Sunteți pe pagina 1din 12

QUOTATION SHEET for 755A ROLL FORM CARPET

ITEM NO COMPANY NAME GRAND CARPET INDUSTRIES SDN BHD PART NUMBER 43020-3043B PART NAME 755A CARPET NEEDLE PUNCH - GREY CONDITIONS FOR QUOTATION REQUEST * QUOTATION SHOULD BE BASED ON THE CURRENT ECONOMIC INDEXES. (US$= YEN= ) PC/UNIT PCS/VS DATE 23.7.13

Page 1 OF 8

* VOLUME REQUIRED AT STABLE STAGE: 1086.4 m2/MONTH (TOOLS SHOULD BE PREPARED FOR ANNUAL VOLUME AS REFLECTED ABOVE)

BASE UNIT PRICE TRANSPORTATION/ Royalty Dev and Testing TOTAL <EX WORK> PACKAGING PRICE/PC Cost PRICE *(A) Import Cost (B) (C) (A+B+C) (D) from Japan PRODUCTION (I) + (ii) PART PRICE RM 9.68 RM 0.20 RM 0.30 RM 0.19 RM 10.37 m2 /PC /PC /PC /PC /PC /PC DEPRECIATED OVER YEARS (D / YEARS VOLUME) * (A) RAW MATERIALS PURCHASED PARTS COST PROCESSING COST OVERHEAD MRKUP = [1] RM 6.15 + [2] RM 0.00 + [3] RM 2.74 + [4] RM 0.37 + [5] RM MFG PLANT LOCATION CITY/TOWN PORT KLANG DISTANCE TO TBU 55 (SUPPLIER USE) PREPARED BY: (SIGNATURE) TENDER'S NOTES (MARK "X" IN BOX) COST REDUCTION PROPOSALS ARE ATTACHED

* PACKAGING/TRANSPORTATION: DELIVERED TO PLANT UNDER THE MOST ECONOMICAL BASE

REMARKS: 1 QUOTATION SHOULD BE TO TOYOTA'S DRAWINGS AND /OR SPECIFICATIONS. 2 SHOULD TENDERERS HAVE COST REDUCTION PROPOSALS, THEY SHOULD BE SHOWN IN THE ATTACHED ORIGINAL FORM. 3 SHOULD TENDERERS HAVE ANY INTENTION TO ADJUST COST ON MATERIAL AND/OR PROCESS BY COMPLETING THE ATTACHED "DETAIL" (PAGE 2,3,4,5 OF 5) (SUPPLIER) ( PURCH.)

* TYPE OF DRAWING TOYOTA DRAWING APPROVAL DRAWING (TO BE PREPARED BY SUPPLIER)

(NAME IN PRINT) (TITLE) (TEL) (FAX)

AHMAD SHAZLI BIN WAHAB HOD , BUSINESS DEVELOPMENT 03-31764219 03-31765348 DATE

* CURRENCY:

* TAX: QUOTATION PRICE DOES NOT INCLUDE INCLUDE VAT. VAT.

Page 1 OF 8

MRKUP 0.43

COST REDUCTION PROPOSALS

PPD

(DETAIL) COST TABLE [1] RAW MATERIAL


SCRAP CALCULATION COMPONENT NAME PART NO. DOMESTIC RAW MATERIAL JAPAN OTHERS UNIT PRICE/KG (A) GROSS WEIGHT/PART (B) Kg (C=AXB) SUB TOTAL SCRAP PRICE (D) SCRAP WEIGHT/PART (E) Kg (F=DXE) SUB TOTAL

Page 2 of 8
TOTAL M2 (G=C-F)

PET FIBER - (GY) LATEX

TAIWAN

RM 9.32 RM 3.60

16.61 23.6

154.81 84.96

154.81 84.96

239.77
(1) :RAW MATERIAL COST IMPORTED FROM JAPAN SHOULD BE SEPARATED. (LANDED COST) RAW MATERIAL TOTAL (Transfer to box [1] on page 1)

6.15

(DETAIL) COST TABLE [4] PROCESSING COST


NOTES : Toyota prefers that overhead coss related to process are, whatever possible, ccounted for as parts of the process cost. If you are currently unable to account for process overhead in this way, this cost can be accounted for in general overhead section. COMPONENT PROCESS NAME DIRECT PROCESS RATE COST/SECOND O/HEAD TOTAL PROCESS TIME MIN NUMBER OF DIRECT LABOUR NEEDED LABOUR COST COST PROCESSING COST

