Date de intrare:

Pm := 3.5kW
n m := 900

rot/min

itot := 4.45

Considerm
itc := 2

Se adopt :
a := 0.3
[Anexa 27]
itot

i12 :=

itc

i12 = 2.225

Se adopt :

i12STAS := 2.24

STAS 6012-82
[Anexa 2]
u 12teoretic:= i12STAS
u 12teoretic = 2.24

Materiale:

pinion 41MoCr11
HB = 3000 MPa
roat 40Cr10
HB = 2700 MPa

[Anexa 33]
Se adopt :
z1 := 20

z2 := z1 u 12teoretic
z2 = 44.8

Adopt m:
z2 := 45
u 12 :=

z2
z1

u 12 = 2.25

Verificare:
u12 :=

u 12 u 12teoretic
u 12teoretic

100

u12 = 0.446

%
este n intervalul -2,5%....2,5%
Recalcul m raportul de transmitere a transmisiei cu curele trapezoidale:
itc :=

itot
u 12

itc = 1.978

Calculul tura iilor:

n 1 :=

nm
itc

n 1 = 455.056
n 2 :=

rot/min

nm
itc u 12

n 2 = 202.247

rot/min
Calculul puterilor:
Se adopt :
c := 0.96

tc := 0.92
rul := 0.99

[Anexa 1]

P1 := Pm tc rul
P1 = 3.188 kW
2

P2 := Pm tc c rul
P2 = 3.03 kW

Calculul momentelor de torsiune:

7

T1 :=

3 10 P1
n1
4

T1 = 6.69 10

N*mm
7

T2 :=

3 10 P2
n2
5

T2 = 1.43 10

N*mm
Predimensionarea angrenajului
n :=

20

180
n = 0.3490659

h as := 1
cns := 0.25
Flim1 := 580

MPa
MPa
[Anexa 25]
Flim2 := 560
MPa
Hlim2 := 720
MPa
Calculul lui z
1 critic
Hlim1 := 760

ZE := 189.8

 :=

180
Z := cos ( )

Z = 0.995
ZH := 2.49 Z
ZH = 2.478

Num rul de cicluri de solicitare:

Lh1 := 8000ore
Lh2 := 8000ore

Num rul de ro i cu care vine n contact pinionul, respectiv roata

1 := 1
2 := 1
NL1 := 60 n 1 Lh1 1
8

NL1 = 2.184 10

rezult
ZN1 := 1
YN1 := 1

[Anexa 9]
ZN2 := 1
YN2 := 1
NL2 := 60 n 2 Lh2 2
7

NL2 = 9.708 10

rezult
Zw := 1

[Anexa 7]
Tensiunile admisibile:
HP1 := 0.87 Hlim1 ZN1 Zw
HP1 = 661.2 MPa
HP2 := 0.87 Hlim2 ZN2 Zw
HP2 = 626.4 MPa
HP := HP1 if HP1 < HP2
HP2 otherwise
HP = 626.4 MPa
021 := 800MPa
022 := 750MPa
z1
zn1 :=
3
( cos ( ) )
zn1 = 20.595
zn2 :=
zn2

z2

cos ( )
= 46.34

YSa1 := 1.59
YSa2 := 1.79

[Anexa 19]
pentru x = 0 si x = 0
1
2
Y1 := 0.997
Y2 := 1

[Anexa 8]

FP1 := 0.8 Flim1 YN1 Y1

FP1 = 462.608 MPa
FP2 := 0.8 Flim2 YN2 Y2
FP2 = 448 MPa
FP := FP1 if FP1 < FP2
FP2 otherwise

FP = 448 MPa
2 FP1 u 12 + 1

Fz1cr := 1.25 ( ZE Z ZH)

HP

u 12

1
cos ( )

Fz1cr = 470.83

Deoarece din Anexa 26 rezult ca z

este foarte mare este clar c solicitarea
1critic
principal este presiunea de contact.
KA := 1.25

