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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Shutdown SIS
Previous Screen
Product: W HEEL LO ADER
Mode l: 920 W HEEL LO ADER 75J
C onfiguration: 920 W HEEL LO ADER 75J03573-UP (MAC HINE)
PO W ER ED BY 3304 ENGINE

Specifications
37-MT, 41-MT, and 42-MT Series Starting Motors
Media Number -SENR3581-04

Publication Date -01/10/2008

Date Updated -24/10/2008

i02274290

Starting Motor
SMCS - 1453

37-MT Starting Motors

The identification tag on the starting motor displays two numbers: Part Number and Consist Number. The Part
Number is used to order a complete starting motor. The Consist Number is used for identifying the specific
starting motor and acquiring serviceable parts for the starting motor. In some cases, the Caterpillar part number
and the Caterpillar consist number are identical.
Table 1
37-MT Part Numbers
Part Number

Consist Number

Replaced By

Serviced By

104-7040

6V-5720

207-1511

106-8558

103-0875

103-0875

146-3505

146-3505

207-1509

207-1507

207-1507

207-1508

207-1508

207-1509

207-1509

207-1510

207-1510

207-1511

207-1511

207-1517

3E-7676

3E-7676

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

3E-7677

3E-7677

207-1507

3Q-6610

3Q-6610

6V-4212

6V-4212

207-1508

6V-4236

6V-4236

6V-4237

6V-4237

6V-4238

6V-4238

6V-4238

207-1510

7C-1260

7C-1260

9X-1371

7X-5987

7X-5987

6V-4212

6V-4212

8C-4774

3E-1944

104-7040

106-8558

8C-4774

8C-4775

8C-4774

9X-3416

106-8558

9X-1371

9X-1371

6V-4236

6V-4236

9X-1489

9X-1489

6V-4238

9X-1490

9X-1490

131-1275

6V-4238

9X-3491

9X-3491

3E-7677

9X-3492

9X-3492

3E-7676

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Illustration 1

g00782868

37-MT Typical cross section view

(1) Nut (Battery)
(2) Solenoid Mounting Screws
(3) Pinion
(4) Pinion Drive Housing Bolts
(5) Shift Lever Housing Bolts
(6) Field Winding Screws
(7) Laminated Core
(8) Rear Housing Bolts
(9) Brush
(10) Commutator
(11) Brush Lead Screws
(12) Motor Terminal Bolt
(13) Motor Terminal Nut

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Illustration 2

g00801361

37-MT Typical end view

(1) Nut (Battery)
(12) Bolt (Motor Terminal)
(13) Motor Terminal Nut
(14) Nut (Terminal)
(15) Ground Terminal Nut

Table 2
37-MT Complete Starting Motor Specifications
Rated Voltage:

Solenoid
Winding

12 V

24 V

Pull-In Resistance (1)

0.17 to 0.19 Ohms

0.64 to 0.70 Ohms

Hold-In Resistance (1)

0.50 to 0.56 Ohms

2.96 to 3.48 Ohms

Pull-In Current

(1)

89 5 Amp at 12 V

36 2 Amp at 20 V

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Hold-In Current

No-Load
Test

Load Test (2)

(1)

23 2 Amp at 12 V

6.75 Amp max at 20 V

Voltage

11.0 V

23.0 V

Current

127.5 27.5 A

84 16 A

Speed

7018 1517 rpm

3628 413 rpm

Voltage

9.0 V

18.0 V

Current

1400 A

750 A

Speed

800 rpm

1200 rpm

54.0 mm (2.13 inch)

54.0 mm (2.13 inch)

51.9 mm (2.04 inch)

51.9 mm (2.04 inch)

The insulation cannot be

undercut.

