Circuitoeléctrico40007000IIParteS082854B PDF

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10,
2004 ELECTRICAL CIRCUIT DIAGRAMS
67
GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7)

IP/GAUGE LIST, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7
IP/GAUGES
INSTRUMENT PANEL GAUGES GAUGE WARN LIGHT RPM (TACH) MPH/KPH (SPD) FUEL VOLT AIR 1 (PRES) AIR 2 (PRES) WATER (TEMP) ENG OIL (TEMP) OIL (PRES) TRANS (TEMP) AIR APPLICATION REAR AXLE TEMP NO NO YES YES YES YES YES YES YES YES NO YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SIGNAL PATH SENSOR LOCATION ENGINE TRANSMISSION FUEL TANK ----------------------INSIDE CAB - DASH PNL STEERING COL AREA ENGINE ENGINE ENGINE TRANSMISSION FWD CHASSIS AXLE
NOTES: 1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE
CHK
DATE
CHANGE
REV
PEC
16JAN01
PRODUCTION RELEASE.
REFERENCE DRAWN U00JXP9 P54304U RELEASE NO.
NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO.
P52778H
09AUG00
AE08-52371
SHEET 01
Figure 67
IP/Gauge List
S082854
68
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 ELECTRICAL CIRCUIT DIAGRAMS
WARNING LIGHT LIST, P. 2

CHAPTER 7
WARNING LIGHTS LIST
IP WARNING LIGHTS
WARNING LIGHT TITLE
SIGNAL PATH
SENSOR LOCATION
RANGE INHIBITED FUEL FILTER ENGINE ENGINE (YELLOW LED) (RED LED) ( )
TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRUCK ABS CTRLR/DRIVE TRAIN J1939/CLUSTER TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER TRLR ABS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRUCK CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN DISCRETE NOT ON DATA BUS TRANSFER CASE SNOW VALVE FWD RR AXLE RR RR AXLE SWITCH TRANSMISSION SWITCH FUEL FILTER SURGE TANK WASHER BOTTLE TURN SIG SW SWITCH BRK RESEVOIR FUEL FILTER
BRAKE PRESSURE BRAKE FLUID TRAC CTRL CHECK TRANS TRAILER ABS WASHER FLUID (LEFT TURN) AIR BAG WATER IN FUEL COOLANT LEVEL CHECK ELECT SYS PARK CRUISE ABS (RIGHT TURN) WAIT TO START FASTEN BELTS (HIGH BEAM IND) COLD AMB PROTEC RETARD OVERHEAT CHECK AC AUTO NEUTRAL ALTERNATOR PTO/THROTTLE OPTIMIZED IDLE SNOW VALVE FR AXLE DIFF LOCK RR AXLE DIFF LOCK MESSAGE WAIT PTO CONVERTER TEMP TOUCHLOC RELEASE PARK FLUID FR AXLE ENGAGED ( P )
CNA
29SEP03
ADDED FR AXLE ENGAGED.
58928U
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H
09AUG00
AE08-52371
02
Figure 68
Warning Light List
S082854
69
WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3

WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION, OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY THAT CAN BE OR NEEDS TO BE SHOWN:
RANGE INHIBIT ENGINE (YELLOW LED) ENGINE (RED LED) TRAC CTRL CHECK TRANS TRAILER ABS CHECK ELECTR SYS ABS WAIT TO START RETARD OVERHEAT AUTO NEUTRAL OPTIMIZED IDLE (NOT ON DATA BUS TO CLUSTER) (NOT ON DATA BUS TO CLUSTER)
CHK
DATE
CHANGE
REV
PEC 16JAN01
PRODUCTION RELEASE.
P52778H
NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. AE08-52371 20JUN00
SHEET 03
Figure 69
Warning Lights Controlled by Engine, Transmission, ABS Controller
S082854
70
ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4
ENG OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATER TEMP GAUGE CIRCUITS
REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER DIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUIT DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE ENGINE OIL TEMPERATURE GAUGE SPEEDOMETER GAUGE TACHOMETER GAUGE WATER TEMPERATURE GAUGE
CHK
DATE
CHANGE
REV
PEC 16JAN01
PRODUCTION RELEASE.
P52778H
20JUN00
AE08-52371
SHEET 04
Figure 70 Circuits
Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge
S082854
71
IP/GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 5

IP / GAUGES & WARNING LIGHTS GAUGE CLUSTER
CAB FUSE BLOCK (1011)

15A H2 G2
F2 CAB FUSE BLOCK (1012)

5A F1
SEE CH02_12
E1
F19
PANEL LIGHT DIMMER SEE CH08_10
GAUGE CLUSTER (1500)
PANEL LT DIM O/P 1 GND 2
A62 18DKBL A28 18TN A5AL(+) 20YL A5AM(-) 20LTGN A28-G 18WH A13B 16PK A50 20YL
BATTERY + 3 DRIVETRAIN J1939+ 4 DRIVETRAIN J19395
DRIVETRAIN J1939 DATA LINK SEE CH02_06 SEE CH02_06 GROUND STUD
J1939 SHIELD 6 SYSTEM GND SW IGN 7 8
HEADLIGHT ENABLE 9 NC NC NC 10 11 12
14
SYSTEM CONTROLLER (1600)
CHK
DATE
CHANGE
REV
CNA 20SEP02 DVD/A13B WAS 13B, CHGD FONT SIZES.
56507Z
REFERENCE DRAWN U00JXP9 RELEASE NO. P52778H
10AUG00
AE08-52371
SHEET 05
Figure 71
IP/Gauges and Warning Lights Gauge Cluster
S082854
72
AIR PRESSURE INPUT CIRCUIT, P. 6

AIR PRESSURE INPUT CIRCUIT
PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING
SYSTEM CONTROLLER (1600) CAB/DCM (1800) ZERO VOLT REFERENCE PRIMARY AIR SENSE SECONDARY AIR SENSE
3 15 16 A9H 20GY A40 20GY A40A 20GY A6H 20GY A9V 18GY A4 C12 B2 B40 18GY B40A 18GY B6H 18GY B9VE 18GY B6HA 18GY B9V 18GY B9VC 18GY B6HB 18GY
A B C
PRIMARY AIR TRANSDUCER (1811)
A B C
SECONDARY AIR TRANSDUCER (1812)
SWITCHED SENSE CMD 27 (5V)
B3
SYSTEM CONTROLLER (4004) AIR BRAKE APP

J40F 18GY
PASS THRU (4014)

A40F 18GY B40F 18GY
B9VF 18GY B6HC 18GY C2
A B C
AIR APPLICATION TRANSDUCER (1822)
13
17
AIR SYSTEM PRESSURE GAUGE WIRING W / HYD BRAKES SYSTEM CONTROLLER (4004) ELECTRONIC REF GROUND SPLICE PACK (4830) LOGIC GND 5V OUT
26 27 J9A 18GY J6A 18GY
FWD CHASSIS/DASH (4301)

J9EA 18GY J6BA 18GY 1 2 3 M9A 18GY M6A 18GY M40 18GY
AUX AIR TRANSDUCER

A B C
(8505)
(4820) 5V REF SPLICE PACK SYSTEM CONTROLLER (1600)

J40FA 18GY
PASS THRU (4014)

A99W 18VT
DCM (1800) & (1805)
B6 C12
B40G 18GY
AUX AIR SENSE
15
A40 20GY
CHK
DATE
CHANGE
REV
PEC 16JAN01
PRODUCTION RELEASE. A
PEC 18JUN01 REVERSED 4014 TERMINAL. B
REFERENCE DRAWN U00TRH2 P54304U RELEASE NO. P54634F P52778H
NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 21JUN00 AE08-52371
SHEET 06
Figure 72
Air Pressure Input Circuit
S082854
73
AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7
AXLE TEMPERATURE, FWD REAR & REAR REAR AXLES, GAUGE INPUT CIRCUIT

2 J32 18TN J32A 18TN J9A 18GY
FR AXLE OIL TEMP

1
RR AXLE OIL TEMP

26
ZERO VOLT REF
J9G 18GY
ZERO VOLT REF SPLICE (4830)
DASH/CENTER
D8 A2 A1 CHASSIS
(9700)
ZERO VOLT REF SPLICE (8802) N9H** 18GY N9F* 18GY
N9 18GY N32 18TN N32A 18TN
11 6
R9B** 18GY
CENTER/REAR CHASSIS (9800) F REAR AXLE TEMP SENDER (9811)

1 2 1 2
R32A 18TN R9A** 18GY
RR AXLE TEMP SENDER (9812)

R32 18TN R9** 18GY R9C* 18GY 1 2 1 2
* GAUGE REAR ** GAUGE REAR & RR
CHK
DATE
CHANGE
REV
PEC 16JAN01
PRODUCTION RELEASE.
P52778H
10AUG00
AE08-52371
SHEET 07
Figure 73
Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit
S082854
74
FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P. 8
CHAPTER 7
FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS
FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)
FUEL SENDER
J36A 18TN
ZERO VOLT REF
26
J9A 18GY
J9G 18GY
SENSOR RESISTANCE FULL - 29 TO 37 OHMS EMPTY - 234 TO 246 OHMS
D8 FUEL TANK LOCATION DEPENDENT ZERO VOLT REF SPLICE (8802) A C B
B11
DASH/CENTER CHASSIS (9700) N36A 18TN
N9 18GY N9B 18GY
A B RIGHT FUEL SENDER (9101)
N36 18TN
A B LEFT FUEL SENDER (9100)
N9A 18GY
DIFFERNTIAL LOCK WARNING LAMPS
RR AXLE DIFF LOCK (9815) G A49F 18GY 19 J49A 18GY C12 N49A 18GY 8 R49A 18GY
A B
B GND (4006) A49E 18GY E A49D 18GY 20
J11-GJ 10WH
J11-GA 14WH
C6
N10-G 14WH
N49-G 18WH
R10-GB 18WH
R49-GA 18WH
CHASSIS GND SPLICE PACK (8803) D1 7
R49-G 18WH
B A
J49B 18GY
N49B 18GY
R49 18GY
D A49C 18GY PASS THRU (4014) C DASH/CENTER CHASSIS (9700) CENTER/REAR CHASSIS (9800) F REAR AXLE DIFF LOCK (9814)
WARNING LIGHTS (1555)
F1
B CAB FUSE BLOCK (1013)

C1 5A
F29
A1 E1
13k 16PK A
OPTIONAL WARNING LIGHT ADAPTOR (1040)
A13FB 10PK
IGNITION FEED FROM CAB FUSE BLOCK (1013) SEE CH02_13
CNA
12SEP03
ADDED OPTIONAL WARNING LIGHT ADAPTOR (1040)
58774T
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 08
P52778H
10AUG00
AE08-52371
Figure 74 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps
S082854
75
GAUGES AND WARNING LIGHTS FUEL FILTER RESTRICTION AND WATER IN FUEL LIGHTS, P. 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
GAUGES & WARNING LIGHTS FUEL FILTER HEATER-WATER IN FUEL LIGHT MAXIFUSE BLOCK (4000) IGNITION SPLICE (4840) FUEL HEATER RELAY (4003)
R11-2 R11-5 F2-E3 20A F2-G3 J19 14GY F2-H3 R11-4 J19-G 16WH
MAXIFUSE BLOCK (4000)
IGNITION SPLICE (4840)
J14F 8RD
J13AS 18PK J14M 10RD
FUEL HEATER RELAY (4002)

M1-G3 J19-G 18WH
GND RH-MRD (4006)

J14M 10RD
J14F 8RD
J13AS 16PK
GND (4006)
86
M1-J4 F2-E3
85
86
20A F2-G3 F2-H3
J19 16GY
M1-J3
J19-G 18WH M1-G4
87
87
85
R11-1
MINI FUSE BLOCK (4001)
ENGINE/DASH (4103) FUEL HEATER WITH I6-EGR
16
J19A 14GY
M1-H3
GND RH-HDD (4005)
87A
87A
30
R11-3
30
J19A 16GY
FUEL FILTER (6708)
K19B 14GY
K19-G 14GY
FUEL HEATER
11
J19C 18GY
FRAME MOUNTED FILTER

J19A 16GY J19C 18GY
WITH ENGINE MOUNTED FILTER ON V8-AVNT
ENGINE/DASH (4103)
K19B 16GY K19BB 16GY
16
24
FUEL FILTER (6708)
TO BODY BUILDER MOUNTED FILTER

SEE CH06_04
FUEL HEATER
WATER PROBE
M19C 18GY
M19A 16GY
K97DF 18VT
AUX FWD CHASSIS CONN (4305)
K19B 16GY
K19C 16GY
FUEL HEATER (4042)
WATER PROBE (4043)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA 25FEB03
RMVD WIF MODULE (4040) ADDED I6-EGR FUEL HEATER AFFECTS.
56126S
U00DAG9
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
P52778H
22JUN00
AE08-52371
09
Figure 75 Gauges and Warning Lights Fuel Filter Restriction and Water in Fuel Lights
S082854
76
GAUGES AND WARNING LIGHTS PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP. GAUGE, P. 10
CHAPTER 7
GAUGES & WARNING LIGHTS PARK BRAKE LIGHT-XMSN OIL TEMP GAUGE
W/AIR BRAKES OR W/HYD. BRAKES & W/AIR POWERED PARK BRAKE
W/HYDRAULIC BRAKES
AIR PARK BRAKE (1813)
MANUAL PARK BRAKE (1815)

18BK
B44BB 18GY
B9V 18GY
B9VD 18GY
18WH
DCM CONN (1800)
DCM CONN (1800)
B7
B7
B44BB 18GY
A4
A44BB 20GY
A9V 18GY
A44BB 20GY
A4
A9H 20GY
32
32
W/MANUAL TRANSMISSION
TRANS OIL TEMP (7700M)

J31 18TN K31B 18TN
J9A 18GY 26
J9X 18GY G
K31-GC 18WH
ZERO VOLT REF GROUND SPLICE (4830)
XMSN/DASH CONN (4705)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA 25FEB03
CIR K31-GC WAS L31-GB. CIR K31B WAS L31B.
56126S
U00JXP9
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
A9H 20GY
A9V 18GY
B9V 18GY
P52778H
10AUG00
AE08-52371
10
Figure 76
Gauges and Warning Lights Park Brake Light and Transmission Oil Temp. Gauge
S082854
77
GAUGES AND WARNING LIGHTS AMMETER, P. 11

GAUGES & WARNING LIGHTS-AMMETER
(4087)
7 8
PAM MODULE
9 1
J5R(+) 20YL J5R(-) 20GN 20SHLD
SEE CH02_07 SEE CH02_07 SEE CH02_07
DRIVETRAIN J1939 DATALINK
MINI-FUSE BLOCK (4001)

6 5A J26D 18TN F2-D3 F2-C3 J14M F2-E3 10RD J14F 8RD
SEE CH02_03
12
J11-GPP 18WH
GND (4005)
AMMETER (6332)
A N26B 14TN K26A 10TN
AMMETER (9262)
A N26B 10TN
10
J26B 18TN J26A 18TN
23 22
K26B 18TN K26A 18TN
BATTERY NEGATIVE POST STARTER GROUND STUD
11
ENGINE/ DASH (4103)
AMMETER (6333)
CHK
DATE
CHANGE
REV
PEC
16JAN01
PRODUCTION RELEASE.
P52778H
10AUG00
AE08-52371
SHEET 11
Figure 77 Gauges and Warning Lights Ammeter
S082854
78
ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

CHAPTER 7 ENGINE OIL TEMP GAUGE W/CATERPILLAR
10
J30B 18TN
GROUND SPLICE (4830)
J30A 18TN
DASH (4103)
K30A 16TN K30B 16TN
OIL TEMP SENSOR (1410)
CNA 12SEP03
CHANGED FORMAT
58774T
U00DLCK 56507z
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 12
07OCT02
AE08-52371
Figure 78 Engine Oil Temperature Gauge With Caterpillar
S082854
79
FRONT AXLE ENGAGEMENT LAMP, P. 13