[Anexa 20]
3

awnec := 0.875 ( u 12 + 1)

T1 KA ( ZE ZH Z)

a HP u 12

awnec = 116.723 mm
2 awnec cos ( )
mnnec :=
z1 + z2
mnnec = 3.557 mm

Din STAS 822-82 [Anexa 4] se alege:

mn := 2 mm
a :=

mn ( z1 + z2)

2 cos ( )
a = 65.639 mm

Se alege din STAS 6055-82 [Anexa 3]

aw := 125mm
aw a
= 29.681
mn
b := a aw
b = 37.5 mm

 tan ( n)

cos ( )

t := atan
t = 0.352

tgrade := t

180

tgrade = 20.181

wt := acos

aw

cos ( t)

wt = 1.055

wtgrade:= wt

180

wtgrade = 60.47

invwt := tan ( wt) wt

invwt = 0.70995745
invt := tan ( t) t
invt = 0.01532644
xsn :=

( invwt invt) ( z1 + z2)

2 tan ( n)

xsn = 62.026

xst := xsn cos ( )

xst = 61.422
xn1 :=

xsn
2

+ 0.5

log( u 12)

xsn

xn1 = 20.044

log

z1 z2

100 ( cos ( ) )

xn2 := xsn xn1

xn2 = 41.981

Coeficien ii deplas rilor de profil trebuie sa fie mai mari sau egali dect valorile
minime
xn1min :=

14 zn1

17
xn1min = 0.388
xn1 xn1min = 20.432
xn2min :=

14 zn2

17
xn2min = 1.902
xn2 xn2min = 43.884
xt1 := xn1 cos ( )
xt1 = 19.849
xt2 := xn2 cos ( )
xt2 = 41.573

Diametrele cercurilor de divizare:

d 1 :=

mn z1

cos ( )
d 1 = 40.393 mm
z2
d 2 := mn
cos ( )
d 2 = 90.884 mm

Diametrele cercurilor de baz :

d b1 := d 1 cos ( t)

d b1 = 37.913 mm
d b2 := d 2 cos ( t)
d b2 = 85.305 mm

Diametrele cercurilor de rostogolire:

mm

d w1 := d 1

cos ( t)

cos ( wt)

d w1 = 76.923 mm
cos ( t)
d w2 := d 2
cos ( wt)
d w2 = 173.077

Se verific :
d w1 + d w2
2

= 125

Diametrele cercurilor de picior:

z1

2 ( h as + cns xn1)
cos ( )

d f1 := mn

d f1 = 115.57 mm
z2

d f2 := mn
2 ( h as + cns xn2)
cos ( )

d f2 = 253.81 mm

Diametrele cercurilor de cap:

z2

2 h as + 2 xn2
cos
(

d a1 := 2 aw mn
d a1 = 4.81 mm

z1

2 h as + 2 xn1
cos ( )

d a2 := 2 aw mn

d a2 = 133.429 mm
d1

at1 := acos
cos ( t)
d a1

at1 = 3.141593 2.753757i

at1grade:= at1

180

at1grade = 180 157.779i

 d2

at2 := acos

d a2

cos ( t)

at2 = 0.877174
at2grade:= at2

180

at2grade = 50.258

invat1 := tan ( at1) at1

invat1 = 3.14159265+ 1.76183664i

invat2 := tan ( at2) at2
invat2 = 0.32555227

s n1 := ( 0.5 + 2 xn1 tan ( n) ) mn

s n1 = 32.324 mm
s n2 := ( 0.5 + 2 xn2 tan ( n) ) mn
s n2 = 64.261 mm
( 0.5 + 2 xt1 tan ( t) ) mn
s t1 :=
cos ( )
s t1 = 32.641 mm
s t2 :=

