-CR42
113-CR39
113-CR40
113-CR82
113-CR41
200-CR84
200-CR49
200-CR52
200-CR50
200-CR51
441-CR27
443-CR37
447-CR25
450-CR35
614-CR78

PU- 18
PU- 18

GND

200-CR50
450-CR35
200-CR49
441-CR27
113-CR82
200-CR84

105-CR12 RD- 18
110-CR7 RD- 18
116-CR13 BR - 16
117-CR14 YL - 18
119-CR81 PK - 16
119-CR79 PK - 16
131-CR11 RD- 16
144-CR5 GN - 16
157-CR3 YL - 18
158-CR1 BR - 16
184-CR59 BU- 18
200-CR66 BK - 18
200-CR77 BK - 18
200-CR62 BK - 18
307-CR9 OR- 18
308-CR6 YL - 18
310-CR15 PU- 16
367-CR8 BU- 18
503-CR87 BR - 16
504-CR19 YL - 16
507-CR20 WH-18
603-CR71 PK - 16
607-CR70 PK - 16
608-CR72 GN -16
620-CR69 WH-18
630-CR73 GY- 18
H771-CR10 BR - 18
H772-CR22 YL - 18
R912-CR28 OR- 18
R912-CR94 OR- 18

PU- 18

BK - 18

ATCH FRONT FLOOD SW


169-0593
NOTE L
7

H7

6
CR-C11
1429117

GY- 18
GN -16
GN-16
PU- 16
630-CR73
608-CR72
608-CR86
310-CR15

WH-18
PK - 16
PK - 16
PK - 16
PU- 18

RD- 16
BR - 16
YL - 18
131-CR11
116-CR13
117-CR14

620-CR69
607-CR70
607-CR85
603-CR71
614-CR55

WH- 18
PK - 16
BR - 16
PU- 18

113-CR76
113-CR96

OR- 18
OR- 18

113-CR40
113-CR82
113-CR42
113-CR39

OR- 18
OR- 18
OR- 18
OR- 18

116-CR13
117-CR14

BK - 18
YL - 18
BK - 18
OR- 18
OR- 18
BK - 18

200-CR75
200-CR84
200-CR49
200-CR50
200-CR51
200-CR52

614-CR55
614-CR57
607-CR85
608-CR86

PU- 18
PU- 18
PK - 16
GN- 16

H7

OR- 18
PK - 16

R912-CR94

OR- 18
OR- 18
OR- 18

CONN 16
CR-C8
1673693

119-CR4

BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18

184-CR59 BU- 18
113-CR24 OR- 18
447-CR25 PK - 18
614-CR26 PU- 18
441-CR27 OR- 18
443-CR37 YL - 18
309-CR23 GY- 18
405-CR30 GY- 18
406-CR31 PU- 18
483-CR32 BR - 18
568-CR33 GN -18
H771-CR10 BR - 18
116-CR13 BR - 16
117-CR14 YL - 18
310-CR15 PU- 16
439-CR18 YL - 18
430-CR17 BU- 18
610-CR43 OR- 18
507-CR20 WH-18
E455-CR16 BR - 18
158-CR1 BR - 16
200-CR2 BK - 18
157-CR3 YL - 18
119-CR4 PK - 16
144-CR5 GN-16
308-CR6 YL - 18
110-CR7 RD- 18
367-CR8 BU- 18
R912-CR28 OR- 18
H772-CR22 YL - 18
131-CR11 RD- 16

PK - 16

200-CR38

BK - 18

200-CR38 BK - 18
200-CR2 BK - 18

GY- 18
GY- 18

E455-CR16
H771-CR10
H772-CR22
R912-CR28
R912-CR94

1
2

OR- 18

3
4

E528-AC3 PU- 12
522-AC6 WH- 18

10

614-AC8

PU- 18

AC-C2
1429117

115-PW56
200-PW85

309-CR23

GY- 18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

105-CR12 RD- 18
450-CR35 YL - 18
307-CR9 OR- 18

A
B
C

105-PW52 RD- 18
450-PW132 YL - 18
307-PW10 OR- 18
118-PW145

H9

200-RK15
603-RK1
630-RK2
608-RK3
610-RK6

RK-C1
3E3382
1
2
3
4
5
6

603-RK1
630-RK2
608-RK3
607-RK4
620-RK5
610-RK6

PK - 18
GY- 18
GN- 16
PK - 16
WH- 18
OR- 18

86
607-RK4

PK - 16

504-HU1 YL - 16
503-HU4 BR - 16
119-HU3 PK - 16

30

87

607-RK7

86
LIGHT DIODE BLOCK
172-9200

620-RK5

H6

PW-C37
1116795

WH- 18

30

87

BK - 18
OR- 18

620-RK8

87A

170-PW54
118-PW145
500-PW37
501-PW36
502-PW35

CONN 62

MOTOR

BK
GN
RD
YL

B+

1
2
3
4

BK - 16
BR - 16
YL - 16
PK - 16

1
2
3
4
5
6
7
8

RD- 18
GY- 16
BR - 16
GN- 16
OR- 16

NOTE AA
NOTE AC

REAR WIPER
174-2025

H3

BK - 18

603-RK1
607-RK7
608-RK3
620-RK8
630-RK2

WH-18

603-RK1
630-RK2
608-RK3
607-RK7
620-RK8

RK-C2
1552273
PK - 18
GY- 18
GN- 16
PK - 16
WH- 18

CONN 1

1
2
3
4
5
6

TV-C1
3E3381
603-TV37 PK - 18
630-TV17 GY- 18
608-TV1 GN- 16
607-TV4 PK - 16
620-TV18 WH- 18

H9

H10

617-PW104
200-PW160
604-PW114
606-PW116
605-PW115
618-PW117

PW-C16
3E3382
BR - 18
BK - 18
OR- 18
GY- 18
YL - 18
YL - 18

HU-C1
3E3388

504-HU1
503-HU4
119-HU3
200-HU2

CONN 4
118-HU5
500-HU6
501-HU7
502-HU8

YL - 16
BR - 16
PK - 16
BK - 16

610-RK14
200-RK13

1
2

605-PW115

NOTE T

PK - 18
PK - 16
GN- 16
WH-18
GY- 18

118-HU5
500-HU6
501-HU7
502-HU8
200-HU2

GY- 16
BR - 16
GN- 16
OR- 16

GY- 16
BR - 16
GN- 16
OR- 16
BK - 16

200-HU9

AUX FLOOD RLY


3E-9362

605-PW90 YL - 18
605-PW107 YL - 18
605-PW120 YL - 18

YL - 18

606-PW106 GY- 18
606-PW98 GY- 18
606-PW92 GY- 18

OR- 18

617-PW104

BR - 18

617-PW137
617-PW131

BR - 18
BR - 18

618-PW117

YL - 18

618-PW105
618-PW138

YL - 18
YL - 18

E455-PW24

BR - 18
752-PW26 YL - 18
752-PW7 YL - 18

YL - 18

754-PW49
754-PW22
754-PW32

BU- 18
BU- 18

TV-C3
1552273
1
617-TV30
2
3
604-TV23
4
606-TV35
5
605-TV36
6
618-TV33

BR - 18
OR- 18
GY- 18
YL - 18
YL - 18

PW-C12
1552269
1
GN- 18
2
BK - 18

BU- 18
BU- 18
BU- 18

LOADER NEUT SW
9R-9868

BK - 16

CONN 60

200-HU9
500-HU6
501-HU7
502-HU8
118-HU5

200-TV38
H11
H11

TOP CAB GND

BK - 12

200-TV40

BK - 12

200-TV39

BK - 12

GND
BK
BR
GN
OR
GY

MOTOR L

202-PW29 BK - 18
419-PW151 YL - 18

T
P

B+

PW-C30
3E3364
1
2

FRONT WIPER
186-2589

PARK BRAKE SW
154-5416

NOTE A

H10

CAB HEADLINER

CX-C1
3E3382

CONNECT CX-C1 TO
CONNECTOR CR-C9
(LOC D-11) FOR
NORTH AMERICAN
MACHINES

1
2
3
4
5
6

603-CX1
630-CX2
608-CX3
607-CX4
620-CX5

PK - 18
GY- 18
GN- 16
PK - 16
WH- 18

603-CX1
630-CX2
608-CX3
607-CX4
620-CX5

PK - 18
GY- 18
GN- 16
PK - 16
WH- 18

1
2
3
4
5
6

CONNECT CX-C2 TO
CONNECTOR TV-C1 OR
TR-C1 FOR NORTH
AMERICAN MACHINES
(SEE NOTE AC)

RR LH STOP TAIL TURN LAMP


115-1715
200-TV40
200-TV39
200-TV38

SIDE CONSOLE EXTENSION

603-TR23
200-TR24

PK - 18
BK - 18

LH MAGNETIC MOUNT BEACON


180-3664

REAR LH FLOOD STD


176-0311

WH-18
BK-18
WH-18
BK-18

1
2
3
4

TR-C2
1552272
608-TR2 GN- 18
200-TR8 BK - 18
630-TR15 GY- 18
200-TR11 BK - 18

607-TR6
200-TR9
200-TR8 BK - 18
200-TR24 BK - 18
200-TR11 BK - 18
200-TR12 BK - 18

200-TR7

BK - 18

REAR LH FLOOD ATCH


176-0312

WH-18
BK-18
WH-18
BK-18

1
2
3
4

CONN 1

TR-C1
3E3381
NOTE AC

1
2
3
4
5
6

603-TR25
603-TR25 PK - 18
630-TR17 GY- 18
608-TR1 GN- 18
607-TR4 PK - 18
620-TR18 WH- 18

200-TR9 BK - 18
200-TR27 BK - 12
200-TR22 BK - 18

200-TR13
200-TR26
200-TR14
200-TR10

BK - 18
BK - 12
BK - 18
BK - 18

1
2

PK - 18
BK - 18

620-TR20
200-TR14

1
2

WH- 18
BK - 18

607-TR4
608-TR1

PK - 18

TR-C5
1552272
608-TR3 GN- 18
200-TR7 BK - 18
630-TR16 GY- 18
200-TR12 BK - 18
603-TR21
603-TR23

PK - 18
PK - 18

PK - 18

607-TR5
607-TR6

PK - 18
PK - 18

GN- 18

608-TR3
608-TR2

GN- 18
GN- 18

620-TR18

WH- 18

620-TR19
620-TR20

WH- 18
WH- 18

630-TR17

GY- 18

630-TR16
630-TR15

GY- 18
GY- 18

603-TR23 PK - 18
608-TR2 GN- 18
608-TR3 GN- 18
630-TR16 GY- 18
630-TR15 GY- 18

607-TR5 PK - 18
200-TR10 BK - 18

BK-18
BK-18

1
2

WH- 18
BK - 18

BK-18
BK-18

604-TV23

H11

FRONT LH FLOOD ATCH


105-8069

H10

FRONT RH FLOOD ATCH


105-8069

JL-C1
3E3363
1
2

BK-18
BK-18

FRONT RH FLOOD STD


105-8069

RH BEACON SOCKET
178-7539
603-TR21
200-TR22

604-TV23
605-TV36
606-TV35
617-TV30
618-TV33

OR- 18
YL - 18
GY- 18
BR - 18
YL - 18

603-TV37 PK - 18
607-TV4 PK - 16
608-TV1 GN- 16
620-TV18 WH- 18
630-TV17 GY- 18

605-TV36
606-TV35

BK - 12
BK - 12
BK - 12

REAR LH STD FLOOD


176-0311

1
2
3
4

TV-C12
1552272
605-TV29
200-TV22
617-TV30
604-TV31

TURN
GND
TAIL
STOP

WH-18
BK-18
WH-18
BK-18

1
2
3
4

TV-C2
1552272
608-TV2 GN- 18
200-TV8 BK - 18
630-TV15 GY- 18
200-TV11 BK - 18

YL - 18
BK - 18
BR - 18
OR- 18

605-TV28
200-TV26
200-TV11 BK - 18
200-TV22 BK - 18
200-TV8 BK - 18
200-TV21 BK - 18

REAR LH ATCH FLOOD


176-0312

PK - 18
OR- 18

604-TV31
604-TV34

OR- 18
OR- 18

YL - 18

605-TV29
605-TV28

YL - 18
YL - 18

GY- 18

606-TV27
606-TV32

GY- 18
GY- 18

607-TV4

PK - 16

607-TV6
607-TV5

608-TV1

GN- 16

608-TV2
608-TV3

PK - 18
PK - 18
GN- 18
GN- 18

617-TV30
618-TV33

BR - 18
YL - 18

620-TV18

WH- 18

620-TV19
620-TV20

WH- 18
WH- 18

630-TV17

GY- 18

630-TV16
630-TV15

GY- 18
GY- 18

RH FIXED MOUNT BEACON


180-3663

PK - 18
BK - 18

200-TV24 BK - 18
200-TV12 BK - 18
200-TV7 BK - 18

REAR RH ATCH FLOOD


176-0312

REAR RH STD FLOOD


176-0311
H12

RR RH STOP TAIL TURN LAMP


115-1715

WH-18
BK-18
WH-18
BK-18

TURN
GND
TAIL
STOP

1
2
3
4

TV-C5
1552272
608-TV3 GN- 18
200-TV7 BK - 18
630-TV16 GY- 18
200-TV12 BK - 18

1
2
3
4

TV-C13
1552272
606-TV32
200-TV24
618-TV33
604-TV34

GY- 18
BK - 18
YL - 18
OR- 18

BEACON SOCKET
178-7539
FIXED MOUNT BEACON
180-3663

603-TV37
200-TV21

200-TR27

BK - 12

200-TR26

BK - 12

200-TV9 BK - 18
200-TV38 BK - 12
200-TV26 BK - 18
200-TV39
200-TV13
200-TV10
200-TV14
200-TV40
200-TV25

607-TV6
200-TV9

BK - 12
BK - 18
BK - 18
BK - 18
BK - 12
BK - 18

620-TV20
200-TV14

603-TV37 PK - 18
604-TV31 OR- 18
604-TV34 OR- 18
605-TV29 YL - 18
606-TV32 GY- 18
608-TV3 GN- 18
608-TV2 GN- 18
617-TV30 BR - 18
618-TV33 YL - 18
630-TV15 GY- 18
630-TV16 GY- 18

620-TV19
200-TV13

MAGNETIC MOUNT BEACON


180-3664

H12

NOTE A
(TO HEADLINER TOP CAB GND STUD)

TV-C10
1552269
YL - 18
BK - 18

TV-C6
1552269
PK - 18
BK - 18

TV-C7
1552269
WH- 18
BK - 18

TV-C8
1552269
WH- 18
BK - 18

TV-C9
1552269
607-TV5 PK - 18
200-TV10 BK - 18

603-TV37 PK - 18
604-TV31 OR- 18
604-TV34 OR- 18
605-TV29 YL - 18
606-TV32 GY- 18
608-TV3 GN- 18
608-TV2 GN- 18
617-TV30 BR - 18
618-TV33 YL - 18
630-TV16 GY- 18
630-TV15 GY- 18

PK - 18
BK - 18

RH MAGNETIC MOUNT BEACON


180-3664

603-TR23 PK - 18
608-TR3 GN- 18
608-TR2 GN- 18
630-TR15 GY- 18
630-TR16 GY- 18
603-TR21 PK - 18
607-TR6 PK - 18
607-TR5 PK - 18
620-TR20 WH- 18
620-TR19 WH- 18

603-TV37

FRONT LH FLOOD STD


105-8069

JL-C1
3E3363

TR-C8
1552269
620-TR19
200-TR13

BK-18
BK-18

JL-C1
3E3363

TR-C7
1552269

TR-C9
1552269

REAR RH FLOOD ATCH


176-0312

REAR RH FLOOD STD


176-0311

JL-C1
3E3363

TR-C6
1552269

LH BEACON SOCKET
178-7539
LH FIXED MOUNT BEACON
180-3663

163-5673

110-PW127
419-PW94 YL - 18
419-PW102 YL - 18

200-PW48
111-PW159

200-PW182

537-PW96
537-PW91

923-PW180

GY- 18

E455-PW24

BR - 18

604-PW122
604-PW121

OR- 18
OR- 18

A-1

RD- 16

606-TV27
200-TV25

TV-C11
1552269
GY- 18
BK - 18

200-TV38

BK - 12

200-TV39

BK - 12

200-TV40

1
2

YL-18
BK-18

BK-18
BK-18

202-PW118

BK-18
BK-18

RD- 16

200-PW149
923-PW21
923-PW62

GY- 18
GY- 18

BK - 16

200-PW79

BK - 16

200-RK15

BK - 18

200-PW152

BK - 14

200-PW87

BK - 16
BK - 18

GN -18
BK - 18
PK - 18
PK - 18

338-PW78

PK - 18
102-PW144

122-PW71
200-PW87

BK - 12
BU- 12

BU- 12
BK - 12

200-AP2
122-AP3
PW-C29
1779646

BK-18
BK-18

BK-18
BK-18

1
2

PW-C25
1733139
200-PW176

A
B
C
D
E
F
G
H

BK - 18

702-PW125 OR- 18
116-PW45 BR - 16
720-PW126 PU- 18
N945-PW111 OR- 18
144-PW69 GN-16

A
B
C
D
E
F
G
H

520-PW43 WH-18
618-PW138 YL - 18
617-PW137 BR - 18
338-PW140 PK - 18
119-PW70
118-PW68
122-PW71

YL-18
BK-18

122-AP1

122-AP1
200-AP2

PK - 16
GY- 16
BU- 12

RD- 16

134-PW64
163-PW65

GN -18
PU- 18
YL - 18
WH -16

A-1

30

B-1

766-PW119 GN -18
202-PW41 BK - 18

14

12

11

10

200-PW87

BK - 12

85

K24

CF-C8
3E3382
1
2
3
4
5
6

143-PW23 BR - 18
450-PW100 YL - 18
552-PW101 WH-18
200-PW57 BK - 18
N945-PW111 OR- 18
610-PW133 OR- 18

143-CF6 BR - 18
450-CF20 YL - 18
552-CF22 WH-18
200-CF16 BK - 18
N945-CF12 OR- 18
610-CF31 OR- 18

YL - 18
YL - 18

PU- 18

MW-C2
1171877
1
507-MW2 WH-18
2
200-MW5 BK - 18

SPARE 2
113-8490

10

C2
P27

BK - 16
BK - 16

619-RL10

200-CF43

BK - 18

200-CF43

BK - 18

200-CF16

BK - 18

322-CF17
419-CF19
450-CF20
552-CF22
537-CF21
605-CF25
606-CF28
610-CF29
610-CF31
611-CF30

GY- 18
YL - 18
YL - 18
WH- 18
GN- 18
YL - 18
GY- 18
OR- 18
OR- 18
PU- 18

GN- 18

LAMP
L1
L2
L3
L4
L5
L6

FUNCTION
PARK BRAKE
NOT USED
RIDE CONTROL
RIGHT TURN
HIGH BEAM
LEFT TURN

606-RL8
200-RL2
618-RL6
611-RL4

GY- 18
BK - 16
YL - 18
PU- 18

619-RL5

GN -18

200-CF7

P36

87

200-CF11
200-CF14

1
2

A
B
C
D
E
F
G
H

P28

15

102-CF1
614-CF33
614-CF34
614-CF32
614-CF36

PU- 18
PU- 18
PU- 18
PU- 18

610-CF31
610-CF29
614-CF34

BU- 18
OR- 18

RD
OR
BK
PK
WH
PU
YL
GN

L2

1
2
3
4
5
6
7
8

200-CF42

BK - 18

605-CF24

YL - 18

P35

15

OR- 18
YL - 18
BK - 18
PU- 18

976-CF15
605-CF24
606-CF27

OR- 18
YL - 18
GY- 18

BU- 12

15

P37

P30

CBL-GG1

BK - 00

CBL-GG1

BK - 00

CBL-HH1

BK - 00

CBL-HH3

BK - 00

NOTE A
(TO NEG TERM.)