CHAPTER 7
FRONT AXLE ENGAGEMENT WARNING LAMP
DASH 48 WAY (4014) C 32 A
TRANSFER CASE SWITCH PIGTAIL CENTER CHASSIS (9754)
FRONT AXLE ENGAGEMENT SENSOR
A42 18GY
J42 18GY
N42 18GY
A B B A
42-G 18WH
N42-G 18WH
WARNING LIGHTS (1555)
REAR CHASSIS (4900) DASH GND 2 STUD (4006) D OPTIONAL WARNING LIGHT ADAPTOR (1040)
F1
PART OF SUPPLIER PIGTAIL ON SENSOR
A42A 18GY
13k 16PK CAB FUSE BLOCK (1013)

C1 5A
F29
A1 E1
A13FB 10PK
IGNITION FEED FROM CAB FUSE BLOCK (1013) SEE CH02_13
CNA
12SEP03
RELEASE FOR PRODUCTION
58774T
U00DLV1 58774T
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 13
12SEP03
AE08-52371
Figure 79
Front Axle Engagement Lamp
S082854
80
LIGHTS (CHAPTER 8)
BACK UP LIGHTS, P. 1
BACKUP LIGHTS W/MANUAL XMSN
FROM PRIMARY IGNITION RELAY SEE CH02_14
F1-A1 10A F1-B1
J13S 14PK F1-E1 F1-F1
MINI - FUSE BLOCK (4001)
J71 18OR
J71AA 18OR
BACKUP T/S SPLICE (4810)

J71A 18OR
TRANS/ DASH (4705)
L71B 16OR L71C 16OR
J11-GA 14WH
J11-GJ 10WH
DASH/ CHASSIS (9700)

A B
CAB GND (4006)
A4 C6 N10-G 14WH
N71 14OR
BACKUP LIGHT SWITCH (7500)
A B N10-GA 12WH
CHASSIS GND SPLICE PACK (8803)
CENTER/REAR CHASSIS (9800)
12
R71 14OR R10-G 12WH
STOP TAIL & TURN (9303)
LEFT TAIL LIGHT (71)

A E A E S71C 14LTBL S10-GC 14WH A E
RIGHT TAIL LIGHT (72)
CHK
DATE
CHANGE
REV
PEC
16JAN01
PRODUCTION RELEASE.
NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE
P52778H
10AUG00
AE08-52372
SHEET 01
Figure 80
Back Up Lights
S082854
81
LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. HEADLIGHT SWITCH IS PART OF GAUGE CLUSTER SEE CHAPTER 7 FOR CLUSTER WIRING. ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
LIGHT SYSTEMS - CLEARANCE, MARKER, PARK, TAIL, TURN, & STOP LAMPS
TURN PARK LEFT FRONT MARKER & TURN LIGHT RIGHT FRONT MARKER & TURN LIGHT
LEFT FENDER TURN LIGHT
RIGHT FENDER TURN LIGHT
LEFT GUIDE POST LIGHT (8150)

A B M58H 16BN M58-GA 16WH
M58B 14BN M11-G 12WH
M11-GD 12WH
A M58J 16BN M58-GB B 16WH
POST LIGHT
POST LIGHT BACKUP LIGHT T/S SPLICE (4810) (LEFT TURN) SYSTEM CONTROLLER (4007)
BACKUP LIGHT T/S SPLICE (4810) (BACKUP) BACKUP LIGHT T/S SPLICE (4810) (BACKUP)
GROUND ADAPTER #1 (8800)

11
GROUND ADAPTER #2 (8801) FORWARD CHASSIS (4301)
RIGHT GUIDE POST LIGHT (8151)
12 13
J56A 16OR J58AA 14BN J11-G 12WH
GND (4006)
J11-GJ 10WH
C H B
J56AA 16OR J58A 14BN J57AA 16OR J57J 16OR J56J 16OR
J57A 16OR
BACKUP LIGHT T/S SPLICE (4810) (RIGHT TURN) COMBINATION STOP/TURN (4830) (RIGHT) BACKUP LIGHT T/S SPLICE (4810) (BACKUP) CENTER CHASSIS
SYSTEM CONTROLLER BLUE (4008)
B C
J56BC 16OR
J57BC 16OR
COMBINATION STOP/ TURN (4830) (LEFT)
N56 14OR N68 14BN N10-GA N10-G N10-G 12WH 14WH 12WH N71 14OR N57 14OR R56 14OR R68 14BN R10-G 12WH R71 14OR R57 14OR
C9 C10 A5 B7 C6 A4 B6 (9700)
J56B 16OR J68B 14BN J11-GA 14WH J71A 18OR J57B 16OR
N56J 16OR N10-GC 16WH
N57J 16OR N10-GD 16WH
CHASSIS GND SPLICE PACK (8803)
REAR/CENTER CHASSIS (9800)
12 1 E
LEFT MODESTY TURN LAMP (9315)
RT MODESTY TURN LAMP (9316)
STOP TAIL AND TURN (9303)
A C C B S57B 14LTGN S68C 14BN S10-GC 14WH S71C 14LTBL C B E A
TAIL TURN/ STOP
E A
LEFT TAIL LIGHT (71)

CHK DATE CHANGE
BACK UP
REV
RIGHT TAIL LIGHT (72)

CNA 26SEP02 DVD/RMVD R/L HEADLIGHT T/S HARNESS, R/L FENDER MARKERS
56507Z
REFERENCE DRAWN U00JXP9 RELEASE NO.
52778H
22AUG00
AE08-52372
SHEET 02
Figure 81
Light Systems Clearance, Marker, Park, Tail, Turn and Stop Lamps
S082854
82
LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS (CONT.), P. 3
CHAPTER 8
LIGHT SYSTEMS - CLEARANCE, MARKER, PARK, TAIL, TURN, & STOP LAMPS
HEADLIGHT SWITCH IS PART OF GAUGE CLUSTER SEE CHAPTER 7 FOR CLUSTER WIRING.
W/LIGHTED MIRRORS
ELECT SYSTEM
CONTROLLER (1601)
H
CAB
GND (1852)
A11-G 10WH A58S 18BN A58S 18BN
A86M
18LTGN
A63-GA 20WH A58L 18BN
TO RADIO CONN
SEE CH03 PG 08
A58L 18BN
W/SUNSHADE
ROOF/IP (2000)
2
D58-GC 18WH
ROOF/IP (2000)
ELECT SYSTEM
CONTROLLER (1601)
H
D58-GL 18WH A58S 18BN
CAB
GND (1852)
A11-G 10WH A58L 18BN
D58T 18BN
D58H 18BN
SUNSHADE
A86M 58-GA 18WH
18LTGN
A58L 18BN
TO RADIO CONN
B
58A 18BN
(2007)
SEE CH03 PG 08
A63-GA 20WH
2
D58-GA 18WH
ROOF/IP (2000)
D58H 18BN
58-GE 18WH
58-GB 18WH
58-GF 18WH
58-GD 18WH
58-GC 18WH
58F 18BN
58E 18BN
58D 18BN
BA
BA
BA
BA
58C 18BN
BA
CLEARANCE
LIGHT (524)
CLEARANCE
LIGHT (522)
CLEARANCE
LIGHT (520)
CLEARANCE
D58-GF 18WH D58-GH 18WH D58-GD 18WH D58-GE 18WH
CLEARANCE
LIGHT (521)
LIGHT (523)
D58L 18BN
D58-GJ 18WH
BA
BA
BA
BA
D58M 18BN
D58R 18BN
D58N 18BN
D58P 18BN
BA
RIGHT
CLEARANCE
(2006)
MID
MARKER (2004)
LEFT CLEARANCE
(2002)
RIGHT MARKER (2005)
LEFT
MARKER (2003)
CNA
16MAR04
ADDED SHEET CALLOUT CH03

PG 08.
50174W
U00JXP9
52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00
58B 18BN
AE08-52372
03
Figure 82
Light Systems Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)
S082854
83
LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P. 4

LIGHT SYSTEMS - TURN SIGNAL & STOP SWITCHES
LEFT TURN
RIGHT TURN
HAZARD
150 6.8V
STOP LIGHT LIGHT #1 (1823)
TURN SIGNAL SWITCH (1810)
B70CA 18OR
B9VG 18GY
STOP LIGHT (1814)
B56A 18OR B57A 18OR B9S 18GY
W/AIR BRAKES
150
6.8V
B9VF 18GY
B9VH 18GY
B9V 18GY
B70CB 18OR
B70C 18OR
6.8V
150
B70C 18RD
DCM CONN (1800)
W/HYD BRAKES
A1 A2 A4
STOP LIGHT #2 (1824)
B9
A9V 18GY A9H 20GY
A56A 20OR A57A 20OR
A70C 20RD
19 18
33
NOTE: ONLY ONE STOP LIGHT SWITCH USED W/AIR BRAKES, W/TRACTOR
CHK
DATE
CHANGE
REV
PEC
16JAN01
PRODUCTION RELEASE.
P52778H
10AUG00
AE08-52372
SHEET 04
Figure 83
Light Systems Turn Signal and Stop Switches
S082854
84
DOME LIGHT, MAP LIGHT, P. 5

CHAPTER 8
DOME LIGHT, MAP LIGHT
GND (1852)

C4
10A
SYSTEM CNTRLR (1601)

C
GND (1852)
F12
D4
CAB FUSE BLOCK (1011) C4

10A

C
GND (1552)
A11-G 10WH
F12
D4
A63E 18DKBL
A63E 18DKBL
A11-GF 16WH
A11-G 10WH
A63D 18DKBL
A63-GA 18WH
A63M 18DKBL
11
10
A11-GF 16WH
A63D 18DKBL
ROOF (2000)
A63-GA 20WH
A11-GDW 18WH
CONSOLE/ ROOF (2502)
ROOF (2000)
11
10
2 A B A B
A11-GDV 18WH
D63D 18DKBL
D63E 18DKBL
A63N 18DKBL
D11-GF 16WH
A63P 18DKBL
A11-GDX 16WH
DOME LAMP (2116)
W/COURTESY LIGHT
DRIVERS SIDE CTSY LIGHT (1553)
PASS SIDE CTSY LIGHT (1554)
C11-GF 16WH
C63D 18DKBL
C63E 18DKBL
11
10
ROOF (2000)
11
10
ROOF (2000)
D63D 18DKBL
D63E 18DKBL
D63D 18DKBL
D63-GA 18WH D63L 18DKBL

D63-GH 18WH
D63E 18DKBL
D63-GA 18WH D63L 18DKBL

D63-GH 18WH
D63C 18DKBL
D11-GF 16WH
D11-GF 16WH
D63N 18DKBL
B B C F
DOME / READING LT COMPASS / TEMP (2117)
REAR DOME LIGHT (2115)
D63J 18DKBL
D63C 18DKBL
DOME LIGHT
D63M 18DKBL
D63K 18DKBL
REAR DOME LIGHT (2115)
REAR DOME LIGHT
REAR DOME LIGHT
MAP LIGHT
TRAVEL CREW CAB
EXTENDED CAB
CONSOLE/ROOF (2502)
B C D
CONSOLE/ROOF (2502)
CONSOLE/ROOF (2502)
B C D
C11-GF 16WH
MAP LIGHT
C11-GF 16WH C63D 18DKBL
C11-GF 16WH
C63E 18DKBL
C63D 18DKBL
C63-GE 18WH
C63D 18DKBL
C63E 18DKBL
C63-GE 18WH
C63E 18DKBL
DOME LIGHT
W/ PREMIUM TRIM
DOME LAMP (2116) W/STD TRIM &CB
DOME/READING COMP/TEMP (2117) W/PREMIUM TRIM
DOME/READING COMP/TEMP (2117) W/PREM TRIM & CB
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9 CNA 22AUG02 F12 WAS F24;1011 WAS 1012. B 56507K

RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
P52778H
25AUG00
AE08-52372
05
Figure 84
Dome Light, Map Light
S082854
85
DOME LIGHT, MAP LIGHT (CONT.), P. 6

DOME LIGHT, MAP LIGHT W/PTC CAB
NOTE: SWITCHES SHOWN W/DOORS OPEN SYSTEM CTRLR (1600)

A63A 18DKBL 25 3 A9H 18GY 3 D63A 18DKBL D9L 18WH A B 3 A9H 18GY A D9N 18GY B D9L 18GY A9L 18GY 14 25 A9L 18GY A63A 18DKBL 3 D63A 18DKBL A9L 18GY 14
ROOF (2000)
W/CREW CAB
SYSTEM CTRLR (1600)

25 A63A 18DKBL 3
LEFT DOOR DOME SW (2112) SYSTEM CTRLR (1600)
W/STD & EXTD CAB

A9H 18GY 14 D9L 18GY
ROOF (2000)
3 D63A 18DKBL
ROOF (2000)
D63K 18DKBL
D63J 18DKBL
D63H 18DKBL
D63B 18DKBL
D9Y 18GY
D9W 18GY
D9D 18GY
D63H 18DKBL
D9N 18GY
B A B
LEFT CREW DOOR DOME SW (2114)
RIGHT CREW DOOR DOME SW (2113)
LEFT DOOR DOME SW (2112)
RIGHT DOOR DOME SW (2111)
D9D 18GY
LEFT DOOR DOME SW (2112)
RIGHT DOOR DOME SW (2111)
CHK
DATE
CHANGE
REV
PEC 16JAN01 PEC 18JUN01
PRODUCTION RELEASE. A REVISED CONN 2113. B
REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H P54634F
D63B 18DKBL
25AUG00
AE08-52372
SHEET 06
Figure 85
Dome Light, Map Light (Cont.)
S082854
86
FOG LIGHT AND WORK LIGHT, P. 7

LIGHT SYSTEMS - FOG LIGHT & WORK LIGHT
WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXED SEE SWITCH PACK DIAGRAM FOR WIRING.
WORK LIGHT (9718) SYSTEM CONTROLLER BROWN (4007)

F A J65 16OR A B
J65-G 16WH
WORK LIGHT (9719)

* J65 16OR * J65-G 16WH A B J65* 16OR * J11-GK 16WH A B
WORK LIGHT (9720)
* "J65" IS "16 BK" W/RH-HDD & SS "J65-G" IS "J11-GK" W/RH-HDD & SS GND (4006)
J64A 12BN
J11-G 12WH
20 13
FWD CHASSIS/ DASH (4301)
M11-G 12WH
GROUND ADAPTER (8800) M11-GD 12WH
J11-GJ 10WH
GROUND ADAPTER (8801)
M64 16YL
N/RH-HDD & SS MODELS
M64B 16YL M64-GA 16WH
M64-GA 16WH
M64A 16YL M64-GB 16WH
M64-G 16WH
W/RH-HDD & SS MODELS
A
16 WH
B
14 BK
16 WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
14 BK
LEFT FOG LIGHT (8201)
RIGHT FOG LIGHT (8200)
PEC 18JUN01 REV 8201 AND 8200. JKP 11JAN02 ADDED RH-HDD AND SS.
B C
P54634F 55043Z
U00EDL2 RELEASE NO. P52778H
SHEET
22JUN00
AE08-52372
07
Figure 86
Fog Light and Work Light
S082854
87
HEADLIGHTS, P. 8
HEADLIGHTS
NOTE: HEADLIGHTS CONTROLLED BY SWITCH ON GAUGE CLUSTER THUOUGH DRIVETRAIN J1939 DATA LINK AND CLUSTER HEADLIGHT ENABLE PIN (SEE CH07_05 FOR GAUGE CLUSTER WIRING)
HI BEAM LO BEAM
ELECT SYSTEM CONTROLLER BROWN (4007) TURN SIGNAL SWITCH (1810)
DIMMER
FTP
J52A 14YL J53A 14YL
J11-G 12WH
J11-GJ 10WH
GROUND STUD (4006)