( 0.5 + 2 xt2 tan ( t) ) mn

cos ( )
s t2 = 64.893 mm
da1

a1 := atan
tan ( )
d1

a1 = 0.016733
a1grade:= a1

180

a1grade = 0.959

da2

a2 := atan

d2

a2 = 0.203475
a2grade:= a2

tan ( )

180

a2grade= 11.658
s at1 :=

mn z1

cos ( t)
+ s t1
( invt invat1)
cos ( )

cos ( at1)

s at1 = 19.071+ 8.474i mm

mn z2

cos ( t)
s at2 := ( invt invat2)
+ s t2
cos ( )

cos ( at2)
s at2 = 53.877 mm
s an1 := s at1 cos ( a1)

s an1 = 19.068+ 8.473i mm

s an2 := s at2 cos ( a2)
s an2 = 52.766 mm

grosimea dintelui pe cercul de cap trebuie sa fie s >= coef * m , unde coef =
an
n
0.25 pentru danturi imbunatatite si coef = 0.4 pentru danturi cementate.
s an2 0.25 mn = 52.266

s an1 0.25 mn = 19.568+ 8.473i

d 2 d 2 + d 2 d 2 2 a sin ( )
a1
b1
a2
b2
w
wt
:=
cos ( )
2 mn cos ( t)

= 9.649 + 3.157i

Gradul de acoperire frontal trebuie sa fie mai mare decat 1.1...1.3

1.3 = 10.949+ 3.157i
:=

b sin ( )
mn

= 0.831
:= +
= 8.818 + 3.157i

d b1

b := atan

d1

tan ( )

b = 0.131156
bgrade:= b

bgrade

180

= 7.515

dw1

w := atan

d1

w = 0.261511
wgrade := w

tan ( )

180

wgrade = 14.984

Elementele angrenajului echivalent

zn1 :=

z1

( cos ( b) ) 2 cos ( )

zn1 = 20.548
zn2 :=

z2

( cos ( b) ) 2 cos ( )

zn2 = 46.233

d n1 := mn zn1
d n1 = 41.096 mm
d n2 := mn zn2
d n2 = 92.466 mm
d bn1 := d n1 cos ( n)
d bn1 = 38.618 mm
d bn2 := d n2 cos ( n)

d bn2 = 86.89 mm
d an1 := d n1 + d a1 d 1
d an1 = 4.107 mm
d an2 := d n2 + d a2 d 2
d an2 = 135.011 mm
cos ( wt) cos ( b)
wn := acos
cos ( w)

wn = 1.040443
wngrade:= wn

180

wngrade = 59.613
a

awn :=

( cos ( b) ) 2

cos ( n)

cos ( wn)

awn = 124.059 mm
2

d an2 d bn2 2 awn sin ( wn )

d an1 d bn1 +

n :=

2 mn cos ( n)

n = 9.374 + 3.252i

Dimensionarea i verificarea angrenajului

v 1 :=

d 1 n 1

60000
v 1 = 0.962

m/s
Clasa de precizie: 8; danturare prin frezare cu freza melc,
R
= 0.8 pentru flanc si R
= 1.6 pentru zona de racordare. [Anexa 29]
a1,2
a1,2
Tip lubrifiant: TIN 125 EP STAS 10588-76 avand vascozitatea cinematica 125-140
2
mm /s (cSt) [Anexa 34]
Z := cos ( )
Z = 0.995
Ymin :=

( 1 0.25 )

if 1

0.75 otherwise
Ymin = 0.792
Y := 1

Y = 0.945
Y :=

3
2

Ymin if Y < Ymin

Y otherwise

Y = 0.945
ZH :=

2 cos ( b)

( cos ( t) ) 2 tan ( wt)