338-PW140

PK - 18

BATTERY 1
3T-5760

CBL-VV1

RD- 00

CBL-HH2

POS NEG

A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H

YL - 18
YL - 18
BU- 18
YL - 18
PK - 18
PK - 18
BK - 18

C1

P7
P8
P4
P3

C2

P14
P9
P2

PW-C22
1733141

15

5
5
10
5
10
10
25

P12
PW-C23
1791312
115-PW56
158-PW58

A
B
C
D
E
F
G
H

RD- 18
BR - 16

RD- 18

338-PW140 PK - 18
338-PW78 PK - 18

P19
P15
P22
P20

PW-C24
1791311
105-PW52 RD- 18
180-PW50 RD- 14
170-PW54 RD- 18
110-PW127 RD- 16
102-PW144 RD- 16

C3

A
B
C
D
E
F
G
H

C4
P18

P17
P16
P23

10
10

86

87

C5

A
C

30

PC-C4
1733137
101-PC7
101-PC8

87A

85

BUCKET POS
141-2759

INPUT CONN 5
(GRAY)

86

87

30

87A

K5

MAIN RLY
146-9439

ALL WHEEL DRIVE


141-2759

Cat p/n 180-9491

REAR HYDRAULICS
113-8490

85

START RELAY
113-8492

86

87

C6
30

PC-C2
1733138
A
C

FUSE/RELAY BLOCK 2 - WHEN FACING, MOUNTED ON THE RIGHT SIDE


101-PC3
101-PC4

RD- 10
RD- 10

K1

10
5
5
15

15
10
25

FR AUX FLOOD
113-8490
85

RR AUX FLOOD
113-8490

SIGNAL LAMP
113-8490

86

87

30

87A
K6
AUX LIGHTING RLY
146-9439

RADIO/DOMELAMP
141-2759
HORN/MISC
113-8491

85

FR STD FLOOD
113-8491

AIR SEAT
113-8492

87

86

C5
30

PC-C1
1733137
A
C

101-PC1
101-PC2

RD- 10
RD- 10

87A

K13
FR LIGHTING RLY
146-9439

Cat p/n 180-9489


INPUT CONN 5
(GRAY)

FUSE RELAY BLK 1

OUTPUT CONN 1 (BLACK)

OUTPUT CONN 2 (GRAY)

KEY START
141-2759

SPARE 1
113-8490

OUTPUT CONN 2 (GRAY)

OUTPUT CONN 1 (BLACK)

ENGINE FUEL
113-8490

BK - 18

WATER SEP SW
192-7875
200-EF44

447-EF22

PK - 18

200-EF7

E455-EF18

1
2

BK - 18

PK-18
BK-18

BK - 18

FUEL LEVEL SENDER


187-8936

614-CF32

PU- 18

200-EF5

BU- 18
322-EF26

GY- 18

200-EF3

310-EF25

PU- 16

443-EF15

YL - 18

614-CF33
614-CF37

PU- 18
PU- 18

976-CF15

OR- 18

1
3

4
6
10

610-CF29
610-CF31

OR- 18
OR- 18

614-CF34
911-CF18
911-CF18

200-EF45

GN- 18

GY- 18
GY- 18
YL - 18
YL - 18
PU- 18

200-CF42

BK - 18

110-CF46
110-CF40

RD- 18
RD- 18

INPUT CONN 6
(BLACK)

FUSE/RELAY BLOCK 1 - WHEN FACING, MOUNTED ON THE LEFT SIDE

BK - 18

200-EF3

BK - 18

THERMAL STARTING AID


035-8059

PU- 12

ET-C1
3E3364
1
2

BK - 18

443-ET1

2 1

10

PU- 18

BK - 18

605-CF24
605-CF25

YL - 18
YL - 18

606-CF28
606-CF27

GY- 18
GY- 18

17

200-EF2
200-EF1

334-EF29

PK - 18

GY- 18

450-EF38

YL - 18

101-EF8

1
2

EP-C1
3E3364
396-EP1
200-EP2

EP-C2
1003320
PK - 18
BK - 18

3
MOM

PU- 18

322-CF17

GY- 18

A
B

FUEL SHUTOFF SOL


176-6219

BK - 18

ALTERNATOR
105-2812

327-EF24

1
2
3

PK - 18

OPTIONAL 90 A
105-2813
L
IG
P

200-EF5
200-EF2
200-EF1
200-EF9
200-EF3
200-EF45
200-EF7
200-EF41
200-EF6
200-EF4
200-EF44
200-EF43
200-EF43
200-EF47

B+

101-EF40

RD- 6

101-EF34

RD- 6

WH-12

STARTER
143-0539
614-CF37

COLD START ADV SOL


(EMISSIONS ENGINE)

200-EF6

RD- 16

304-EF12

BK - 18
BK - 18

CONN 28

EF-C7
1073134
309-EF21

BU- 18

EF-C17
1552269
327-EF28
PK - 18
200-EF6 BK - 18

NOTE AL
PU- 18
PU- 18

CONN 29

762-EF42
YL - 18
200-EF1 BK - 18

327-EF23
PK - 18
COLD START TEMP SW
173-7527
(EMISSIONS ENGINE)

JIFFY SPLICE FOR


RIDE CONTROL
INDICATOR

614-CF45
614-CF36

200-EF45
200-EF46

MTR BAT

101-EF34

MOTOR

CBL-PP1

RD- 00

CBL-VV2

RD- 00

BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18

BK - 18
BK - 18

RD- 6

ENGINE GND

NOTE A
(TO STARTER BAT TERM.)

NOTE A

110-CF40 RD- 18
200-CF9 BK - 18
450-CF20

YL - 18

322-CF17

GY- 18

SIG +

IDENT

PART NO.

CHG

AC
AE
AP
AR
CF
CH
CR
CT
CX
EF
EP
EX
FL
FP
FR
HL
HU
JA
JC
JK
JL
JU
JV
KA
KC
KL
KR
KT
LC
LH
LN
LX
LP
ME
MP
MW
PW
PX
PY
RA
RC
RF
RK
RL
TA
TR
TV
UH
WA
WE
WF
XC
XE
XF
XG

174-2302
174-6417
200-6918
179-5771
167-3701
194-4414
167-3702
183-4492
183-4429
167-3703
178-8465
183-2530
189-6563
189-6561
189-6562
179-1215
167-3704
186-0320
167-3708
193-1509
191-0698
186-0319
167-3707
179-9335
179-9336
183-4738
179-7997
174-6397
194-1941
194-1940
194-1938
194-1937
101-4449
179-8000
179-7998
131-1368
167-3700
107-5605
122-1648
174-6398
174-6395
174-6399
200-0648
167-3710
186-0313
167-3712
167-3713
183-7581
164-9638
174-6406
174-6405
174-6411
174-6413
174-6415
174-6414

02
02
00
02
02
01
04
01
01
04
00
00
00
01
00
02
03
01
02
01
01
07
00
01
01
01
02
00
00
00
01
00
01
02
03
03
08
05
04
02
02
02
00
01
00
00
01
01
02
03
01
03
02
03
02

SH1 I-10
SH1 H-2
SH1 E-6
SH1 I-8
SH1 G-4
SH1 G-13
SHT E-10
SH2 G-8
SH1 D-11
SH1 I-4
SH1 E-1
SH1 H-1
SH2 F-10
SH2 F-10
SH2 F-10
SH2 I-6
SH1 C-13
SH2 F-8
SH1 H-12
SH1 F-15
SH1 B-8
SH2 C-8
SH1 I-12
SH2 I-8
SH2 I-10
SH2 H-9
SH2 G-10
SH2 H-8
SH2 A-5
SH2 A-5
SH2 B-5
SH2 B-5
SH2 F-8
SH2 H-10
SH2 I-10
SH1 I-3
SH1 D-7
SH1 I-15
SH1 I-15
SH2 G-6
SH2 G-6
SH2 G-4
SH1 D-11
SH1 H-4
SH2 E-13
SH1 A-15
SH1 C-13
SH2 D-10
SH2 A-12
SH2 A-14
SH2 B-12
SH2 E-3
SH2 C-5
SH2 D-5
SH2 C-5

LOC

ET
PC

192-3341
174-6400

00
00

SH1 F-1
SH1 A-6

GG
HH
PP
VV
-

130-8292
130-8293
141-1656
141-1658
8R-6111

02
03
03
03
01

SH1 D-4
SH1 D-4
SH1 D-4
SH1 D-4
SH2 I-3

7G-1060
7Y-3883

00
02

SH1 D-3
SH1 D-4

SERVICE METER
161-3932

NOTE
DESCRIPTION
HARNESS AS.
J
HVAC-PLATFORM
J
HVAC COMPRESSOR
J
HVAC - CKT. BREAKER
J
HVAC - SHUTOFF RELAY
FRONT CONSOLE
J
HYDRAULIC FILTER PRESSURE SW. TIMER
RIGHT SIDE CONSOLE
J
FRONT CONSOLE OROPS TURN SIGNAL
H
SIDE CONSOLE EXTENSION - NON-ROADING
ENGINE AND FRAME
ENGINE FUEL SOLENOID
COOLANT TEMPERATURE SWITCH
J
FOG LAMP AND LIGHT
J
FOG LAMP - PLATFORM
J
FOG LAMP - CONSOLE
J
HEADLINER - STANDARD CAB AR.
J
HEADLINER - UTILITY CAB AR.
J
STABILIZER ALARM
H
REAR END - NON-ROADING
KEY START ADAPTER
FLOOD LAMP ADAPTER
J
STABILIZER - AUTO UP
H
REAR END - ROADING
J
QUICK COUPLER - ATT. FRONT CONSOLE
J
QUICK COUPLER - STANDARD FRONT CONSOLE
J
QUICK COUPLER - LOADER ARM
J
QUICK COUPLER ATCH - RELAY
J
QUICK COUPLER ATCH - BROOM
J
DEAD ENGINE LOWER - FRONT CONSOLE
J
DEAD ENGINE LOWER-FRAME
J
DEAD ENGINE LOWER - PLATFORM
J
DEAD ENGINE LOWER - PRESSURE SW
J
LICENSE PLATE LIGHT
J
MULTI-PURPOSE - FRAME
J
MULTI-PURPOSE - PLATFORM
J
WASHER MOTORS
PLATFORM
H
RETURN TO DIG SWITCH - LOADER ARM
H
BUCKET POSITION SENSOR - LOADER ARM
J
RIDE CONTROL - AUTOSHIFT
J
RIDE CONTROL - FRONT CONSOLE
J
RIDE CONTROL - FRAME
H
SIDE CONSOLE EXTENSION - ROADING
J
ROADING LIGHTS
J
THEFT DETERENT - MSS
H
ROOF TOP - ROADING
H
ROOF TOP - NON-ROADING
J
CAT DATA LINK SERVICE PORT
J
AWS - AXLE
J
AWS - PLATFORM
J
AWS - FRONT CONSOLE
J
AUTOSHIFT - FRONT CONSOLE
J
AUTOSHIFT - ECM
J
AUTSHIFT - PLATFORM
J
AUTOSHIFT - TRANSMISSION
WIRE AS.
CONVERTER TEMP SENDER WIRE AS.
BATTERY POWER TO CAB
CABLE AS.
H
GROUND CABLE - STANDARD
H
GROUND CABLE - HEAVY DUTY
H
BATTERY CABLE - STANDARD
H
BATTERY CABLE - HEAVY DUTY
J
CABLE - COAXIAL (RADIO ANTENNA)
STRAP AS.
STRAP-GROUND CAB TO FRAME
STRAP-GROUND ENGINE TO FRAME

ENGINE
ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

COLOR

SYMBOL

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
CIRCUIT CONNECTED

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE
&
COMPONENT
CIRCUIT GROUPING
DESIGNATION
SPLICE

NOTE LOC
SHT1 VARIOUS,A-13

NOTE A:

ASSEMBLE TERMINALS TO DESIGNATED STUD

SHT2 VARIOUS

NOTE C:

WIRES ARE TWISTED. TWISTED 1 TWIST PER 25mm.

SHT1 I-7

NOTE E:

NORMALLY CLOSED WHEN BRAKE IS DEPRESSED

SHT 1 A-3,B-3
C-3
SHT 1 A-3,B-3
C-3
SHT1 H-11

NOTE H:

OPTION HARNESS - ALTERNATE BASED ON MACHINE CONFIGURATION.

NOTE J:

ATTACHMENT HARNESS

NOTE K:

STD AIR SUSPENSION SEAT IS P/N 164-1201 (FABRIC) OR P/N 164-1202 (VINYL).
DELUXE AIR SEAT IS P/N 164-1203 AND EUROPEAN UTILITY AIR SEAT IS P/N 164-1206.

SHT1 G-11

NOTE L:

STD FRONT FLOOD AND STD REAR FLOOD SWITCHES ARE FOR STANDARD FLOOD LAMP
ARRANGEMENTS (4 LAMPS TOTAL). ATCH FRONT FLOOD AND ATCH REAR FLOOD SWITCHES ARE
FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS (8 LAMPS TOTAL).

SHT1 H-7

NOTE M:

WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS REPLACED WITH VENT SW.

SHT1 I-15,F-1

NOTE N:

RETURN-TO-DIG SWITCH - SINGLE TILT OPTION

SHT1 I-15,F-1

NOTE P:

RETURN-TO-DIG SENSOR - PARALLEL LIFT OPTION

SHT1 I-1

NOTE R:

NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE

SHT1 D-9
SHT2 F-9
SHT1 H-11
SHT2 C-9,A-7,
F-6

NOTE T:

CONNECTOR RK-C5 IS USED FOR THE FOG LAMP ATTACHMENT (CONN FP-C3).

NOTE U:

CONNECTOR PW-C4 (LOC. SHT 1, H-11) IS USED TO SUPPLY POWER FOR THE RIDE CONTROL
(CONN RA-C7), DEAD ENGINE LOWER (CONN LN-C3), AND STAB LEGS AUTO UP (CONN JU-C9)
ATTACHMENTS.

SHT1 H-11
SHT2 C-14,I-12

NOTE V:

CONNECTOR PW-C15 (LOC. SHT 1, G-11) IS USED TO SUPPLY POWER FOR THE AWS
(CONN WE-C1) AND AUX. HYDRAULICS (CONN MP-C7) ATTACHMENTS.

SHT1 G-11
SHT2 E-10

NOTE W:

CONNECTOR PW-C5 (LOC. SHT 1, G-11) IS USED TO SUPPLY POWER FOR THE CAT DATA
LINK SERVICE PORT (CONN UH-C2) ATTACHMENT.

SHT2 C-14

NOTE X:

THIS CONNECTOR IS USED IN PLACE OF PW-C15 FOR THE AUX. HYDRAULICS (CONN MP-C7)
ATTACHMENT.

SHT2 C-9,A-6

NOTE Y:

THIS CONNECTOR IS USED IN PLACE OF PW-C4 FOR THE RIDE CONTROL (CONN RA-C7) ATTACHMENT
OR OTHER ATTACHMENTS PER NOTE U.

SHT1 C-13,I-12

NOTE AA:

FOR CENTER PIVOT MACHINE, THEN CONNECTOR PW-C16 (LOC. SHT 1, C-13) PLUGS
INTO CONNECTOR TV-C3
(LOC. SHT 1, C-13), ELSE FOR SIDE SHIFT MACHINE
THEN CONNECTOR PW-C16 PLUGS INTO CONNECTOR JV-C3 (LOC. SHT 1, I-12).

SHT1 A-15

NOTE AC:

CONNECTOR CX-C2 (LOC. SHT 1, C-14) PLUGS INTO ROOF LIGHTING HARNESS CONNECTOR
TV-C1 (LOC. SHT 1, C-14) OR TR-C1 (LOC. SHT 1, A-15).

SHT1 F-10
SHT2 E-8

NOTE AE:

CONNECTOR PW-C18 (LOC. SHT 1, F-10) PLUGS INTO THE STAB LEG ALARM ATTACHMENT
CONNECTOR JA-C2 (LOC. SHT 2, E-8).

SHT1 F-10
SHT2 I-13

NOTE AF:

CONNECTOR CR-C22 (LOC. SHT 1, F-10) PLUGS INTO THE AUX. HYDRAULICS ATTACHMENT
CONNECTOR MP-C11 (LOC. SHT 2, I-13).

SHT2 G-3,E-7

NOTE AG:

WHEN USING RIDE CONTROL ATTACH AND AUTOSHIFT, CONNECT XF-C11 (LOC. SHT 2, E-7)
TO RA-C2 (LOC. SHT 2, G-4) AND DO NOT USE 6 PIN JUMPER WIRE AS. RA-C2A.

SHT1 E-10
SHT2 I-3,F-13

NOTE AH:

THIS ATTACHMENT CONNECTOR CAN PLUG INTO SIDE CONSOLE HARNESS CONN. CR-C14 OR CAN BE
USED FOR OTHER ATTACHMENTS IN PLACE OF PLATFORM CONN. PW-C14 (LOC. SHT 1, E-10).

SHT1 E-10
SHT2 F-12

NOTE AJ:

THIS ATTACHMENT CONNECTOR CAN PLUG INTO PLATFORM HARNESS CONN. PW-C14 OR CAN BE
USED FOR OTHER ATTACHMENTS IN PLACE OF SIDE CONSOLE CONN. CR-C14 (LOC. SHT 1, E-10).

SHT1 VARIOUS
SHT2 VARIOUS,B-1

NOTE AK:

PLATFORM HARNESS CONNECTORS PW-C34 AND PW-C35 (LOC. SHT 1, D-8) CONNECT
TOGETHER WHEN THERE ARE NO RELATED ATTACHMENTS. WHEN MACHINE SECURITY,
DEAD ENGINE LOWER, OR AUTOSHIFT ATTACHMENTS ARE USED,
CONNECTORS PW-C34 AND PW-C35 ARE DISCONNECTED AND THE ATTACHMENT
HARNESSES CONNECT INTO THEM AND EACH OTHER. SEE TABLE 1 (LOC. SHT 2, B-1)
TO UNDERSTAND CORRECT ATTACHMENT CONNECTIONS.

SHT1 E-2
SHT2 E-3,H-6,
I-8,B-5,D-10

NOTE AL:

CONNECT MALE BLADE TERMINAL INTO 614-PU FEMALE BLADE TERMINAL COMING OFF
OF HAZARD SWITCH IN THE FRONT CONSOLE (LOC. SHT 1, E-2).

SHT2 G-10,B-15,
C-14

NOTE AM:

FOR MACHINES WITH AUX. HYDRAULICS AND ALL WHEEL STEER, CONNECT WE-C7 (LOC. SHT 2, C-14)
TO KR-C5 (LOC. SHT 2, G-10) AND CONNECT WE-C6 (LOC. SHT 2, C-14) TO MP-C10
(LOC. SHT 2, G-10). REAR STEER SWITCH P/N 189-0998 IS NOT USED.

SHT1 H-2

NOTE AN:

RH DIP BEAM ROADING LAMPS USE P/N 3E-7584. LH DIP BEAM ROADING LAMPS USE
P/N 3E-7585. SIDE REPEAT ROADING LAMPS USE P/N 3E-9382 FOR THE RH SIDE
AND P/N 104-5225 FOR THE LH SIDE.

LAYOUT OF FUSE / RELAY BLOCKS

NOTE N
NOTE P

BUCKET POS SOL


3E-8620

YL - 18
YL - 18

A
B
C

EF-C5
1552269
1
2

BK-18
BK-18

CF-C4
1387675

CONV TEMP SNDR


4W-9972

PK - 18

327-EF20

YL - 18

200-EF45

CF-C5
1429117

200-EF5

1
2

BK - 18

CONN 30

143-CF6 BR - 18
552-CF22 WH-18
552-CF41 WH-18

CF-C3
1429117

HAZARD SW
169-0589
BK - 18

FORWARD HORN
164-9425

310-EF50

CONN 37

CF-C9
1158109

200-CF14

EF-C9
1552269

FRONT DRIVE SOL


121-4036

EF-C6
1552267

200-CF4 BK - 18
200-CF23 BK - 18

PU- 18
YL - 18
BK - 18

1
2

EF-C14
1552269

128-EF27

WH-18

611-CF30
419-CF19
200-CF13

RD-18
RD-18

BK - 18

CF-C2
1429117

200-CF10 BK - 18
N945-CF12 OR- 18
N945-CF26 OR- 18
552-CF41

EF-C4
3E3364
WH-18

552-EF17

C720-CF39

BK - 18

HYD FILTER PRESS SW


7X-8549

BR - 18

FRONT DASH PANEL

INPUT CONN 6
(BLACK)

RD- 10
RD- 10

MONITORING
141-2759

ACCESSORY PORT
113-8490

BATTERY
GROUND
LAMP

PK-18
BK-18
YL-18

HIGH
LOW

BATTERY BOX

START RLY
146-9439

FRONT RH ATCH FLOOD


105-8069

H#

87A

10

A
B
C

BATTERY 2
3T-5760

THERM START AID


113-8491

TRANSMISSION
113-8490

OR- 18
BK - 18
YL - 18

BK - 00

CAB RLY
146-9439

P10

CONN 27

BK - 18
BK - 18

ENGINE OIL PRESS


7W-1238

AWD SW
169-0598

POS NEG

180-9491
BK - 16
BK - 18
BK - 18

113-EF49
200-EF44
439-EF16

OR- 18
OR- 18
PU- 18

NOTE A
(TO FRAME GROUND)

FUSE RELAY BLK 2

200-PW149
200-PW176
200-PW177

POSN

3
4

RD- 00

30

K26 85

AUX HYDRAULICS
113-8491

15

BU- 18

299-EX1
200-EX2

HVAC RLY
170-2237

RIDE CONTROL
113-8490

10

GY- 18

BK - 18

COOLANT TEMPERATURE SW
6T-2665

EX-C1
3E3364
1
2

87A

ALL WHEEL STEER


113-8490

10

P34

TURN

RD- 16

L3

RD- 00
RD- 00

86

87

FR WIPER WASH
113-8490

COOLANT TEMP SENDER


175-3070

EF-C16
1552267

552-CF22 WH-18
143-CF6 BR - 18

CF-C6
1552264
113-CF35
419-CF19
200-CF13
611-CF30

CBL-PP1

NOTE A
(TO POS TERM.)