4 5 13
7
B9S 18GY
M52B 14YL M53 14YL M11-G 12WH
B102A 20YL
B52A 20YL
DCM CONN (1800)
A7
A8
A4
A9V 18GY
M52C 14YL M53A 14YL M11-GB 14WH
M52D 14YL M53B 14YL M11-GA 14WH
20
21
LEFT HEADLIGHT T/S HARNESS (8001)
RT HEADLIGHT T/S HARNESS (8000)
CHK
DATE
CHANGE
REV
PEC 16JAN01
PRODUCTION RELEASE.
HIGH BEAM
FLASH TO PASS
ZERO VOLT REF
A9H 20GY
A102A 20YL
A52A 20YL
M11-GD 12WH
B9V 18GY
P52778H
10AUG00
AE08-52372
SHEET 08
Figure 87
Headlights
S082854
88
AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9

CHAPTER 8
AUX HEADLIGHTS, AUX PARK, AUX TURN
RIGHT FRONT T/S LEFT FRONT T/S PARK LIGHTS HEADLIGHTS-LOW FOG LIGHTS/SPARE HEADLIGHTS-HI SYSTEM CONTROLLER (BROWN) (4007) AUX HI-BEAM RELAY (4002)
D C
J57AA 16OR J56AA 16OR H J58A 14BN J53LO 14YL J64AB 16YL
J56A 16OR J57A 16OR
BACKUP LIGHTS T/S SPLICE PACK (LEFT - 4810)
BACKUP LIGHTS T/S SPLICE PACK (RIGHT - 4810)
J64C 16YL
M2-G2 30
M2-J2 86
M2-F2
M2-D2 30
J68B 14BN
CENTER CHASSIS CONN (9714)
J52HI 14YL
87A M2-H1
87
AUX LOWBEAM RELAY (4002)

85 M2-D1
J64-GA 18WH
86
B7
85
87 M2-F1
J64-G 18WH J64LO 14YL
87A M2-E1
J53B 14YL
M2-J1 M2-G1
J64HI 14YL
J52B 14YL
GROUND (4005)
J11-GJ 10WH
AUX FWD/DASH (4305)

A
FWD CHASSIS/ DASH 13 (4301)

M11-G 12WH
J11-G 12WH
GROUND (4006)
20
11
12
M52B 14YL
M64LO 14YL
M56B 16OR
M57B 16OR
M58B 14BN
M53B 14YL
J58AA 14BN
A M52C 14YL M53A 14YL M11-GB 14WH M11-GF 14WH M56C 16OR E M58C 14BN
LEFT HEADLIGHT TURN SIGNAL (8001)
M11-GD 12WH
E M58D 14BN M52D 14YL
RIGHT HEADLIGHT TURN SIGNAL (8000)
M53B 14YL M11-GA 14WH M57C 16OR

M57D 16LTGN M11-GE 14WH
M64HI 14YL
M56D 16YL
SNOW PLOW (8102)
M58F 14BN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2 CNA 22AUG02 M53B WAS TO PIN 4 & M52B WAS TO PIN 5. B 56507K
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
P52778H
22JUN00
AE08-52372
09
Figure 88
Aux. Headlights, Aux. Park, Aux Turn
S082854
89
PANEL LIGHTS, P. 10
CHAPTER 8
PANEL LIGHTS
OPT GAUGE PACK (1510)

4
RADIO CONN #1 (1300) SEE CH03_08

F
HVAC CONTROL (1200) SEE CH11_01

A12
SWITCH PACK (1101)
A62S 18DKBL
A62C 18DKBL
TO CLUSTER DIMMER OUTPUT

SEE CH07_05 A62 18DKBL
A62E 18DKBL
A62A 18DKBL

5A A62M 18DKBL C1
F9
D1
A62N 16DKBL
A62L 18DKBL U
AUTOSHIFT SELECTOR (WTEC) (420A) SEE CH10_03 EATON AUTOSHIFT SELECTOR (7905) SEE CH10_07 SNOW VALVE SWITCH (1901) SEE CH05_03 SEE CH03_07
A62J 18DKBL B3
A62P 18LTBL
A62D 18DKBL
BUSS BAR
A62R 18DKBL A21B 16TN E
A62F 18DKBL
DOOR / IP MIRROR (3000) HORN SWITCH (1018) SEE CH03_06
A62T 18DKBL
J 8
PREMIUM ROOF (2503)

3
ETHER START (1010) SEE CH05_02 DOME/READING LIGHT COMPASS/TEMP UNIT (2117) SEE CH03_03
PANEL LIGHT BUSS BAR (1002)
C62F 18DKBL E
START SW LIGHT
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
PEC
16JAN01
PRODUCTION RELEASE. F9 WAS F8.
A B
P54304U 56507K
U00EDL2
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
CNA 22AUG02
P52778H
21JUN00
AE08-52372
10
Figure 89
Panel Lights
S082854
90
CHASSIS ACCESSORIES (CHAPTER 9)

AIR DRYER AND HEATED DRAIN VALVE, P. 1
CHAPTER 9
AIR DRYER AND HEATED DRAIN VALVE
FROM PRIMARY IGNITION RELAY CH02_14
J13E 14PK
F1-E3
20A F1-F3
MINI FUSE BLOCKS (4001)
J11-GJ 10WH
GND (4006)
J11-GA 14WH
J39B 16GY
J39A 16GY
C8
B12
C6
DASH/CENTER CHASSIS (9700)
N10-G 14WH
(8803) CHASSIS GND SPLICE PACK
N39-G 18WH
N39 18GY
HEATED DRAIN VALVE (9001)**
A B
N39-GC 16WH
N39C 16GY
AIR DRYER (9900)*
**note: L-(9001) R-(9002)
CAVITY A N39/18GY N39A/18GY
CAVITY
*note: R-(9900) L-(9900A)
CAVITY
CAVITY
N39-G/18WH N39-GA/18WH
N39C/16GY N39B/16GY
N39-GC/16WH N39-GB/16WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2 PEC CNA 16JAN01 24AUG02 PRODUCTION RELEASE. F1-E3 WAS F1-F3 A B P54304U 56507K
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
P52778H
21JUN00
AE08-52373
01
Figure 90
Air Dryer and Heated Drain Valve
S082854
91
ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

CHAPTER 9
ANTILOCK BRAKE SYSTEM (ABS), AIR
J94AY 12GY
F2-F4 30A
F2-E4
J14J 10RD
J14F 8RD
J5D(-) 20GN J5D(+) 20YL
TO DRIVETRAIN J1939 (4056) OF (4053) SEE CH02_07
REMOVED FOR RH-HDD & SS AIR BRAKE ABS ECU #1 K1 POWER POWER LEFT SENSOR LEFT SENSOR K2 K3 J1 J2 J3 RIGHT MOD RIGHT SENSOR RIGHT SENSOR H1 H2 H3 G1 G2 G3 F1 F2 F3 E1 E2 E3 D1 DRVTRN J1939 SHD DRVTRN J1939 (-) D2 D3 C1 C2 DRVTRN J1939 (+) C3 B1 B2 B3 A1 A2 A3
J94-GAC 18WH J94-GAB 18WH J94-GAA 18WH J94-GA 12WH J94AYC 18GY 14 M94E 18GY M94F 18GY J94AW 18GY 17 M94J 18GY J94AX 18GY 16 M94H 18GY 18 M94K 18GY A J94AV 18GY B J94AYA 18GY J94AYB 18GY J94AM 18GY J94AN 18GY 2 J94AR 18GY J94AT 18GY J94AU 18GY J94AS 18GY 1 M94 18GY 3 M94B 18GY M94A 18GY A B 6 M94C 18GY 7 M94D 18GY 1 18BK 2 18BK
(4024)
FWD CHASSIS (4300)/DASH (4301) (8502A) LEFT FRONT WHEEL SPEED SENSOR (8502A)
LEFT FRONT MODULATOR VALVE (8500)
NOTE 1
J94AP 18GY
RIGHT FRONT MODULATOR VALVE (8501)
(8503A)
1 18BK 2 18BK
15
RIGHT FRONT WHEEL SPEED SENSOR (8503A)
GND (4006)
NOTE 1: SEE CH02_04 FOR DATA LINK CONNECTIONS ON G2, G3 NOTE 2: J94AP, J94AR, & J94AS; J94AV, J94AW, & J94AX; M94, M94A, & M94B; ANd M94H, M94J, & M94K ARE TWISTED TRIPLETS
DRAWN NAME
CHK
DATE
CHANGE
REV
REFERENCE
U00JXP9 JKP 11JAN02 ADDED RH-HDD AND SS. RMVD RELAY 4003 & 4840. B
C
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
55043Z 56507K
RELEASE NO.
CNA 22AUG02
P52778H
10AUG00
AE08-52373
02
Figure 91
Antilock Brake System (ABS), Air
S082854
92
ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3

ANTILOCK BRAKE SYSTEM (ABS),AIR CONTINUED ,TRACTION CONTROL
AIR BRAKE ABS ECU #2 LEFT SENSOR LEFT SENSOR LEFT MODULATOR RIGHT SENSOR RIGHT SENSOR LEFT MODULATOR TRACTION SOL GND TRACTION SOL SOURCE LEFT MODULATOR
DASH/CHASSIS CENTER (9700) (4023) F3 F2 F1 E3 E2 E1 D3 D2 D1 C3 C2

J94AF 18GY J94AE 18GY J94ATR 18GY J94ATC 18GY J94AC 18GY J94AA 18GY J94AB 18GY J94AD 18GY J94AK 18GY J94AL 18GY A3 A6 N94A 16GY N94B 16OR N94F 16RD
CENTER/REAR (9800)
13 14
(9501) 1
R94A 16GY R94B 16OR R94F 16RD 2 18BK 18BK
LEFT REAR WHEEL SPEED SENSOR (9501)
B2
18
B B1 B3 N94E 16BK N94H 16BN N94BE 16YL N94BD 16BN 17 19 R94E 16BK R94H 16BN R94BE 16YL R94BD 16BN 2 A C
LEFT REAR MODULATOR VALVE
C4 C3
24 23
(9502)
1 ** AUTO TRACT CONTROL (4950)
RIGHT MODULATOR
C1 B3 B2
(9504)
B
RIGHT REAR MODULATOR VALVE
RIGHT MODULATOR
B1 A3 A2
J94AJ 18GY
B4 N94J 16PL B8 N94L 16LTBL
20 22
R94J 16PL R94L 16LTBL
A C
RIGHT MODULATOR
A1
J94AH 18GY
B5 N94K 16LTGN A7 A8
21
N94C 16DKBL N94D 16YL
15 16
R94K 16LTGN (9503) 1 R94C 18BK 16DKBL 2 R94D 18BK 16YL
RIGHT REAR WHEEL SPEED SENSOR (9503)
** NOTE: TRACTION CONTROL ENABLED BY SWITCH PACK VIA (1101M) SWITCH SERIAL DATA COMMUNICATIONS (Chapter 2, Sheet 05) TO SYSTEM CONTROLLER. FROM SYSTEM CONTROLLER TO ABS CONTROLLER (4053) (Chapter 2, Sheet 06) OVER J1939. IP INDICATOR LIGHT FOR TRACTION CONTROL IS CONTROLLED FROM ABS CONTROLLER OVER DRIVETRAIN J1939 (4053) (Chapter 2, Sheet 06) TO SYSTEM CONTROLLER THEN FROM SYSTEM CONTROLLER OVER J1939 TO IP CLUSTER.
CHK
DATE
CHANGE
REV
PEC 16JAN01
PRODUCTION RELEASE.
P52778H
10AUG00
AE08-52373
SHEET 03
Figure 92 Antilock Brake System (ABS), Air, Traction Control
S082854
93
ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4

CHAPTER 9
ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC
REAR HARNESS (9800)
1 14 13
N94AB 16OR N94AA 16GY
1 2 3 4 5 WABCO HYD ABS ECU GREEN (9512) WABCO HYD ABS ECU GRAY (9511) 6 7 8 9 10 WABCO HYD ABS ECU BLACK (9510) 11 12
N94Z 16BK N94AC 16BN
SEE CH09_05 SEE CH09_05
R94N 18BN R94M 18BK
2 3 4 5
8 12 4 2
MODULATORS (9507)
N94AE 16LTBL N94AF 16GY N94AH 16GY N94AJ 16YL N94AP 16BL N94AR 16VT N94AS 16TN
R94P 18BK R94R 18BN
15 16
N94AK 16DKBL N94AL 16YL
6 7 8 9 10 11 12
11 10 1 5 13
10
11
12
PUMP ASSY (9509)
A
N94AT 16DKBL N94AM 16GY N3A(+) 18DKBL N94AD 18GY N94AN 16OR N94AU 16YL N94-G 14GY N3A(-) 18GY N94T 18GY N94W 18GY N94S 14GY N94V 18GY N94Y 18GY N94U 14GY
N94M 12GY N94-GA 12GY
A
N94P 12GY
N94-GB 10GY
GND (9508)
SEE CH02_04
SEE CH02_04
N94N 12GY
A3
A6
A8
A7
B1
B3
B2
B5
B
J94HS 12GY
CHASSIS/DASH HYD ABS (4910)
J94-GHA 14WH
SEE CH09_05
SEE CH09_05
SEE CH09_05
SEE CH09_05
F1-B3
5A 25A
SEE CH09_06
SEE CH09_06
SEE CH09_06
SEE CH09_06
J94-GHC 12WH
J94-GHB 12WH
J94HM 18GY
J94HT 18GY
J94HD 18GY
J94HX 18GY
J94HV 18GY
J94HP 18GY
J94HN 18GY
J94HU 18GY
J94H 12GY
F2-H4
100A
J94GH 10WH J14H 4RD
GND (4005)
CH02_14
J13E 14PK
FROM PRIMARY IGNITION RELAY
F1-E3
F1-A3
F2-G4 F2-E4
J14J 10RD
MEGAFUSE
JKP
12MAY03
REMOVED CKT J94HJ & N94AV
58928S
U00EDL2
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H
21JUN00
AE08-52373
04
Figure 93 Antilock Brake System (ABS), Hydraulic
S082854
94
ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5

RIGHT FRONT WHEEL SPEED SENSOR
LEFT FRONT WHEEL SPEED SENSOR
LEFT REAR WHEEL SPEED SENSOR
RIGHT REAR WHEEL SPEED SENSOR
18BK
18BK
18BK
18BK
18BK
(8503)
18BK
18BK
(8502)
(9506)
18BK
(9505)
R94M 18BK R94N 18BN
M94N 18BK M94P 18BN
M94L 18BK M94M 18BN
SEE CH09_04
SEE CH09_04
FWD CHASSIS/ DASH 14 15 (4301)
SEE CH09_04
SEE CH09_04
SEE CH09_04
CHK
DATE
CHANGE
REV
SEE CH09_04
J94HM 18GY J94HN 18GY
J94HT 18GY J94HU 18GY
PEC
16JAN01
PRODUCTION RELEASE.
SEE CH09_04
SEE CH09_04
R94P 18BK R94R 18BN
P52778H
10AUG00
AE08-52373
SHEET 05
Figure 94 Antilock Brake System (ABS), Hydraulic (Cont.)
S082854
95
ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6

CHAPTER 9
TO ABS ECU
SEE CH09_04
J94HS 12GY
ONLY WITH EXHAUST BRAKE OR AUTOMATIC TRANSMISSION
J94HP 18GY
SEE CH09_04
SEE CH09_04
IGNITION SPLICE PACK (4840)
J94HE 16GY
M2-G1
R10-4 R10-5
87 86
86
85
87
J94HV 18GY
J94HX 18GY
SEE CH09_04
M2-J1
87A
M2-G2
J94-GHF 18WH 87A 30
HYD MODULATOR RELAY (4003)
30
85
R10-1 M2-J2
R10-2
J94-GHD 18WH
ABS EVENT RELAY (4002)

J94HH 18GY
MINI FUSE BLOCK (4001) 30A
J94HC 14GY
F2-F4
F2-E4
23
ABS WARN LAMP
13
HYD ABS EVENT
J14J 10RD
SYSTEM CONTROLLER (4004) 100A