0.64 mm (0.025 inch)

0.13 mm (0.005 inch)

0.13 mm (0.005 inch)

Diameter

Commutator
(5)

Diameter (min)
Depth Of Insulation Between
Commutator Bars (min)
Total Indicator Runout (max)

Pinion (12)

Clearance

Length

(3)

Length

(4)

23.0 mm (0.91 inch)

23.0 mm (0.91 inch)

10.0 mm (0.39 inch)

10.0 mm (0.39 inch)

0.13 mm (0.005 inch)

0.13 mm (0.005 inch)

Nut (Battery) (1)

30 3 Nm (22 2 lb ft)

30 3 Nm (22 2 lb ft)

Solenoid Mounting Screws (2)

17.8 3.7 Nm (13 3 lb

ft)

17.8 3.7 Nm (13 3 lb

ft)

Pinion Drive Housing Bolts (4)

23.7 6.1 Nm (17 4 lb

23.7 6.1 Nm (17 4 lb

Brush (6)

Laminated
Core (8)

1.0 0.8 mm (0.04 0.03 1.0 0.8 mm (0.04 0.03

inch)
inch)

Total Indicator Runout (max)

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

ft)

ft)

Shift Lever Housing Bolts (5)

18.9 2.6 Nm (14 2 lb

ft)

18.9 2.6 Nm (14 2 lb

ft)

Rear Housing Bolts (8)

5.7 1.1 Nm (4 1 lb ft) 5.7 1.1 Nm (4 1 lb ft)

Brush Lead Screws (11)

2.9 1.0 Nm (26 9 lb

in)

2.9 1.0 Nm (26 9 lb

in)

Motor Terminal Bolt (12)

9.6 1.1 Nm (7.1 0.8

lb ft)

9.6 1.1 Nm (7.1 0.8

lb ft)

Torques

Motor Terminal Nut (13)

(5)

14.7 3.4 Nm (10.8421

2.5077 lb ft)

14.7 3.4 Nm (10.8421

2.5077 lb ft)

Field Winding Screws (6)

(6)

20.3 2.3 Nm (180 20

lb in)

20.3 2.3 Nm (180 20

lb in)

Nut (Terminal) (14)

2.6 0.8 Nm (1.9 0.6

lb ft)

2.6 0.8 Nm (1.9 0.6

lb ft)

Ground Terminal Nut (15)

30.5 3.5 Nm (22 2.5

lb ft)

30.5 3.5 Nm (22 2.5

lb ft)

( 1 ) Measured at 20 C (68 F)
( 2 ) Measured at 27 C (81 F)
( 3 ) New brush
( 4 ) Minimum brush length
( 5 ) Hold the terminal with 1U-8007 Torxalign bit and 1U-7182 Ratchet while nut (14) is being tightened.
( 6 ) Put 9S-3263 Thread Lock on the threads of screws (11) before installation.

41-MT Starting Motors

The identification tag on the starting motor displays two numbers: Part Number and Consist Number. The Part
Number is used to order a complete starting motor. The Consist Number is used for identifying the specific
starting motor and acquiring serviceable parts for the starting motor. In some cases, the Caterpillar part number
and the Caterpillar consist number are identical.
Table 3

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Table 3

41-MT Part Numbers

Part Number

Consist Number

Replaced By

Serviced By

106-8558

106-8559

207-1517

131-1275

131-1275

207-1514

143-8434

143-8434

207-1519

150-4247

150-4247

207-1516

168-3499

168-3499

177-4715

177-4715

207-1513

177-4715

204-9742

204-9742

207-1513

207-1513

207-1514

207-1514

207-1516

207-1516

207-1517

207-1517

207-1519

207-1519

9X-9995

3E-2298

106-8558

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Illustration 3

g00782868

41-MT Typical cross section view

(1) Nut (Battery)
(2) Solenoid Mounting Screws
(3) Pinion
(4) Pinion Drive Housing Bolts
(5) Shift Lever Housing Bolts
(6) Field Winding Screws
(7) Laminated Core
(8) Rear Housing Bolts
(9) Brush
(10) Commutator
(11) Brush Lead Screws
(12) Motor Terminal Bolt
(13) Motor Terminal Nut

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Illustration 4

g00801361

41-MT Typical end view

(1) Nut (Battery)
(12) Bolt (Motor Terminal)
(13) Motor Terminal Nut
(14) Nut (Terminal)
(15) Ground Terminal Nut

Table 4
41-MT Complete Starting Motor Specifications
Rated Voltage:

Solenoid
Winding

12 V

24 V

Pull-In Resistance (1)

0.11 to 0.15 Ohms

0.43 to 0.49 Ohms

Hold-In Resistance (1)