30

K40 85

1
2

OR- 18
BK - 18

1
2

BK - 18

RD- 18
BK - 18

CF-C10
1552269
N945-CF26 OR- 18
200-CF23 BK - 18

CBL-VV2
CBL-VV1

RR LIGHTING RLY
146-9439

RR WIPER WASH
113-8490

513-AE1
200-AE2

200-EF4
405-EF39

HORN SW
169-0587

87A
BEACONS
113-8491

200-EF43

EF-C13
1552269

HIGH
LOW

200-CF11 BK - 18
200-CF42 BK - 18
110-CF2 RD- 18
110-CF46 RD- 18

86

87

C4

OR- 18

406-EF37
PU- 18
200-EF4 BK - 18

FRONT ROADING LAMP SW


169-0594

L1

L5

ATCH RLY
146-9439

AC COMPRESSOR
113-8490

10

AC COMPRESSOR CLUTCH
3E-1908
AE-C1
1552269

BK - 18

C720-CF39 BU- 18
614-CF32 PU- 18
614-CF33 PU- 18

BK - 18
BK - 18

101-PC10 RD- 8
101-PC9 RD- 8

RD- 10
RD- 10

NOTE R
BK-14
BK-14

CF-C1
1429117

606-CF27
606-CF28
605-CF25
605-CF24
614-CF36

30

1
2

200-EF41
BK - 18
200-EF9 BK - 18

POSN

RD-18

BK - 18

144-9931

87A

AE-C2
1552269
OR- 18
BK - 18

BK-18
BK-18

200-EF43

YL-18
BK-18
WH-18
BU-18

LAMP GP FUNCTION

PC-C3
1733138
A
101-PC5
C
101-PC6

200-AE7

NOTE AN
1
2
3
4
5
6

113-CF5 OR- 18
113-CF35 OR- 18
200-CF7 BK - 18
200-CF8 BK - 18

200-CF9 BK - 18
200-CF8 BK - 18
200-CF4 BK - 18
200-CF10 BK - 18
200-CF13 BK - 18

AWD ARC SUPPR


106-8704

XMSN NEUT SW
9R-9868

BK - 12

C6

513-AE5
200-AE6

TURN

RD-18

BK - 12

86

1
2

1
2

BK - 18

441-EF19

XMSN NEUTRAL LOCK SW


169-0588

1
2

L4

30

85

K31

521-EF14
200-EF41

H14

AE-C4
3E3364

EF-C15
1552269
YL - 18
BK - 18

AE-C3
1552269
YL - 18
OR- 18

HVAC ARC SUPPR


106-8704

YL-18
BK-18
WH-18
BU-18

RL-C2
1552273

619-RL10 GN -18
619-RL5 GN -18

PU- 18

C720-CF39
N945-CF12

WH-18

AWD BRAKE RLY


146-9439

LH TAIL LAMP
141-2759

REFRIGERANT SW
114-5333

521-AE4
513-AE3

NOTE AN

RD- 16
RD- 18
OR- 18
BR - 18

BU- 12

RH TAIL LAMP
141-2759

REAR WASHER MOTOR


117-2826

LH HEADLIGHT AS.
3E-7584
1
2
3
4
5
6

GN- 18

BR - 18
YL - 18

200-CF7

RR STD FLOOD
113-8491

15

P38

MOTOR

611-RL4 PU- 18
611-RL11 PU- 18

110-CF46

87A

P11

200-RL1
200-RL2

86

87

MOTOR

605-RL9 YL - 18
200-RL1 BK - 16
617-RL7 BR - 18
611-RL11 PU- 18

C1

200-TV38 BK - 12
200-TV40 BK - 12
200-TV39 BK - 12
605-TV28 YL - 18
606-TV27 GY- 18
607-TV5 PK - 18
607-TV6 PK - 18
620-TV20 WH- 18
620-TV19 WH- 18

102-CF1
110-CF2
113-CF5
143-CF6

614-CF38
450-PW100
450-PW110

ROOF (NON-ROADING)

13

YL - 18
GY- 18

619-RL13

CONN 24

322-PW16 GY- 18
322-PW112 GY- 18

OPERATOR PLATFORM

15

BK - 16

605-RL9
606-RL8

617-RL7
618-RL6

110-CF2 RD- 18
419-CF19 YL - 18
322-CF17 GY- 18
611-CF30 PU- 18
537-CF21 GN- 18
C720-CF39 BU- 18
610-CF29 OR- 18
605-CF25 YL - 18
606-CF28 GY- 18
614-CF38 PU- 18
113-CF5 OR- 18
102-CF1 RD- 16

PW-C8
1552273

180-9489

ROOF (ROADING)

200-RL3

611-RL12

L6
200-AP2

P32

FRONT LH ATCH FLOOD


105-8069

BK - 12

BU- 12

HVAC BLOWER
180-0613
122-AP3

K29 85

PW-C27
1791311

157-PW47
117-PW46
184-PW76
308-PW135
327-PW82
338-PW77
200-PW177

FRONT RH TURN LAMP


115-1716

BK - 18
BK - 18
BK - 18
BK - 18

PW-C11
1552269

BK - 12
BU- 12

BU- 12
BK - 12

P25

111-PW159
1
2

BK - 12
BU- 12

P39

PW-C26
1733141

113-PW141 OR- 18
304-PW2 WH-12
128-PW109 PK - 18
131-PW55 RD- 16
218-PW81 BK - 18
306-PW80 GN- 18
123-PW158 WH-18
143-PW23 BR - 18

FRONT RH STD FLOOD


105-8069

YL - 18

ENGINE BLOCK HEATER

CONN 26

537-CF21

614-PW139

184-PW76

450-PW132

1
2
3
4
5
6
7
8
9
10
11
12

AP-C1
1864321

520-PW43 WH-18
614-PW139 PU- 18
617-PW137 BR - 18
618-PW138 YL - 18

JL-C1
3E-3363
1
2

200-AP2
122-AP3

AP-C2
1779641

200-PW87

136-PW59

122-PW71

BK - 12

NOTE A
200-AP2
122-AP3

PK - 18
GY- 18
PU- 18
YL - 18
BU- 18

A
B
C

200-EF7

605-PW107 YL - 18
605-PW120 YL - 18
606-PW106 GY- 18
606-PW98 GY- 18
610-PW133 OR- 18
614-PW143 PU- 18
617-PW131 BR - 18
618-PW105 YL - 18
752-PW7 YL - 18
754-PW32 BU- 18
923-PW21 GY- 18
N945-PW111 OR- 18
E455-PW24 BR - 18

RH CAB GND 2

CONN 19
306-PW80
218-PW81
338-PW77
327-PW82

200-PW75
200-PW74
200-PW73
200-PW57

552-PW101

NOTE A
BK - 16

327-PW134
405-PW28
406-PW27
419-PW94
430-PW18

PU- 18
BK - 16
GN- 18
BR - 18
YL - 18
GY- 18
YL - 18

439-PW20 YL - 18
443-PW5 YL - 18
441-PW9 OR- 18
447-PW12 PK - 18
483-PW13 BR - 18
507-PW8 WH -18
521-PW19 YL - 18
537-PW96 GN-18

RH CAB GND 1

200-PW181

GY- 18

611-RL12
200-RL3
619-RL13
617-RL7
618-RL6
606-RL8
605-RL9

CF-C7
1552252

110-PW93 RD- 18
419-PW94 YL - 18
322-PW16 GY- 18
611-PW95 PU- 18
537-PW96 GN- 18
C720-PW129 BU- 18
610-PW34 OR- 18
605-PW120 YL - 18
606-PW98 GY- 18
614-PW143 PU- 18
113-PW99 OR- 18
102-PW33 RD- 16

RD- 18

HIGHWAYS

JL-C1
3E-3363
1
2

GAUGE CIRCUIT

OTHER COLOR DESCRIPTIONS

GN- 16
YL - 18
BR - 16
WH-16
RD- 18
RD- 14
BU- 18

FRONT LH STD FLOOD


105-8069

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


STARTING CIRCUIT

PW-C39
1864321

BK - 16

JL-C1
3E3363
1
2

B-1

TURN SIGNAL / WIPER WASHER CIRCUIT

PW-C35
3E3376

FRONT LH TURN LAMP


115-1716

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

HEATER AND AIR CONDITIONER CIRCUIT

NOTE AK

308-PW135 YL - 18
754-PW49 BU- 18

GROUND CIRCUIT

PANEL LAMP CIRCUIT

327-PW134 PK - 18
202-PW175 BK - 18
306-PW14 GN- 18

JL-C1
3E3363
1
2

ROADING LAMPS
173-3175

20

102-PW33

306-PW14 GN- 18
202-PW175 BK - 18
327-PW134 PK - 18

105-PW52 RD- 18
113-PW141 OR- 18
115-PW56 RD- 18
116-PW45 BR - 16
117-PW46 YL - 18
118-PW68 GY- 16
119-PW70 PK - 16
122-AP3 BU- 12
131-PW55 RD- 16
134-PW64 YL - 18
136-PW59 GN -18

RD- 16

START AID CIRCUIT

202-PW130 BK - 18
202-PW41 BK - 18
202-PW175 BK - 18
202-PW118 BK - 16

1
2
3
4

102-PW144
102-PW33

BK - 18
BK - 18

PW-C34
1552272

322-PW108

WIRE GROUP COLOR DESCRIPTIONS

1
2
3
4
5
6
7
8

PW-C7
3E5179

304-PW2 WH-12
309-PW11 GY- 18
310-PW15 PU- 16

GN- 18
GN- 18

MW-C3
3E3369
A
B
C

120 VAC - 166-0658


240 VAC - 166-0659

CONN 23

BK - 16

BK - 18

REV XMSN SOL


130-0912

FRNT WASHER MOTOR


117-2826

RH HEADLIGHT AS.
3E-7584

RD- 16

H13

RD-18
RD-18

BK-18
BK-18

EF-C10
1552269

143-PW23 BR - 18
128-PW109 PK - 18

H13

RL-C1
1552264

611-PW103 PU- 18
200-PW48 BK - 16
619-PW1 GN- 18
617-PW131 BR - 18
618-PW105 YL - 18
606-PW106 GY- 18
605-PW107 YL - 18

102-PW33 RD- 16
110-PW93 RD- 18
113-PW183 OR- 18
113-PW99 OR- 18

PW-C21
1733139

CONN 1

CX-C2
1552273

STALK SW

FWD XMSN SOL


117-2911

EF-C12
1552269

PW-C9
3E3388

110-PW88 RD- 18
111-PW123 RD- 18
111-PW124 RD- 18
118-PW38 GY- 16
123-PW158 WH-18
202-PW130 BK - 18
306-PW14 GN- 18
307-PW10 OR- 18
419-PW102 YL - 18
500-PW37 BR - 16
501-PW36 GN -16
502-PW35 OR- 16
537-PW91 GN -18
568-PW4 GN -18
604-PW121 OR- 18
606-PW92 GY- 18
605-PW90 YL - 18
604-PW122 OR- 18
702-PW125 OR- 18
752-PW26 YL - 18
754-PW22 BU- 18
720-PW126 PU- 18
766-PW3 GN -18
923-PW62 GY- 18

STEERING COLUMN

GN -18

OPERATOR PLATFORM
CONN 8

RIGHT
TURN B+
HI WIPER

GN -18

184-PW63 BU- 18
200-RK15 BK - 18
200-AP2 BK - 12
200-PW152 BK - 14
200-PW181 BK - 16
200-PW79 BK - 16
200-PW85 BK - 18
200-PW160 BK - 18
200-PW173 BK - 18

H
1
2
3
4
5
6

BK - 16
BR - 16
GN- 16
OR- 16
GY- 16

1
2
3
4
5
6
7
8
9
10
11
12

MW-C1
1171877
1
506-MW1 PU- 18
2
200-MW4 BK - 18

200-EF9

CONN 22

PW-C6
1552252
110-PW88 RD- 18
506-PW6 PU- 18
611-PW89 PU- 18
610-PW34 OR- 18
619-PW1 GN -18
500-PW37 BR - 16
501-PW36 GN -16
118-PW38 GY- 16
605-PW90 YL - 18
606-PW92 GY- 18
537-PW91 GN- 18
502-PW35 OR- 16

RD-18
RD-18

VALVE GP
142-1468

RL-C3
1552273

CONN 54

LO BEAM

RD- 18
RD- 18
RD- 18

430-PW18 BU- 18
439-PW20 YL - 18
441-PW9 OR- 18
443-PW5 YL - 18
447-PW12 PK - 18
450-PW132 YL - 18
483-PW13 BR - 18
500-PW37 BR - 16
501-PW36 GN- 16
502-PW35 OR- 16
507-PW8 WH-18
521-PW19 YL - 18

144-PW69
157-PW47
158-PW58
163-PW65
170-PW54
180-PW50
184-PW30

766-PW119 GN- 18
766-PW3 GN- 18

CONN 3

111-PW123
111-PW124
111-PW159

102-PW33 RD- 16
110-PW127 RD- 16
111-PW159 RD- 18
123-PW158 WH-18
128-PW109 PK - 18
143-PW23 BR - 18
202-PW118 BK - 16
304-PW2 WH-12
702-PW125 OR- 18
720-PW126 PU- 18
N945-PW111 OR- 18

GY- 18

766-PW17
202-PW42

NOTE AA

WASHER
HI BEAM
HEADLAMP B+

MOTOR

102-PW33 RD- 16
110-PW127 RD- 16
111-PW159 RD- 18
123-PW158 WH-18
128-PW109 PK - 18
143-PW23 BR - 18
304-PW2 WH-12
306-PW14 GN- 18
327-PW134 PK - 18
702-PW125 OR- 18
720-PW126 PU- 18
N945-PW111 OR- 18

610-PW133

754-PW49
754-PW39

HU-C2
1552273

MOM

110-PW127 RD- 16
110-PW88 RD- 18
110-PW93 RD- 18

202-PW118
202-PW175

606-PW116

752-PW31

OR- 18
OR- 18
GY- 16
BK - 16
BK - 18
OR- 18
GY- 18
PU- 16
GY- 18
GY- 18
PU- 18
YL - 18

202-PW42
202-PW29

H3

H8
H8

1
2

FLASH B+

PARK SW
LO WIPER
WIPER B+
LEFT

604-PW114 OR- 18
605-PW90 YL - 18
605-PW120 YL - 18
605-PW107 YL - 18
606-PW98 GY- 18
606-PW92 GY- 18
606-PW106 GY- 18
610-PW133 OR- 18
614-PW143 PU- 18
617-PW131 BR - 18
618-PW105 YL - 18
752-PW7 YL - 18
752-PW26 YL - 18
754-PW32 BU- 18
754-PW22 BU- 18
766-PW119 GN- 18
766-PW3 GN -18

170-PW54 RD- 18
200-RK15 BK - 18
200-PW173 BK - 18
184-PW63 BU- 18
105-PW52 RD- 18
110-PW128 RD- 18
113-PW183 OR- 18
113-PW141 OR- 18
113-PW99 OR- 18
116-PW45 BR - 16
117-PW46 YL - 18
118-PW38 GY- 16
118-PW68 GY- 16
119-PW70 PK - 16
131-PW55 RD- 16
144-PW69 GN-16
157-PW47 YL - 18
158-PW58 BR - 16
200-PW160 BK - 18
307-PW10 OR- 18
308-PW135 YL - 18
309-PW11 GY- 18
310-PW15 PU- 16
405-PW28 GY- 18
406-PW27 PU- 18
430-PW18 BU- 18
439-PW20 YL - 18
441-PW9 OR- 18
443-PW5 YL - 18
447-PW12 PK - 18
450-PW132 YL - 18
483-PW13 BR - 18
500-PW37 BR - 16
501-PW36 GN-16
502-PW35 OR- 16
507-PW8 WH-18
568-PW4 GN -18
604-PW114 OR- 18
RK-C5
1552269
OR- 18
BK - 18

RD- 18

568-PW4

113-PW40 OR- 18
367-PW60 BU- 18
614-PW142 PU- 18
H771-PW61 BR - 18
H772-PW67 YL - 18
R912-PW113 OR- 18

GY- 16
GY- 16

111-PW53
113-PW183
113-PW99
118-PW38
200-PW48
200-PW182
307-PW10
309-PW11
310-PW15
322-PW108
405-PW28
406-PW27
419-PW151

537-PW147

CONN 50

PW-C17
1552264

HU-C3
1552272
200-HU2
503-HU4
504-HU1
119-HU3

200-PW97 BK - 18
200-PW48 BK - 16
200-PW182 BK - 18
200-PW79 BK - 16

110-PW86 RD- 18
122-AP3 BU- 12
134-PW64 YL - 18
136-PW59 GN- 18
163-PW65 WH-16
180-PW50 RD- 14
184-PW30 BU- 18
200-AP2 BK - 12
200-PW181 BK - 16
200-PW152 BK - 14
322-PW108 GY- 18
520-PW43 WH-18
521-PW19 YL - 18
614-PW143 PU- 18
614-PW139 PU- 18
754-PW49 BU- 18
923-PW180 GY- 18

H3

GND

111-PW53 RD- 18
537-PW147 GN- 18
200-PW97 BK - 18

113-PW40 OR- 18
367-PW60 BU- 18
614-PW142 PU- 18
H771-PW61 BR - 18
H772-PW67 YL - 18
R912-PW113 OR- 18

PK - 16

RK-C4
1116795

85

118-PW68
118-PW38
RD- 18
BK - 18
BR - 16
GN- 16
OR- 16
OR- 18
YL - 18
GY- 18
BR - 18
YL - 18
BK - 18

610-RK6 OR- 18
610-RK9 OR- 18
610-RK10 OR- 18
200-RK11 BK - 18
200-RK12 BK - 18
200-RK15 BK - 18

RK-C3
1116795

85

STD FLOOD RLY


3E-9362
200-RK11
610-RK10

H8

GY- 16
170-PW54
200-PW160
500-PW37
501-PW36
502-PW35
604-PW114
605-PW115
606-PW116
617-PW104
618-PW117
200-RK15

BK - 18
PK - 18
GY- 18
GN-16
OR- 18
200-RK12 BK - 18
610-RK9 OR -18

87A

HU-C4
1552267
A
B
C

YL - 18
BU- 18

105-PW52 RD- 18
110-PW128 RD- 18
116-PW45 BR - 16
117-PW46 YL - 18
131-PW55 RD- 16
119-PW70 PK - 16
144-PW69 GN- 16
157-PW47 YL - 18
158-PW58 BR - 16
184-PW63 BU- 18
200-PW173 BK - 18
307-PW10 OR- 18
308-PW135 YL - 18
309-PW11 GY- 18
310-PW15 PU- 16
367-PW60 BU- 18
405-PW28 GY- 18
406-PW27 PU- 18
430-PW18 BU- 18
439-PW20 YL - 18
441-PW9 OR- 18
443-PW5 YL - 18
447-PW12 PK - 18
450-PW132 YL - 18
483-PW13 BR - 18
507-PW8 WH-18
568-PW4 GN-18
610-PW133 OR- 18
614-PW142 PU- 18
E455-PW24 BR - 18
H771-PW61 BR - 18
H772-PW67 YL - 18
R912-PW113 OR- 18
113-PW136 OR- 18
113-PW136 OR- 18
113-PW40 OR- 18
113-PW99 OR- 18
113-PW141 OR- 18
113-PW183 OR- 18

NOTE AH
NOTE AJ

CR-C18
3E3370
YL - 16
BR - 16
PK - 16

NOTE AE

PW-C14
3E3370

CR-C14
1552267

CR-C9
1552273

504-CR19
503-CR87
119-CR88

PW-C18
1552269
1
752-PW31
2
754-PW39

CONN 33

BR - 18
BR - 18
YL - 18
OR- 18
OR- 18

PK - 16
GY- 18
GN- 16
PK - 16
WH- 18
OR- 18

CONN 17

184-PW63 BU- 18
113-PW136 OR- 18
447-PW12 PK - 18
614-PW142 PU- 18
441-PW9 OR- 18
443-PW5 YL - 18
309-PW11 GY- 18
405-PW28 GY- 18
406-PW27 PU- 18
483-PW13 BR - 18
568-PW4 GN -18
H771-PW61 BR - 18
116-PW45 BR - 16
117-PW46 YL - 18
310-PW15 PU- 16
439-PW20 YL - 18
430-PW18 BU- 18
610-PW133 OR- 18
507-PW8 WH-18
E455-PW24 BR - 18
158-PW58 BR - 16
200-PW173 BK - 18
157-PW47 YL - 18
119-PW70 PK - 16
144-PW69 GN -16
308-PW135 YL - 18
110-PW128 RD- 18
367-PW60 BU- 18
R912-PW113 OR- 18
H772-PW67 YL - 18
131-PW55 RD- 16

CONN 8
603-CR71
630-CR73
608-CR72
607-CR70
620-CR69
610-CR43

RD- 18
BK - 18

POWER PORT
178-7539

PW-C20
1673692

H9

200-PW51

NOTE AF

AC-C12
1779646
C568-AC26 WH-12
200-AC27 BK - 12

WH- 12

110-PW128 RD- 18
110-PW86 RD- 18

H6

CONN 15

310-CR15 PU- 16
367-CR8 BU- 18
405-CR30 GY- 18
406-CR31 PU- 18
430-CR17 BU- 18
439-CR18 YL - 18
441-CR27 OR- 18
443-CR37 YL - 18
447-CR25 PK - 18
450-CR35 YL - 18
483-CR32 BR - 18
507-CR20 WH-18
568-CR33 GN-18
610-CR43 OR- 18
614-CR26 PU- 18
614-CR78 PU- 18