ZH = 1.129

YFa1 := 2.15
YFa2 := 2.08

zn1 = 20.548
xn1 = 20.044
zn2 = 46.233
xn2 = 41.981

)
[Anexa 18]
YSa1 := 1.82
YSa2 := 1.95

[Anexa 19]
Y1 := 1

Y2 := 1.02

[Anexa 8]
4

Z :=

3
1

( 1 ) +

if < 1

otherwise

Z = 0.841 0.121i
Y := 0.25 +

0.75
n

Y = 0.179 0.025i
v 1 z1
100

= 0.192

treapta de precizie 8 [Anexa 28]

Kv := 1.06
Kv := 1.04

[Anexa 8]
Kv :=

Kv ( Kv Kv ) if < 1
Kv otherwise

Kv = 1.057
d :=

b
d1

d = 0.928
KH := 1.1
KF := 1.17
fpbr := 21

[Anexa 24]
Ft :=

2 T1
d1

Ft = 3.312 10

fpbr 4

q := 4 0.1 +

Ft

q = 1.17

KH := 1 + 2 ( q 0.5)

2 1
Z

KH = 1.44 + 0.523i

KF := q
KF = 11.288+ 3.694i
ZL := 1.05

[Anexa 10]
Pentru flancuri
Ra1 := 0.8
Ra2 := 0.8
0.97

Rz1 := 4.4 Ra1

Rz1 = 3.544

0.97

Rz2 := 4.4 Ra2

Rz2 = 3.544
Rz100 :=

Rz1 + Rz2
2

100
aw

Rz100 = 3.17
ZR := 0.98

[Anexa 11]
Pentru razele de racordare
Ra1 := 1.6
Ra2 := 1.6
0.97

Rz1 := 4.4 Ra1

Rz1 = 6.941

0.97

Rz2 := 4.4 Ra2

Rz2 = 6.941
YR1 := 1.02
YR2 := 1.02

[Anexa 11]
v 1 = 0.962
Zv := 0.92

[Anexa 13]
Zx := 1

Yx1 := 1
Yx2 := 1

[Anexa 14]
SHmin := 1.15
SFmin := 1.25
HP1 :=

Hlim1 ZN1 ZL ZR Zv Zw Zx
SHmin

HP1 = 625.632 MPa

Hlim2 ZN2 ZL ZR Zv Zw Zx
HP2 :=
SHmin
HP2 = 592.704 MPa
HP := HP1 if HP1 < HP2
HP2 otherwise

HP = 592.704 MPa
Flim1 YN1 Y1 YR1 Yx1
FP1 :=
SFmin
FP1 = 473.28 MPa
Flim2 YN2 Y2 YR2 Yx2
FP2 :=
SFmin
FP2 = 466.099 MPa
FP := FP1 if FP1 < FP2
FP2 otherwise
FP = 466.099 MPa

Recalcularea l imii:
3

z2
z + 1 T K K K K Z Z Z Z 2 cos 2
( t)
1 1 A v H H ( E H )
a :=

3
cos ( wt)
2 z2

aw
2
HP

z1

a = 0.197 + 0.012i
b := a aw
b = 24.603+ 1.542i

Adoptam :
b 2 := 54
b 1 := 58

Recalcularea gradului de acoperire axial i total:

:=

b 2 sin ( )
mn

= 1.196
:= +
= 8.453 + 3.157i

Verificarea la solicitarea de ncovoiere

 z2

T1 z1

z1

F1 :=

+ 1 ( KA Kv KF KF ) Y Y YFa1 YSa1

2 b 1 aw cos ( )

cos ( t)

cos ( wt)

F1 = 313.862+ 153.192i MPa

FP1 = 473.28 MPa
F2 := F1

b 1 YFa2 YSa2

b 2 YFa1 YSa1

F2 = 349.431+ 170.553i MPa

FP2 = 466.099 MPa

Elementele de control

Wt1 := acos

z1 cos ( t)

z1 + 2 xn1 cos ( )

Wt1 = 1.251

Wt1grade := Wt1

180

Wt1grade = 71.672

z2 cos ( t)

z2 + 2 xn2 cos ( )