0.50 to 0.59 Ohms

1.37 to1.77 Ohms

Pull-In Current

(1)

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

92.5 7.5 Amp at 10 V

56.5 4.5 Amp at 20 V

23 Amp at 10 V

14.6 Amp at 20 V

Voltage

11.0 V

23.0 V

Current

127.5 27.5 A

65.0 15.0 A

Speed

7018 1517 rpm

8450 1250 rpm

Voltage

9.0 V

18.0 V

Current

1400 A

750 A

Speed

1200 rpm

1500 rpm

54.0 mm (2.13 inch)

54.0 mm (2.13 inch)

51.9 mm (2.04 inch)

51.9 mm (2.04 inch)

The insulation cannot be

undercut.

0.64 mm (.025 inch)

0.13 mm (0.005 inch)

0.13 mm (0.005 inch)

4.57 0.76 mm (0.18

0.03 inch)

4.57 0.76 mm (0.18

0.03 inch)

23.0 mm (0.91 inch)

23.0 mm (0.91 inch)

10.0 mm (0.39 inch)

10.0 mm (0.39 inch)

0.13 mm (0.005 inch)

0.13 mm (0.005 inch)

Nut (Battery) (1)

30 3 Nm (22 2 lb ft)

30 3 Nm (22 2 lb ft)

Solenoid Mounting Screws (2)

17.8 3.7 Nm (13 3 lb

ft)

17.8 3.7 Nm (13 3 lb

ft)

Hold-In Current

No-Load
Test

Load Test (2)

(1)

Diameter

Commutator
(5)

Diameter (min)
Depth Of Insulation Between
Commutator Bars (min)
Total Indicator Runout (max)

Pinion (12)

Clearance

Length

(3)

Length

(4)

Brush (6)

Laminated
Core (8)

Total Indicator Runout (max)

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Pinion Drive Housing Bolts (4)

23.7 6.1 Nm (17 4 lb

ft)

23.7 6.1 Nm (17 4 lb

ft)

Shift Lever Housing Bolts (5)

18.9 2.6 Nm (14 2 lb

ft)

18.9 2.6 Nm (14 2 lb

ft)

(5)

20.3 2.3 Nm (180 20

lb in)

20.3 2.3 Nm (180 20

lb in)

Field Winding Screws (6)

Torques

Rear Housing Bolts (8)

5.7 1.1 Nm (4 1 lb ft) 5.7 1.1 Nm (4 1 lb ft)

Brush Lead Screws (12)

2.9 1.0 Nm (26 9 lb

in)

2.9 1.0 Nm (26 9 lb

in)

Motor Terminal Bolt (13)

9.6 1.1 Nm (7.1 0.8

lb ft)

9.6 1.1 Nm (7.1 0.8

lb ft)

14.7 3.4 Nm (10.8421

2.5077 lb ft)

14.7 3.4 Nm (10.8421

2.5077 lb ft)

Nut (Terminal) (15)

2.6 0.8 Nm (1.9 0.6

lb ft)

2.6 0.8 Nm (1.9 0.6

lb ft)

Ground Terminal Nut (11)

30.5 3.5 Nm (22 2.5

lb ft)

30.5 3.5 Nm (22 2.5

lb ft)

Motor Terminal Nut (14)

(6)

( 1 ) Measured at 20 C (68 F)
( 2 ) Measured at 27 C (81 F)
( 3 ) New brush
( 4 ) Minimum brush length
( 5 ) Put 9S-3263 Thread Lock on the threads of screws (11) before installation.
( 6 ) Hold the terminal with 1U-8007 Torxalign bit and 1U-7182 Ratchet while nut (14) is being tightened.

