Sunteți pe pagina 1din 4

BOILER FEED PUMP SIZING CALCULATION

BHEL
PEM

DOC. NO. :

PROJECT TITLE : 2x600 VISA POWER

SHEET NO.:

PE-DC-366-100-N119
2 OF 4

INPUT DATA SHEET

DESCRIPTION

SUCTION
FLOW
(T/Hr) (AS
PER HBD)

SUCTION
FLOW
(T/Hr)
(AS PER
CASE)

CASE-I : RATED CAPACITY - 10% MARGIN OVER FEED


FLOW CORRESPONDING TO VWO, 3%MU &
CORRESPONDING HEAD (HBD NO.: PE-DC-366-100-N166)

1955.7

2151.270

1955.7

1861.868

CASE-II ; BEST EFFICIENCY POINT CORRESPONDS TO TG


UNIT MCR UNDER RATED CONDITIONS (HBD NO.: PE-DC- 1861.868
366-100-N156)

DISCH.
DISCH.
FLOW
FLOW
(T/Hr) (AS (T/Hr) (AS
PER HBD) PER CASE)

DEAERATOR
PRESSURE
(kg / cm2 a)

BOILER
DRUM OPER.
PRESS
(kg/cm2 a)

SUCTION
TEMPERATURE
(OC)

2151.27

7.06

196.9

163.7

1861.868

1861.868

6.77

194.6

161.9

CASE-III : EMERGENCY POINT - 3% OVER HIGHEST SV


SET PRESSURE & FLOW CORRESPONDING TO BMCR
(HBD NO.: PE-DC-366-100-N249)

1998

1998

1998

1998

6.95

198.0

163.9

CASE-IV : VWO FLOW & HEAD CORRESPONDING TO


RATED STEAM PRESSURE AT 47.5 HZ (HBD NO.: PE-DC366-100-N166)

1955.7

2058.632

1955.7

2058.632

7.06

196.9

163.7

CASE-V : MCR, 3%MU, ALL HPH OUT (HBD NO.: PE-DC366-100-N170)

1648.415

1648.415

1648.415

1648.415

7.36

190.3

166.2

CASE-IV : HP/LP BYPASS OPERATION (HBD NO.: PE-DC366-100-N207)

1338.3

1338.300

1338.3

1338.300

3.50

181.1

138.2

BOILER INPUTS
BMCR STEAM FLOW (T/Hr)

1950.0

BMCR FEED FLOW (T/Hr)

1998.5

BOILER DRUM OPERATING PRESSURE (kg/cm2 a)

198.0

BOILER DRUM HIGHEST SV PRESSURE (kg/cm2 a)

217.3

PRESSURE DROP IN MAIN STEAM LINE AT BMCR (kg/cm2)

9.0

PRESSURE DROP IN SUPER HEATER AT BMCR (kg / cm2)

19.0

MAX. RH SPRAY (T/HR)

84.0
PRESSURE DROPS (kg/cm2) AT BMCR FLOW = 1998.50

T/Hr (Discharge Side)

PRESSURE DROP IN ECONOMIZER

4.9

PRESSURE DROP IN BOTH HP HEATERS

2.6

PRESSURE DROP IN DISCHARGE PIPING

4.0

BOILER DRUM GEODETIC HEIGHT (M)

80.6

PRESSURE DROPS (kg/cm2) AT BMCR FLOW =1998.5 T/Hr (Suction Side)


PRESSURE DROP IN SUCTION PIPING

0.7

PRESSURE DROP ACROSS SUCTION STRAINER (50% CHOKED CONDITION)

0.3

GEODETIC OF DEAERATOR (M)

37.2

BOILER FEED PUMP SIZING CALCULATION

BHEL
PEM

DOC. NO.:

PROJECT TITLE : 2x600 VISA POWER

PE-DC-366-100-N119

SHEET NO.:

3 OF 4

RESULT SHEET
FLOW CALCULATION
PARAMETERS

CASE-I

CASE-II

CASE-III

CASE-1V

CASE-III

CASE-1V

SUCTION FLOW (AS PER HBD) T/hr

1955.700

1861.868

1998.000

1955.700

1648.415

1338.300

SUCTION FLOW (AS PER CASE) T/hr

2151.270

1861.868

1998.000

2058.632

1648.415

1338.300

SUCTION FLOW THROUGH SYSTEM T/hr

2151.270

1861.868

1998.000

1955.700

1648.415

1338.300

DISCHARGE FLOW (AS PER HBD) T/hr

1955.700

1861.868

1998.000

1955.700

1648.415

1338.300

DISCHARGE FLOW (AS PER CASE) T/hr

2151.270

1861.868

1998.000

2058.632

1648.415

1338.300

DISCHARGE FLOW THROUGH SYSTEM T/hr

2151.270

1861.868

1998.000

1955.700

1648.415

1338.300

163.7

161.9

163.9

163.7

166.2

138.2

7.06

6.77

6.95

7.06

7.36

3.50

0.0011066

0.0011045

0.0011069

0.0011066

0.0011097

SUCTION FLOW THROUGH EACH PUMP T/hr

1075.635

930.934

999.000

1029.316

824.208

669.150

DISCH. FLOW THROUGH EACH PUMP T/hr

1075.635

930.934

999.000

1029.316

824.208

669.150

FLOW THRO' EACH PUMP AT DISCH. FLANGE T/hr

1075.635

930.934

999.000

1029.316

824.208

669.150

FLOW THRO' EACH PUMP AT SUCTION FLANGE (m3/hr)