1
2
3
4

PK - 16
GN- 16
PU- 18

OR- 18

113-CR98
113-CR41
113-CR24

C568-AC25

MOM

BLOWER MOTOR
168-2313

MOTOR SPD RES


188-2711

BATTERY + 2
LAMP OUTPUT 4
GROUND 5

CONN 9

RIGHT PANEL

(Dimensions: 39 inches x 24 inches)

BK - 18

GN- 14

614-AC7 PU- 18
E528-AC30 PU- 12

STD REAR FLOOD


169-0590
7

BR - 16
YL - 18

CR-C2
1552272

PU- 18
PU- 18

607-CR85
608-CR86
614-CR21

200-AC16

CR-C22
1552269

200-CR66 BK - 18
200-CR97 BK - 18
200-CR77 BK - 18
200-CR62 BK - 18
307-CR9 OR- 18
308-CR6 YL - 18

105-CR12 RD- 18
110-CR7 RD- 18
116-CR13 BR - 16
117-CR14 YL - 18
119-CR79 PK - 16
119-CR81 PK - 16
131-CR11 RD- 16
144-CR5 GN- 16
157-CR3 YL - 18
158-CR1 BR - 16
184-CR59 BU- 18
200-CR66 BK - 18
200-CR62 BK - 18
200-CR77 BK - 18
307-CR9 OR- 18
308-CR6 YL - 18
310-CR15 PU- 16
367-CR8 BU- 18
503-CR87 BR - 16
504-CR19 YL - 16
507-CR20 WH-18
603-CR71 PK - 16
607-CR70 PK - 16
608-CR72 GN- 16
614-CR78 PU- 18
614-CR26 PU- 18
620-CR69 WH - 18
630-CR73 GY- 18
H771-CR10 BR - 18
H772-CR22 YL - 18
R912-CR28 OR- 18
R912-CR94 OR- 18
614-CR78
614-CR26

113-CR41

119-CR88 PK - 16
119-CR81 PK - 16
119-CR79 PK - 16
131-CR11 RD- 16
144-CR5 GN-16
157-CR3 YL - 18
158-CR1 BR - 16
184-CR59 BU- 18

OR- 18
OR- 18
OR- 18
OR- 18
OR- 18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
OR- 18
YL - 18
PK - 18
YL - 18
PU- 18

CR-C13
1429117
BU- 18

YL - 18

IGN

BK - 18
BK - 18

516-AC22

AC-C13
1922111
2

HVAC SYSTEM

NOTE L
105-CR12 RD- 18
110-CR7 RD- 18
113-CR41 OR- 18

309-CR36
309-CR29

CR-C12
1429117

367-CR8

200-CR66
504-CR19

119-CR79 PK - 16
110-CR7 RD- 18

BK - 18
YL - 16

YL - 18
OR- 18
OR- 18
BR - 18

184-CR59

ATCH REAR FLOOD SW


169-0591
NOTE L

CR-C17
1429117

H772-CR22
R912-CR28
R912-CR94
H771-CR10

BU- 18

105-CR12 RD- 18
200-CR77 BK - 18
308-CR6 YL - 18
307-CR9 OR- 18

PU- 18
PU- 18

200-CR49

H7

20 Page,

RENR3587-04 VOL 1 of 2

TACHOMETER GAUGE
170-6308

200-AC12
200-AC16

BU- 14

H6

BEACON SW
169-0595

CR-C10
1429117

CR-C16
1429117

BK - 18

200-CR64

BK - 18
200-CR34

REAR HORN SW
169-0587

OR- 18

YL - 16

113-CR42

PU- 18

6
MOM10
CR-C15
1429117

504-CR67

614-CR92

BACKHOE SHUTOFF SW
169-0599

PU- 18

CR-C20
1429117

BU- 18
184-CR90

200-CR93

BK - 18

200-CR63

START AID
169-0586

PU- 18

BK - 18

BK - 18

200-CR51
447-CR25
614-CR78
200-CR52
443-CR37
113-CR42
113-CR39

610-CR43
119-CR88
614-CR47

REAR WASHER WIPER SW


169-0596

PK - 18
OR- 18
BK - 18
GY- 18
GY- 18
GY- 18
PU- 18
BU- 18
YL - 18
BR - 18
GN - 18

PU- 18
PU- 18

BK - 18

PU- 18

614-CR60

SIDESHIFT LOCK SW
169-0597

614-CR46
614-CR44

BK - 18

200-CR54
614-CR91

PU- 18

507-CR20
119-CR81
503-CR87
614-CR57

200-CR65

IGN
SEND

CR-C4
1141749

CR-C6
1141749

GND

KEY START SWITCH


142-8858

200-CR52

614-CR45
614-CR83

SEND

OR- 18

PU- 18

YL-16
PU-16
OR-16
BR-16

IGN

BAT

R
1
2
3
4

PK - 18

CR-C7
1141749

GND

200-CR68

YL - 18
OR- 18

OR- 18

614-CR61

308-JK2
307-JK3

113-CR82
JK-C2
1552272

447-CR25

OR- 18
OR- 18

G423-CR95
113-CR76
200-CR75
309-CR36
309-CR29
405-CR30
406-CR31
430-CR17
439-CR18
483-CR32
568-CR33

STD FRONT FLOOD


169-0592

GND

200-CR62 BK - 18
144-CR5 GN -16
158-CR1 BR - 16
157-CR3 YL - 18

RD- 18

441-CR27

VOLTMETER GAUGE
170-6309

JK-C1
3E3381
105-JK1

PU- 18
PU- 18

CR-C5
1141749

189-0148

1
2
3
4
5
6

FUEL LEVEL GAUGE


170-6305

GND

BR - 18
GY- 18
BU- 18

ACTION LAMP GP

CR-C1
1552273
105-CR12 RD- 18
200-CR77 BK - 18
308-CR6 YL - 18
307-CR9 OR- 18

113-CR40
113-CR41

OR- 18

WH- 18

517-AC23

FLASHER
7T-4848
113-CR96 OR- 18
200-CR97 BK - 18
E455-CR16 BR - 18
G423-CR95 PK - 18

H1

CONVERTER TEMP GAUGE


170-6542

CONN 2

1
2
3
4

H1

113-CR40

520-AC13

HI SPD RELAY
3E-9362

CR-C19
1552272

CH-C1
3E3375

113-CH9 OR- 18
200-CH13 BK - 18
E455-CH14 BR - 18
G423-CH4 PK - 18

H2

614-CR56

L7

FUNCTION
LOW OIL PRESSURE
HIGH COOLANT TEMP
LOW BRAKE FLUID
FULL WATER SEP
ALTERNATOR FAIL
DIRTY HYD FILTER
DIRTY AIR FILTER
NOT USED

OR- 18
BK - 18

87A

NOTE M

8
1

BU- 12

VENT SW
184-2422

WH- 12

NOTE M

BK - 18

122-AC29

H2

CONN 7
LAMP
L1
L2
L3
L4
L5
L6
L7
L8

200-AC1

BK - 12

AC-C8
86
1116795
87
C568-AC21

30

E528-AC5 PU- 18
E528-AC3 PU- 12
E528-AC30 PU- 12

PU- 12

HEATER AC SW
169-0606

WH- 16
BK - 16
GN- 18

BU- 12

BK - 18

HEATER AC SWITCH
POSITION
TERM CONN
AIR CONDITIONER
2&1,5 &4
OFF
--- --HEATER
2&3,5 &6

CH-C3
1864321

PRESS SW TIMER RELAY


189-4920

B+
GND

E528-AC4

BU- 18
BK - 16
YL - 18

PW-C5
1552269
1
113-PW40
2
200-PW51

CONN 10
NOTE W

LAMP GP BASIC

PW-C4
1552272
184-PW30
200-PW72
134-PW64

PW-C15
1552267
A
163-PW65
B
200-PW66
C
136-PW59

CONN 11

200-AC17

200-AC20

GY- 14
85

122-AC28

H6

200-PW66 BK - 16
200-PW181 BK - 16
200-PW72 BK - 16

BK - 18

CONN 12

PW-C19
1552264
754-PW49 BU- 18
200-PW169 BK - 18
923-PW180 GY- 18
367-PW83 BU- 18
H771-PW61 BR - 18
H772-PW67 YL - 18
R912-PW113 OR- 18

1
2
3
4
5
6
7
8

BU- 18
BK - 18
GY- 18

R912-JC6

PW-C36
1552267
A
110-PW86 RD- 18
B
322-PW108 GY- 18
C
367-PW84 BU- 18

515-AC24

754-EF31
923-EF32

EF-C3
1552267
BU- 18
GY- 18

1
2

AIR FILTER SW
193-2181

7Y-3883

RD-16
BK-16

+
-

BK-18
BK-18

JC-C1
1552269
1
754-JC1
2
923-JC3

JC-C5
3E3370

GY- 14
PU- 18

7G-1060

BACKUP ALARM HORN


154-5428

CONN 5

JC-C6
1552269
1
110-JC8
2
322-JC9

515-AC24
E528-AC5

AC-C1
1429117

BU- 18
OR- 18

10

EF-C2
1552269
YL - 18
BR - 18

CONN 21

507-PW8 WH-18
430-PW18 BU- 18
483-PW13 BR - 18
506-PW6 PU- 18
200-PW75 BK - 18
200-PW73 BK - 18
200-PW74 BK - 18

OUTPUT CONN 4 (GREEN)

BACKHOE RH HANDLE SW
185-5915

L6

L2

367-PW60
R912-PW113

L2
L6
L3

BU- 18
BU- 18

YL - 12
GN- 14

BRAKE FLUID LVL SW


4E-8619

200-MW3 BK - 18

WH-12

P36

B+
GND

200-AC1 BK - 18
200-AC17 BK - 18

E529-AC2
516-AC22

304-EF12

K1

367-PW84
367-PW83

H4

REAR END (ROADING)

BK - 12
BK - 12

PW-C32
1552269
1
BU- 18
2
BK - 18

506-PW6 PU- 18
507-PW8 WH-18
200-PW75 BK - 18

RD- 16

K5

SIDE SHIFT LOCK SOL


3E-8622

YL - 12

200-AC27
200-AC20

430-PW18
200-PW74

BK-16
BR-16

CONN 25

EF-C18
1779641

P9

RD-18
RD-18

E529-AC2

3
4

101-EF8

P37

1
2

H771-JV13 BR - 18
200-JV10
BK - 18

PU- 12

BR - 18
BK - 18

PW-C33
1552267

1
2

WH-12

1
2

483-PW13
200-PW73

200-EF9 BK - 18
113-EF49 OR- 18

PW-C38
1779646
304-PW2

BU- 18
GY- 18
BR - 18
YL - 18

K29

JV-C6
1552269

E528-AC4

754-EF31
923-EF32
922-EF36
752-EF35

K26

110-PW86 RD- 18
322-PW108 GY- 18
754-PW49 BU- 18
923-PW180 GY- 18
H771-PW61 BR - 18
H772-PW67 YL - 18

OR- 18

GY- 18
PK - 18

P2

PILOT SHUTOFF SOL


171-8775

BK - 12
BK - 18
BK - 18

110-PW88 RD- 18
111-PW124 RD- 18
111-PW123 RD- 18
118-PW38 GY- 16
123-PW158 WH-18
202-PW130 BK - 18
306-PW14 GN- 18
307-PW10 OR- 18
419-PW102 YL - 18
501-PW36 GN- 16
502-PW35 OR- 16
537-PW91 GN-18
568-PW4 GN -18
604-PW121 OR- 18
604-PW122 OR- 18
605-PW90 YL - 18
606-PW92 GY- 18
500-PW37 BR - 16
702-PW125 OR- 18
720-PW126 PU- 18
752-PW26 YL - 18
754-PW22 BU- 18
766-PW3 GN -18
923-PW62 GY- 18

PW-C3
1552252
123-PW158 WH-18
202-PW130 BK - 18
922-PW25 BR - 18
923-PW62 GY- 18
752-PW26 YL - 18
754-PW22 BU- 18
306-PW14 GN -18
307-PW10 OR- 18
766-PW3 GN-18
568-PW4 GN -18
419-PW102 YL - 18
C720-PW129 BU- 18

1
2
3
4
5
6
7
8
9
10
11
12

BATTERY
GROUND
FORWARD SOLENOID RETURN
REVERSE SOLENOID RETURN
FORWARD SOLENOID OUT
REVERSE SOLENOID OUT
START RELAY COIL OUT
KEY START SW TO BAT
NEUTRALIZER SW TO GND
PARK BRAKE ALARM OUT
PARK BRAKE SW TO GND
NEUTRAL LOCK SW TO GND

113-PW183

322-EF26
128-EF27

752-EF35
922-EF36
H14
PW-C31
7N9738

P4

RD-18
RD-18

200-AC15
200-AC17
200-AC16

CONN 64

SHUTTLE CONTROL
174-6640

AC SHUTOFF RLY
3E-9362

AIR CONDITIONER SHUTOFF

614-AC10 PU- 18
614-AC7 PU- 18
517-AC23 BU- 14

8
1

619-PW1 GN- 18
C720-PW129 BU- 18

WH-18

PU- 18

H14

P8

1
2

BK - 18

87A

AR-C1
1116795
C511-AR3

P30

200-AC12

30

P27

YL - 18
BR - 18
OR- 18

BLOWER SPEED SW
169-0605

YL - 18

406-EF37

P39

H772-JV14
H771-JV13
R912-JV21

R912-JV21
200-JV20

JV-C9
1552269
OR- 18
BK - 16

REPLACE TACHOMETER
P/N 170-6308 WITH
TACHOMETER P/N 188-2470
FOR AIR CONDITIONER

86

754-PW32 BU- 18
923-PW21 GY- 18
922-PW25 BR - 18
752-PW7 YL - 18

P28

OR- 18
BR - 18
YL - 18

HYD SHUTOFF SOL


179-5593

521-AR4

85
87

PU- 18

611-PW95 PU- 18
611-PW103 PU- 18

GY- 18
PK - 18

P3

REAR RH STOP TAIL TURN LAMP


9R-5369 (CENTER PIVOT)
9R-2385 (SIDE SHIFT)

R912-JV21
H771-JV13
H772-JV14

RD-18
RD-18

TACHOMETER AC SHUTOFF
188-2470

611-PW89

322-PW112
128-PW109

P7

1
2

PW-C13
1552269
1
180-PW50 RD- 14
2
200-PW152 BK - 14

+ BATTERY
GROUND

NOTE K

BLOWER SPD SWITCH


POSITION
TERM CONN
LOW SPD (I)
2&1,5 &4
MED SPD (11)
2&3,5 &4
HIGH SPD (III)
2&3,5 &6

PU- 18
PU- 18
PU- 18

OR- 18
OR- 18
RD- 18

P14

1
2
3
4

614-PW139
614-PW143
614-PW142

AIR SUSPENSION SEAT


164-1201

JV-C7
1552269
H772-JV14 YL - 18
200-JV9 BK - 18

PU- 18

NOTE E

PW-C2
1082253
702-PW125
604-PW121
111-PW124

P19

JV-C5
1552272
618-JV7 YL - 18
604-JV8 OR- 18
606-JV18
GY- 18
200-JV6 BK - 18

WH- 18
YL - 18

614-PW44

SEND
GND

A
B
C

GY- 18
YL - 18
PK - 18
PU- 16
YL - 18
YL - 18
WH-18
GY- 18
OR- 18
YL - 18
BR - 18
PK - 18

P15

YL-18
OR-18
GY-18
BK-16

OR- 18

605-JV19
YL - 18
606-JV18
GY- 18
617-JV15
BR - 18
618-JV7 YL - 18
923-JV3 GY- 18

RTD, SINGLE
TAIL
STOP
TURN
GND

604-JV17

520-PW43
521-PW19

OR- 18
PK - 18

K31

BU- 18
GY- 18

OR- 18
OR- 18

H5

113-AR1
569-AR2
IGN AC

K24

604-JV8
604-JV5

CONNECT TO PW-C19

WH- 18
BU- 12
YL - 12

309-EF21
450-EF38
327-EF20
310-EF25
443-EF15
521-EF14
552-EF17
405-EF39
441-EF19
439-EF16
E455-EF18
447-EF22

K6

754-JV1
923-JV3

BU- 18

-AC13
122-AC29
E529-AC2

BU- 12
BK - 12

PU- 18

K13

1
2

754-JV1 BU- 18
200-JV2 BK - 16
923-JV3 GY- 18
367-JV12
BU- 18
H771-JV13 BR - 18
H772-JV14 YL - 18
R912-JV21
OR- 18

122-AP3
200-AP2

406-PW27

506-PW6 PU- 18
610-PW34 OR- 18
922-PW25 BR - 18

P20

NOTE N

367-JV12

JV-C1
1552269

RD-16
BK-16

BK - 18

CONN 6

1
2
3
4
5
6
7
8

BRAKE SW B
105-8034

AR-C2
3E3364
1
C511-AR3 WH-18
2
521-AR4 YL - 18

P12

BACKUP ALARM
154-5428

JV-C2
3E3388

AC-C10
1552269
C511-AC11 WH- 18
521-AC14 YL - 18

THERMOSTAT SW
119-9631

CONN 18

614-AC8 PU- 18
614-AC10 PU- 18

PU- 18
OR- 18
RD- 18

P11

PK - 18
YL - 18

BK - 18

NOTE E

P16

200-JV16

200-JV11

200-JV9 BK - 18
200-JV10
BK - 18
200-JV20
BK - 16
200-JV2 BK - 16

520-AC13 WH- 18
521-AC14 YL - 18
614-AC9 PU- 18

1
2

P17

128-PX1
762-PX2

BK - 18
BK - 18

1
2
3
4

522-AC6 WH- 18
C511-AC11 WH- 18

P18

PX-C1
3E3370
A
B
C

200-JV4
200-JV6

522-AC6 WH-18
521-AC14 YL - 18

PW-C1
1082253
A
720-PW126
B
604-PW122
C
111-PW123

P23

RETURN TO DIG SW
129-6465

BU- 18

520-PW43
521-PW19
614-PW44

NOTE AA

THERMOSTAT WIRE AS
170-7274

AC-C11
3E3364

AC-C9
3E3376

PW-C28
1552272
WH- 18
YL - 18
PU- 18

BRAKE SW A
105-8034

P22

BU- 18
BK - 18

754-JV1

CONN 14

H5

BU- 12
BK - 12

BU- 12
BU- 12

OUTPUT CONN 3 (BLUE)

REAR HORN
JV-C8
164-9425
1552269
1
367-JV12
2
200-JV16

BU- 12
BK - 12

122-AC28
122-AC29

OUTPUT CONN 4 (GREEN)

RTD, PARALLEL

CONN 3

1
2
3
4
5
6

AC-C7
1779641
1
122-AC18
2
200-AC15

RD- 8

NOTE P

JV-C3
1552273
617-JV15
BR - 18
200-JV11
BK - 18
604-JV17
OR- 18
606-JV18
GY- 18
605-JV19
YL - 18
618-JV7 YL - 18

REAR LH STOP TAIL TURN LAMP


9R-5369 (CENTER PIVOT)
9R-2385 (SIDE SHIFT)

122-AP3
200-AP2

AP-C3
1779646

RD- 8

+ BATTERY
SOLENOID
GROUND

BU- 18

CONN 13

CONNECT TO PW-C36

101-PC9

OR-18
BU-18
BK-18

367-JV23

CONN 5

A
B
C

RD- 18

101-PC10

A
B
C

110-JV22

RD- 18
BU- 18

RD- 8

PK - 18
YL - 18
BK - 18

JV-C11
1552269
110-JV22
367-JV23

1
2

BK-18
BK-18

CONN 20

EF-C1
1673693
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

309-PW11 GY- 18
450-PW110 YL - 18
327-PW134 PK - 18
310-PW15 PU- 16
443-PW5 YL - 18
521-PW19 YL - 18
552-PW101 WH-18
405-PW28 GY- 18
441-PW9 OR- 18
439-PW20 YL - 18
E455-PW24 BR - 18
447-PW12 PK - 18

101-PC9

128-PY1
762-PY2
200-PY3

1
2
3
4

YL-18
OR-18
GY-18
BK-16

TAIL
STOP
TURN
GND

BUCKET POS SENSOR


3E-7843

PY-C1
3E3370

HVAC SYSTEM

RD- 8

PY-C2
3E3370
A
B
C

JV-C10
3E3370

101-PC9

CONN 29

BACKHOE RH HANDLE
185-5915

YL - 18

PW-C10
1673692
JV-C4
1552272
617-JV15
BR - 18
604-JV5 OR- 18
605-JV19
YL - 18
200-JV4 BK - 18

521-AE4

PK - 18

327-EF24

K40

P25

10

P38

11

P32

12

P35

13

P10

14

P34

15

THIS SCHEMATIC IS FOR THE 416D, 420D, 424D, 428D, 430D, 432D, 438D, AND 442D
BACKHOE LOADER ELECTRICAL SYSTEM
VOLUME 1 of 2
MEDIA NUMBER: RENR3587-04
SCHEMATIC PART NUMBER: 176-0268, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Wire Description
Component Location (Volume 2)

Connector Location

Wire
Color

Machine
Location
57
63
A
A
A
A
A
A
A
A
A
D
A
18
18
17
17
17
A
A
A
A
10
D
D
A
48
42
D
48
48
D
D
D
42
56
42
2
42
8
D
24
42
D
6