42-MT Starting Motors

The identification tag on the starting motor displays two numbers: Part Number and Consist Number. The Part
Number is used to order a complete starting motor. The Consist Number is used for identifying the specific
starting motor and acquiring serviceable parts for the starting motor. In some cases, the Caterpillar part number
and the Caterpillar consist number are identical.
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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Table 5
42-MT Part Numbers
Part Number

Consist Number

Replaced By

Serviced By

104-5724

104-5724

3T-2648

104-6547

104-5725

207-1535

3T-2648

104-7041

104-7042

6V-5539

104-7044

104-7044

6V-5795

106-8553

106-8553

207-1548

106-8555

6V-5207

207-1554

6V-5227

120-8967

120-8898

128-3172

128-3172

145-2413

145-2413

146-3503

146-3503

207-1521

150-8750

150-8750

151-8090

151-8090

156-5461

156-5461

6V-5227

165-4619

165-4619

193-9185

193-9185

193-9186

193-9186

198-7746

207-1521

207-1521

200-6962

200-6962

200-6963

200-6963

207-1520

207-1520

207-1532

207-1522

207-1522

207-1525

207-1523

207-1523

207-1524

207-1524

207-1525

207-1525

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

207-1527

207-1527

207-1529

207-1529

207-1525

207-1531

207-1531

207-1525

207-1532

207-1532

207-1533

207-1533

207-1535

207-1535

207-1533

207-1537

207-1537

207-1524

207-1539

207-1539

207-1541

207-1541

207-1551

207-1542

207-1542

207-1560

207-1543

207-1543

207-1560

207-1545

207-1546

207-1545

207-1547

207-1547

207-1548

207-1548

207-1558

207-1549

207-1549

207-1556

207-1551

207-1551

207-1552

207-1553

207-1560

207-1554

207-1555

207-1560

207-1556

207-1557

207-1558

207-1558

207-1560

207-1560

207-1561

207-1560

207-1562

207-1562

207-1558

207-1564

207-1564

207-1556

3E-7863

3E-7863

201-1524

3E-7864

3E-7864

207-1531

6V-3948

3E-8845

3E-8845

8C-4090

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

3T-2646

8C-3645

6V-4246

6V-5539

3T-2648

8C-3646

3T-2648

104-5724

207-1533

3T-2650

8C-3649

207-1549

6V-5539

3T-2652

8C-3647

207-1558

6V-5227

3T-2655

8C-3648

207-1529

3T-2657

8C-3643

207-1527

3T-2764

8C-3594

6V-4641

3T-4586

8C-3650

207-1552

6V-5227

4N-3181

8C-3651

6V-5227

4Q-5708

4Q-5708

128-3172

4Q-5709

4Q-5709

4Q-5739

4Q-5739

4Q-5708

5R-7873

5R-7873

6V-5227

6N-1889

8C-3644

207-1564

6V-3948

6V-3969

207-1525

6V-4031

6V-4031

6V-4213

6V-4213

207-1532

6V-4214

6V-4214

207-1523

6V-4215

6V-4215

6V-3948

6V-4215

6V-4215

6V-3948

6V-4246

106-8551

207-1562

6V-5539

6V-4451

6V-4458

207-1543

6V-5227

6V-4641

6V-4646

207-1545

6V-4641

6V-5207

6V-5207

6V-5227

6V-5227

6V-5537

207-1560

6V-5227

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

6V-5539

106-8554

207-1556

6V-5795

6V-5795

6V-5821

6V-5821

8C-3592

8C-3592

207-1537

3E-7863

8C-3593

8C-3593

207-1520

6V-4213

8C-3595

8C-3595

6V-4214

8C-3596

8C-35960

207-1522

6V-3948

8C-3597

8C-3597

104-7044

6V-5795

8C-4090

8C-4090

207-1547

8Q-1863

8Q-1863

8T-9685

8T-9685

106-8553

9G-4339

9G-4339

207-1542

9W-0058

9W-0058

3E-7864

6V-3948

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Illustration 5

g00801373

42-MT Cross section view

(1) Nut (Battery)
(2) Solenoid Mounting Screws
(3) Pinion
(4) Pinion Drive Housing Bolts
(5) Shift Lever Housing Bolts
(6) Field Winding Screws
(7) Laminated Core
(8) Brush
(9) Commutator
(10) Ground Terminal Nut
(11) Brush Lead Screws
(12) Rear Housing Bolt
(13) Motor Terminal Bolt
(14) Motor Terminal Nut

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Illustration 6

920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

g00801384

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

42-MT End View

(1) Nut (Battery)
(10) Ground Terminal Nut
(13) Bolt (Motor Terminal)
(14) Motor Terminal Nut
(15) Nut (Terminal)

