NEW AGE INTERNATIONAL PUBLISHERS.Copyright © 1996 New Age International (P) Ltd., Publishers First Edition : 1996 Reprint : 2005 NEW AGE INTERNATIONAL (P) LIMITED, PUBLISHERS 4835/24, Ansari Road, Daryaganj, New Delhi - 110 002 Visit us at : www.newagepublishers.com Offices at: Bangalore, Chennai, Cochin, Guwahati, Hyderabad, Jalandhar, Kolkata, Lucknow, Mumbai and Ranchi This book or any part thereof may not be reproduced in any form without the written permission of the publisher. This book cannot be sold outside the country to which it is consigned by the publisher without the prior permission of the publisher. Rs. 450.00 ISBN : 81-224-0750-1 3456789 10 Published by New Age International (P) Ltd., 4835/24, Ansari Road, Daryaganj, New Delhi-110 002 and printed in India at A.P. Offset, Naveen Shahdara, Delhi-110 032.Contents Preface v CHAPTER 1: CONCEPT OF ACCURACY LL Introduction 4 1.2 Part Accuracy 1 136 = 14 General Concept of Accuracy of Machine Tool 8 1.5 Spindle Rotation Accuracy 12 1.6 Test Methods for Radial Spindle Rotation Error 16 1.7 _ Significance of Spindle-rotation Error for Machine Tools 18 1.8 Displacement Accuracy 19 1.9__ Influence of Geometric Accuracy of Machine Tools on Workpiece Accuracy 24 1,10 Important Data on Economically Attainable Accuracy 2 1.11 Accuracy Under Cut 33 2.1.__Intraduction 2.2__ Errors Due to Numerical Interpolation 2.3 Errors Due to Displacement Measurement System 24 __ Definition of Accuracy of a Numerical Control System 2S___Periodic Errors 2.6 Errors Due to Velocity Lags 2.7___ Transient Response 2.8 Slideways Friction 2.9__ Feed Drive Stifiness 210 Zero Stability S BIBS BIISie 3.1__Tolerance 3.2 Zero Line 3.3 Sign Convention 3.4 Tolerance Zone 2.5__Fits 6: 3.7___Basic Hole System of Fits 3.8 Asic Shaft System 3.9 Standards of Limits and Fits 3.10 Probable Percentage of Clearance and Interference Fits in a Transitional Fit 3.11 Expected Accuracy of a Manufacturing Process RRB Sage