PAGE 6 OF 8

M2

CARPET NEEDLE PUNCH

4 MTR Needle Punch R/Valour Patterning Latexing Final Inspection Packing

0.13 0.13 0.13 0.13 0.13

3.79 2.52 3.09 0 0

3.92 2.65 3.22 0.13 0.13

3.18 15.015 15.015 6.08 1.35

4 1 3 1 1

1.65 1.95 5.86 0.79 0.18

12.04 37.84 46.40 0.00 0.00

TOTAL PROCESS COST ITEMS INCLUDED IN DIRECT PROCESS RATE DIRECT LABOUR DEPRECIATED FACTORY INDIRECT LABOUR POWER/WATER OTHERSSTATE) ITEMS INCLUDED IN DIRECT PROCESS RATE DIRECT LABOUR DEPRECIATED FACTORY INDIRECT LABOUR POWER/WATER OTHERSSTATE)

10.43

96.27

2.74

(Transfer to box [3] on page 1)

Page 3 OF 8 (DETAIL) COST TABLE [2] PURCHASING PART COST


PART NO. PROCESS NAME DIRECT PROCESS RATE O/HEAD TOTAL PROCESS TIME NUMBER OF DIRECT LABOUR NEEDED D (A*D) PROCESSING LABOUR COST OVERHEAD COST (B*C)

COMPONENT NAME

M2

[11]

0.00
[11] COMPONENTS COST IMPORTED FROM JAPAN SHOULD BE SEPARATED. (LANDED COST)

0.00

0.86

(Attached 1)

Page 4 of 8

PROCESS INVESTIGATION SHEET (1)


Model: Supplier Name: ________________________________ Approved Approved Checked Prepared

Part Number : _________________________________ Part Name : __________________________________ (from Quotation Drawing) SKETCH

PAGE 5 OF 8

PROCESS INVESTIGATION SHEET (2)


MODEL

(from

Quotation Drawing)
COMPANY'S NAME DATE AUTHORIZED

Part Number : _________________________________ Part Name : __________________________________ No. LVL COMPONENT P/NUMBER COMPONENT PART NAME QTY PROCUREMENT CATEGORY LOCAL PROCESS IMPORT MATERIAL
IN-HOUSE PURCHASE

SIGNATURE NAME

MATERIAL PROCURE LOCAL PROCURE


IN-HOUSE PURCHASE

IMPORT

SURFACE TREATMENT MATERIAL LOCAL PROCURE


IN-HOUSE

DIE PROCURE LOCAL PROCESS IMPORT


PURCHASE

REMARKS

OUT-HOUSE IN-HOUSE

Revision Record

Date

Reviser

Page 7 of 8 (DETAIL) TOOLING PRICE Notes: 1. Tool costs quoted below should be the value of tooling procured on behalf of TOYOTA. 2. Actual expenditure will need to be supported by sub-supplier invoices prior to payment by TOYOTA.
ITEM (PROCESS) TOOLING DESCRIPTION QTY. OF ITEM TOOLING COST MOULDING PRESSURE OR STAMPING FORCE TONS CAVITY PER EACH DIE OR MOULD PIECES MAKE BUY

3. Tooling will be the property of TOYOTA. 4. Toyota will only pay for tool and jigs unique to Toyota product. Items of capital equipment will not be
MAKE OR BUY TOOL MAKER NAME LEAD TIME (INDICATE NO. OF WEEKS REQ TO FINISH TOOLS AFTER RECEIP OF AWARD) TOOL LIFE (NO OF PCS)

TOTAL

(ATTACHED 3)

PAGE 8 OF 8

MODEL
ATTENTION

PRODUCTION TOOLING LEADTIME SURVEY (DETAIL)

Project Supplier : Contact : Tel # :

Part Number (s) Part Name : Date : Revision ? Other : Other :

Production Part Leadtime Based Up Prototype Dwg ____ Previous Model Dwg ___ Is CAD Data Necessary : Yes No (Circle one) If CAD, type Wire frame ____ ITEM Process Design Tool Design Tool Marl Prep Die Model Tool Build 1st Parts Tool Tuning Samples TOTAL WEEKS

Schedule (in weeks) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Tool Number of Weeks Drawing Isssue to Production Samples Production Pre Schedule Grand Total :

Program Management Organizational C (Please complete enclosed) Will the prototype tool be used for Mass P Production Prep Locality Production Tooling : Production Sample : Longest Leadtime Tool : Die Making Process Type of Process Machine Type Machine Tonnage Number of Cavities : Part Weeight : Part Material CAR MANUFACTURER'S COMMENTS Local In-House In-House Yes No (Circle one) Japan (Circle one) (Circle one) (Circle one)

(country name: Outsourced Outsourced

Name & Location : Name & Location :

Additional Comments :

S-ar putea să vă placă și