J14H 4RD
MEGAFUSE
GND (4005)
J94-GH 10WH
JKP
12MAY03
ADDED CKT J94HP.
58928S
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H
10AUG00
AE08-52373
06
Figure 95
Antilock Brake System (ABS), Hydraulic (Cont.)
S082854
96
TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER N/WARN LIGHTS, P. 7
CHAPTER 9 TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION AND I6-HEUI FUEL HEATER N/WARNING LIGHTS
I6-EGR ENGINES SYSTEM CONTROLLER (4004) 2 SPEED AXLE SWITCH ZERO VOLT REF 18 J93 18TN XMSN/DASH CONN (4705) C K93 18TN
A C
26
J9A 18GY
J9X 18GY ZERO VOLT REF (4830)
K93G 18TN
2 SPEED AXLE BOOT CONN (7103)
I6-HEUI ENGINES SYSTEM CONTROLLER (4004) 2 SPEED AXLE SWITCH ZERO VOLT REF 18 J93 18TN XMSN/DASH CONN (4705) C K93 18TN
A K93G 18TN C
26
J9A 18GY
J9X 18GY
K31GC 18WH
ZERO VOLT REF (4830)
2 SPEED AXLE BOOT CONN (7103)
MOUNTED ON I6-HEUI ENGINE
GND (4006) FUEL HEATER RELAY (4002)

J19-G 18WH
M1-J4 M1-G3
MINIFUSE BLOCK (4001) MAXIFUSE BLOCK (4000) J14F 8RD J14M 10RD F2-E3 J19 16GY F2-G3 20A F2-H3
J13AS 18PK
85
M1-J3
87
86
M1-G4
87A
30
M1-H3
J19A 16GY
J19-GA 16WH
GND (4006)
FUEL HEATER (4030)
FUEL HEATER (4030)
A C
J19A 16GY
J19-GA 16WH
CNA
12SEP03
ADDED I6-HEUI ENGINE.
58774T
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 07
P52778H
10AUG00
AE08-52373
Figure 96 Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights
S082854
97
BRAKE SYSTEM, HYDRAULIC, P. 8

CHAPTER 9
BRAKE SYSTEM, HYDRAULIC
STOP LIGHT (1814)

150 6.8V
B
B9VF 18GY
DCM (1800)
A70C 20RD A9V 18GY A44BB 20GY A9H 20GY
SYSTEM CTRLR (1600)
B HYD PARK BRAKE (1815)
BLACK 18BK
B70C 18RD B9V 18GY B44BB 18GY
B9 A4 B7
33 3 32
BRAKE SWITCH ZERO VOLT REF PARK BRAKE
WHITE 18WH
MEGAFUSE STUD SEE CH09_03
J90 12GY
J90* 16BK
J90D 16GY 2
HYDRA MAX PUMP RELAY (4033)
30
85
87A
4
87
86
5

28 J90K 16GY J90J 18GY
HYDROMAX CNTRL HIGH
J90F 12GY
D J90HA 12GY J90C 16GY J90-G 16WH
HYD PUMP MONITOR

J90B 16GY
J90CA 18GY
PUMP MOTOR
DIFFERENTIAL PRESSURE SWITCH (4032) N.O. CLOSES W/PRESSURE DIFFERENCE

J90-GM 12WH
FLOW SWITCH (4031) N.C. OPENS W/FLOW GND (4005)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA 05MAR03 MADE MULTIPLE CHANGES FOR ESC 2.
57097T
U00JXP9
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
P52778H
10AUG00
AE08-52373
08
Figure 97
Brake System, Hydraulic
S082854
98
FUEL TRANSFER PUMP, P. 9

CHAPTER 9 CHASSIS ACCESSORIES FUEL TRANSFER PUMP
MINI FUSE BLOCK (4001) TO CH02_14 PRIMARY IGNITION RELAY (4003) J13CW 10PK J13T 14PK F1-E4 SYSTEM CONTROLLER (4004) 25 5 4 26
F1-B4 F1-A4 10A

J37C 16TN
J37D 18TN J36A 18TN J36B 18TN 86
30 RELAY (4003) 87A J37 16TN W/ MODEL 8600 ONLY 87
85
J36A 18TN
J9G 18GY
J37 18TN C9 B11 C10
D8
DASH/ CHASSIS (9700)
W/ MD ONLY
N9 18GY
N36C 18TN
FUEL TRANSFER PUMP INTERCONNECT (9104)
N36E 18TN N36E 18TN
LEFT FUEL SENDER (9100) A
N37D 18TN
ZERO VOLT REF SPLICE (8802) FUEL TRANSFER PUMP (9102) B A N37-G 18WH
N9A 18GY
N9B 18GY
N37 18TN
N36C 18TN
A RIGHT FUEL SENDER (9101)
CHASSIS GROUND SPLICE(8803)
N9R 18GY
N36A 18TN
A MODEL 8600 RIGHT FUEL SENDER (9103)
SENDER RESISTANCE (FULL 29 TO 37 OHMS) (EMPTY 234 TO 246 OHMS)
CNA
12SEP03
ADDED MODEL 8600 OPTION
58774T
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 09
P52778H
10AUG00
AE08-52373
Figure 98
Fuel Transfer Pump
S082854
99
BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10
Figure 99
Back of Cab Body Builder and Trailer Stop, Tail, Marker
S082854
100
BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11
CHAPTER 9 BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX
F2-A3 J14M 10RD F2-E3
25A
F2-B3
J72 12OR R3-1 30 85 R3-2
J72-G 18WH GND (4006)
MINIFUSE BLOCK (4001)
TRAILER AUX CENTER PIN (4003)
87A R3-4 J72A 12OR
87
MINIFUSE BLOCK (4001) 15A F2-H2 F2-G2 J14T 10RD 15A F2-F2 J57T 12OR 30A F2-C2 F2-D2
SEE CH09_12 J56T 12OR
R3-5 J72B 18OR
16
FROM AUX SWITCHES SEECH 09_18,19 J56-GH 18WH
F2-E2
M2-A4 30 TRAILER LEFT TURN (4002)
M2-A3 85 W/STANDARD TURNS (AMBER)
J14H 4RD
100A
87A
87
86
M2-C3 M2-C4 MEGAFUSE J56C 12OR J57C 12OR
LEFT TURN SPLICE PACK (4810) J56H 16OR J57H 16OR RIGHT TURN SPLICE PACK (4810)
SYSTEM CONTROLER BROWN (4007) J56AA 16OR J57AA 16OR
SEE CH09_12,13 SEE CH09_12,13
C B
M2-F3 87A TRAILER RIGHT TURN (4002) 30 M2-D4 85 87
M2-F4 86
W/EOF SOCKET & COMBO TURN STOP (RED)
M2-D3
J57-GH 18WH
LEFT COMBO TURN STOP (4850) J56K 16OR J57K 16OR J56S 16OR J57J 16OR
SYSTEM CONTROLER BLUE (4008)
C B
RIGHT COMBO TURN STOP (4850)
J94UA 12GY R5-1 30 85 R5-2
J11-GW 18WH
87A J94BC 10GY R5-4
87
86 R5-5
TRAILER ABS CENTER PIN (4003) J13AV 18PK
IGNITION SPLICE PACK (4840)
SEE CH09_12,13
CNA
12SEP03
REMOVED DUPLICATE J11-GH.
58774T
U00EDL2
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 11
P53778H
05JUL00
AE08-52373
Figure 100
Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux
S082854
J11-GH 8WH
86
PASS THRU (4014)
101
BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12

CHAPTER 9 BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS
TRAILER SOCKET #1 (9715) SEE CH09_10 SEE CH09_10 SEE CH09_11 J70A 10OR J68F 12BN J94BC 10GY N70 10RD N68 10BN N94 10DKBL
TRAILER SOCKET #1 (9780) N70F 10RD N68F 12BN N94F 10DKBL
TRAILER SOCKET
A B C
A B C
RD BN BL
TRAILER SOCKET #2 (9716) SEE CH09_10 SEE CH09_11 SEE CH09_11 J58F 12BN J56C 12OR J57C 12OR A B C N58 10BK N56 10YL N57 10LTGN
TRAILER SOCKET #2 (9779) A B C N58F 12BK N56F 12YL N57F 12GN
TRAILER SOCKET BOC
BK YL GN
NEG STUD (9781)
N10 8WH WH
TRAILER SOCKET #1 (9715) A B C
TRAILER SOCKET #1 (9780) N70A 10RD N68A 10BN N94A 10DKBL N70B 10RD N68B 12BN N70B 10RD N68B 12BN N94A 10DKBL
TRAILER SOCKET (9404)
A B C
RD BN BL
TRAILER SOCKET #2 (9716) A B C
TRAILER SOCKET #2 (9779) N58B 12BK N56B 12YL N57B 12GN N10B 8WH A B C N58A 12BK N56A 12YL N57A 12GN
N58A 10BK N56A 10YL N57A 10LTGN
BK YL GN TRAILER AND AUX SOCKET BOC
WH
NEG STUD (9781) N10-GTS 8WH AUX TRAILER SOCKET (9405) N70C 10RD N68C 10BN N72 12DKBL A N56C 10YL N57C 10LTGN N10-GTS 8WH N58C 10BK
TRAILER AUX SOCKET (9733) SEE CH09_11 J72A 12OR
RD BN BL BK YL GN WH
CNA
12SEP03
REMOVED J11-GH.
58774T
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 12
P52778H
12JUL00
AE08-52373
Figure 101
Body Builder and Trailer Socket Back of Cab Sockets
S082854
102
BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER, P. 13
CHAPTER 9 BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER
TRAILER SOCKET EOF
TRAILER SOCKET #1 (9715) SEE CH09_10 SEE CH09_10 SEE CH09_11 J70A 10OR J68F 12BN J94BC 10GY N70D 10RD N68D 10BN N94D 10DKBL
TRAILER SOCKET #1 (9715A) R70A 10RD R68A 10BN R94A 10DKBL
TRAILER SOCKET (9734)
A B C
A B C TRAILER SOCKET #2 (9716A)
RD BN BL
J58F 12BN J56C 12OR J57C 12OR
TRAILER SOCKET #2 (9716) N58D 10BK B N56D 10YL A N57D 10LTGN C
A B C
R58A 10BK R56A 10YL R57A 10LTGN
BK YL GN
NEG STUD (9781) S10-GTS 8WH
TRAILER SOCKET GND (9717A) R10A 8WH
WH
BODY BUILDER EOF BLUNT CUT WIRES
TRAILER SOCKET #1 (9715) SEE CH09_10 SEE CH09_10 SEE CH09_11 J70A 10OR J68F 12BN J94BC 10GY N70D 10RD N68D 10BN N94D 10DKBL
TRAILER SOCKET #1 (9715A) R70 10RD R68 10BN R94 10DKBL
A B C
A B C
BRAKES TAIL LIGHTS IGNITION OR ELECTRIC BRAKES
TRAILER SOCKET #2 (9716) J58F N58D 12BN 10BK A J56C N56D 12OR 10YL B J57C N57D 12OR 10LTGN C
TRAILER SOCKET #2 (9716A) A B C R58 10BK R56 10YL R57 10LTGN MARKER LIGHTS LT TURN RT TURN
NEG STUD (9781)
TRAILER SOCKET GND (9717A) S10-GTS 8WH R10 8WH
TRAILER SOCKET GND
CNA
12SEP03
REMOVED J11-GH.
58774T
U00EDL2
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 13
P53779H
05JUL00
AE08-52373
Figure 102 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder
S082854
103
AIR SOLENOID 4WAY PACK, P. 14

CHAPTER 9
AIR SOLENOID 4-WAY PACK
AIR SOLENOID 4-PACK (9736)

B C D E A
N59J 18GY N59K 18GY N59L 18GY N59M 18GY
B10 C1 C2 C5 C7
N59H 14GY
CHK
DATE
CHANGE
REV
REFERENCE
PEC 16JAN01 JKP 11JAN02
PRODUCTION RELEASE.
A B
P54304U 55043Z
DRAWN U00EDL2 RELEASE NO.
SOLENOID POWER
AIR SOLENOID 1
AIR SOLENOID 2
AIR SOLENOID 3
AIR SOLENOID 4
31 24 22
J59A 18GY J59B 18GY J59C 18GY J59D 18GY
30
J59E 14GY
SYSTEM CONTROLLER (BLUE) (4008)
SHEET
REV 4004 LABEL IDENT.
P53778H
05JUL00
AE08-52373
14
Figure 103 Air Solenoid 4Way Pack
S082854
104
REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P. 15

CHAPTER 9 REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER
J14M 10RD
J14H 4RD
100A MEGA FUSE
STARTER STUD OR BATTERY BOX STUD
F2-E3
MINI FUSE 5A BLOCKS (4001)
FUSEABLE LINKS
F2-F3
SYSTEM CONTROLLER BLUE (4008) A
10RS
SYSTEM CONTROLLER (4004) 34 36 35 (-) 20GN (+) 20YL (+) 20YL (+) 20YL
(4320) FWD REMOTE POWER UNIT (4415) A M14B 4RD
10RS
BODY BUILDER DATE LINK
J14X 16RD
6 3 5 4
M14 20RD (+) 20YL
6 3 5
REMOTE POWER MODULE
6 5 4 3 2 1 120 OHM
N14C 4RD
TERMINATING RESISTOR *
(-) 20LTGN J11-GQS 14WH
(-) 20LTGN J11-GQS 20WH
4 2 1
(-) 20GN
J11-GPN IF FWD AND REAR PRESENT FORWARD OF CAB POWER MODULE CENTER/REAR (4411) N14A 4RD R14 4RD RPM POWER (4411B) 6 5 4
REMOTE POWER MODULE
10RS
J59F 16GY J11-GQR 14WH
J14W 16RD
J11-GPM 14WH REMOTE/SOLENOID POWER UNIT (4410) 5 4
GND (4005)
RPM POWER (4412) (4410B) N14 16RD 6 5

AIR SOLENOID 7-PACK
(4410C) 6 5 4 3 2 1 (-) 20LTGN (+) 20YL N10-GM 14WH N59 14GY N14 16RD
(4410D) 6 5 4
(4410E) 6 5 4 N14B 16RD
(4410H)
(4410M) N14B 16RD 6 5 4 3 2 1
TERMINATING RESISTOR * 120 OHM
N1(-) 20LTGN N1(+) 20YL N10-GM 14WH N59 14GY
4 3 2 1
3 2 1
3 2 1
(-) 20LTGN (+) 20YL N10-GP 14WH N59B 14GY
(-) 20LTGN (+) 20YL N10-GP 14WH N59B 14GY
REMOTE POWER MODULE
3 2 1
UNDER CAB
BACK OF CAB
END OF FRAME
IF PRESENT LOCATED BOC 6 6 5

REMOTE ENGINE SPEED CONTROLLER PACK
NOTE 1: EACH LOCATION MAY CONTAIN 2 MODULES
*NOTE: MUST HAVE TERMINATING RESISTOR BLOCK/COVER ON LAST MODULE IN CHAIN INDIVIDUAL WIRE NAMES WILL VARY AND DEPEND ON NUMBER OF REMOTE POWER MODULES PRESENT. PIN 1, PIN 2, PIN 3, PIN 4, PIN 5, PIN 6, N59x N10-Gx N x (+) J1939 (+) YL N x (-) J1939 (-) GN N x (S) J1939 SHIELD N14x
5 4 3 2 1
4 3 2 1
CNA
12SEP03
SWAPPED GN AND YL.
58774T
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 15
P52778H
10AUG00
AE08-52373
Figure 104
Remote Power Units, Solenoid Packs, Remote Engine Speed Controller
S082854
105
HYD POWER PARK, P. 16

