A

02E Direct Shift Gearbox (DSG)

Twin Clutch 6 Speed FWD (Electronic Control)

869

Revision 06/2013

A
C

02E Direct Shift Gearbox (DSG)

Twin Clutch 6 Speed FWD (Electronic Control)

870

02E Direct Shift Gearbox (DSG)

Twin Clutch 6 Speed FWD (Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit
Kit
Kit
Kit

Overhaul Kit (OEM)................... 06-ON

Overhaul Kit (Transtec) ............. 06-ON
Overhaul Kit (Precision)
(With Pistons)............................ 06-ON
Overhaul Kit (Precision)
(Without Pistons)....................... 06-ON

1
1

DSG.OHK01
DSG.OHK02

DSG.OHK51

DSG.OHK52

DSG.GAS02

1
1

DSG.GAS04
DSG.GAS01

Kit
300B
301B

103E

Gasket, Oil Pump ...................... 06-ON

Gasket, Case to Case
(Bonded Rubber) ...................... 06-ON
Gasket, Valve Body Cover ........ 06-ON

QTY

PART NO

Steel Plate Kit ........................... 03-ON

'K2' Clutch ................................. 03-ON
'K1' Clutch ................................. 03-ON

1
5
5

DSG.STK01
DSG.STP02
DSG.STP01

PRESSURE PLATES

GASKETS
101E
102E

YEARS

STEEL PLATES

SPRINGS & CIRCLIPS

FILTERS
450E

RUBBER COMPONENTS
120E
121E
122E

'O' Ring, External Filter ............. 06-ON

'O' Ring, Cooler to Casing......... 06-ON
'O' Ring,
(Electrical Case Connector) ...... 06-ON

1
2

DSG.OR01
DSG.OR02

DSG.OR03

450E

451E

METAL CLAD SEALS

150D Drive Shaft R/H ......................... 06-ON
151E Drive Shaft L/H.......................... 06-ON
152E Selector Shaft ........................... 06-ON

1
1
1

Filter (Internal Pick Up)

(Pick-up aperture in corner) ...... 06-ON
Filter (Internal Pick Up)
(Pick-up aperture toward middle)
Click here for illustrations .......... 06-ON
Filter
(External Cartridge Element) .... 06-ON

DSG.FIL02

DSG.FIL04

DSG.FIL01

BUSHINGS
DSG.MCS03
DSG.MCS02
DSG.MCS04

THRUST WASHERS & BEARINGS

MOULDED PISTONS
Kit
172C
173C
174C
175C
176C
177C
178C
179C

Piston Kit, including Front Cover

(Precision) ................................. 06-ON
4th Apply/2nd Release
(21.80mm OD) .......................... 06-ON
2nd Apply/4th Release
(21.80mm OD) .......................... 06-ON
1st Apply/3rd Release
(24.50mm OD) .......................... 06-ON
3rd Apply/1st Release
(21.80mm OD) .......................... 06-ON
6th Apply/Rev Release
(21.80mm OD) .......................... 06-ON
Rev Apply/6th Release
(24.50mm OD) .......................... 06-ON
5th Apply
(21.80mm OD) .......................... 06-ON
5th Release
(21.80mm OD) .......................... 06-ON