Component

Schematic
Location

Machine
Location

I-3

B-12

80

Schematic
Location

Machine
Location

111

RD

Brake Power

613

PK

License Lamp

113

OR

Operator Monitor Power

614

PU

Backlighting

Solenoid - Aux Hydraulics 1

G-11

42

115

RD

Acc Socket Power

617

BR

Left Tail Light

Solenoid - Aux Hydraulics 2

G-11

42

116

BR

Rear Std Flood Power

618

YL

Right Tail Light

Component

Arc Suppressor - All Wheel Steer 1


Arc Suppressor - All Wheel Steer 2

B-11

80

Solenoid - Circle Steer (AWS)

B-10

80

117

YL

Rear Aux Flood Power

619

GN

Low Beam Headlamps

Arc Suppressor - All Wheel Steer 3

A-12

80

Solenoid - Forward High Transmission (Gp A)

C-6

18

118

GY

Front Wiper Power

620

WH

Front Attachment Flood Lights

Arc Suppressor - All Wheel Steer 4

A-11

80

Solenoid - Forward Low Transmission (Gp A)

C-6

18

119

PK

Rear Wiper Power

627

YL

Rear Fog Light

Arc Suppressor - Dead Engine Lower

B-6

Solenoid - Left Hand Steer (AWS)

A-10

80

122

BU

HVAC Power

630

GY

Rear Attachment Flood Lights

Arc Suppressor - Ride Control

G-4

Solenoid - Left Loader Lock Valve

B-2

36

123

WH

XMSN Power

642

WH

License Harness - Rear Turn Lamp

Coil - Machine Security Exciter

F-13

Solenoid - Loader Detent Gp

I-13

83

128

PK

RTD Power

C510

WH

Engine Low Speed from Tachometer

Control - Autoshift

D-3

Solenoid - Lock Valve (AWS)

B-10

80

131

RD

Start Aid Power

C511

WH

Engine Stallout Relay

I-14,H-14,G-14

Solenoid - Quick Coupler

H-9

48

134

YL

Ride Control Power

C568

WH

HVAC Blower Motor

F-14,E-14,D-14

Solenoid - Ride Control

G-3

49

136

GN

AWS Power

E528

PU

HVAC Blower Run

Control - Aux Hydraulics


Control - Machine Security

G-12

38

Solenoid - Right Hand Steer (AWS)

A-10

80

143

BR

AWD Power

E529

YL

HVAC Blower Speed Jumper

Control - Shift Handle

F-6

24

Solenoid - Right Loader Lock Valve

B-2

45

144

GN

Beacon Power

E540

PK

MP Solenoid Common Supply Power

Diode - Autoshift 1

D-4

Solenoid - Shutoff (AWS)

A-10

80

157

YL

Front Aux Flood Power

E543

WH

MP Close Proportional Return

Diode - Autoshift 2

D-4

Solenoid - Speed Clutch 1

C-7

18

158

BR

Front Std Flood Power

E544

GN

MP Open Proportional Return

Dome Lamp

I-6

41

Solenoid - Speed Clutch 2 (Gp B)

C-7

18

161

RD

Flasher Power

Control - Pilot Hydraulics Loader Handle

H-13

Solenoid - Speed Clutch 3 (Gp B)

C-7

18

163

WH

Electric MP Power (Aux. Hydraulics)

702

OR

Brake Switch B To AWD Relay

Lamp - Indicator

C-10

Speaker - Left

I-4

46

170

RD

Dome Light Power

710

GN

Transmission Speed Sensor

Lamp - License

G-8

81

Speaker - Right

I-4

47

180

RD

Powered Air Seat Power

720

PU

Brake Switch A to AWD Relay

LED - Diagnostic

D-3

Switch - A Shift Ride Cont

H-4

184

BU

Rear End Power

752

YL

Std Transmission Forward Sol Output

LED - Machine Security

D-13

Switch - All Wheel Steer Mode Select

B-11

754

BU

Std Transmission Reverse Sol Output

I-3

Switch - Auto / Manual

E-3

200

BK

Main Chassis

755

OR

Transmission Fourth Gear Sol

Radio

Ground Circuits

Relay - Dead Eng Lower Command

A-7

Switch - AWS Pressure

C-14

84

202

BK

XMSN Ground

762

YL

Bucket Position Solenoid

Relay - Dead Eng Lower Enable

B-7

Switch - Continuous Flow

I-7

203

BK

Electric MP Ground

766

GN

Neutralizer Switch

WH

Quick Coupler Diverter Valve

Relay - Left Broom Angle

G-9

Switch - COSA Ride Cont

H-4

218

BK

Start Relay Ground

779

Relay - Left Steer

A-15

Switch - Dead Engine Lower

A-4

265

BK

Dead Engine Lower Enable Ground

911

YL

AWD Switch Jumper

Relay - Machine Security Engine

E-13

Switch - Dual Function Ride Control

A-3

281

BK

ECM Harn Code 5

922

BR

Std Transmission Forward Sol Return

Relay - Quick Coupler (AWS)

B-14

Switch - Float Detent Limit

B-3

32

A250

BK

MSS LED Ground

Relay - Quick Coupler Interlock

G-9

Switch - Loader Rod End Pressure

G-3

52

Monitoring Circuits

923

GY

Std Transmission Reverse Sol Return

944

OR

Cat Data Link (+)

945

BR

Cat Data Link (-)

Relay - Ride Control

G-4

Switch - OROPS Turn Signal

G-8

53

304

WH

Starter Solenoid

Relay - Right Broom Angle

G-9

Switch - Quick Coupler Pins

I-9

306

GN

Start Relay Coil

963

GN

Pilot Hydraulics Bucket Position Detent Solenoid

Relay - Right Steer

A-14

Switch - Rear Fog

F-11

307

OR

Keyswitch Start

973

BR

ECM Auto-Manual (Man) Sw Input

Relay - Transmission In Gear

E-6

Switch - Rear Steer

B-14

85

308

YL

Keyswitch Run

975

WH

ECM Transmission Sol Return

Sensor - Rear Steer Position

A-10

82

Switch - Std Ride Control

H-5

309

GY

Alternator Failure

976

OR

Ride Control Solenoid

Sensor - Speed

C-7

18

Switch - Washer Atch

I-7

310

PU

Starting Aid Coil

977

YL

ECM Auto-Manual (Aut) Sw Input

A = Located inside/on right console.


B = Located in machine electrical center 1.

321

BR

Backup Alarm Sig

991

WH

Transmission Neutralizer to ECM

322

GY

Front Horn

A972

OR

ECM to Ride Control Relay

C = Located in machine electrical center 2.

327

PK

Engine Shutdown Solenoid

C701

YL

Park Brake Enable for Autoshift

D = Located inside/on front console.

334

BU

Cold Start Advance Solenoid

C720

BU

Transmission Neutral Lock

338

PK

Main Relay Signal for Aux. Relays

C883

GY

Broom Angle Tilt Left

367

BU

Rear Horn

C884

OR

Broom Angle Relay Interlock

A313

OR

Stabilizer Leg Alarm

C885

PK

Broom Angle Tilt Right

Machine locations are repeated for components located close together.

Component
Autoshift Transmission Control (MID2 No. 81)

A346

BU

MSS ECM to Start Relay Coil

C920

GY

ECM Diagnostic

A347

GN

MSS ECM to Main Relay Coil

E701

PK

Ride Control Auto Mode

E702

OR

Ride Control Enable Signal

405

GY

Low Oil Pressure

E764

OR

Circle Steer Solenoid

406

PU

High Coolant Temp

E803

YL

Left Angle/Steer Sw

407

PK

Converter High Temp

E804

BU

Right Angle/Steer Sw

419

YL

Parking Brake Sw

F738

WH

Loader Cylinder Rod End Press Sw

429

YL

Rear Steer Position Sensor

F739

GN

Ride Control Sw to Relay

430

BU

Dirty Air Filter

F748

WH

Ride Control Manual Mode

439

YL

Full Water Separator

F765

BR

ECM In Gear Output

441

OR

Coolant Temp Sig

F846

PU

MSS Red LED Indicator

443

YL

Converter Temp Sig

F871

PU

Rear Steer Left Solenoid (+)

447

PK

Fuel Level Sig

F872

BU

Rear Steer Right Solenoid (+)

450

YL

Tachometer Sig

F877

WH

Rear Steer Right Relay (+)

483

BR

Low Brake Fluid

F879

PK

Rear Steer Left Relay (+)

E455

BR

Dirty Hydraulic Oil Filter

G703

GN

Dead Engine Lower

G423

PK

High Hydr. Filter Pressure (Timer)

G726

GY

Shutoff Solenoid (+)

Accessory Circuits

G742

GN

Shutoff Relay (+)

0168

Battery Voltage Above Normal

500

BR

Front Wiper Park Switch

G743

OR

Shutoff Relay (-)

0168

Battery Voltage Below Normal

501

GN

Front Wiper Motor - Low Speed

G789

BR

AWS Mode - Circle Steer (+)

0268

Erratic programmed parameter fault

502

OR

Front Wiper Motor - High Speed

G795

OR

AWS Mode - Rear Steer (+)

0346

Ride Control Relay Open Circuit

0346

Ride Control Relay Short to Ground

0346

Ride Control Relay Short to Battery

0368

Transmission auto/man open circuit

0368

Transmission auto/man grounded

0520

Trans Configuration Incorrect

0621

Invalid Downshift Switch

0641

Trans Solenoid 1 Open Circuit

0641

Trans Solenoid 1 Short to Ground

0641

Trans Solenoid 1 Short to Battery

0642

Trans Solenoid 2 Open Circuit

0642

Trans Solenoid 2 Short to Ground

0642

Trans Solenoid 2 Short to Battery

0643

Trans Solenoid 3 Open Circuit

0643

Trans Solenoid 3 Short to Ground

0643

Trans Solenoid 3 Short to Battery

0644

Trans Solenoid 4 Open Circuit

0644

Trans Solenoid 4 Short to Ground

0644

Trans Solenoid 4 Short to Battery

0645

Trans Solenoid 5 Open Circuit

0645

Trans Solenoid 5 Short to Ground

0645

Trans Solenoid 5 Short to Battery

0646

Trans Solenoid 6 Open Circuit

0646

Trans Solenoid 6 Short to Ground

0646

Trans Solenoid 6 Short to Battery

0650

Harness Code Unknown

0668

Shift Lever Not Responding

0668

Invalid Shift Lever Input

0683

In-Gear Relay Open Circuit

0683
0683

11

In-Gear Relay Short to Battery

0168

Battery Voltage Above Normal

0168

Battery Voltage Below Normal

0668

Shift Lever Bad Device or Component

82

22

25

20

36
10

97

18

41

29

93

85

81

56

80
17

86

19

12

41

45
96

26

90
6

47

59

13

53
64 15 83
47 38 89
62 30
1
63
84
C
42
60
B
A
57

46

64
95
3

17

80

30
32
60

93

82 62

10
86

53

25

56

C
42

18
19
89 52

97

5
45
12

83

13

20
22

84

96

85

29 63
87 15

D
24

38

57

81

91

503

BR

Rear Wiper Park Switch

G796

YL

AWS Mode - Rear Steer (-)

504

YL

Rear Wiper Motor

G797

BU

Rear Steer Left Relay (-)

506

PU

Front Washer

G798

PU

507

WH

Rear Washer

G848

508

PU

Radio Left Speaker (+)

509

WH

Radio Left Speaker (-)

36
11

26

90

49

48

Battery Voltage

0248

Cat Data Link Error

0254

ECM

0817

Backup Battery

1391

MSS Output Driver #1

1392

MSS Output Driver #2

Auxiliary Hydraulic Control (MID2 No. 106)


1180

Auxiliary Hydraulic Solenoid #1

1181

Auxiliary Hydraulic Solenoid #2

1184

Auxiliary Hydraulic Solenoid Supply

1187

Continuous Flow Switch

1189

Auxiliary Proportional Lever Switch

1529

Quick Coupler Switch

1530

Quick Coupler Solenoid

The CID is a diagnostic code that indicates which component is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Flow
Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

416D, 420D, 424D, 428D, 430D, 432D,


438D, and 442D Backhoe Loaders
Electrical System
420D:
BKC1-919
BMC1-1059
BLN1-10299
FDP1-18399

416D:
BKG1-3499
BGJ1-1049
BFP1-12899
CXP1-939

424D:
BGP1-UP
BKR1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

428D:
BNB1-UP
BLL1-UP
BNS1-UP
BMT1-UP

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

430D:
BNK1-5899
BML1-4800

432D:
BLD1-UP

438D:
BPE1-UP
BPN1-UP

442D:
BRG1-UP
BRY1-UP

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

Part Number: for Connector Plug

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

Volume 2 of 2

Function

6T-2665

Engine Coolant Temperature

Actuate

Deactuate

Contact Position

107.2 2.8C

93C MIN

Normally

(225 5F)

(196F MIN)

Failure Mode Identifiers (FMI)1


FMI No.

Open

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Rear Steer Right Relay (-)

(9 to 13.8 psi)

(9 to 13.8 psi)

Closed

Data erratic, intermittent, or incorrect.

GN

MSS Green LED Indicator

110.3 to 138 kPa

86.2 to 103.4 kPa

Normally

Voltage above normal or shorted high.

G943

BU

Broom Attachment Present

(16 to 20 psi)

Open

Voltage below normal or shorted low.

G981

PU

Stabilizer Leg in UP position

275 to 1750 kPa1

Normally 2

Current below normal or open circuit.

Open

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

H730

BR

Transmission Third Gear Sol

512

GN

Radio Right Speaker (-)

H731

GY

Transmission First / Second Gear Sol

513

OR

A/C Compressor Clutch

H767

BR

515

GY

HVAC Blower High Speed

H768

516

GN

HVAC Blower Med Speed

H769

7W-1238

Engine Oil Pressure

7X-8549

Hyd. Filter Pressure

114-5333

Refrigerant Pressure

(12.5 to 15 psi)
--

(40 to 255 psi)

--

-0.6 1.4C

4.2 1.4C

Normally

AWS Mode - Circle Steer (-)

(31 2.5F)

(39.5 2.5F )

Closed

BR

Rear Steer Left Solenoid (-)

551 kPa Max

344 20 kPa

BR

Rear Steer Right Solenoid (-)

(80 psi)

(50 3 psi)

11

Failure mode not identifiable.

3500 kPa Max

3000 150 kPa

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

119-9631

Thermostat

128-5091

All Wheel Steer Pressure

517

BU

HVAC Blower Low Speed

H770

BR

Shutoff Solenoid (-)

520

WH

A/C Switch to Fuse

H771

BR

Side Shift Lock Solenoid

(507.6 psi)

(435.1 21.8 psi)

47 to 53C

37 to 43C

521

YL

A/C Refrigerant Pressure Switch

H772

YL

Hydraulic Shutoff Solenoid

522

WH

A/C Thermostat

H809

YL

Stabilizer Timer (L Term)

537

GN

Turn Signal Switch to Flasher Module

H833

PU

Aux Detent - Cont Flow Sw to ECM

552

WH

Front Drive Solenoid

L998

OR

QC Attachment Aux. Hyd. Solenoid (RT)

555

BR

Thermal Fuse to HVAC Motor

L999

GN

QC Attachment Aux. Hyd. Solenoid (LT)

568

GN

Park Brake Alarm

M733

PK

MSS to Main Relay Coil Return

Wire Gauge
Wire Color

Off Machine Switch Specification


Part No.

Normally

Radio Right Speaker (+)

Component
Part Number

Printed in U.S.A.

2012 Caterpillar
All Rights Reserved

62.1 to 95.1 kPa

BR

9X-1123

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

62.1 to 95.1 kPa

511

Circuit Breaker
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

131-9203

Loader Cylinder Pressure

173-7527

Cold Start Temperature

Pilot Hydraulic Pressure

194-2553

SPDT

SPDT
Normally

(117 to 127F)

(99 to 109F)

Open

2200 kPa Max

1800 175 kPa

Normally

(319.1 psi)

(261.1 25.4 psi)

Closed

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down
to 170 kPa (25 psi).

Contact position at the contacts of the harness connector.

569

PK

Tachometer Low Speed

M913

PU

AWS Indicator

578

BU

Aux. Washer

M968

BU

Coupler Pins Active

585

YL

Quick Coupler Pins Disengage

M969

YL

Coupler Pins Inactive

586

BR

Quick Coupler Pins Engage

N904

PU

Transmission Fwd High Sol

603

PK

Beacon Lights

N905

OR

Transmission Fwd Low Sol

604

OR

Brake Lights

N907

GN

Transmission Rev Sol

605

YL

Left Turn Light

N945

OR

AWD Relay to AWD Sw

606

GY

Right Turn Light

N997

GN

Electric MP Prop. Command (PWM)

607

PK

Front Std Flood Lights

R912

OR

Pilot Hydraulics Lock

608

GN

Rear Std Flood Lights

T901

YL

MSS Antenna Signal

Part No.

610

OR

Headlamp Sw to Dimmer Sw

T902

PK

MSS Antenna Return

3E-1908

611

PK

High Beam Headlamps

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Sender and Solenoid Specifications

4W-9972

Machine Security Control (MID2 No. 124)


0168

Level
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Temperature
Symbol

Symbols and Definitions

46
24

48

95

91

In-Gear Relay Short to Ground

Shift Handle Control (MID2 No. 117)

32

87

49

52

Pressure
Symbol

Control Circuits

Horn - Backup Alarm

Component Identifiers (CID)1 and Module Identifier

Invalid Ride Control Switch Input

Symbols

Antenna - Radio

Monitoring Circuits

0367

Harness And Wire Electrical Schematic Symbols

RENR3587-04
May 2012

Description
Lighting Circuits

Power Circuits

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

CID

Wire
Number

Machine Harness Connector and Component Locations

Component Description
Solenoid: A/C Clutch
Sender: Converter Temp

Resistance (Ohms)1
17.6 0.6

Title

Form Number

54C (130F) - 560 to 716

Alternator:

105-2812

SENR5841

110C (230F) - 72 to 82

Optional (90A):

105-2813

SENR5841

143-0539

121-4036

Solenoid: Front Drive

10.5

Electric Starting Motor:

171-8775

Solenoid: Pilot Hyd. Shutoff

10.5

Autoshift Control:

RENR2869

54C (130F) - 560 to 716

Aux Hydraulic Control:

RENR3588

110C (230F) - 72 to 82

Machine Security:

RENR2462

175-3070

187-8936

Sender: Coolant Temp

Sender: Fuel Level

Full: 240 - 260


Empty: 27.5 - 39.5

Related Electrical Service Manuals

At room temperature unless otherwise noted.