Wt2 := acos
Wt2 = 1.235

Wt2grade := Wt2

180

Wt2grade = 70.755

z1 tan ( Wt1 )
2 xn1 tan ( n)

invt

2
z1
( cos ( ) )

N1prov = 15.356
N1prov := 0.5 +

N1 :=

floor ( N1prov ) if N1prov floor ( N1prov ) < 0.5

( floor ( N1prov )

+ 1) otherwise

N1 = 15

z2 tan ( Wt2 )
2 xn2 tan ( n)

invt

2
z2
( cos ( ) )

N2prov = 32.393
N2prov := 0.5 +

N2 :=

floor ( N2prov ) if N2prov floor ( N2prov ) < 0.5

( floor ( N2prov )

N2 = 32

+ 1) otherwise

W Nn1 := 2 xn1 mn sin ( n) + mn cos ( n) ( N1 0.5) + z1 invt

W Nn1 = 113.61 mm
W Nn2 := 2 xn2 mn sin ( n) + mn cos ( n) ( N2 0.5) + z2 invt
W Nn2 = 244.714 mm
W Nn1
W Nt1 :=
cos ( b)

W Nt1 = 114.594 mm
W Nn2
W Nt2 :=
cos ( b)
W Nt2 = 246.834 mm
Wt1 := 0.5 W Nt1
Wt1 = 57.297 mm
Wt2 := 0.5 W Nt2
Wt2 = 123.417 mm
At1 := aw sin ( wt ) 0.5 d b2 tan ( at2)
At1 = 57.463 mm
Et2 := aw sin ( wt ) 0.5 d b1 tan ( at1)
Et2 = 108.763+ 18.804i mm
at1 := 0.5 d a1 sin ( at1)
at1 = 18.804i mm
at2 := 0.5 d a2 sin ( at2)
at2 = 51.299 mm

Pentru m surarea cotei peste din i trebuie s fie ndeplinite condi iile:
diferen ele de mai jos trebuie s fie pozitive
cond 1 := b 1 W Nn1 sin ( b) 5
cond 1 = 38.142

cond 2 := b 2 W Nn2 sin ( b) 5

cond 2 = 16.996
cond 3 := Wt1 At1
cond 3 = 0.166
cond 4 := at1 Wt1
cond 4 = 57.297 18.804i
cond 5 := Wt2 Et2
cond 5 = 14.654 18.804i
cond 6 := at2 Wt2
cond 6 = 72.118

Coarda constant i nal imea la coarda constant :

s cn1 := mn 0.5 ( cos ( n) ) + xn1 sin ( 2 n)
2

s cn1 = 28.543 mm

s cn2 := mn 0.5 ( cos ( n) ) + xn2 sin ( 2 n)

2

s cn2 = 56.744 mm
cos ( )
s ct1 := s cn1
( cos ( b) ) 2
s ct1 = 28.757 mm
cos ( )
s ct2 := s cn2
( cos ( b) ) 2
s ct2 = 57.17 mm

h cn1 := 0.5 ( d a1 d 1 s cn1 tan ( n) )

h cn1 = 27.796 mm
h cn2 := 0.5 ( d a2 d 2 s cn2 tan ( n) )
h cn2 = 10.946 mm
h ct1 := 0.5 ( d a1 d 1 s ct1 tan ( t) )
h ct1 = 27.886 mm
h ct2 := 0.5 ( d a2 d 2 s ct2 tan ( t) )
h ct2 = 10.766 mm

Stabilirea ungerii
Vitezele ro ii conduse:
v 2 :=

d 2 n 2

60000
v 2 = 0.962

m/s
Distantele de la suprafata liber a uleiului la axa ro ilor:
k :=

3 if v 2 2

6 otherwise
k =3

k 2 d a2

3
2
= 22.238 mm

Hmin :=
Hmin

Hmax := 0.95

d f2

2
Hmax = 120.56 mm