DSG.PISKIT51

DSG.PIS01

DSG.PIS01

DSG.PIS02

DSG.PIS01

DSG.PIS01

DSG.PIS02

DSG.PIS01

DSG.PIS01

SEALING RINGS
200B

Double Clutch Drum.................. 06-ON

DSG.SSR01

650C Sleeve & Bearing, 2nd Gear ..... 06-On

1
660C Radial Bearing, 1-3-5-R Input Shaft
to 2-4-6 Input Shaft (41mm x 60mm x 5mm)
.................................................. 06-On
1
661C Needle Bearing, (Front)
(Reverse Idler) .......................... 06-On
1
662C Needle Bearing, (Rear)
(Reverse Idler) .......................... 06-On
1
664C Needle Bearing, 6th Gear
(36mm x 41mm x 26mm) .......... 06-On
1
668D Sleeve, Clutch Distributor
to Bell Housing .......................... 06-On
1
669D Roller Bearing, 2-4-6 input
shaft to Bell Housing
(38mm x 52mm x 17.30mm) ..... 06-On
1
690C Taper Bearing (Front)
(1st, 2nd, 3rd & 4th Shaft) ......... 06-On
1
691C Taper Bearing (Rear)
(1st, 2nd, 3rd & 4th Shaft) ......... 06-On
1
693C Ball Bearing,
Input Shaft (Rear) ..................... 06-On
1
694C Taper Bearing (Front)
(5th, 6th & Reverse Shaft) ........ 06-On
1
695C Taper Bearing (Rear)
(5th, 6th & Reverse Shaft) ........ 06-On
1

FRICTION PLATES
Kit
250B
251B

Friction Plate ............................. 03-ON

'K2' Clutch ................................. 03-ON
'K1' Clutch ................................. 03-ON

DSG.BE10

DSG.BE12
DSG.BE05
DSG.BE06
DSG.BE11
DSG.SL01

DSG.BE13
DSG.BE01
DSG.BE02
DSG.BE08
DSG.BE07
DSG.BE04

ELECTRICAL COMPONENTS
1
5
4

DSG.FRK01
DSG.FRP02
DSG.FRP01

700E
701E
702E

871

Speed Sensor, Input &

Clutch Oil Temp Sensor ............ 06-ON
Pressure Control Solenoid
(N216, 'K2' Clutch) .................... 06-ON
Pressure Control Solenoid
(N215, 'K1' Clutch) .................... 06-ON

DSG.ELE04

DSG.SOL01

DSG.SOL01

02E Direct Shift Gearbox (DSG)

Twin Clutch 6 Speed Transverse FWD (Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

ELECTRICAL COMPONENTS Cont

703E

Pressure Control Solenoid

(N217, Main Line) ..................... 06-ON
704E Pressure Control Solenoid
(N218, Cooling Oil) ................... 06-ON
705E Pressure Control Solenoid
(N371, Safety 2) ........................ 06-ON
706E Pressure Control Solenoid
(N233, Safety 1) ........................ 06-ON
707C Sensor Ring Set (Set of 3) ........ 06-ON

DSG.SOL02

DSG.SOL02

DSG.SOL03

1
1

DSG.SOL03
DSG.ELE01

VALVE BODY PARTS

750E

Mechatronic Unit, Various

(Vehicle Details Required) ........ 06-ON

DSG.VBxx

HARD PARTS
800A Front Cover Plate (OEM) .......... 06-ON
1 DSG.COV01
800A Front Cover Plate (MFC)........... 06-ON
1 DSG.COV02
801A/B Dual Clutch Drum Assembly
(Complete) ............................... 06-ON
1 DSG.DRU01
850E Oil Level Tube (87mm)
(Fits Codes HLH, HFQ, HGN, HQM, HQN, HQL, HUV, HXU,
HXV, HYC, HXS, HXT, HXZ, JPJ, JPK, JPL, JPQ)
.................................................. 06-ON
1 DSG.TU03
850E Oil Level Tube (96mm)
(Fits Codes HUV, HXZ, JBT, JPZ, JPS, KDC)
.................................................. 06-ON
1 DSG.TU04
NI
Park Pawl Assembly ................. 06-ON
1 DSG.PAL01

SPECIAL ITEMS
900E
NI
NI
Oil

Heat Exchanger ........................ 06-ON

Dual Mass Fly Wheel
(1.9Ltr Diesel VAG) ................... 06-ON
Dual Mass Fly Wheel
(2.0Ltr Diesel VAG) ................... 06-ON
Transmission Fluid (OEM)
(20 Litre Canister) .....................

DSG.COO01

DSG.FLY10

DSG.FLY11

AR OIL.66

TOOLS & MANUALS

Click here to view special tools for this transmission

872

YEARS

QTY

PART NO