1190.351

1028.198

1105.773

1139.092

914.629

721.472

196.90

194.55

196.90

190.26

181.08

O
TEMPERATURE ON SUCTION SIDE C

D/A PRESSURE (ata)


SPECIFIC VOLUME (m3/kg)
NO. OF PUMPS IN OPERATION

0.0010782
2

HEAD CALCULATION
DISCHARGE PRESSURE
BOILER DRUM OPER. PR.
DRUM HIGHEST S.V SET PR. x 1.03 (CASE-III)

223.82

PRESSURE DROP IN ECONOMIZER

5.68

4.25

4.90

4.69

3.33

2.20

PRESSURE DROP IN BOTH HP HEATERS

3.01

2.26

2.60

2.49

1.77

1.17

PRESSURE DROP IN DISCHARGE PIPING

4.63

3.47

4.00

3.83

2.72

1.79

10% MARGIN ON EQUIPMENT & PIPING DROP

1.33

0.00

1.15

1.10

0.78

0.52

BOILER DRUM GEODETIC HEIGHT

7.28

7.29

7.28

7.28

7.26

218.84

211.83

243.74

216.29

206.13

D/A PRESSURE

7.06

6.77

6.95

7.06

7.36

3.50

SUCTION PIPING

0.81

0.61

0.70

0.67

0.48

0.31

SUCTION STRAINER

0.30

0.30

0.30

0.30

0.30

0.30

D/A GEODETIC HEIGHT

3.36

3.37

3.36

3.36

3.35

3.45

DISCHARGE PRESSURE (kg / cm2)

7.47
194.22

SUCTION PRESSURE

SUCTION PRESSURE (kg / cm2)


TDH (kg/cm2) :
TDH (MLC)

9.31

9.23

9.31

9.45

9.94

209.53

202.60

234.43

206.84

196.19

2319

2238

2595

2289

2177

TDH + MARGIN DUE TO UNDER FREQUENCY (FOR CASE- IV) :

6.34
187.88
2026

2536

PARAMETERS CALCULATED :
FLOW PER PUMP (m3/hr)
HEAD (MLC)
FINAL PARAMETERS SELECTED :
FLOW PER PUMP (m3/hr)
HEAD (MLC)

1190

1028

1106

1139

915

721

2319

2238

2595

2536

2177

2026

1195
2325

1030
2240

1110
2600

1140
2540

915
2180

725
2030

DOC. NO. :

BOILER FEED PUMP SIZING CALCULATION

BHEL
PEM

PE-DC-366-100-N119

SHEET NO.:

PROJECT TITLE : 2x600 VISA POWER

4 OF 4

BFP PARAMETERS
1.0

Arrangement

2.0

Rated Conditions :

(i)

Capacity (flow per pump) (m3/hr)

(ii)

Inlet conditions :

3 x 50 % per unit
1195
Turbine Driven
o

Suction Temperature ( C)
Specific Gravity
(iii)

Design TDH of BFP (MLC) including Booster Pump

3.0

Design flow for sizing of BFP Interstage


Design flow for BFP interstage nozzle

4.0

Motor Driven

163.7
0.9036

163.7
0.9036

2325

2325

= 90 M3/Hr

Best efficiency point of BFP


3

Pump flow (flow per pump) (m /hr)


TDH (MLC)
o

1030
2240
161.9
0.9054

Suction Temperature ( C)
Specific gravity
At best efficiency point inter stage bleed discharge stage discharge to be considered as closed .
5.0

Abnormal Conditions of Boiler Feed Pump :

Pump flow (per pump) (m /hr)


o

VWO With Under Frequency


opern.

1110

1140

Suction Temperature ( C)

163.9

163.7

Specific gravity

0.9034

0.9036

2600

2540

TDH of BFP (MLC) including Booster Pump

Note :

Emergency
opern.

(i) Emergency Point of Motor Driven BFP set shall be designed for 50 Hz grid frequency

6.0

Pressure drop in Suction Strainer

0.3 kg/cm2 maximum


with 50 % choked condition

7.0

Negative Tolerance

No negative tolerance

S-ar putea să vă placă și