SENR3828

(Dimensions: 39 inches x 24 inches)

I-6
I-6
E-10
I-12, C-14
C-9, A-7, A-5, G-6
I-13
E-8
E-13, E-12, F-7, F-6, A-7, A-6
B-15, B-14, G-10
D-14, E-11
F-13, F-12
C-12
I-12, D-11
H-11
H-11
E-11
E-11, F-7
A-11
D-10
F-10
F-10
G-10
H-10
H-10
H-9, H-6
D-8, F-8
H-8
G-10
I-8
H-7
H-7
G-7
E-7, H-4
A-5
B-5
C-5
D-5
I-4
G-4
I-6
G-6
F-4
D-4
E-3
B-3

Description

20 Page,

CONN 4
CONN 9
CONN 10
CONN 11
CONN 12
CONN 15
CONN 17
CONN 19
CONN 31
CONN 32
CONN 33
CONN 34
CONN 35 Cat Data Link
CONN 36
CONN 37
CONN 38
CONN 39
CONN 40
CONN 41 Cat Data Link
CONN 42
CONN 43
CONN 44
CONN 45
CONN 46
CONN 47
CONN 48
CONN 49
CONN 50
CONN 51
CONN 52
CONN 53
CONN 54
CONN 55
CONN 56
CONN 57
CONN 58
CONN 59
CONN 60
CONN 61
CONN 62
CONN 63
CONN 64
CONN 65
CONN 66
CONN 67 Harness Code

Schematic Location

Wire
Color

RENR3587-04 VOL 2 of 2

Connector Number

Wire
Number

15

14

12

13

11

10

CONN 9

R912-MP45

963-MP44
R912-MP45

OR- 18
85

963-MP44

R912-MP43
R912-MP18
963-MP44
200-MP35
200-MP24
200-MP24
200-MP35
200-MP46
762-MP34

OR- 18
GN- 18

86

87

GN- 18

MP-C12
1116795

30

87A

MP-C2
1552272
R912-MP18 OR- 18
200-MP24 BK - 18
963-MP44 GN- 18
200-MP35 BK - 18

OR- 18

OR- 18
OR- 18
GN -18
BK - 18
BK - 18
BK - 18
BK - 18
BK - 18
YL - 18

MP-C9
1506765
1
163-MP1 WH-16
3
203-MP2 BK - 18
5
7
H833-MP3 PU- 18
9
M968-MP41 BU- 18
11
945-MP5 BR - 18
13
944-MP4 OR- 18
18
779-MP6 WH -18
19
24
26
29
586-MP7 BR - 18
31
585-MP8 YL - 18
40
E543-MP9 WH-18
42
E540-MP10 PK - 18
45
G943-MP11 BU- 18
47
52
53
58
E544-MP12 GN - 18
60
62
N997-MP13 WH-18
64
66
68
70

+ BAT
GND
UNUSED
CONTROL FLOW SW TO GND
QC ENABLE SW TO GND
CDL (-)
CDL (+)
QUICK COUPLER SOL
UNUSED
UNUSED
UNUSED
QC PIN EXTEND SW TO GND
QC PIN RETRACT SW TO GND
AUX HYD #1 SOL (FWD)
AUX HYD SOL SUPPLY
REV DIR ENABLE STATUS
UNUSED
UNUSED
UNUSED
AUX HYD #2 SOL (REV)
UNUSED
AUX HYD LEVER POS (PWM)
UNUSED
UNUSED
UNUSED
UNUSED

163-MP1

585-MP8
586-MP7
779-MP6

944-MP4
945-MP5

WH-16

BK - 18

200-MP24
200-MP35
200-MP46
762-MP34

163-MP14
163-MP20
163-MP38
163-MP15
163-MP21

WH -16
WH-16
WH-16
WH-16
WH -16

203-MP16
203-MP22
203-MP23
203-MP17

BK - 18
BK - 18
BK - 18
BK - 18

944-MP4
945-MP5

944-MP4
945-MP5

BK - 18
BK - 18
BK - 18
YL - 18

E540-MP10
E543-MP9
E544-MP12
G943-MP11
H833-MP3
M968-MP41

PK - 18
WH-18
GN-18
BU- 18
PU- 18
BU- 18
WH-18

CAT DATA LINK

BK - 18
OR- 18
GN -18
YL - 18
BU- 18

163-MP14

WH-16

200-MP31

WH-16

163-MP33
163-MP32

203-MP17

KC-C1
3E3387

MP-C4
1552264
1
2
3
4
5
6
7
8

163-MP32 WH-16
203-MP23 BK - 18
586-MP7 BR - 18
585-MP8 YL - 18
H833-MP3 PU- 18
578-MP19 BU- 18
M969-MP30 YL - 18
M968-MP42 BU- 18

203-KC9

163-KC1 WH-16
203-KC10 BK - 18
203-KC9 BK - 18

163-KC1 WH -16
203-KC2 BK - 18
586-KC3 BR - 18
585-KC4 YL - 18
H833-KC5 PU- 18
578-KC6 BU- 18
M969-KC13 YL - 18
M968-KC7 BU- 18

BK - 18

163-ME1
779-ME2
203-ME3
L998-ME4
L999-ME5
578-ME6
G943-ME7
200-ME13

200-ME15

200-ME14

1
2

762-ME16
200-ME14

WH-16
WH-18
BK - 18
OR- 18
GN- 18
BU- 18
BU- 18
BK - 18

163-KL1
779-KL2

KL-C2
1552269
WH- 16
WH- 18

AUX HYD 2 SOL


185-4254

PILOT HYD LOADER HANDLE CONT


187-3617
OR-20
BK-20
BU-20
GY-20
PU-20
WH-20
BR-20
GN-20

+ BATTERY
GROUND
THUMB ROCKER (PWM)
CALIBRATE
PUSHBUTTON COMMON
L. PUSHBUTTON (NO)
TRIGGER SW COMMON
R. PUSHBUTTON (NO)

WH-20

TRIGGER SW (NO)

1
2

BK-18
BK-18

1
2

ME-C3
1552269
E540-ME11
E544-ME10

1
2
3
4
5
6

WH-16
OR- 18
GN- 18
BU- 18
YL - 18
BK - 18

163-KR1 WH-16
L998-KR4 OR- 18
L999-KR5 GN- 18
M968-KR6 BU- 18
M969-KR7 YL - 18
200-KR15 BK - 18

PK - 18
GN-18

E803-MP25
E804-MP26

KR-C5
1552267
A
B
C

YL - 18
BU- 18

H15

E803-KR2
E804-KR3

MP-C6
3E3364
1
GN -18
2
BK - 18

766-MP40
202-MP39

YL - 18
BU- 18

BK - 18

E803-KR2
E804-KR3
L998-KR4
L999-KR5
M968-KR6

YL - 18
BU- 18
OR- 18
GN- 18
BU- 18

M969-KR7

YL - 18

163-KR13
163-KR11

WH-16
WH-16

200-KR12
200-KR14

BK - 18
BK - 18

KL-C4
155-2273

BK - 18

170-HL9 RD- 18
200-HL10 BK - 18
200-HL11 BK - 16

170-HL9
170-HL8
118-HL3
500-HL4
501-HL5
502-HL6

170-HL8
118-HL3
500-HL4
501-HL5
502-HL6

200-HL10
200-HL11

HL-C1
3E3388

CONN 4

1
2
3
4
5
6
7
8

CONNECT TO PW-C17
(LOC. SHT 1, C-13)

RD- 18
GY- 16
BR - 16
GN- 16
OR- 16

170-HL9
170-HL8
118-HL3
500-HL4
501-HL5
502-HL6

RD- 18
RD- 18
GY- 16
BR - 16
GN- 16
OR- 16
BK - 18
BK - 16

RD- 18
RD- 18
GY- 16
BR - 16
GN- 16
OR- 16

200-HL15
200-HL12

170-HL9
170-HL8

PU- 18
WH-18

BK - 18

BR - 18
GN- 18

NOTE A
(TO TOP CAB GND, LOC. SHT 1, C-12)

509-HL14
508-HL13
200-HL15

HL-C5
1552264
WH-18
PU- 18
BK - 18

170-HL16
170-HL17
512-HL18
511-HL19

RD- 18
RD- 18
GN- 18
BR - 18

1
2
3
4
5
6
7
8

ANTENNA
LEFT SPKR LEFT SPKR +
GROUND
NC
+B MEMORY
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +

WH/BK,GN/BK
WH,GN
BK
YL
RD
GY/BK,VI/BK
GY,VI

RADIO
173-6532

SPEAKER RH
169-7290

+
-

HL-C2
1552273
200-HL12
500-HL4
501-HL5
502-HL6
118-HL3

ANTENNA
8E-1118

CABLE AS
8R-6111

SPEAKER LH
169-7290

+
-

RD- 18
RD- 18

511-HL19
512-HL18

BK - 18
BK - 16

BK - 18

HL-C3
1552272
200-HL11 BK - 16
503-HL2 BR - 16
504-HL7 YL - 16
119-HL1 PK - 16

CONNECT TO REAR WIPER


(LOC. SHT 1, C-15)

CONN 60

1
2
3
4
5
6

BK - 16
BR - 16
GN- 16
OR- 16
GY- 16

CONNECT TO FRONT WIPER


(LOC. SHT 1, C-10)

HEADLINER FOR STANDARD CAB

MOM3

86

M969-KR9
L999-KR5

YL - 18
GN- 18

E803-KR2
200-KR12

RIGHT BROOM ANGLE RELAY


3E-9362
YL - 18
BK - 18

G943-KT5
203-KT14

OR- 18
OR- 18
GN- 18
GN- 18

87A

86

GN -18

537-CT4

GN-18

200-RC11

537-CT3

200-RC8

CONN 47

RC-C4
1552267
M969-RC12 YL - 18
134-RC10 YL - 18

1
2

YL - 18

BK - 18

IF AUX. HYDRAULICS,
CONNECT RC-C4 TO KC-C4
(LOC. SHT 2, H-9)

RC-C4A
8Y-7833

614-RC7

3
4

GN- 18

F739-RC9
F748-RC5

GN- 18
WH- 18

E701-RC6

PK - 18

134-RC10

200-RC8 BK - 18
200-RC11 BK - 18

200-RC3

BK - 18

A972-RA10

GY- 18

605-CT1

YL - 18
605-CT1
606-CT2
537-CT3

GN- 18

YL - 18
GY- 18
GN- 18

1
2
3
4
5
6
7
8
9
10
11
12

CONNECT
TO PW-C6
(LOC. SHT 1, G-6)
IN PLACE OF
STALK SW.

F748-RC5
976-RC1
E701-RC6
F739-RC9
200-RC3
134-RC10

H16

CONN 63

RC-C1
1552273
WH- 18
OR- 18
PK - 18
GN- 18
BK - 18
YL - 18

RA-C1
3E3381

1
2
3
4
5
6

F748-RA1 WH- 18
976-RA2 OR- 18
E701-RA3 PK - 18
F739-RA4 GN- 18
200-RA17 BK - 18
134-RA18 YL - 18

200-RA15
200-RA12

BK - 18
BK - 18

F739-RA4
E701-RA3
F748-RA1

F739-RA4

GN- 18

976-RA8
976-RA2

GN- 18
PK - 18
WH- 18

976-RA6

OR- 18

163-KR11

LICENSE LAMP
101-4448

BK
YL
HARNESS LP
101-4449

QUICK COUPLER

1
2
3
4

NOTE U
SHT 1

976-RA14
976-RA13

200-RA7 BK - 18
134-RA16 YL - 18
976-RA8 OR- 18

134-RA16
134-RA18

RA-C6
1552269
A972-RA9 OR- 18
A972-RA10 OR- 18

1
2

NOTE AG
SHT 1

RA-C6A
8Y-7833

FOR FRENCH MACHINES, REMOVE THIS


2 PIN JUMPER AND USE FOR THE GEAR
INDICATOR SWITCH.

RC ARC SUPPR
106-8704

BK - 18

CONN 61

976-RF5
200-RF1

OR- 18
BK - 18

976-RA13

OR- 18
OR- 18

86

87

OR- 18

87A

YL - 18
YL - 18

RA-C5
1116795
30
134-RA16
134-RA18

RIDE CONTROL SOL


171-8775

RF-C4
1552269

200-RF1 BK - 18
F738-RF2 WH- 18
976-RF5 OR- 18

200-RF3

BK - 18

200-RF4

RF-C3
1552267
BK - 18

134-RA18 YL - 18
134-RA16 YL - 18
975-RA5 WH- 18
A972-RA9 OR- 18
85

RA-C7
3E3376

NOTE: ATTACH
YELLOW WIRE TO TAIL
LAMP CKT. ATTACH
BLK WIRE TO
GND CKT.

1
2
3
4
5
6

RF-C5
3E3370
A
B
C

200-RA15 BK - 18
F738-RA11 WH- 18
976-RA14 OR- 18

CONN 12

QC INTERLOCK RELAY
3E-9362
WH-16

CONN 55

RA-C2A
184-6185

RA-C2
1552273
E701-RA3 PK - 18
F748-RA1 WH-18
F738-RA11 WH-18
A972-RA10 OR- 18
975-RA5 WH-18
F739-RA4 GN- 18

200-RA15

200-RA15 BK - 18
F738-RA11 WH- 18
A972-RA9 OR- 18
975-RA5 WH- 18

OROPS TURN SIGNAL SWITCH

30

YL - 18

NOTE: REPLACE STD RIDE CONTROL


SWITCH WITH THE AUTO RIDE CONT
SWITCH IF USING DEAD ENG LOWER
OPTION.

RA-C4
1552269
1
976-RA6 OR- 18
2
200-RA12 BK - 18

RA-C3
1552267

OR- 18
OR- 18

OR- 18

200-RA7 BK - 18
200-RA17 BK - 18

1
2
3

CT-C1
3E5178

606-CT2

NOTE: REPLACE STD RIDE CONTROL


SWITCH WITH THE AUTOSHIFT RIDE CONT
SWITCH IF USING AUTOSHIFT.

H16

YL - 18
OR- 18

F739-RC2

976-RC1

COSA RIDE CONT SW


189-8615

PU- 18

RC-C2
1429117

INSERT INTO
JIFFY SPLICE CF-C9
(LOC. SHT 1, E-3)

QUICK COUPLER
ATTACHMENT
CONNECTORS
ON THE
LOADER ARM.

A SHIFT RIDE CONT SW


169-0608

KR-C4
1116795

M969-KR8

87A

BK - 18

M969-RC12

A
B
C
D
E
F
G
H

PU- 18

H16

3
4

614-RC7
STD RIDE CONT SW
169-0607

PU- 18

CONN 54

CT-C2
1117898

86

1
2

KT-C4
7N7781

TURN SIGNAL SW
138-4894

537-CT5

PU- 18

614-RC13

KT-C2A
8Y-7833

CONN 53

614-RC4

CONN 52

KT-C2
1552269
BU- 18
BK - 18

200-KT9 BK - 18
L998-KT11
OR- 18
L999-KT12
GN- 18

30

87A

NOTE AL
SHT 1

QUICK COUPLER ATCH

KR-C3
1116795

87

PU- 18

KT-C3
1561460
200-KT6 BK - 18
578-KT1 BU- 18
L999-KT13
GN- 18
L998-KT10
OR- 18
200-KT8 BK - 18
200-KT7 BK - 18

578-KT1 BU- 18
200-KT2 BK - 18
L998-KT3 OR- 18
L999-KT4 GN- 18
G943-KT5 BU- 18
203-KT14 BK - 18

30

85

CONNECT TO PW-C12
(LOC. SHT 1, C-9)
IN PLACE OF
NEUTRALIZER SW

GN- 18
BU- 18

H833-KA2

KT-C1
1552273

LEFT BROOM ANGLE RELAY


3E-9362
WH-16
BU- 18

163-KR13
M968-KR6

L998-KT11
L998-KT10
L999-KT13
L999-KT12

OR- 18

KR-C2
1116795

87

M969-KR10 YL - 18
L998-KR4 OR- 18

M969-KR10 YL - 18
M969-KR8 YL - 18
M969-KR9 YL - 18

BU- 18

KA-C2
1429117

BK - 18
BK - 18
BK - 18
BK - 18

CONN 49
1
2
3
4
5
6

BU- 18
BK - 18

85

NOTE AM
SHT 1

AUX. HYDRAULICS

203-KA12

200-HL15

CONN 62

1
2
3
4

CONT FLOW SW
169-0601

WHEN USING THE QUICK


COUPLER ATTACHMENT,
REPLACE CONNECTOR PLUG
KL-C4 WITH CONNECTOR KT-C1.

87

CONN 50

H15

WH-16

200-KR15

CONN 31

MP-C10
3E3369

VALVE GP
179-8290

163-KR1

DOME LAMP
084-4277

BU- 18
PU- 18

203-KA6

200-KT6
200-KT7
200-KT8
200-KT9

BK - 18

L999-KT4
G943-KT5

1
2
3
4
5
6

85

CONN 44

578-KA3
614-KA8

203-KA12 BK - 18
203-KA5 BK - 18
203-KA6 BK - 18

BK - 18

BK - 18

L998-KT3

KL-C3
3E3381

KR-C1
3E3381

PU- 18
PU- 18

578-KA3 BU- 18
H833-KA2 PU- 18
M969-KA4 YL - 18

QUICK COUPLER SOL


3E-8622

E804-KR3
200-KR14

MP-C8
1552273
163-MP14
L998-MP27
L999-MP28
M968-MP29
M969-MP30
200-MP37

RD-18
RD-18

YL - 18
BK - 18

E540-ME12 PK - 18
E543-ME9 WH-18

203-KA1

203-KA1 BK - 18
H833-KA2 PU- 18
578-KA3 BU- 18
M969-KA4 YL - 18

578-KT1
1
2

578-KL6 BU- 18
200-KL8 BK - 18
L998-KL4
OR- 18
L999-KL5
GN- 18
G943-KL7 BU- 18
203-KL3 BK - 18

ME-C2
1552269
BK-18
BK-18

1
2
3
4
5
6

CONN 49

BK - 18

614-KA8
614-KA7

KA-C1
3E3381

KC-C2
1552273

203-KT14

163-KL1
779-KL2
203-KL3
L998-KL4
L999-KL5
578-KL6
G943-KL7
200-KL8

PU- 18

508-HL13
509-HL14

YL - 16
BR - 16
PK - 16

IF RIDE CONTROL IS INSTALLED, REMOVE JUMPER RC-C4A


AND CONNECT TO RC-C4 (LOC. SHT 2, H-6)

E540-ME12 PK - 18
E540-ME11 PK - 18
E543-ME9 WH- 18
E544-ME10 GN- 18
AUX HYD 1 SOL
185-4254

614-KA9

CONN 51

200-KT2

E544-ME10 GN- 18
E543-ME9 WH- 18
E540-ME8 PK - 18
762-ME16 YL - 18

CONN 37

ME-C5
3E3364

CONNECT TO EF-C5
(LOC. SHT 1, E-2)
IN PLACE OF THE
BUCKET POS SOL.

BK - 18

1
2

170-HL9 RD- 18
200-HL10 BK - 18
3

KA-C3
1429117

NOTE AL
SHT 1

504-HL7
503-HL2
119-HL1

YL - 18

A
B
C

CONNECT TO CR-C18
(LOC. SHT 1, D-11)

6
MOM

KL-C1
3E3388
1
2
3
4
5
6
7
8

WH-16
WH-18
BK - 18
OR- 18
GN- 18
BU- 18
BU- 18
BK - 18

KC-C4
3E3364
YL - 18

BK - 18

M969-KA4

CONN 45

ME-C1
1552264

ME-C4
MP-C3
1552252
3E5179
1
163-ME1 WH-16
163-MP33 WH-16
2
779-MP6 WH-18
779-ME2 WH-18
3
203-ME3 BK - 18
203-MP22 BK - 18
4
L998-ME4 OR- 18
L998-MP27 OR- 18
5
L999-ME5 GN- 18
L999-MP28 GN- 18
6
578-MP19 BU- 18
578-ME6 BU- 18
7
G943-MP11 BU- 18
G943-ME7 BU- 18
8
E540-MP10 PK - 18
E540-ME8 PK - 18
9
E543-MP9 WH-18
E543-ME9 WH-18
10
E544-MP12 GN- 18
E544-ME10 GN- 18
11
200-MP31 BK - 18
200-ME15 BK - 18
12
762-MP34 YL - 18
762-ME16 YL - 18

3
MOM
4
MOM

163-KC1 WH-16
203-KC10 BK - 18
H833-KC5 PU- 18
578-KC6 BU- 18
M969-KC8 YL - 18

CONN 47

CONN 36

BK - 18

203-KA5

KC-C3
1429117
M968-KC12 BU- 18
M968-KC11 BU- 18
586-KC3 BR - 18

M969-KC8 YL - 18
M968-KC12 BU- 18
M968-KC11 BU- 18

WH-16
WH-16

H15

MP-C5
1552252
1
163-MP15 WH-16
2
203-MP16 BK - 18
3
N997-MP13 WH-18
4
5
163-MP38 WH -16
6
E803-MP25 YL - 18
7
202-MP39 BK - 18
8
E804-MP26 BU- 18
9
10
766-MP40 GN -18
11
12

PU- 18
WASHER ATT SW
169-0602

1
MOM

BK - 18

202-MP39 BK - 18
766-MP40 GN-18
E803-MP25 YL - 18
E804-MP26 BU- 18

CONN 46

M969-KC14

163-MP38 WH-16
203-MP16 BK - 18
N997-MP13 WH-18
163-MP15 WH-16

HL-C4
1552267

QUICK COUPLER PIN SW


169-0612

NOTE A, SHT 1
(TO CAB GROUND STUD, LOC. SHT 1, F-7)

163-MP15 WH-16
N997-MP13 WH-18
203-MP16 BK - 18
163-MP38 WH-16

614-KA7

YL - 18

CONNECT TO UH-C4
(LOC. SHT 2, D-11)

203-MP22 BK - 18
203-MP23 BK - 18
585-MP8 YL - 18
586-MP7 BR - 18
762-MP34 YL - 18
779-MP6 WH-18
E543-MP9 WH-18
E540-MP10 PK - 18
E544-MP12 GN-18
G943-MP11 BU- 18
H833-MP3 PU- 18
M968-MP42 BU- 18
M969-MP30 YL - 18
L998-MP27 OR- 18
L999-MP28 GN -18

BU- 18
BK - 18
OR- 18
GN-18
YL - 18

200-MP37
L998-MP27
L999-MP28
M969-MP30
M968-MP29

585-KC4

MP-C7
3E3369
CONN 11
A NOTE V
WH- 16
B SHT 1
BK - 16
C

163-MP20

PK - 18
WH-18
GN- 18
BU- 18
PU- 18
BU- 18
M968-MP41 BU- 18
M968-MP42 BU- 18
M968-MP29 BU- 18
M968-MP29
200-MP37
L998-MP27
L999-MP28
M969-MP30

OR- 18
BR - 18

MP-C1
3E3364
1
OR- 18
2
BR - 18

163-MP21 WH-16
945-MP5 BR - 18
944-MP4 OR- 18
200-MP36 BK - 16
200-MP36 BK - 16
200-MP46 BK 18
200-MP37 BK - 18
200-MP35 BK - 18
200-MP24 BK - 18

OR- 18
BR - 18

YL - 18
BR - 18
WH-18

E540-MP10
E543-MP9
E544-MP12
G943-MP11
H833-MP3
M968-MP41
N997-MP13

LOADER DETENT SOL GP


187-0521
RTD

163-MP21 WH-16
163-MP20 WH-16
203-MP22 BK - 18
203-MP23 BK - 18
203-MP17 BK - 18
585-MP8 YL - 18
586-MP7 BR - 18
779-MP6 WH-18