CHASSIS ACCESSORIES - HYD POWER PARK
DIAGRAM NOT AVAILABLE
CHK
DATE
CHANGE
REV
PEC 16JAN01
PRODUCTION RELEASE.
P54304U
REFERENCE DRAWN U00EDL2 RELEASE NO. P52778H
10JUL00
AE08-52373
SHEET 16
Figure 105
HYD Power Park
S082854
106
AIR SUSPENSION, P. 17
CHAPTER 9
CHASSIS ACCESSORIES - AIR SUSPENSION
J13T 14PK
F1-E4 F1-C4 5A F1-D4

J61 16GY
GND (4006)
J61-G 18WH
AIR SUSPENSION DUMP (4098)
* **
B A
AIR SUSPENSION DUMP VALVE * (9870) **(9871)
* 4X2 (9870-A (9870-B ** 6 X 4 (9871-A (9871-B
* **
N61A / 18 GY) N61-GA / 18 GY)
NOTE: 2ND AIR SUSPENSION SOLENOID IS IN AIR SOLENOID PACK SEE CH09_14 CH09_15
N61AA / 18 GY) N61-GB / 18 GY)
CHK
DATE
CHANGE
REV
REFERENCE
PEC 16JAN01 JKP 11JAN02
PRODUCTION RELEASE.
A B
P54304U 55043Z
DRAWN U00EDL2 RELEASE NO.
SHEET
ADDED NOTE,9870 & 9871.
P52778H
10JUL00
AE08-52373
17
Figure 106 Air Suspension
S082854
107
AUX. TRAILER, ACC CONTROLLED, P. 18

CHAPTER 9
AUX TRAILER, ACC CONTROLLED

A3 5A
B3
AUX TRAILER SOCKET SWITCH CONNECTOR (1005) PASS THRU (4014)

J72B 18OR 16 A12R 16LTBL 3 A12S 16LTBL 28
SEE CH09_11
A12W 14LTBL
PANEL LIGHT ADAPTER BUSS BAR (1002) SEE CH08_08 GROUND ADAPTER BUSS BAR (1003)
7 B A62H 18DKBL 8 B A62-GJ 18WH 10
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
PEC
18JUN01
REVERSED 4014 TERMINAL. 1013 WAS 1012
A B
P54634F 56507K
U00DLCK
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
CNA 25AUG02
P54304U
16JAN01
AE08-52373
18
Figure 107 Aux. Trailer, Acc Controlled
S082854
108
AUX. TRAILER, BTRY CONTROLLED, P. 19

CHAPTER 9
AUX TRAILER, BTRY CONTROLLED

C1
5A D1
AUX TRAILER SOCKET SWITCH CONNECTOR (1006) PASS THRU (4014)

J72B 18OR 16 A14HD 16RD 3 A14HF 16RD A14HE 16RD 28
SEE CH09_11
PANEL LIGHT ADAPTER BUSS BAR (1002) SEE CH08_08 GROUND ADAPTER BUSS BAR (1003)
7 B A62H 18DKBL 8 B A62-GJ 18WH 10
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00DLCK PEC 18JUN01 REVERSED 4014 TERMINAL. C1 WAS A2, D1 WAS B2 A B P54634F 56507K
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
CNA 25AUG02
P54304U
16JAN01
AE08-52373
19
Figure 108
Aux. Trailer, Btry Controlled
S082854
109
LIFT AXLES (NON-STEERABLE), P. 20

CHAPTER 9
LIFT AXLES (NON-STEERABLE)
+12V (IGN)
FUSE BLOCK (1013) 5 AMP D1

A59J 18BK
F31
T59L 18BK
(1019)
A59J 18BK
T59J 18BK
87A
30
T59K 18BK
86 87
A59H 18BK
T59H 18BK
2B
LIFT AXLE RELAY (1021)
10
T59-GA 18WH
T59T 18BK
T59-GC 18WH
AXLE ENABLE SWITCH (1020)
T59R 18BK
85
A59-G 18WH
T59-G 18WH
LIFT AXLE GROUND (1112)
T59-GB 18WH 10
2B AXLE UP/DOWN SWITCH (1022)
8
T59A 18BK
T59S 18BK
T59M 18BK
B
T59MA 18BK
CHASSIS CONNECTOR (1027)
LIFT AXLES (9761)
N59CB 18WH
DASH HARN CONN (9700)
N59EC 18GY
B9
J59-GA 18WH
SECOND PUSHER AXLE (9763)
CNA
12SEP03
CHANGED FORMAT
58774T
U00DLCK P54634F
42/43/44/85/8500 & 73/74/7500 CIRC DIAGRAMS
20MAY01
AE08-52373
20
Figure 109 Lift Axles (Non-Steerable)
S082854
110
LIFT AXLES (STEERABLE), P. 21

CHAPTER 9
LIFT AXLES (STEERABLE)
C1
D1
F31
(1019)
A59H 18BK
A59J T59J 18BK
+12V (IGN)
5A
A59-G 18WH
T59-G 18WH
T59H 18BK
T59-GE 18WH
T59-GA 18WH
T59J 18BK
4
87
T59K 18BK
T59-GC 18WH
1
LIFT AXLE REVERSE RELAY (1916)
87A

30
87A
30
T59KA 18BK
86
T59R 18BK
85
2B
86
87
2
85
T59-GM 18WH
T59-GB 18WH
T59S 18BK
T59U 18BK
T71P 18BK
10
T59T 18BK
T59L 18BK
T59-GD 18WH
UP/DOWN SWITCH # 3 (1025) REVERSECONN PEDASTAL (1917)
10
2B UP/DOWN SWITCH #1 (1022)
10
2B
UP/DOWN SWITCH #2 (1024)
10
A
8
T59C 18BK
8 T59B 18BK
8
T71N 18BK
1 T59C 18BK
T59MB 18BK
T59NB 18BK T59PB 18BK
T59NB 18BK T59MB 18BK
T71N 18BK
T71N 18BK
(1027)
(1027)
A
T59MB 18BK
(1027)
T59NB 18BK
T59MB 18BK T59NB 18BK T59PB 18BK
T71N 18BK
(9761)
E
N71N 18OR
B
N59EF 18BK
(9761)
E
N71N 18OR
(9761)
E
N71N 18OR
N59ED 18BK
N59ED 18BK
N59-GA 18WH
N59-GB 18WH
N59ED 18BK N59-GD 18WH N59EF 18BK N59-GC 18WH
N59-GB 18WH
T59MB 18BK
T71N 18BK
T71N 18BK
T59MB 18BK
T71N 18BK
T71N 18BK
T59V 18BK
2B
N59EC 18BK N59-GB 18WH
CNA 12SEP03
CHANGED FORMAT
58774T
U00DLCK P54634F
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
J59-GA 18WH
LIFT AXLE SOLENOID (9763)
DASH (9700)
B9
21MAY01
AE08-52373
21
Figure 110 Lift Axles (Non-Steerable)
S082854
N71N 18OR
D7
111
AIR ACTUATED PARK BRAKE, P. 22

CHAPTER 9
AIR ACTUATED PARK BRAKE
AIR ACTUATED PARK BRAKE W/HYD CHASSIS
AUTO APPLY AIR ACTUATED PARK BRAKE W/HYD CHASSIS
FUSE BLOCK (4001)
FUSE BLOCK (4001)
5A
5A
F1-D1
F2-B2
TO LCT SHIFTER SEE CH10_1
SYSTEM CONTROLLER
J44N 16GY
(4004) A
16
J44M 18GY
DASH/CHASSIS (9700) PASS THRU (4014)
B9
B8
DUMP SOLENOID (4071) SAAR (9777)
B A J44k 18GY
J44L 18GY
C B A
N44M 18GY N44-GB 18WH N44N 18GY
PRESSURE SWITCH (4070) D
SPLICE PACK (8802)
C D
J44J 18GY
CNA
12SEP03
CHANGED FORMAT
58774T
U00ARW2 55043Z
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
A92AF 18TN
40
19SEP01
AE08-52373
22
Figure 111 Air Actuated Park Brake
S082854
112
ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23

CHAPTER 9 ANTILOCK BRAKE SYSTEM (ABS), WABCO AIR
SYSTEM CONTROLLER (4004) AUTO TRACT CONTROL (4951)
ABS ECU POWER (4003) GROUND SUD (4005)
25
WABCO AIR ABS DASH CONN (4900)
2
85
R10-2
R10-5
86 87
J94AW 18GY J94-GA 12WH

F2-G4 10A 15A
MINI FUSE F2-E4 BLOCK (4001)
D C
RW94WZ 18BL
RW94WX 18BN
R10-1
87A 30
R10-4
F2-H4
J94AB 14GY J94AA 14GY

F2-F4
REAR HARNESS (9800)
J94A 14GY
SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24
RV94WL 18BK RV94WM 18BN RV94WS 18BK RV94WT 18BN
13 14
15
N94WL 16GY N94WM 16GY N94WS 16GY N94WT 16GY N94WX 18GY N94WZ 18GY N94WU 16GY N94-G6 16WH N94WW 16GY N94WN 16GY N94-G7 16WH N94WR 16GY
1 2 3 4 5 6 7 8 9 10 11 12
WABCO ABS ECU BLACK (9514) WABCO ABS ECU GREEN (9515) WABCO ABS ECU GRAY (9513)
1 2 3 4 5 6 7 8 9 10 11 12 N94AA 14PK N94AB 14PK
N94-GA 12WH
16 23 24
N94AC(+) 18GY
CENTER CHASSIS (9700) C3 C4
RV94WU 18BL RV94G6 18GN RV94WW 18BN RV94WN 18BL RV94G7 18GN RV94WR 18BN
20 21 22
N94AE(-) 18GN N94AE(+) 18YL
17 18 19
N94AC(-) 18GY J94AW 16GY
10
11
12
N94WD 18GY N94WE 18GY N94WG 18GY
N94WH 18GY N94WJ 18GY N94WK 18GY N94-G3 18WH N94WB 18GY N94-G4 18WH
N94WA 18GY
J1708 SPLICE (4820) J1939 (9520A)
B1
B8
B4
A7
A8
A3
A6
B5
B3
B2
N94AY(+) A 18YL N94AY(-) C 18GN

N94AF(-) N94AF(+) 18GN 18YL
J94AWA 18GY J94AWD 18GY J94AWE 18GY
J94A-G3 18GY J94AWB 18GY J94A-G4 18GY
TERMINATING RESISTOR (9520B)
J94AWG 18GY J94AWH 18GY J94AWJ 18GY J94AWK 18GY
C
SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24
J1939 TO ENGINE (9520E)
NOTE 1: N94WD,N94WE & N94-G3; N94WA,N94WB & N94G4; N94WN, N94WR & N94G7 AND N94WU, N94WN AND N94-G6 ARE TWISTED TRIPLETS
CNA
12SEP03
CHANGED FORMAT
58774T
U00VTT1 55043Z
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
14DEC01
AE08-52373
23
Figure 112
Antilock Brake System, WABCO Air
S082854
J94AC(+) 18DKBL
J94AC(-) 18GY
N94A-G1 14WH N94A-G2 14WH
120
113
ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24

CHAPTER 9
ANTILOCK BRAKE SYSTEM (ABS), WABCO AIR
RIGHT FRONT WHEEL SPEED SENSOR
LEFT FRONT WHEEL SPEED SENSOR
LEFT REAR WHEEL SPEED SENSOR
RIGHT REAR WHEEL SPEED SENSOR
18BK
18BK
18BK
18BK
18BK
18BK
(8507)
18BK
(8506)
18BK
(9516)
(9517)
MK94AC 18BN
MK94AD 18BK
SEE CH09_23
SEE CH09_23
RV94WM 18BN
RV94WL 18BK
SEE CH09_23
14
15
J94AWG 18GY
J94AWH 18GY
J94AWK 18GY
J94AWJ 18GY
SEE CH09_23
RV94WT 18BN
RV94WS 18BK
MK94AE 18BN
MK94AF 18BK
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
RIGHT FRONT MODULATOR VALVE (8509)
LEFT FRONT MODULATOR VALVE (8508)
RIGHT REAR MODULATOR VALVE (9519)
LEFT REAR MODULATOR VALVE
(9518)
RV94WU 18BL
3
MK94AJ 14GN MK94AL 14BL MK94AH 14BL
3
MK94AA 14GN
3
RV94WN 18BL RV94G6 18GN RV94WW 18BN
3
RV94G7 18GN
MK94AK 14BN
FWD CHASSIS/ DASH (4301F)
18
16
17
J94AWD 18GY
J94AWE 18GY
J94A-G3 18GY
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
J94A-G4 18GY
J94AWA 18GY
J94AWB 18GY
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA 28AUG02
REVISED MODULATOR VALVE WIRING.
56507K
U00VTT1
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
55043Z
19DEC01
AE08-52373
24
Figure 113 Antilock Brake System, WABCO Air
S082854
SEE CH09_23
NOTE 1: J94AWA,J94AWB & J94AG4 AND J94WD,J94WE & J94AB3 ARE TWISTED TRIPLETS.
SEE CH09_23
RV94WR 18BN
MK94AB 14BN
114
LIFT AXLES, WITH NONSTEERABLE FOR SS MODELS, P. 25

CHAPTER 9
LIFT AXLES, W/NON-STEERABLE FOR SS MODELS
+12V (IGN)
C1
D1
F31 5A
A59H 18BK A59J 18BK
A59-G 18WH
(1019)
T59-GA 18WH
T59J 18BK
87A
30
4
87
T59K 18BK
T59-GC 18WH
86
2
85
2B
T59R 18BK
10
T59T 18BK
T59L 18BK
T59-GB 18WH
10
T59S 18BK
2B
UP/DOWN SWITCH #1 (1022)
8
T59A 18BK
T59M 18BK
A
T59MA 18BK
(1027)
(9761)
N59EF 18BK N59-GA 18BK
CNA
12SEP03
CHANGED FORMAT
58774T
U00DLCK 55043Z
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 25
15DEC01
AE08-52373
Figure 114 Lift Axles, With NonSteerable for SS Models
S082854
J59-GA 18WH
B9
DASH (9700)
T59-G 18WH
T59H 18BK
115
FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26

CHAPTER 9 FUEL/WATER SEPARATER W/12VDC FUEL PREHEATER
F2-G3
20A F2-H3
J19 16GY
M1-J3
87
100A
F2-E3
85
J14H 6RD
J14M 10RD
J13AS 16PK
M1-J4
86
MEGAFUSE
MINIFUSE BLOCK (4001)
FUEL HEATER RELAY (4002) M1-G3

J19-GC 16WH
GND (4005)
M1-G4
87A 30 J19F 16GY
M1-H3
J19-GB 16WH
B9
D7
CENTER CHASSIS (9700)
N19 16GY
N19A 16GY
A
C N19-G 16WH
A
C
FUEL HTR CONV. CAB (9108A)
FUEL HTR EXT CAB (9108B)
CNA
12SEP03
CHANGED FORMAT
58774T
U00DLCK 55043Z
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
N19-GA 16WH
15DEC01
AE08-52373
26
Figure 115
Fuel / Water Separator With 12VDC Fuel Preheater
S082854
116
ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27

CHAPTER 9
ELECTRONIC TRAILER BRAKE ACCOMMODATION
15
J70NV 18RD
BATT FEED SEE CH02_02
ETB CONTROLLER (CUSTOMER PROVIDED)

A14FM 10RD
FUSE BLOCK #4 (1014) F4-A2

30A
F4-B2
A14NS 10BK
POWER
MINIFUSE BLOCK (4001) TO R7 TRAILER/BODY STOP LAMPS RELAY SEE CH09_10
PASS THRU (4014)