Table 6
42-MT Complete Starting Motor Specifications
Rated Voltage:

Solenoid
Winding

12 V

24 V

Pull-In Resistance (1)

0.11 to 0.15 Ohms

0.43 to 0.49 Ohms

Hold-In Resistance (1)

0.5 to 0.59 Ohms

1.37 to1.77 Ohms

92.5 7.5 Amp at 10 V

56.5 4.5 Amp at 20 V

23 Amp at 10 V

14.6 Amp at 20 V

Voltage

11.0 V

23.0 V

Current

127.5 27.5 A

67.5 7.5 A

Speed

6900 1800 rpm

7643 1683 rpm

Voltage

9.0 V

18.0 V

Current

1400 A

750 A

Speed

1200 rpm

1200 rpm

54.0 mm (2.13 inch)

54.0 mm (2.13 inch)

51.9 mm (2.04 inch)

51.9 mm (2.04 inch)

The insulation cannot be

undercut.

0.64 mm (0.025 inch)

0.13 mm (0.005 inch)

0.13 mm (0.005 inch)

Pull-In Current

(1)

Hold-In Current

No-Load
Test

Load Test (2)

(1)

Diameter
Diameter (min)
Commutator
(6)

Depth Of Insulation Between

Commutator Bars (min)

Total Indicator Runout (max)

Pinion (12)

Clearance

9.1 0.8 mm (0.36 0.03 9.1 0.8 mm (0.36 0.03

inch)
inch)

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

Length

(3)

Length

(4)

23.0 mm (0.91 inch)

23.0 mm (0.91 inch)

10.0 mm (0.39 inch)

10.0 mm (0.39 inch)

0.13 mm (0.005 inch)

0.13 mm (0.005 inch)

Nut (Battery) (1)

30 3 Nm (22 2 lb ft)

30 3 Nm (22 2 lb ft)

Solenoid Mounting Bolts (2)

17.8 3.7 Nm (13 3 lb

ft)

17.8 3.7 Nm (13 3 lb

ft)

Pinion Drive Housing Bolts (4)

23.7 6.1 Nm (17 4 lb

ft)

23.7 6.1 Nm (17 4 lb

ft)

Shift Lever Housing Bolts (5)

18.9 2.6 Nm (14 2 lb

ft)

18.9 2.6 Nm (14 2 lb

ft)

(5)

20.3 2.3 Nm (180 20

lb in)

20.3 2.3 Nm (180 20

lb in)

Brush (7)

Laminated
Core (8)

Total Indicator Runout (max)

Field Winding Screws (6)

Torques

Rear Housing Bolts (12)

5.7 1.1 Nm (4 1 lb ft) 5.7 1.1 Nm (4 1 lb ft)

Brush Lead Screws (11)

2.9 1.0 Nm (26 9 lb

in)

2.9 1.0 Nm (26 9 lb

in)

Motor Terminal Bolt (13)

9.6 1.1 Nm (7.1 0.8

lb ft)

9.6 1.1 Nm (7.1 0.8

lb ft)

14.7 3.4 Nm (10.8421

2.5077 lb ft)

14.7 3.4 Nm (10.8421

2.5077 lb ft)

2.6 0.8 Nm (1.9 0.6

2.6 0.8 Nm (1.9 0.6

Motor Terminal Nut (14)

Nut (Terminal) (15)

(6)

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920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE(XMBP9625 - 00) - Product Structure

lb ft)
Ground Terminal Nut (10)

30.5 3.5 Nm (22 2.5

lb ft)

lb ft)
30.5 3.5 Nm (22 2.5
lb ft)

( 1 ) Measured at 20 C (68 F)
( 2 ) Measured at 27 C (81 F)
( 3 ) New brush
( 4 ) Minimum brush length
( 5 ) Put 9S-3263 Thread Lock on the threads of screws (11) before installation.
( 6 ) Hold the terminal with 1U-8007 Torxalign bit and 1U-7182 Ratchet while nut (14) is being tightened.

C opyright 1993 - 2013 C ate rpillar Inc.

All R ights R e se rve d.
Private Ne twork For SIS Lice nse e s.

Fri Nov 08 2013 10:14:56 GMT-0800 (Pacific Standard Tim e )

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