NOTE C
SHT1
203-MP2

1
2
3
4

163-MP21
200-MP36

HYD FLOW RLY


3E-9362

AUX HYDRAULICS CNTRL


168-8238

NOTE C
SHT 1

FLOAT

OR- 18

NOTE AF
SHT 1

MP-C11
3E3364
1
R912-MP43
2

CONN 35

C884-KR16

CONN 15

F738-RF2

YL - 18
YL - 18

WH-18

1
2

RD-18
RD-18

A
B
C

BK-16
RD-16
BU-16

PRESS SW LOADER
131-9203

RIDE CONTROL RLY


3E-9362

RIDE CONTROL
LICENSE PLATE LAMP

NOTE AJ
SHT 1

627-FL2
200-FL1

FP-C2
3E3364

1
2

YL - 18
BK - 18

CONNECT TO
TACHOMETER
LAMP TERMINAL

PU- 18

CONN 42

FL-C1
1552269

G981-JA6
200-JA12

CONN 48
JA-C11
1552269
1
PU- 18
2
BK - 18

610-FP1
200-FP5

627-FP4 YL - 18
200-FP3 BK - 18

FP-C3
3E3364
1
OR- 18
2
BK - 18

NOTE T
SHT 1

PU- 18
BK - 18

IF JA-C7 TO
STAB LEG SWITCH,
THEN CONNECT TO
JU-C1 OR JU-C2
(LOC. SHT 2, C-9)

R STAB LEG UP SW

CAT DATA LINK


1
2

CONNECT TO UH-C1
(LOC. SHT 2, E-11)

1
3
5
7
9
11
13
18
19
24
26
29
31
40
42
45
47
52
53
58
60
62
64
66
68
70

+ BAT
GND
DRIVER #2 OUTPUT
EXCITER COIL SIGNAL LINE
DRIVER #1 INPUT
DRIVER #1 OUTPUT
UNUSED
DRIVER #2 INPUT
LED GND
KEYSWITCH ON POSITION INPUT
ALTERNATOR R TERMINAL INPUT
UNUSED
KEYSWITCH CRANK POSITION INPUT
UNUSED
CAT DATA LINK +
CAT DATA LINK UNUSED
UNUSED
EXCITER COIL RETURN LINE
DRIVER #1 GND RETURN
RED LED SIGNAL LINE
GREEN LED SIGNAL LINE
DRIVER 2 ENABLE INPUT
UNUSED
UNUSED
UNUSED

TA-C1
1506766
105-TA1 RD- 18
202-TA33 BK - 18
A346-TA3 BU- 18
T901-TA16 YL - 18
338-TA5 PK - 18
A347-TA6 GN- 18

202-TA33

OR- 18

944-TA12
945-TA13

OR- 18
BR - 18

202-TA15
202-TA24

BK - 18

105-TA1 RD- 18
450-TA10 YL - 18
307-TA21 OR- 18
A346-TA3 BU- 18
202-TA15 BK - 18
338-TA23 PK - 18
338-TA22 PK - 18
202-TA24 BK - 18
306-TA20 GN- 18

BK - 18
BK - 18

A250-TA14 BK - 18
306-TA20 GN- 18

NOTE C
SHT1

307-TA7 OR- 18
A250-TA14 BK - 18
338-TA9 PK - 18
450-TA10 YL - 18
307-TA11

RD- 18

307-TA11 OR- 18
307-TA7 OR- 18

307-TA21

338-TA5 PK - 18
338-TA9 PK - 18
450-TA10 YL - 18
A346-TA3 BU- 18
A347-TA6 GN- 18
F846-TA18 PU- 18
G848-TA19 GN- 18
M733-TA17 PK - 18

338-TA22
338-TA23

OR- 18

NOTE AK
SHT 1

1
2
3
4

306-TA20
202-TA24
338-TA22
327-TA25

A346-TA3
202-TA15
338-TA23
327-TA26

GN- 18
BK - 18
PK - 18
PK - 14

TA-C7
1552272
BU- 18
BK - 18
PK - 18
PK - 14

1
2
3
4

T902-TA4 PK - 18
M733-TA17 PK - 18
F846-TA18 PU- 18
G848-TA19 GN- 18
306-TA20 GN- 18

A347-TA6 GN -18
M733-TA17 PK - 18
T901-TA34 YL - 18
T902-TA35 PK - 18

85
327-TA26

TA-C10
1552272
T901-TA34 YL - 18
T902-TA35 PK - 18
T902-TA4 PK - 18
T901-TA16 YL - 18

1
2
3
4

944-TA12
945-TA13

TA-C4
3E3364
1
OR- 18
2
BR - 18

86

PK - 14

CONNECT TO TA-C4
(LOC. SHT 2, D-14)

MSS ENG RELAY


115-1615

WH-18
BK-18
BK-18
WH-18

F846-TA18
G848-TA19
A250-TA14

CAT DATA LINK

TA-C3
1552267
PU- 18
GN -18
BK - 18

A
B
C

PU-18
GN-18
BK-18

1
2

OR- 18
BK - 18

NOTE W, SHT 1

OR- 18
BR - 18

NOTE AG
SHT 1

944-UH1
944-UH3
944-UH5
944-UH11
945-UH12
945-UH6
945-UH4
945-UH2

OR- 18
BR - 18
NOTE C
SHT 1
OR- 18
BR - 18

OR- 18
OR- 18
OR- 18
OR- 18
BR - 18
BR - 18
BR - 18
BR - 18

113-UH7
200-UH8

OR- 18
BK - 18

944-UH9 OR- 18
945-UH10 BR - 18
NOTE C
SHT 1

A
B
C
D
E
F
G
H
J

L STAB UP SW

CONN 48
JU-C5
1552269
1
G981-JU12 PU- 18
2
200-JU13 BK - 18

JU-C2
3E3364
1
2

G981-JU3 PU- 18
200-JU4 BK - 18

R STAB UP SW

20 Page,

(Dimensions: 39 inches x 24 inches)

ALL WHEEL STEER

WE-C4
1552267

614-WF8
G789-WE2
E764-WE1

614-WF7

PU- 18

AWS POS GAUGE


170-6307

BR - 18
OR- 18

136-WF17

PU- 18

A
B
C

NOTE V
SHT 1

1
3

163-WE32 WH- 16
200-WE8 BK - 16
136-WE9 GN- 18

A
B
C

PK-18
WH-18
OR-18

A
B
C

CONN 31
A
B
C

NOTE AM
SHT 1

7
5
6

136-WE4
136-WE4

3
1
4
2

F879-WE14
F877-WE3

200-WE17

PK - 18
GY- 18

G796-WE30
F879-WE14

YL - 18
PK - 18

PK - 18

5
6

8
3
1
4
2

WE-C10
1299819
G795-WE25 OR- 18
F872-WE11 BU- 18
G796-WE24 YL - 18
H769-WE5 BR - 18

LEFT STEER RELAY


3E-7572

H770-WE27

BR - 18

3
1
4
2

WE-C9
1299819
G795-WE26
F871-WE12
G796-WE16
H768-WE10

BK - 18
BK - 18

BR - 18
GY- 18

G789-WF12

BR - 18

G789-WF19
G789-WF18

BR - 18
BR - 18

G795-WF10

OR- 18

G795-WF15
G795-WF14

OR- 18
OR- 18

429-WE19
429-WE19

YL - 18
YL - 18

G796-WE30
G796-WE23
G796-WE16
G796-WE24
G796-WE29

IND.REAR STEER

1
2
3
4

BK - 18

G795-WF14
G789-WF18

GN- 18

1
3
4
6

H767-WF11

200-JU20
134-JU19
976-JU15

IF JU-C2 TO
STAB LEG SWITCH,
THEN CONNECT TO
JA-C6 OR JA-C7
(LOC. SHT 2, D-9)

TIMER DIODE
189-3158

GEAR
F1
F2
F3
F4
F5
NEUT
R1
R2
R3

FWD LOW SPD CLUTCH 1


FWD HIGH
REVERSE
SOLENOID 1 SOLENOID 2 SOLENOID 3 SOLENOID 4
OFF
ON
OFF
ON
ON
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON

ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF

200-WA5 BK - 18
429-WA2 YL - 18

YL - 18
YL - 18
YL - 18
YL - 18
YL - 18

E764-WA17

BR - 18
BR - 18

E764-WE1
429-WE19

H769-WE5 BR - 18
H768-WE10 BR - 18
H770-WE6 BR - 18

200-WE20
H767-WE18
H768-WE10
H769-WE5
H770-WE6
G726-WE7
F871-WE12
F872-WE11

WE-C3
1552252

OR- 18
YL - 18
BK - 18
BR - 18
BR - 18
BR - 18
BR - 18
GY- 18
PU- 18
BU- 18

CONN 40
1
2
3
4
5
6
7
8
9
10
11
12

OR- 18

H767-WA18 BR - 18

WA-C1
3E5179
E764-WA17 OR- 18
429-WA2 YL - 18
200-WA5 BK - 18
H767-WA18 BR - 18
H768-WA24 BR - 18
H769-WA23 BR - 18
H770-WA20 BR - 18
G726-WA19 GY- 18
F871-WA21 PU- 18
F872-WA22 BU- 18

G726-WA19 GY- 18
H770-WA20 BR - 18

A-1
B-2
B-1
C-1

F872-WA22
F871-WA21
H768-WA24
H769-WA23

BU- 18
PU- 18
BR - 18
BR - 18

WA-C12
7N8205
E764-WA13 OR- 18
E764-WA14 OR- 18
H767-WA15 BR - 18
H767-WA16 BR - 18

1
2
3
4

WA-C13
7N8205
1
G726-WA19 GY- 18
2
3
4
H770-WA20 BR - 18

F872-WA22
F871-WA21
H768-WA24
H769-WA23

SPD CLUTCH 3
SOLENOID 6

OFF
OFF
ON
ON
OFF
--OFF
ON
OFF

OFF
OFF
OFF
OFF
ON
--OFF
OFF
ON

BAT (+)
GND (-)
INPUT (S)
OUTPUT (L)

G795-WF14

SPD CLUTCH 3 SOL


130-0912

RD-18
RD-18

A
B
C

755-XG16
975-XG15

BU- 18
PU- 18
BR - 18
BR - 18

1
2
3
4

1
2

SPD CLUTCH 2 SOL


117-2911

RD-18
RD-18

1
2

H730-XG11 BR - 18
975-XG12 WH-18

OR- 18
WH-18

YL - 18

944-XF23
944-XF22
945-XF24
945-XF25

OR- 18
OR- 18
BR - 18
BR - 18

973-XF39
977-XF14

BR - 18
YL - 18

944-XF7 OR- 18
945-XF36 BR - 18

1
2

RD-18
RD-18

975-XG8 WH-18
975-XG14 WH-18
975-XG3 WH-18
975-XG4 WH-18
975-XG15 WH-18
975-XG12 WH-18

XG-C3
1552269

H730-XG11
H731-XG7
N904-XG1
N905-XG6
N907-XG5

202-XG10 BK - 18
710-XG9 GN-18
975-XG8 WH-18
H731-XG7 GY- 18

710-XG9 GN- 18
202-XG10 BK - 18
XG-C7
1552269

184-JU5 BU- 18
200-JU21 BK - 18
134-JU19 YL - 18
976-JU15 OR- 18

975-XG8 WH- 18
H731-XG7 GY- 18

XG-C5
1552269
1
N904-XG1 PU- 18
2
975-XG3 WH-18
SPD CLUTCH 1 SOL
121-4036

RD-18
RD-18

N905-XG6
975-XG14

975-XG2

WH-18

WH -18
BK - 18
BK - 18
BK - 18
YL - 18
GN-18
GN- 18
OR- 18
BR - 18
BU- 18
BR - 18

202-XF15

BK - 18

202-XF15
123-XF28
973-XF39
977-XF14

BK - 18
WH-18
BR - 18
YL - 18

DIODE AS
148-4505

DIODE AS
148-4505

DIODE AS
148-4505

1
2
3
4

WA-C9
7N8204
E764-WA1
E764-WA3
H767-WA4
H767-WA6

OR- 18
OR- 18
BR - 18
BR - 18

WA-C10
7N8204
1
G726-WA10 GY- 18
2
3
4
H770-WA9 BR - 18

1
2
3
4

WA-C11
7N8205
F872-WA12 BU- 18
F871-WA11 PU- 18
H768-WA7 BR - 18
H769-WA8 BR - 18

WA-C3
1552269
1
E764-WA3 OR- 18
2
H767-WA4 BR - 18
WA-C2
1552269
1
E764-WA1 OR- 18
2
H767-WA6 BR - 18

RD-18
BR-18

RD-18
BR-18

AWS LOCK VALVE SOL


129-4531

LN-C7
3E3375
1
2
3
4

265-LN17

YL - 18

265-LN12

86

PU- 18

614-XC6

1
2
3
4
5
6
7
8
9
10
11
12

202-XG10 BK - 18
710-XG9 GN- 18
H731-XG7 GY- 18
H730-XG11 BR - 18
755-XG16 OR- 18
N904-XG1 PU- 18
N905-XG6 OR- 18
N907-XG5 GN- 18
975-XG2 WH-18

CONN 66

XC-C1
1552272

XF-C4
3E3375
977-XF14
202-XF15
123-XF28
973-XF39

CONN 59
XF-C1
3E5178

1
2
3
4

YL - 18
BK - 18
WH-18
BR - 18

977-XC2 YL - 18
202-XC1 BK - 18
123-XC5 WH-18
973-XC9 BR - 18

202-XC4

BK - 18

123-XC5

WH -18

202-XC3

BK - 18

E
614-XC6

PU- 18

3
4

973-XC9

BR - 18

977-XC2

YL - 18

YL - 18
BR - 18

CONN 65

XF-C6
1552272

XE-C4
1552252

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

XE-C2
3E3375

XE-C6
1552269
419-XE19 YL - 18
C701-XE34 YL - 18

XE-C7
1552269
OR- 18
GN- 18

E702-XE33
F739-XE32

123-XE7 WH -18
202-XE18 BK - 18
419-XE19 YL - 18
766-XE21 GN-18
945-XE17 BR - 18
944-XE16 OR- 18
973-XE31 BR - 18
975-XE6 WH-18
977-XE23 YL - 18
A972-XE4 OR- 18
C720-XE20 BU- 18
E701-XE1 PK - 18
F739-XE32
GN- 18
F738-XE14
WH-18
F748-XE2 WH-18
F765-XE22
BR - 18

755-XE29
710-XE26
766-XE21
944-XE16
945-XE17
973-XE31
975-XE5
975-XE6

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


STARTING CIRCUIT

DIODE AUTOSHIFT 1
106-8704

1
2

1
2

C701-XE34

YL - 18

E702-XE33

OR- 18

123-XE9
123-XE8

WH-18
WH-18

975-XE3

WH- 18

GAUGE CIRCUIT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

OR- 18
BR - 18

YL - 18

202-XE13
202-XE11
202-XE11

OR- 18

E701-XE1 PK - 18
F748-XE2 WH-18
F738-XE14
WH-18

GY- 18

281-XE12 BK - 18
C920-XE10 GY- 18
N904-XE15 PU- 18
N907-XE30 GN- 18
N905-XE25 OR- 18
H731-XE27 GY- 18
H730-XE28 BR - 18
755-XE29 OR- 18
A972-XE4 OR- 18
F765-XE22
BR - 18
975-XE3 WH-18

E701-XE1 PK - 18
F738-XE14
WH-18
F748-XE2 WH -18
F765-XE22
BR - 18
H730-XE28 BR - 18
H731-XE27 GY- 18
N904-XE15 PU- 18
N905-XE25 OR- 18
N907-XE30 GN- 18

PANEL LAMP CIRCUIT


AUX HYDRAULIC CONTROL CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT

BATTERY
GROUND
PARK BRAKE SW TO GND
UNUSED
XMSN OUTPUT SPEED SNSR
UNUSED
UNUSED
CDL (+)
CDL (-)
UNUSED
UNUSED
NEUTRAL LOCK SW TO GND
NEUT/DOWNSHIFT SW TO GND
AUTO/MANUAL (MAN) SW TO GND
UNUSED
AUTO/MANUAL (AUTO) SW TO GND
UNUSED
RIDE CONTROL ENABLE CMD SW TO BAT
UNUSED
UNUSED
RIDE CONTROL AUTO SW TO GND
RIDE CONTROL ON SW TO GND
LOADER ROD END PRESS SW TO GND
HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3
HARN CODE 4
HARN CODE 5
DIAGNOSTIC INDICATOR
FWD HIGH SOL
REV SOL
FWD LOW SOL
SPD CLUTCH #1 SOL
SPD CLUTCH #2 SOL
SPD CLUTCH #3 SOL
RIDE CONTROL RLY
XMSN-IN-GEAR RLY
SOL RETURN
UNUSED

MACHINE SECURITY CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

AWS SHUTOFF SOL


3E-8622

WA-C6
1552269
1
F872-WA12 BU- 18
2
H769-WA8 BR - 18

RD-18
BR-18

AWS RH STEER SOL


160-7203

202-LN11

OR- 18

GN- 18

AWS LH STEER SOL


160-7203

86

87
87A

30

LN-C8
3E3372
GN-18
BK - 18
PK - 18
PK - 18

BK - 18

CONN 12
LN-C3
3E3376

NOTE U
SHT 1

1
2
3
4

184-LN9 BU- 18
200-LN6 BK - 18
134-LN7 YL - 18

1
2
3
4

CONN 67

XE-C3
1552269

BK - 18

281-XE12
202-XE11

NOTE AK
SHT 1

H#

10

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE
&
COMPONENT
CIRCUIT GROUPING
DESIGNATION
SPLICE

XE-C3A
8Y-7833

BK - 18

LN-C1
3E3372

1
2

G703-LN21

1
2

GN- 18

184-LN9 BU- 18
200-LN6 BK - 18
134-LN8 YL - 18
976-LN3 OR- 18

CONN 12

LN-C2
1552272
1
2
3
4

LH-C1
3E3375

200-LH2 BK - 18
134-LH3 YL - 18
F739-LH1 GN- 18

614-LC15
614-LC16

PU- 18
PU- 18

614-LC14

200-LC10

134-LX7 YL - 18
G703-LX8 GN- 18

M969-LC13

LC-C4
1552269
M969-LC13 YL - 18
134-LC9 YL - 18

CONN 56

LH-C2
3E3382

F739-LH1 GN- 18
200-LH2 BK - 18
134-LH3 YL - 18

1
2
3
4
5
6

LC-C1
1552273
F748-LC4 WH- 18
976-LC5 OR- 18
E701-LC6 PK - 18
F739-LC7 GN- 18
200-LC8 BK - 18
134-LC9 YL - 18

BK - 18

PU- 18

134-LC9 YL - 18
200-LC11 BK - 18
200-LC10 BK - 18

200-LC11
1
2

YL - 18

BK - 18

IF AUX. HYDRAULICS,
CONNECT LC-C4 TO KC-C4
(LOC. SHT 2, H-9)

INSERT INTO
JIFFY SPLICE CF-C9
(LOC. SHT 1, E-3

976-LC18

G703-LX8

DEAD ENG LOWER SW


193-8639
8
7
1

GN- 18

NOTE: IF RIDE CONTROL ATTACH.,


CONNECT TO RIDE CONTROL
HARNESS CONNECTOR RA-C1
AND DON'T USE HARNESS LH.

NOTE Y
SHT 1

134-LX7 YL - 18
202-LX5 BK - 18
G703-LX1 GN- 18
265-LX6 BK - 18

DEL ARC SUPPR 2


189-3158

G703-LN25

YL - 18
YL - 18
YL - 18

1
2
3
4

NOTE AL
SHT 1

BK - 18

134-LN16
134-LN23
134-LN24

LX-C2
3E3375

DEL ARC SUPPR 1


189-3158

LN-C6
1116795
265-LN13

134-LN16 YL - 18
202-LN2 BK - 18
G703-LN1 GN- 18
265-LN15 BK - 18

134-LN16 YL - 18
202-LN2 BK - 18
G703-LN22 GN- 18
265-LN15 BK - 18

LN-C9
1552269
134-LN24 YL - 18
G703-LN25 GN- 18

BK - 18

CONN 57

3
MOM4
6

G703-LX1

976-LC17

OR- 18

F739-LC7
F748-LC4

GN- 18
WH- 18

E701-LC6

PK - 18

OR- 18

976-LC17 OR- 18
976-LC5 OR- 18
134-LC9
200-LC8

YL - 18
BK - 18

H18

LX-C1
1552269
134-LX9 YL - 18
G703-LX10 GN- 18

1
2

RD-18
BR-18

LH LOCK VALVE SOL


8C-5541

LX-C4
1552269
134-LX3 YL - 18
G703-LX2 GN- 18

1
2

RD-18
BR-18

RH LOCK VALVE SOL


8C-5541

LX-C3
1552267
202-LX5 BK - 18
G703-LX4 GN- 18
265-LX6 BK - 18

GN- 18

GN- 18

PLATFORM CONN
PW-C34 & PW-C35
ATTACHMENTS
ATTACHMENT
MACH SECURITY
DEAD ENG LOWER
AUTOSHIFT
-

H18

3
MOM

4
6

NOTE: USE DUAL FUNCTION RIDE CONTROL SWITCH


FOR DEAD ENGINE LOWER
& RIDE CONT. ATTACH.
CONFIGURATIONS. THE MOMENTARY POSITION
IS USED FOR DEAD ENG LOWER.