J70NT 16RD
J70SA F2-A1 10OR

30A
F2-B1 J70B 10OR
14
A70NT 16RD
F4-A3
FUSE BLOCK #4 (1014) F4-B3 A70NS 16RD 15A
STOP LIGHTS
A94NA 10DKBL
DASH PANEL
ELECTRIC TRAILER BRAKE
A ETB BRAKE SIGNAL (1921)
A11-GNA 16WH
GROUND
J94NB 10DKBL
J70A 10OR
NEG STUD (1866)
TRAILER SOCKET 1 (9715)
TO TRAILER SOCKET SEE CH09_13
TO TRAILER SOCKET SEE CH09_13
N94D 10DKBL
N70D 10RD
CNA
12SEP03
CHANGED FORMAT
58774T
U00DPR3 57097T
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
28FEB03
AE08-52373
27
Figure 116
Electronic Trailer Brake Accommodation
S082854
117
LECTRASHIFT ACCOMMODATION, P. 28
Figure 117
Lectrashift Accommodation
S082854
118
AUXILIARY 40 AMP CIRCUIT, P. 29
Figure 118 Auxiliary 40 Amp Circuit
S082854
119
HOURMETER, CUSTOMER MOUNTED PTO, P. 30
FOR 7600 MODELS
Figure 119 Hourmeter, Customer Mounted PTO
S082854
120
REMOTE START/ STOP, P. 31
Figure 120
Remote Start/ Stop
S082854
121
LIFT AXLE WITH 14RAR, P. 32

CHAPTER 9
LIFT AXLE W/14RAR +12V (IGN)
C1
FUSE BLOCK (1013)

F31 D1
5 AMP
2B
GND STUD (1112F)
10
E3
F3
10
2B
AXLE UP/DOWN SWITCH (1022)
8 A59A 18GY
LIFT AXLE REVERSE RELAY (1013)
87A
87
85
30
F4
86
D4
PASS THRU (4014)
M1-C2
30
M1-A2 86
87A
87
85
M1-A1 M1-C1
DASH CONN (1027) JUMPER HARNESS LIFT AXLE SOLENOID (9762)
REVERSE CONN (1917)
CHASSIS CONN (9761)

DASH (9700)
GND STUD #2 (4006) BACK-UP LIGHTS (4810)
GND STUD #1
CNA
12SEP03
RELEASE FOR PRODUCTION.
58774T
U00DLCK 58774T
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10SEP03
AE08-52373
32
Figure 121
Lift Axle with 14RAR
S082854
122
LIFT GATE, P. 33
Figure 122
Lift Gate
S082854
123
LIFT AXLE MULTIPLEX, P. 34
ZERO VOLT REF
SYSTEM
CONTROLLER (4004)
5V OUT
J6A 18GY
J9A 18GY
12V IN
5V REF
(4820)
GND (4830)
J6H 18GY J9M 18GY J61C 18GY
LOAD INDICATOR (9860)
N9M 18GY
N6H 18GY N61C 18GY
LOAD INDICATOR (9865M)

R6H 18GY
R9M 18GY
R61C 18GY
SUSPENSION TRANSDUCER (9830)
Figure 123
Lift Axle Multiplex
S082854
124
TRANSMISSIONS (CHAPTER 10)

ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1
CHAPTER 10
ALLISON LCT TRANSMISSION OR (ALLISON 1000, 2000, 2400) K17E 18PK K71A 16OR K71 16OR FROM IGNITION RELAY CH 2,PG 14 K13M3 18PK
ECU "J2" RED (7304)
NSBU SWITCH (7302)
NSBU SW VEHICLE (7301)
MINI FUSE BLOCK (4001) J13CW 10PK

J13W 14PK
BACK UP LIGHT T/S SPLICE BLOCK (4810) TO PASS THRU CH9_22
K92#206 18TN K92#208 18TN K92#207 18TN K92#205 18TN
E C
C F G A D
J13S F1-E1 14PK

J71AA 18OR
7 TRANS/ DASH (4705) H J71 18OR PASS THRU AT DASH (4014) J44L 18GY J92#110 18TN J92#128 18TN D 20 G K13M4 18PK K13#104 18PK K13#102 18PK 4 2 28 21 32 10 25 24 VIW C (7205)
F1-A1 10A
F1-B1
F1-E2 F1-G2 MINI FUSE BLOCK 10A (4001) F1-H2 H G E F J13M 18PK 41 40 38 37
K92B220 18TN K92#220 18TN K92A220 18TN K92#228 18TN K92#221 18TN K92#232 18TN K92#225 18TN K92#224 18TN K92#223 18TN K92#222 18TN K92#204 18TN K92#229 18TN K31#210 18TN K92#202 18TN K92#203 18TN K92#201 18TN K92#231 18TN K92#227 18TN K92#226 18TN K92#230 18LTBL H W T S P N M L K J G F E D C B A R TRANS BULKHEAD (7300)
TRANSMISSION
A92AG 18TN A92AF 18TN A123 18PK A110 18YL
C B
K92#110 18TN N/BODY BUILDER K92B128 18TN K92#128 18TN
SHIFTER (1828)
SPLICE BLOCK(1003) Cavity C B D C A62-GC 18WH 128D 18YL A92VA 18PK H1 F17 G1 IGNITION FEED FROM CH 2,PG 13 10A C1 E1 A13AJ 10PK W/BODY BUILDER
23 22
A B C H E F G D
K92C128 K92#128 18TN 18TN K92#106 18TN K92#119 18TN K92#122 18TN K92#111 18TN K92#108 18TN K92#121 18TN K47C126 K47#126 18GY 18GY K47B126 18GY
28
TRANSMISSION ECU
4 29 10 2 3 1
6 19 22 11 8 21
31 26 27 26 30
N/BODY BUILDER
K47#126 18GY K5#129 18YL 29 17 18 K5#132 18GN 32
8 ECM 2 (6020)
10 ECM 2 (6021)
TO DRIVETRAIN J1939 CH 2,PG 7
K48#217 18GY K48#218 18GY
A ENGINE SPEED SENSOR (7604)
I6-EGR ENGINE WIRING SHOWN FOR V8 SEE CH 6,PG 4
BATTERIES
ECM NEGATIVE (9260) N14-GA 10WH B
CLEAN BATT FEED (7104) B K92-G 14TN K92#103 14TN
15 K92#105 18TN K92#101 18TN K92A103 18TN ECU "J1" GRAY (7305) 5 16 1
N92-G 10WH N92A 10RD
K47#215 18GY K47#216 18GY
A OUTPUT SPEED SENSOR (7600)
10A N14AZ 10RD A B
N14BB 10RD
3 13 14 K92#213 18TN K92#214 18TN A TURBINE SPEED SENSOR (7607)
TRANS ECU FEED FUSE (9255)
ECM POSITIVE (9261)
CNA
12SEP03
ADDED EGR TO I6 NOTE; K5#129 WAS GN.
58774T
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 01
52778H
10AUG00
AE08-52374
Figure 124 Allison LCT Transmission or Allison 1000, 2000, 2400
S082854
125
ALLISON MD TRANSMISSION, P. 2
CHAPTER 10
TRANSMISSION, ALLISON MD
ECU "V" CONN GRAY (7202F)
CLEAN BATT FEED (7104F)
ECM NEGATIVE (9260)

N92-G 10WH N14-GA 10WH
BATTERIES
BATTERY GROUND
17
K92B143 18TN
K92C143 18TN
K92#143 10TN
N92A 10RD B
N14BB 10RD B
10A
A
N14AZ 10RD
BATTERY GROUND
32
BATTERY POWER BATTERY POWER
K92B136 18TN
K92C136 18TN K92#123 18TN
K92#136 14TN
ECM POSITIVE (9261)
TRANS ECU FEED FUSE (9255)
16
NEUTRAL START TO PDC
SEE CH10_03
K92#163 18TN
SEE CH10_03
W/RETARDER ONLY VIW A (7205)
SIGNAL RETURN
31
K92#161 18TN
K92B161 18TN
SIGNAL RETURN
GENERAL PURPOSE OUT 4
18
K92#125 18TN

D

5
K92#167 18TN K92#105 18TN K92#137 18TN
GENERAL PURPOSE OUT 8 GENERAL PURPOSE OUT 5 GENERAL PURPOSE IN 7

19
GENERAL PURPOSE IN 7
29
11
K92#155 18TN
A
K92#117 18TN K92C161 18TN
GENERAL PURPOSE IN 1 GENERAL PURPOSE IN 8 SIGNAL RETURN GENERAL PURPOSE IN 3
30
GENERAL PURPOSE IN 3 GENERAL PURPOSE IN 2 GENERAL PURPOSE OUT 1 GENERAL PURPOSE OUT 3
13 K92#153 18TN
K92#118 18TN
12
E
K92#114 18TN
2 K92#112 18TN 22
GENERAL PURPOSE OUT 1 GENERAL PURPOSE OUT 3
TRANS/DASH (4705)
M1-F2
4 13
BACKUP LAMP RELAY (WTEC) (4002)

86
J71#113 18OR
VIW C (7206)
REVERSE WARNING
K71#113 18OR
M1-D1
85
BACKUP LAMP T/S SPLICE PACK (4810)

J71B 18OR
87
M1-F1
M1-D2
87A
30
J71H 18OR

10A J71HJ 18OR F1-B1 F1-A1 F1-E1
J71J 18OR
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA 25FEB03
CHANGED TO MATCH I6-EGR ENGINE CHANGES.
56126S
U00JXP9
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE
PART NO.
J13S 14PK
SHEET
P52778H
24MAY00
AE08-52374
02
Figure 125 Allison MD Transmission
S082854
126
ALLISON MD TRANSMISSION (WTEC), P. 3

CHAPTER 10
TRANSMISSION, ALLISON MD (WTEC)
ECU "S" CONN BLACK (7204F)
TRANS/DASH (4705) K92#170 18TN K92#171 18TN K92#172 18TN K92#173 18TN K92#174 18TN K92#175 18TN K92#124 18TN K92D143 18TN K92D136 18TN K92#180 18TN J92#170 18OR J92#171 18TN
PASS THRU (4014)
SHIFT SELECTOR (420) A170 18OR A171 18LTGN A172 18DKBL A173 18YL A174 18TN A175 18LTGN A124 18PK A143D 18GY A136D 18PK A180 18DKBL A62L 18DKBL A186 18DKBL A188 18DKBL
PRIMARY SHIFT SEL DATA BIT 1 5 PRIMARY SHIFT SEL DATA BIT 2 6 PRIMARY SHIFT SEL DATA BIT 4 7 PRIMARY SHIFT SEL DATA BIT 8 PRIMARY SHIFT SEL PARITY 9 SELECTOR / MODE SWITCH INPUT 10 SENSOR POWER SELECTOR 3 SHIFT SELECTOR BATT(-)FROM ECU 32 SHIFT SELECTOR BATT(+)FROM ECU 16 SELECTOR / MODE SWITCH 14 8
1 2 3 4 5 7 8 19 18 9
44 43 42 36
A B C D E M N P R S
J92#172 18TN J92#173 18TN J92#174 18TN J92#175 18TN J92#124 18TN J92D143 18TN J92D136 18TN J92#180 18TN
40 39 38 33 41 37
U T V
J13W 14PK
A62-GD 18WH
GROUND (1003)
B K92#146 18TN F1-E2 10A J92#146 MINI FUSE 18TN BLOCK (4001) F1-H2 F1-G2
PANEL LIGHT BUSS BAR (1002) SEE CH08_08
IGNITION 4
12
K92#123 18TN
SEE CH10_02 ECU "V" CONN PIN 6
VEHICLE SPEED 30
K47A157 18GY
8 10 ECM2 (6021)
ECM2 (6020) V8-AVNT & I6-EGR ENGINES
GENERAL PURPOSE IN 12 26 GENERAL PURPOSE IN 6 27 L47A157 18GY 26 ECM (6007)
39 I6-HEUI ENGINES
VIW A (7205M) K92#169 18TN K92#163 18TN
NOTE: SEE CHAPTER 2 FOR DATA BUSS WIRING
N/RETARDER W/RETARDER ONLY K92#163 18TN
SEE CH10_02
CNA
12SEP03
58774T
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 03
P52778H
12JUL00
AE08-52374
Figure 126 Allison MD Transmission (WTEC)
S082854
127
ALLISON MD TRANSMISSION (CONT.), P. 4

CHAPTER 10
TRANSMISSION, ALLISON MD
ECU "T" CONN BLUE (7203)
XMSN BLKHD (7200)
SOLENOID SUPPLY (A,D,J)

1
K92#102 18TN K92#121 18TN K92#107 18TN K92#120 18TN K92#103 18TN K92#129 18TN K92#104 18TN
SOLENOID SUPPLY (A,D,J) SOLENOID SUPPLY (B,E) SOLENOID SUPPLY (F) A SOLENOID, LOW C SOLENOID, LOW E SOLENOID, LOW G SOLENOID, LOW SENSOR POWER C3 PRESSURE SWITCH INPUT TRANSMISSION IDENTIFICATION TURBINE SPEED SENSOR, HIGH TURBINE SPEED SENSOR, LOW SOLENOID SUPPLY (C,G) B SOLENOID, LOW D SOLENOID, LOW F SOLENOID, LOW OIL LEVEL SENSOR INPUT SUMP TEMP SENSOR INPUT ANALOG GROUND
SOLENOID SUPPLY (B,E)

2
SOLENOID SUPPLY (F)

3
E G
A SOLENOID, LOW
4
C SOLENOID, LOW
5
E SOLENOID, LOW G SOLENOID, LOW SENSOR POWER
K92A124 18TN
K92#162 18TN K92#195 18TN
D
X
C3 PRESSURE SWITCH INPUT

12
TRANSMISSION IDENTIFICATION
13
TURBINE SPEED SENSOR, HIGH

15
K92A149 18TN K92A140 18TN

K92#130 18TN K92#128 18TN K92#131 18TN K92#110 18TN K92#165 18TN K31#147 18TN
TURBINE SPEED SENSOR, LOW

31
U
L
SOLENOID SUPPLY (C,G)

17
B SOLENOID, LOW D SOLENOID, LOW
20
J M
21
F SOLENOID, LOW
22
OIL LEVEL SENSOR INPUT

26
Y P K92B135 18TN
SUMP TEMP SENSOR INPUT ANALOG GROUND
27
25
K92A135 18TN
K92A135 18TN
N/RETARDER ENGINE SPEED SENSOR, HIGH

14 K48#141 18GY K48#150 18GY
ENGINE SPEED SENSOR (7603)

A
ENGINE SPEED SENSOR, LOW
30
OUTPUT SPEED SENSOR (7605) OUTPUT SPEED SENSOR, HIGH

16 K47#139 18GY K47#148 18GY
OUTPUT SPEED SENSOR, LOW
32
(7213) RETARDER SOLENOID H SOLENOID, LOW

23 K92#127 18TN K92C116 18TN
N SOLENOID, LOW
24
K92#101 18TN
(7212) RETARDER ACCUMULATOR SOLENOID

A
K92N116 18TN
GENERAL PURPOSE OUTPUT (-)

19
K92A116 18TN
(7211)RETARDER TEMP SENSOR RETARDER TEMP SENSOR INPUT

28 K92#138 18TN K92C135 18TN
W/RETARDER ONLY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA 25FEB03
CHANGED TO MATCH I6-EGR ENGINE CHANGES.
56126S
U00JXP9
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE
PART NO.
SHEET
P52778H
10AUG00
AE08-52374
04
Figure 127
Allison MD Transmission (Cont.)
S082854
128
TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5

CHAPTER 10
TRANSMISSION, WTEC MD W/AUTO NEUTRAL FROM PRIMARY IGNITION RELAY CH02_14 15 19 J92DL 18TN J13T 14PK F1-E4 NEUTRAL SAFETY SWITCH AUTO NEUTRAL ENABLE 5A F1-F4 MINI FUSE BLOCK (4001)
AUTO NEUTRAL
ECU "V" CONN GRAY (7202) GENERAL PURPOSE IN 8 GENERAL PURPOSE IN 2 GENERAL PURPOSE OUT 1 NEUTRAL START 30 12 2 6 K92A117 18TN K92A153 18TN
TRANS/DASH WTEC (4705)

M2-C1 M2-A1 85 87
J92J 18TN
J92JA 18TN
K92DL 18TN K92A114 18TN K92A123 18TN
11 6 14 10 J92A114 18TN J92C123 18TN J92HM5 18TN
M2-C2 WTEC AUTO NEUTRAL RELAY M2-A2 (4002)

