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CNC
Taguchi based Grey relational analysis



m.eskandarzade@gmail.com


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. Grey relational
orthogonal L27 ANOVA
Grey
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Grey relational analysis - Taguchi method-



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K ) Max i (k . ) (

layout L27
Factor

Measured parameters

Experimental

run
reultant
)force (N

)Surface roughness, Ra ( m

469
1277
2175
503
1167
2144
649
736
1831
1229
746
1563
1125
1716
1446
1225
1334
1208
1085
949
1736
1203
1179
1944
1761
1270
1826

0.207
0.169
0.513
0.245
0.252
0.27
0.531
0.579
0.615
0.231
0.448
0.418
0.203
0.671
0.234
0.263
0.608
0.657
1.045
0.756
0.872
1.424
0.872
0.888
1.392
1.024
1.202

0
1
2
0
1
2
0
1
2
1
2
0
1
2
0
1
2
0
2
0
1
2
0
1
2
0
1

0
1
2
0
1
2
0
1
2
0
1
2
0
1
2
0
1
2
0
1
2
0
1
2
0
1
2

0
0
0
1
1
1
2
2
2
0
0
0
1
1
1
2
2
2
0
0
0
1
1
1
2
2
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

) [] ( .
. , ) ( ) (
.
+ max
i (k ) = min
)(
0i (k ) + max
0i ) x0 (k ) xi (k . min
0i max 0i .

.
)(Grey Relational Analysis

ANOVA .
. ) (
.

.

Resultant
)force (N
0.73
0.572
0.443
0.507
0.433
0.361
0.281
0.742
0.43
0.4161
0.864
0.757
0.469
0.795

surface
roughness
)Ra ( m
0.4
0.0517
0.074
0.349
0.388
0.698
0.467
0.534
1
0.5601
0.572
0.974
0.681
0.823

No.
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Resultant
)force (N
1
0
0.473
1
0.019
0.409
0.981
0.105
0.156
0.798
0.445
0.748
0.625
0.384

surface
roughness
)Ra ( m
1
0.0302
0
0.274
0.06
0.066
0.0804
0.288
0.326
0.355
0.049
0.254
0.198
0.027

No.
Ideal Sequence
1
2
3
4
5
6
7
8
9
10
11
12
13


12
23
19
11
26
14
21
6
24
9
3
27
22
25

0.5515
0.4415
0.4115
0.4685
0.4585
0.5305
0.447
0.588
0.7335
0.4965
0.662
0.811
0.547
0.7235

order

14
15
16
17
18
19
20
21
22
23
24
25
26
27

1
4
7
13
8
5
10
2
16
15
20
18
17

Grade
0.3365
0.4095
0.7035
0.3545
0.403
0.6575
0.385
0.3985
0.672
0.4085
0.5325
0.4785
0.3935

No.
1
2
3
4
5
6
7
8
9
10
11
12
13

Grey Relational Grade

Grey Relational Grade Graph


0.8
0.6
Depth of cut

0.4

Feed rate

0.2

Cutting speed

Level 3

Level 2

Level 1

0.484333

0.554778

0.417889

Depth of cut

0.535444

0.505667

0.613778

Feed rate

0.463167

0.513556

0.579222

Cutting speed

Machining Parameter Level



.
ANOVA .

.
.

.
.

1- Yang, W.H., Y.S. Tarng, (1998) Design optimisation of cutting parameters for turning operations based on the
Taguchi method, J. Mater.Process. Technol. 84 122129.
2- Lin, T.R., (2002) Experimental design and performance analysis of tin-coated carbide tool in face milling
stainless steel, J. Mater. Process. Technol. 5654 17.
3- K.L. Tsui, (1999) Modeling and analysis of dynamic robust design experiments, IEE Trans. 31 1131122.
4- Zhang, C., H. P. Wang, (1998), Robust design of assembly and machining tolerance allocations, IEE Trans.
30 1729.
5- Yang, W.H., Tarng, Y.S. Design optimization of cutting parameters for turning operations based on the
Taguchi method, J. of Mat. Process. Tech.145 8492 2004.
- Narender, P., S. K. Raghukandan , B.C. Pai, Optimization by Grey relational analysis of EDM parameters on
machining Al10%SiCP composites, Journal of Materials Processing Technology 155156 16581661, 2004.
- Yao, A. W. L. and Chib, S. C, Analysis and design of a TaguchiGrey based electricity demand predictor for
energy management systems, Energy Conversion and Management, , 45, (7-8), 1205-1217, 2004.
- Doniavi, A., Eskandarzade, M., Tahmasebian, M, , Empirical Modeling of Surface Roughness in turning
process of 1060 steel using Factorial Design Methodology, Journal of Applied Science, 7 (17): 2509-2513, 2007.
- Ghani, J.A., I.A.Choudhury, H.H.Hassan, Application of Taguchi method in the optimization of end
millingparameters, J. of Mat. Process. Tech.84 122129, 1998.

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