CONN XF-C3
TA-C6
NO
LN-C5
NO
XF-C2
NO
PW-C35
YES

MACH
DEAD
ENG SECURITY
LOWER
LN-C6
TA-C7
PW-C34
NO
NO
YES
NO
YES
YES
YES
YES
YES
YES
YES
YES

NOTE AK

A
B
C

FLOAT DETENT PILOT PRESS SW


194-2553

NOTE: USE PRESS SWITCH FOR


PILOT HYDRAULIC LOADER CONFIGURED
MACHINES IN PLACE OF LIMIT SWITCH.

DEAD ENGINE LOWER

HOW TO USE THIS TABLE:


1) IDENTIFY ALL ATTACHMENTS BEING INSTALLED.
2) GO DOWN LEFT COLUMN TILL AN INSTALLED ATTACHMENT IS FOUND.
3) GO LEFT TO RIGHT ACROSS ROW TILL FIRST "YES" CONNECTOR.
4) IF THE MATCH ATTACH IS AN INSTALLED ATTACHMENT, CONNECTORS CAN BE MATED.
5) IF NOT, CONTINUE ACROSS ROW UNTIL AN ATTACHMENT OR PW-C34 MATCHES.
6) REPEAT STEPS 2 - 5 TILL ALL ATTACHMENT CONNECTIONS HAVE BEEN FOUND.
7) PLATFORM CONNECTORS PW-C34 & PW-C35 SHOULD BE MATED TO A CONNECTOR.
8) NEVER MAKE A CONNECTION WHERE THERE IS A "NO".

AUTOSHIFT

YES - CONNECTION IS ALLOWED


NO - DO NOT CONNECT

FLOAT DETENT LIMIT SW


131-0379

A
B
C

MATCH
ATTACH

TABLE 1 - CONNECTIONS FOR ATTACHMENTS WITH PW-C34 & PW-C35

DUAL FUNC RIDE CONT SW


193-8640

MOM 1

LC-C2
1429117

DEAD ENGINE LOWER

11

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
CIRCUIT CONNECTED

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

1
2

BK - 18
BK - 18

CONN 19

LN-C4
1552269
134-LN23 YL - 18
G703-LN21 GN- 18

DEAD ENG LOWER COMMAND RLY


3E-9362
G703-LN22 GN- 18
976-LN3 OR- 18
265-LN12 BK - 18
134-LN4 YL - 18

RR STEER POS SNSR


107-9677

PK-18
BK-18

202-LN10

30

85
G703-LN22

WA-C7
1552269

306-LN18
265-LN14
338-LN19
327-LN20

DEAD ENG LOWER ENABLE RLY


3E-9362
976-LN3

RD-18
BR-18

SYMBOL

COLOR

BK - 18
BK - 18

BK - 18

281-XE12

SOL GP A
148-8988

944-XE16
945-XE17

E702-XE33

C920-XE10

FWD LOW SOL


130-0912

GN- 18

977-XE23

WH-18
WH-18

BK - 18
BK - 18

710-XE26

AUTOSHIFT CONTROL CIRCUIT

AUTOSHIFT CONT
187-1043

XE-C5
8T9834

C720-XE20 BU- 18
766-XE21 GN- 18
973-XE31 BR - 18

OR- 18
GN- 18
GN- 18
OR- 18
BR - 18
BR - 18

202-XE24
202-XE18

NOTE C
SHT1

123-XE9 WH-18
202-XE13 BK - 18
C701-XE34 YL - 18

977-XE23 YL - 18
A972-XE4 OR- 18
C720-XE20 BU- 18

202-XE24 BK - 18
710-XE26 GN- 18
755-XE29 OR- 18
975-XE5 WH-18
H730-XE28 BR - 18
H731-XE27 GY- 18
N904-XE15 PU- 18
N905-XE25 OR- 18
N907-XE30 GN- 18

DIAGNOSTIC LED
3E-8679

123-XE8 WH-18
C920-XE10 GY- 18

DIODE AUTOSHIFT 2
106-8704

WH -18

123-XE7

XE-C1
1552252

202-XE24 BK - 18
710-XE26 GN- 18
H731-XE27 GY- 18
H730-XE28 BR - 18
755-XE29 OR- 18
N904-XE15 PU- 18
N905-XE25 OR- 18
N907-XE30 GN- 18
975-XE5 WH-18

WIRE GROUP COLOR DESCRIPTIONS

FRONT CONSOLE

FWD HIGH SOL


117-2911

RD-18
RD-18

PU- 18

BATTERY BOX

LN-C5
1116795

87

BK - 18

87A
RD-18
BR-18

1
2

306-LN18 GN- 18
202-LN5 BK - 18
338-LN19 PK - 18
327-LN20 PK - 18

85

AWS CIRCLE STEER SOL


160-7203

WA-C4
1552269
1
G726-WA10 GY- 18
2
H770-WA9 BR - 18

WA-C5
1552269
1
F871-WA11 PU- 18
2
H768-WA7 BR - 18

134-LN4

AWS AXLE

12

614-XC8

AUTOSHIFT

ALL WHEEL STEER

13

PU- 18

AUTO MANUAL SW
169-0604

TRANSMISSION

CONN 19

200-WA5 BK - 18
429-WA2 YL - 18

PLATFORM

14

614-XC7
NOTE AL
SHT 1

977-XC2
973-XC9

CONN 58

XG-C1
3E5179

BR - 18
GY- 18
PU- 18
OR- 18
GN- 18

RD-18
RD-18

A
B
C

OR- 18
WH-18
XG-C2
1552267

TERM CONN
2&3,5 &6
-----1&2,4 &5

NOTE AK
SHT 1

429-WA2 YL - 18
200-WA5 BK - 18

15

CONNECT TO PLATFORM
HARNESS PW-C3
(LOC. SHT 1, H-6)
IN PLACE OF THE
SHUTTLE CONTROL

XC-C2
1429117

REVERSE SOL
148-8986

975-XG14 WH-18
N905-XG6 OR- 18
975-XG3 WH-18
N904-XG1 PU- 18

XG-C6
3E3364
1
H731-XG7 GY- 18
2
975-XG8 WH- 18

GY- 18
BR - 18
WH-18
GN-18
OR- 18
GN-18
GN-18
YL - 18
BU- 18

1
2
3
4
5
6
7
8
9
10
11
12

C720-XF9 BU- 18
F765-XF29
BR - 18

202-XG10 BK - 18
710-XG9 GN- 18
755-XG16 OR- 18

AWS MODE SELECT


POSITION
A REAR STEER
B LOCKED OFF
C CIRCLE STEER

419-XF6

123-XF10
202-XF16
218-XF17
265-XF13
419-XF6
568-XF4
766-XF11
944-XF7
945-XF36
C720-XF9
F765-XF29

975-XG4 WH-18
N907-XG5 GN -18

XG-C8
1552267

BK-18
WH-18

BR - 18

OR- 18

YL - 18
YL - 18

WH-18
WH-18

568-XF4 GN- 18
766-XF11 GN- 18

NOTE C
SHT1

N907-XG5 GN- 18
975-XG4 WH-18

STAB TIMER
173-7003

923-XF33
F765-XF29
123-XF43
306-XF35
307-XF34
766-XF11
568-XF4
419-XF6
C720-XF9

XF-C14
3E5178

OR- 18
BR - 18

200-WA5 BK - 18
429-WA2 YL - 18

WA-C8
7N8204

H770-WE6 BR - 18
G726-WE7 GY- 18

SPD CLUTCH 2
SOLENOID 5

ON
ON
OFF
OFF
OFF
--ON
OFF
OFF

123-XF8 WH-18
202-XF26 BK - 18

H17

SPEED SENSOR
189-5746

BK - 18
YL - 18
OR- 18

STAB LEG UP DETENT

G796-WF2 YL - 18
G789-WF18 BR - 18

123-XF10
123-XF28

PLATFORM

FRONT CONSOLE

OR- 18
OR- 18

OR- 18
PK - 18
WH-18
GN- 18
WH-18

G796-WF2 YL - 18
H767-WF11 BR - 18
AWS MODE SELECT SW
115-1970

419-XF2
419-XF5

123-XF27 WH-18
202-XF16 BK - 18
766-XF11 GN- 18
419-XF5 YL - 18
944-XF23 OR- 18
945-XF25 BR - 18
973-XF39 BR - 18
977-XF14 YL - 18
C720-XF9 BU- 18

GN- 18

SOL GP B
148-8988

JU-C9
3E3375

NOTE U
SHT 1

WF-C5
3E7188

G796-WE22 YL - 18
G796-WE22 YL - 18

OR- 18
PU- 18
YL - 18
BR - 18

1
2
3
4

CIRCLE STEER

INDICATOR LAMP
144-9933

OR- 18
OR- 18
OR- 18

H767-WE18
H767-WE18

NOTE Y
SHT 1

H17

BK - 18
BK - 18
BK - 18

IF JU-C1 TO
STAB LEG SWITCH,
THEN CONNECT TO
JA-C6 OR JA-C7
(LOC. SHT 2, D-9)

BK - 18
BK - 18
BK - 18

CONN 12

1
2
3
4

G789-WF19 BR - 18
200-WF4 BK - 18
200-WF20 BK - 18
G795-WF15 OR- 18

200-WF5 BK - 18
200-WF4 BK - 18
200-WF6 BK - 18
200-WF20 BK - 18

136-WF16

RIGHT STEER RELAY


3E-7572
H770-WE38
G726-WE28

BK - 18

WF-C1
1141749

YL - 18

WH-18

202-XF16
218-XF17
265-XF13

NOTE C
SHT1

CONN 12

WF-C4
1552272

200-WF6

200-WE20
200-WE20

G795-WE15
G795-WE15

G796-WE30 YL - 18
F879-WE14 PK - 18
G795-WE25 OR- 18
F872-WE11 BU- 18
G796-WE24 YL - 18
H769-WE5 BR - 18

GY- 18

200-JU21
200-JU20
200-JU14

YL - 18

419-XF2

30

87A

JU-C3
1552272

200-WF5 BK - 18
429-WF1 YL - 18
136-WF17 GN- 18

GN- 18
GN- 18

429-WF1 YL - 18
G796-WF2 YL - 18
H767-WF11 BR - 18

BK - 18

G795-WE25
G795-WE21
G795-WE26

G726-WE31

200-WF3

GN- 18

136-WF16
136-WF17

E764-WE1 OR- 18
F871-WE12 PU- 18
F872-WE11 BU- 18
G726-WE7 GY- 18
G789-WE2 BR - 18

WH- 18

G796-WE29 YL - 18
F877-WE3 WH- 18
7

136-WF13 GN- 18
200-WF3 BK - 18
G789-WF12 BR - 18
G795-WF10 OR- 18
H767-WF11 BR - 18
G796-WF2 YL - 18
429-WF1 YL - 18

200-WE17 BK - 18
200-WE8 BK - 16
200-WE33 BK - 16

BU- 18
YL - 18
OR- 18
YL - 18

AWS QC RELAY
3E-7572
C885-WE36
C883-WE37

GN-18
GN-18

136-WF13

136-WE13 GN- 18
136-WE9 GN- 18

E803-WE34 YL - 18
E804-WE35 BU- 18
136-WE13 GN- 18

WE-C8
1299819

WF-C6
3E3387
1
2
3
4
5
6
7
8

136-WE4 GN- 18
200-WE17 BK - 18
G789-WE2 BR - 18
G795-WE15 OR- 18
H767-WE18 BR - 18
G796-WE22 YL - 18
429-WE19 YL - 18

WH- 16
BK - 16

WE-C6
1552267

E804-WE35
E803-WE34
G795-WE21
G796-WE23

WE-C7
3E3369

WE-C2
1552267
163-WE32
200-WE33

CONN 34

WE-C5
1552264

NOTE AM
SHT 1

CONN 31

GN -18

1
2

JU-C8
1864321

R STAB LEG DETENT

GND

CONN 11
NOTE X
SHT 1

429-WF1

SEND

WE-C1
3E3370

REAR STEER SW
189-0998

PU- 18

JU-C10
1552269
PU- 18
OR- 18

184-JU5 BU- 18
200-JU17 BK - 18
A856-JU16 OR- 18
H809-JU18 YL - 18

JU-C7
1552269
1
H809-JU8 YL - 18
2
200-JU9 BK - 18

NOTE AL
SHT 1

PU- 18

975-XF3 WH-18
A972-XF21 OR- 18
E701-XF18
PK - 18
F738-XF20
WH-18
F739-XF12
GN- 18
F748-XF19
WH-18
F765-XF1 BR - 18

123-XF27

XG-C4
1552269

YL - 18
BK - 18

IGN
614-WF8

CONN 11

G981-JU22
A856-JU16

L STAB LEG DETENT

614-WF9

WH- 18

86

87

GN- 18

A972-XF21
E701-XF18
F738-XF20
F739-XF12
F748-XF19

CONN 48
JU-C4
1552269
1
G981-JU10 PU- 18
2
200-JU11 BK - 18

G981-JU1 PU- 18
200-JU2 BK - 18

JU-C6
1552269
1
H809-JU6
2
200-JU7

A
B
C

568-XF4

568-XF4

JU-C1
3E3364
1
2

975-XF3

XF-C9
1116795
85

STAB LEG ALARM

CAT DATA LINK


SERVICE PORT

BR - 18
WH- 18
WH- 18

NOTE C
SHT1

BK - 18
BK - 18
YL - 18
GN- 18
OR- 18
BR - 18
BR - 18

975-XF3 WH-18
A972-XF21 OR- 18
E701-XF18
PK - 18
F738-XF20
WH-18
F739-XF12
GN- 18
F748-XF19
WH-18
F765-XF1 BR - 18

F765-XF29
BR - 18
F765-XF1 BR - 18

PARKING BRAKE ALARM RLY


3E-9362

MACHINE SECURITY SYSTEM

BK-18
RD-18
BU-18

1
2
3
4
5
6

CONN 55
XF-C11
3E3381
E701-XF18
PK - 18
F748-XF19
WH-18
F738-XF20
WH-18
A972-XF21 OR- 18
975-XF31 WH-18
F739-XF12
GN- 18

UH-C3
9W1951

CONNECT TO UH-C5
(LOC. SHT 2, D-11)

PRESSURE SW
128-5091

NOTE AE
SHT 1

F765-XF32
975-XF31
975-XF30

WH- 18

OR- 18
PU- 18

CONN 41
NOTE C
SHT 1

MSS LED INDICATOR


165-5655

GREEN

1
2

HORN ALARM
136-5185

CAT DATA LINK SERVICE PORT

RED

975-XF31

IF AUTOSHIFT ATTACHMENT
IS USED, THEN MOVE
A313-JA1 SOCKET TERMINAL
FROM POS 4 TO POS 1
ON CONN. JA-C3
A313-JA1
G981-JA2

+
-

NOTE C
SHT 1

UH-C4
1552269
1
944-UH5
2
945-UH6
CONN 35

CAT DATA LINK


CONNECT TO MP-C1
(LOC. SHT 2, I-12)

UH-C2
3E3364

113-UH7
200-UH8

CONN 17
JA-C2
3E3364
752-JA3 YL - 18
754-JA4 BU- 18

752-JA3 YL - 18
754-JA4 BU- 18
A313-JA1 OR- 18

CONN 10

NOTE C
SHT 1

UH-C5
1552269
1
944-UH3
2
945-UH4
CONN 32

CAT DATA LINK

87A

FERRITE COIL AS.


208-3702

CONN 32

PK - 14

87

CONNECT TO XF-C7
(LOC. SHT 2, F-7)

TA-C5
9X1054
30
327-TA25

1
2
3
4

OR- 18
BR - 18

UH-C1
1552269
1
944-UH1
2
945-UH2
CONN 39

CAT DATA LINK

BK - 18

ALARM DIODE BLOCK


172-9200

JA-C3
1552272
UH-C6
1552269
1
944-UH11
2
945-UH12
CONN 38

NOTE C
SHT 1

NOTE A
(TO CAB GROUND STUD)

NOTE AK
SHT 1

CAT DATA LINK

NOTE C
SHT1

200-JA13

REAR FOG LAMP


8Q-4398

CONN 19

TA-C6
3E3375

CONN 19

PK - 18
PK - 18

YL - 18
BK - 18

REAR FOG LAMP ATCH

- SPARE -

NOTE C
SHT1

RENR3587-04 VOL 2 of 2

185-5901
627-FL2
200-FL1

265-XF13
218-XF17
419-XF2
568-XF4
944-XF22
945-XF24
F765-XF29

123-XF27
202-XF16
419-XF5
944-XF23
945-XF25
C720-XF9
766-XF11
F765-XF1
975-XF3
977-XF14
973-XF39
F739-XF12

105-TA1

OR- 18
BR - 18

XF-C7
3E3364

ALARM VALVE GP
MACHINE SECURITY CNTRL
156-6155

944-XF22
945-XF24

945-XF36 BR - 18
944-XF7 OR- 18

GY- 18
GN- 18
OR- 18
WH-18
WH-18
BK - 18
BU- 18
GN- 18
YL - 18
GN- 18
BR - 18

BK-18
RD-18
BU-18

105-TA28
450-TA30
307-TA32

614-FR4

FR-C2
1429117

JA-C7
3E3364
1
G981-JA8
2
200-JA11

923-XF33
306-XF35
307-XF34
123-XF8
123-XF43
202-XF26
C720-XF9
766-XF11
419-XF6
568-XF4
F765-XF29

BK-18
RD-18
BU-18

RD- 18
YL - 18
OR- 18

A
B
C

YL - 18

L STAB LEG UP SW

NOTE AK
SHT 1

GY- 18
GN- 18
OR- 18
WH-18
BK - 18
BK - 18
BK - 18

PK - 18
WH- 18
WH- 18
OR- 18

NOTE AH
SHT 1

CONN 33

TA-C9
1552267
RD- 18
YL - 18
OR- 18

627-FR3

4
6

OR- 18
BK - 18
YL - 18

NOTE AK
SHT 1

1
2
3
4
5
6
7
8
9
10
11
12

BATTERY
GROUND
CDL (+)
CDL (-)
START RLY COIL OUT
KEY START SW TO BAT
BACKUP ALARM OUT
START RLY COIL RETURN
DEAD ENG LWR SW TO GND
UNUSED
UNUSED
UNUSED

923-XF33
306-XF35
307-XF34
123-XF38
202-XF37
218-XF17
265-XF13

E701-XF18
F748-XF19
F738-XF20
A972-XF21

CONN 33

TA-C8
3E3369
105-TA27
450-TA29
307-TA31

PU- 18

G981-JA5
200-JA10

1
2
3
4

XF-C15
1552253
123-XF38 WH-18
202-XF37 BK - 18
944-XF7 OR- 18
945-XF36 BR - 18
306-XF35 GN- 18
307-XF34 OR- 18
923-XF33 GY- 18
218-XF17 BK - 18
265-XF13 BK - 18

1
2
3
4

A
B
C

614-FR4

MSS EXCITER COIL


206-5203

FP-C1
3E3369
A
610-FP1
B
200-FP2
C
627-FP4

306-XF40
218-XF17
338-XF41
327-XF42

GN- 18
BK - 18
PK - 18
PK - 18

CONN 64

SHIFT HANDLE CONT


174-6649

E701-XE1 PK - 18
F748-XE2 WH- 18
F738-XE14
WH- 18
A972-XE4 OR- 18

1
2

CONN 43

FR-C1
1552267
610-FR1 OR- 18
200-FR2 BK - 18
627-FR3 YL - 18

1
2
3
4

CONN 19

XF-C3
1552272
GN- 18
BK - 18
PK - 18
PK - 18

OR- 18
BR - 18
BK - 18
BK - 18
BK - 18
BK - 18
WH-18
BU- 18
GN- 18
YL - 18
GN- 18
BR - 18

TA-C2
1552269
PK - 18
YL - 18

IF JA-C6 TO
STAB LEG SWITCH,
THEN CONNECT TO
JU-C1 OR JU-C2
(LOC. SHT 2, C-9)

CONN 19
XF-C2
3E3375
306-XF40
265-XF13
338-XF41
327-XF42

944-XF7
945-XF36
265-XF13
218-XF17
202-XF16
202-XF15
123-XF10
C720-XF9
766-XF11
419-XF6
568-XF4
F765-XF29

T902-TA35
T901-TA34

CONN 48
JA-C10
1552269
1
PU- 18
2
BK - 18

1
2
3
4
5
6
7
8
9
10
11
12

NOTE C
SHT1

JA-C6
3E3364
1
G981-JA7 PU- 18
2
200-JA9 BK - 18

WH- 18
BK - 18
YL - 18
OR- 18
BR - 18
BU- 18
GN- 18
BR - 18
WH- 18
YL - 18
BR - 18
GN- 18

REAR FOG LAMP SW


169-0611

123-XE7 WH- 18
202-XE18 BK - 18
419-XE19 YL - 18
944-XE16 OR- 18
945-XE17 BR - 18
C720-XE20 BU- 18
766-XE21 GN- 18
F765-XE22
BR - 18
975-XE6 WH- 18
977-XE23 YL - 18
973-XE31 BR - 18
F739-XE32
GN- 18

610-FR1 OR- 18
200-FR2 BK - 18

THIS SCHEMATIC IS FOR THE 416D, 420D, 424D, 428D, 430D, 432D, 438D, AND 442D
BACKHOE LOADER ELECTRICAL SYSTEM
VOLUME 2 of 2
MEDIA NUMBER: RENR3587-04
SCHEMATIC PART NUMBER: 176-0268, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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