86
M2-B1
87A
ECM (W/I6-EGR) (6020) 8 K17B 18PK WTEC AUTO NEUT LIGHT RELAY (4002) J92AY 18TN
M2-G4 M2-H3 87A
J92HM4 18TN
M1-F4
86
30
87
ECM (W/I6-HEUI) (6007) 26
J17BC 18PK
M2-J4 86 87
85
J92APA 18TN
J17B 18PK
M1-D3
M1-F3
M1-D4
GND (4005) J17 18PK PASS THRU AT DASH (4014) F C A28B 18TN A28-GC 18TN 24 8 A17 18PK GROUND ADAPTER (1003) ENGINE/DASH (4103) W/I6-EGR ENGINE 17
AUTO NEUTRAL LIGHT (1555)
SEE CH02_15
86
J17S 18PK W/V8 SEE CH04_02 W/I6 SEE CH04_01 TO STARTER SOLENOID J17E 10PK J17E 10PK
R12-2
85
STARTER MOTOR (6316)
K17K 18PK W/THERMAL OVERCRANK
R12-5
J17SA 18PK
87A
85
30
J92-GJ 18WH M2-G3
J17-GR1 18PK
30
CRANK INHIBIT RELAY (4002)
ECM 2 23 (6020)
K17M 18PK
R12-4
R12-1
87A 30
N/THERMAL OVERCRANK
J17D 10PK
A5
MAXI FUSE BLOCK (4000)
87
40A
STARTER MOTOR (6316)
K17K 18PK W/THERMAL OVERCRANK
W/I6-HEUI ENGINE
ECM (6007)
46
STARTER RELAY (4003)
K17M 18PK
N/THERMAL OVERCRANK
ECM2 (6020)
23
K17L 18PK
W/V8-AVNT ENGINE
CNA
12SEP03
58774T
U00EDL2
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 05
P52778H
09AUG00
AE08-52374
Figure 128
Transmission, WTEC MD W/Auto Neutral
S082854
129
EATON AUTOSHIFT TRANSMISSION, P. 6

CHAPTER 10
EATON AUTOSHIFT
GND (6302)
EPL DATA LINK SHLD
EPL DATA LINK (+)
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
EPL DATA LINK (-)
POWER
GND
A1 AUTOSHIFT ECM (7900)
A2
A3
B1
B2
B3
C1
C2
C3
D1
D2
D3
E1
E2
E3
F1
F2
F3
AUTOSHIFT ECM POWER (7901)
K11-GAM 10WH
K14AW 10RD
K92DT20GN K92DUS 20SHLD K92AB 16TN K92DS+ 20YL K92AE 16TN L92AD 16TN K92Z 16TN K92AA 16TN
TRANS BACK-UP LIGHT SWITCH (7502) K71 16OR K71A 16OR A B
K92AC 16TN
XMSN/DASH (4705) 6 4 5 20 9 10 11 3 21 13 17 18 19
K14AW1 12RD
TRANS SPEEDO SENSOR (7609)
TRANS SPEEDO SENSOR (7609)
20SHLD
J14AW 12RD J71 18LTBL J71A 18PK J17C 18PK
J92AC 16TN
J92AE 16TN J92AD 16TN
J92AB 16TN
J92Z 16TN J92AA 16TN
20YL
20GN
B
K17E 18PK
K47A 18GY K47 18GY
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
MINI FUSE BLOCK (4001) F2-B4 30A MAXIFUSE BLOCK (4000) J14F 8RD J14V 12RD F2-A4
8 BACKUP SPLICE PACK (4810) ECM 2 (6020)
10 ECM 2 (6021)
K17G 18PK
ENG/TRANS CONN (7800) I6-HEUI
I6-EGR F1-B1
10A J13S 14PK F1-E1 F1-A1
CNA
12SEP03
ADDED I6-HEUI TRANS SPEEDO SENSOR
58774T
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 06
P52778H
10AUG00
AE08-52374
Figure 129 Eaton Autoshift Transmission
S082854
K47 18GY K47 18GY
130
EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

CHAPTER 10
EATON AUTOSHIFT (CON'T)
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
SEE CH10_06
20SHLD
J92AC 16TN
20GN
J92AD 16TN
J92AE 16TN
J92AA 16TN
PASS THRU (4014)
10
33
36
37
38
39
40
41
42
43
44
A17C 16PK
J92AB 16TN
J17C 18PK
20YL
J92Z 16TN
SEE CH10_06
CAB FUSE BLOCK (1012) J1708 PUBLIC CONNECTOR (-) (1661)

B
87A
C3
30
A4
A49C 18GY A49E 18GY
SEE CH02_13
SEE CH02_13
87
J1708 PUBLIC CONNECTOR (+) (1660)
A3
86 C4
85
AUTOSHIFT DISPLAY (7906)

1 A92R 16TN A92S 16TN A92T 16TN A92U 16TN
A92Y 16TN
A92DS(+) 20YL
A92DT(-) 20GN
A92DU(S)
A92-GA 16WH
A3T(+) 18DKBL
A3T(-) 18GY
A92DW 16TN
A92AE 16TN
A92AA 16TN
A92AC 16TN
A92AD 16TN
A92AB 16TN
A17Q 18PK
A92Z 16TN
A5AV(+) 20YL A5AV(-) 20GN A62J 18DKBL
SEE CH02_06
SEE CH02_06
B2
C2
F1
F2
F3
J1
J2
J3
K1
K2
K3
A2
A3
C3
C1
E2
E1
E3
G1
G2
B3
EATON AUTOSHIFT SELECTOR (7905)
PANEL LIGHT BUSS BAR (1002) SEE CH10_03
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2 CNA 25AUG02 A4 WAS D4, C4 WAS F4, 1012 WAS 1013, A3 WAS D3 D 56507K
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
P52778H
26APR00
AE08-52374
07
Figure 130 Eaton Autoshift Transmission (Cont.)
S082854
131
EATON LIGHTNING TRANSMISSION, P. 8

CHAPTER 10
EATON LIGHTNING TRANSMISSION
A4
G2
F2
F1
DASH/TRANS (4713) BACKUP LIGHT (7503) B A K J

H
G
H2
B4
F1 B1
A1
TRANS OIL TEMP SENSOR (7703)
2 1
(4001)
K31-GD 16TN K31D 16TN
CENTER CHASSIS (9700)
REAR CHASSIS (9800)
STOP TAIL & TURN (9303A) A
K71E 16OR K71D 16OR
F
E
A1 A2 A3 B1 B2 B3 C1
LIGHTNING ECM (7106)
K14AA 16RD K3AA 16DKBL K11-GB 16WH K13AA 16PK K3AB 16GY K11-GC 16WH K5E(+) 18YL K5E(-) 18GN
D C
B A
J71E 16OR J71D 16OR J3AB(-) 16GY J3AA(+) 16DKBL J14AA 16RD J11-GC 16WH J11-GB 16WH J13AA 16PK
A4
N71 14OR
R71 14OR
J1708/J1587 5V SPLICE (4820)
BOTTOM DASH GROUND (4005)
C2 C3 D1 D2 D3 E1 E2 E3
K5D(+) 18YL K5D(-) 18GN
A B
C 120 ohms
K47R 16GY K47S 16GY
A B
J1939 TRANS RESISTOR (7107) HDD OR (7801) V8/I6-EGR
EATON SPEED SENSOR (7612)
W/V8 OR I6-EGR ENGINES
K5A(-) 18GN K5A(+) 18YL
8 7
DASH CONNECTION (4103)
F1 F2 F3
K92EC 16TN K92EB 16TN K92EA 16TN
K5C(-) 18GN K5C(+) 18YL
K5B(-) 18GN K5B(+) 18YL
13 12
ECM 2 (6020)
SHIFTER JUMPER (7105)
10
B
9
C
K5B(+) 18YL K5B(+) 18YL
A B
TRUCK SPEED SENSOR (7613)
A W/CAT C10, C11, C12 & C13 ENGINES
ECM 2 (6021)
ENG/TRANS (7800)
K47 16GY K47A 16GY
A B
C
L47T 16GY
L47U 16GY
A B
TRUCK SPEED SENSOR (7613)
K5AE 18GN K5U 18YL
E
D
L5C(-) 18GN L5C(+) 18YL
CNA
12SEP03
CHANGED FORMAT
58774T
U00DLCK 55043Z
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
20DEC01
AE08-52374
08
Figure 131
Eaton Lightning Transmission
S082854
132
ALLISON HD TRANSMISSION, P. 9
CHAPTER 10
TRANSMISSION, ALLISON HD
TCM
BULKHEAD
ECU "V" CONN GRAY (7202F) CONN (7214)
CLEAN BATT FEED

(7104F)
ECM
NEGATIVE
(9260)
BATTERIES
N14-GA 10WH
BATTERY GROUND
BATTERY GROUND
17
32 1
L92B143
27 28 21 22
L92F143
18TN
L92C143
16TN
L92E143
L92#143
10TN
N92-G 10WH
18TN
L92B136
16TN
L92F136
BATTERY POWER BATTERY POWER
18TN
16TN
L92E136
L92#136
10TN
N92A 10RD
16
L92C136
ECM
N14BB 10RD
10A B
N14AZ
10RD
18TN
16TN
POSITIVE
(9261)
A TRANS ECU FEED FUSE

(9255)
VIW A
31
SIGNAL RETURN
L92#161
19 24 25 26 29
(7205)
L92#161
18TN
18TN
L92#125
L92B161
18 5
19 29
18TN
A
D
SIGNAL RETURN
L92#125
18TN
L92#167
18TN
L92#167
GENERAL PURPOSE OUT 8 GENERAL PURPOSE OUT 5 GENERAL PURPOSE IN 7
18TN
L92#105
18TN
L92#105

F
18TN
L92#137
18TN
L92#137

G
18TN
18TN
H
VIW C
GENERAL PURPOSE IN 1 GENERAL PURPOSE IN 8
11
30
L92#155
30 31
(7206)
L92#155
18TN
L92#117
18TN
L92#117
GENERAL PURPOSE IN 1 A B
L92C161
18TN
18TN 18TN
L92#118
SIGNAL RETURN
GENERAL PURPOSE IN 2 GENERAL PURPOSE OUT 1 GENERAL PURPOSE OUT 3
13
L92#118
33 34 35 36
C D
18TN
18TN
L92#153
GENERAL PURPOSE IN 3 GENERAL PURPOSE IN 2 E

F
12
2 22
L92#153
18TN
L92#114
18TN
L92#114
18TN
L92#112
18TN
L92#112
18TN
18TN

G
TCM
BULKHEAD
CONN (7214)
ENG/XMSN (7800)
CRANK INHIBIT
(4002)
N/AUTO NEUTRAL
M1-D3
J17-GR1 18PK 85
L17AB 18PK
NEUTRAL START TO PDC
L92#123
41
L17A
18TN
18PK
L17AA 18PK
14
M1-F4
J92C123
GND (4005)
18TN 87
86
DASH PASS THRU

(4014) M1-D4
M1-F3
14
87A
30
J17 18PK
A17 18PK
CH02_15
TO KEY SWITCH
TO STARTER RELAY R12-5 CH10_13
J17SA 18PK
BACKUP LAMP RELAY (WTEC)

18OR 18OR 86
REVERSE WARNING
L71#113
13
L71#113
13
18OR
M1-D1
J71#113
(4002)
M1-F2
85 87
FROM PRIMARY
IGNITION RELAY
TRANS/DASH
(4705)
BACKUP LAMP T/S SPLICE PACK

(4810)
J71B 18OR
CH02_14
M1-F1
M1-D2
J71H 18OR
87A
30
J71J 18OR
10A
J71HJ 18OR
F1-B1
F1-A1
CNA
11MAR04
N92A WAS N92-G & N92-G WAS N92A.
59169P
U00DLCK
57989M
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
J13S 14PK
F1-E1
18FEB03
AE08-52374
09
Figure 132
Allison HD Transmission
S082854
133
CHAPTER 10
ECU "S" CONN BLACK (7204F)
TCM BULKHEAD CONN (7214)
TRANS/DASH (4705)
J92#170 18TN J92#171 18TN
PASS THRU (4014)
SHIFT SELECTOR (420)
PRIMARY SHIFT SEL DATA BIT 1
5
6
7
PRIMARY SHIFT SEL DATA BIT 8 PRIMARY SHIFT SEL PARITY
8 9
SELECTOR / MODE SWITCH INPUT
10
SENSOR POWER SELECTOR SHIFT SELECTOR BATT(-)FROM ECU
3 32
SHIFT SELECTOR BATT(+)FROM ECU SELECTOR / MODE SWITCH
16 14
L92#170 18TN L92#171 18TN L92#172 18TN L92#173 18TN L92#174 18TN L92#175 18TN L92#124 18TN L92D143 18TN L92D136 18TN L92#180 18TN
3 4 5 6 7 8 9 18 16 11
L92#170 18TN L92#171 18TN L92#172 18TN L92#173 18TN L92#174 18TN L92#175 18TN L92#124 18TN L92D143 18TN L92D136 18TN L92#180 18TN
1 2 3 4 5 7 8 19 18 9
44 43 42 36
A170 18OR A171 18LTGN A172 18DKBL A173 18YL A174 18TN A175 18LTGN A124 18PK A143D 18GY A136D 18PK A180 18DKBL A62L 18DKBL A186 18DKBL A188 18DKBL
A B
C D
J92#172 18TN J92#173 18TN J92#174 18TN J92#175 18TN J92#124 18TN J92D143 18TN J92D136 18TN J92#180 18TN
40 39 38 33 41 37
E M
N
P
R
FROM PRIMARY IGNITION RELAY

CH02_14
U
T
J13W 14PK
A62-GD 18WH
GROUND (1003)
IGNITION
L92#146 18TN
12
L92#146 18TN
12
F1-E2 10A J92#146 MINI FUSE 18TN BLOCK (4001) F1-H2 F1-G2
PANEL LIGHT BUSS BAR (1002)
VEHICLE SPEED
30
L47A157 18GY
40
L47A157 18GY
ENG/TRANS CONN (7800)
26
27
L92#169 18TN L92#163 18TN
23 20
L92#169 18TN L92#163 18TN
VIW A (7205M)
NOTE: SEE CHAPTER 2 FOR DATA BUSS WIRING
CNA
12SEP03
CHANGED FORMAT
58774T
U00DLCK 57989M
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
19FEB03
AE08-52374
10
Figure 133
Allison HD Transmission (Cont.)
S082854
134
CHAPTER 10
ECU "T" CONN BLUE (7203)
XMSN BLKHD (7200)
SOLENOID SUPPLY (A,D,J) SOLENOID SUPPLY (B,E)
1 2
L92#102 18TN L92#121 18TN L92#107 18TN L92#120 18TN L92#103 18TN L92#129 18TN L92#104 18TN L92A124 18TN L92#162 18TN L92#195 18TN
A
H
SOLENOID SUPPLY (A,D,J) SOLENOID SUPPLY (B,E) SOLENOID SUPPLY (F) A SOLENOID, LOW C SOLENOID, LOW E SOLENOID, LOW G SOLENOID, LOW SENSOR POWER C3 PRESSURE SWITCH INPUT TRANSMISSION IDENTIFICATION
SOLENOID SUPPLY (F)
3
A SOLENOID, LOW
E
G
4
C SOLENOID, LOW
5
E SOLENOID, LOW G SOLENOID, LOW SENSOR POWER
B K
C D
6 7 9
C3 PRESSURE SWITCH INPUT
12
TRANSMISSION IDENTIFICATION
X
W
13
SOLENOID SUPPLY (C,G)
17
B SOLENOID, LOW
L92#130 18TN L92#128 18TN L92#131 18TN L92#110 18TN L92#165 18TN L31#147 18TN L92A135 18TN
TCM BULK HEAD CONN (7214)
L
J M
SOLENOID SUPPLY (C,G) B SOLENOID, LOW D SOLENOID, LOW F SOLENOID, LOW OIL LEVEL SENSOR INPUT SUMP TEMP SENSOR INPUT ANALOG GROUND
20
D SOLENOID, LOW
21
F SOLENOID, LOW
22
OIL LEVEL SENSOR INPUT
F
Y P
N
26
SUMP TEMP SENSOR INPUT
27
ANALOG GROUND
25
TURBINE SPEED SENSOR (7615) TURBINE SPEED SENSOR, HIGH

15 L92C149 18TN L92C140 18TN
32 39
TURBINE SPEED SENSOR, LOW
31
L92C149 18TN L92C149 18TN
A B
ENGINE SPEED SENSOR (7603) ENGINE SPEED SENSOR, HIGH ENGINE SPEED SENSOR, LOW
14 30
L48#141 18GY L48#150 18GY
10 17
L48#141 18GY L48#150 18GY
A B OUTPUT SPEED SENSOR (7605)
OUTPUT SPEED SENSOR, HIGH
16
OUTPUT SPEED SENSOR, LOW
32
L47#139 18GY L47#148 18GY
1 2
L47#139 18GY L47#148 18GY
A B
CNA
12SEP03
CHANGED FORMAT
58774T
U00DLCK 57989M
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
19FEB03
AE08-52374
11
Figure 134 Allison HD Transmission (Cont.)
S082854
135
ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12

CHAPTER 10 TRANSMISSION, ALLISON HD W/AUTO NEUTRAL
FROM PRIMARY IGNITION RELAY SYSTEM CONTROLLER (4004) NEUTRAL SAFETY SWITCH AUTO NEUTRAL ENABLE
15 CH02_14
J13T 14PK
F1-E4
5A
AUTO NEUTRAL
19
J92DL 18TN
F1-F4
ECU "V" CONN GRAY (7202) GENERAL PURPOSE IN 8 GENERAL PURPOSE IN 2 GENERAL PURPOSE OUT 1 NEUTRAL START
TCM BULKHEAD CONN (7214)
30 12 2 6
L92#117 18TN L92#153 18TN L92#114 18TN L92#123 18TN
31 34
35
M2-B1
87A
ENGINE/TRANS (7800)
C
K17B 18PK
WTEC AUTO NEUT LIGHT RELAY (4002)
J92AY 18TN
M2-G4 M2-H3 87A
J92HM4 18TN
M1-F4
30
J17BC 18PK
M2-J4 86 87
85
J92APA 18TN
J17B 18PK
M1-D3
86
30
J92HM5 18TN
87
41
TRANS/DASH WTEC (4705) K92A117 18TN K92A153 K92DL 11 18TN 18TN 6 K92A114 J92A114 18TN 18TN 14 K92A123 J92C123 18TN 18TN 10
J92J 18TN
J92JA 18TN
M2-C1 M2-A1
85
M2-C2
WTEC AUTO NEUTRAL RELAY M2-A2 (4002)
86
M1-F3 J17SA 18PK
M1-D4
30
GND (4005)
J17 18PK
PASS THRU AT DASH (4014)
24
8 A17 18PK
F
C
A28B 18TN A28-GC 18TN
CH02_15
ENGINE/DASH (4103)
16
J17S 18PK
J17J 18PK
15
86
J17S 18PK
TO STARTER SOLENOID
CH04_03
R12-2
85
GROUND (4005)
87A
85
J92-GJ 18WH M2-G3
J17-GR1 18PK
87
R12-5
J17F 10PK
R12-4
R12-1
87A 30
J17D 10PK
A5
87
40A
W/THERMAL OVERCRANK STARTER RELAY (4003)
CNA
12SEP03
CHANGED FORMAT
58774T
U00DLCK 57989M
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
20FEB03
AE08-52374
12
Figure 135 Allison HD Transmission With Auto Neutral
S082854
136
ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13
FROM PRIMARY IGNITION RELAY SYSTEM CONTROLLER (4004) NEUTRAL SAFETY SWITCH AUTO NEUTRAL ENABLE 15 19
J92DL 18TN
CH02_14
J13T 14PK
AUTO NEUTRAL F1-E4 5A F1-F4 MINI FUSE BLOCK (4001)
ECU "V" CONN GRAY (7202) GENERAL PURPOSE IN 8 GENERAL PURPOSE IN 2 GENERAL PURPOSE OUT 1 NEUTRAL START 30 12 2 6
L92#114 18TN L92#123 18TN L92#117 18TN
TCM BULKHEAD CONN (7214) 31

K92A117 18TN
TRANS/DASH WTEC (4705)

M2-C1 M2-A1
J92J 18TN
J92JA 18TN
11 6 14 10
J92C123 18TN J92HM5 18TN J92A114 18TN
85
35 41
M2-C2
86
K92A114 18TN K92A123 18TN
WTEC AUTO NEUTRAL RELAY M2-A2 (4002)
M2-B1
87A
87
ENGINE/TRANS (7800) C
K17B 18PK
WTEC AUTO NEUT LIGHT RELAY (4002)

J92AY 18TN J92HM4 18TN
M2-G4
M2-H3
M1-D3
M1-F4
87A
30
86
30
J17BC 18PK
85
J92APA 18TN
J17B 18PK
87
M1-F3
J17SA 18PK
M2-J4
86
87
M1-D4
85
M2-G3
GND (4005)
J17 18PK
PASS THRU AT DASH (4014) F C

A28B 18TN A28-GC 18TN
24
A17 18PK
CH02_15
ENGINE/DASH (4103)
16
J17S 18PK J17J 18PK
15
86
J17S 18PK
R12-2
85
GROUND (4005)
87A
30
J92-GJ 18WH
J17-GR1 18PK
R12-5
TO STARTER SOLENOID CH04_03
J17F 10PK
R12-4
R12-1 A5
87A 30
87
J17D 10PK
40A
W/THERMAL OVERCRANK STARTER RELAY (4003)
CNA
Figure 136
Allison HD Transmission With Auto Neutral and with 0013WUA
S082854
137
ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14
Figure 137 Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI
S082854
138
TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 15
RESISTANCE OUT (422)

A
RESISTANCE MODULE
B C
3 2 1 5 6 4
RESISTANCE MODULE IN (421)

A B D C
BULKHEAD CONNECTOR (4014)

29 48
45 24 47
RETARDER REQUEST (423)

1 2
87A
RETARDER LIGHT
E3
SHIFT SELECTOR (420F)
GND (1003)
RETARDER ON RELAY (1013)

30
F4
D4
B 85
87
86
D3
RETARDER ON LAMP (425)
IGNITION FUSE (1013-D1)
Figure 138
Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
S082854
CH10_16
46
139
TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 16

CHAPTER 10
TRANSMISSION RETARDER CONTROLS WIRING W/MD XMSN, HARD WIRED EFFECTS
PASS THRU (BULKHEAD CONN) (4014)
TRANS/DASH CONN (4705)

K92/163 18TN K92/135 18TN K92/164 18TN
J92#163 18TN J92#135 18TN J92#164 18TN J92C124 18TN
ALLISON ECU "S" CONN (7204)
K92C124 18TN
K92A124 18TN
ALLISON ECU "T" CONN (7203) ALLSION ECU "V" CONN (7202)
J92#125 18TN J92D161 18TN
K92D161 18TN
K92/125 18TN K92/161 18TN
XMSN BULKHEAD (7200)
K92B124 18TN
WTEC VIEW A (7205)
K92B161 18TN
WTEC VIEW C (7206)
CNA 06FEB04 CONN 4014 29 WAS 3, 48 WASA18, 46 WAS 29, 24 WAS 46; J92*XXX ; WAS J92/XXX 4 PLACES.
59102U
U00DLCK 58928U
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 29SEP03 AE08-52374 16
Figure 139
Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
S082854
K92C161 18TN
140
AIR CONDITIONING (CHAPTER 11)

HVAC SYSTEMS, P. 1
CHAPTER 11
HVAC SYSTEMS CAB FUSE BLOCK (1012) 5A
HVAC CONTROL HEAD
HVAC CONTROL (1200)
A75C 18LTGN
CHAP 2_12
F1 E1
F19
SW IGN BATTERY PASS PNL DUCT TEMP SEN AC REQ OUTPUT
A1 A73B 16LTGN
CAB FUSE BLOCK (1011) 5A CHAP 2_2

D2
A2
A3 A77 20LTGN
A4

7
F10
PASS TEMP REF PASS TEMP RETURN OAT RETURN
A5
A6 8 A7 A75A 20LTGN
OAT
A8
DIAGNOSTICS
A9
1 A62 18DKBL
PASS FLR DUCT TEMP SEN

A10
CLUSTER (1500)
BLOWER FAN CNTRL

A11
A73D 16LTGN A62A 18DKBL A74 18LTGN A74A 18LTGN
PASS THRU (4014)

22
PANEL DIM I/P

A12
B1
RECIRC MOTOR B2
23
PASS DUCT TEMP RETURN DRIVETRAIN J1939 (+) DRIVETRAIN J1939 (-)
B4
B5
WITH AC OR RECIRC
A74-G 18WH
GROUND
B6
TEMP SEN #2 + TEMP SEN #2 MODE DOOR MOTOR +
B7
B9
A74B 18LTGN A74C 18LTGN A74D 18LTGN A74E 18LTGN
MODE DOOR MOTOR B10
B C
B
TEMP SEN MOTOR 1 + TEMP SEN MOTOR -
B11
D B12 E
A
B8
A73-G 12WH
1K OHM
B

30A A73C 12LTGN H4
A75D 18LTGN A11-GA 10WH
F4
A
A
SEE CH 2_12
F2
F20
1 2 3 4 5 6
LPM GND (1851)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA 22AUG02 F19 WAS F8;F10 WAS F22; 1012 WAS 1011;1011 WAS 1012
56507K
U00JXP9
RELEASE NO.
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE PART NO. SHEET
BLOWER MOTOR
TEMP ACTUATOR
MODE ACTUATOR
HVAC (1210)
BLOWER HOUSING ASSEMBLY
B3
J74A 18LTGN
HVAC RECIRC MOTOR (4017)
RECIRC MOTOR +
J74 18LTGN
P52778H
10AUG00
AE08-52375
01
Figure 140 HVAC Systems
S082854
141
AIR CONDITIONING (ONLY), P. 2

CHAPTER 11
AIR CONDITIONING
V8-AVNT ENGINE K77-G 16WH K77A 16LTGN B A/C CLUTCH (6200) 20 ENGINE/DASH (4103) K10-GA 18WH K10-G 18WH J77B 16LTGN 20 K10-GB 14WH GND (6302) J77B 16LTGN GND (6204) SYSTEM CNTRLR BLUE (4008)
I6-HEUI ENGINE K77-G 18WH A K77A 16LTGN A/C CLUTCH (6200) B
SPLICE BLOCK (6704)
G SYSTEM CNTRLR BLUE (4008)
ENGINE/DASH (4103)
I6-EGR ENGINE K77-G 18WH A K77A 16LTGN A/C CLUTCH (6200) B
SPLICE BLOCK (6704) K10-GB 14WH J77B 16LTGN 20 GND (6302)
G SYSTEM CNTRLR BLUE (4008)
ENGINE/DASH (4103)
B AC ACCUM INLET (4019) A
J9K 20GY SYSTEM CNTRLR (4004) J9A 18GY 26
J77D 20LTGN
7 A AC ACCUM OUTLET (4018) B J9J 20GY FWD CHASSIS (4301) A AC PRESSURE TRANSDUCER (8602) B C M9 20GY M6 20GY M77 20LTGN J9Y 20GY J6E 18LTGN J77C 20LTGN J77A 20LTGN 6 J6A 18GY 27 5 VOLT REF SPLICE PACK (4820)
8 24 23 DASH CONN (4103)
AC PRESSURE TRANSDUCER (8602)
ZERO VOLT REF SPLICE (4830) J9Y 20GY J6E 18LTGN J77C 20LTGN J9A 18GY J6A 18GY
SYSTEM CNTTRLR (4004) 26 27
A B C
K9Y 16GY K6E 16GY K77C 16LTGN
22 23 21
5 VOLT REF SPLICE (4820)
W/RH-HDD AND SS MODELS
CNA
12SEP03
58774T
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 02
P52778H
10AUG00
AE08-52375
Figure 141
Air Conditioning (Only)
S082854
142
AUTOTHERM SYSTEMS, P. 3
PRE OCT 2002 MODELS

(F20) F6
5A
HVAC CONTROL HEAD (1200)
SEE CH02_12
E2
F2
P4
HVAC
(1210)
K1
87A 30 86
+ BATTERY
87
P6
REFERENCE AUTOTHERM WIRING
AFTER OCT 2002 MODELS

F19
5A
CUT CIRCUIT A75D AT FUSE F20. TAPE CUT END STILL ATTACHED TO F20. TAKE REMAINING WIRE AND CRIMP TO A75C AND PLUG INTO CONNECTOR P4 - 9 AS SHOWN.
85
HVAC CONTROL HEAD (1200)
SEE CH02_12
E1
F1
P4
HVAC
(1210)
K1
87A 30 86
+ BATTERY
87
P6
REFERENCE AUTOTHERM WIRING
Figure 142
Air Conditioning (Only)
85
S082854

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3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10,

2004 ELECTRICAL CIRCUIT DIAGRAMS

GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7)

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO.

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO.

WARNING LIGHT LIST, P. 2

WARNING LIGHTS LIST

WARNING LIGHT TITLE

ADDED FR AXLE ENGAGED.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

Warning Light List

WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3

WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO.

Warning Lights Controlled by Engine, Transmission, ABS Controller

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO.

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO.

IP/GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 5

IP / GAUGES & WARNING LIGHTS GAUGE CLUSTER

CAB FUSE BLOCK (1011)

F2 CAB FUSE BLOCK (1012)

PANEL LIGHT DIMMER SEE CH08_10

GAUGE CLUSTER (1500)

PANEL LT DIM O/P 1 GND 2

BATTERY + 3 DRIVETRAIN J1939+ 4 DRIVETRAIN J19395

J1939 SHIELD 6 SYSTEM GND SW IGN 7 8

SYSTEM CONTROLLER (1600)

CNA 20SEP02 DVD/A13B WAS 13B, CHGD FONT SIZES.

REFERENCE DRAWN U00JXP9 RELEASE NO. P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO.

IP/Gauges and Warning Lights Gauge Cluster

AIR PRESSURE INPUT CIRCUIT, P. 6

AIR PRESSURE INPUT CIRCUIT

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

PRIMARY AIR TRANSDUCER (1811)

SECONDARY AIR TRANSDUCER (1812)

SWITCHED SENSE CMD 27 (5V)

SYSTEM CONTROLLER (4004) AIR BRAKE APP

PASS THRU (4014)

B9VF 18GY B6HC 18GY C2

AIR APPLICATION TRANSDUCER (1822)

FWD CHASSIS/DASH (4301)

AUX AIR TRANSDUCER

(4820) 5V REF SPLICE PACK SYSTEM CONTROLLER (1600)

PASS THRU (4014)

DCM (1800) & (1805)

AUX AIR SENSE

PEC 18JUN01 REVERSED 4014 TERMINAL. B

REFERENCE DRAWN U00TRH2 P54304U RELEASE NO. P54634F P52778H

Air Pressure Input Circuit

SYSTEM CONTROLLER (4004)

FR AXLE OIL TEMP

RR AXLE OIL TEMP

ZERO VOLT REF

ZERO VOLT REF SPLICE (4830)

ZERO VOLT REF SPLICE (8802) N9H** 18GY N9F* 18GY

N9 18GY N32 18TN N32A 18TN

CENTER/REAR CHASSIS (9800) F REAR AXLE TEMP SENDER (9811)

R32A 18TN R9A** 18GY

RR AXLE TEMP SENDER (9812)

* GAUGE REAR ** GAUGE REAR & RR

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO.