Documente Academic
Documente Profesional
Documente Cultură
Rotary Kiln
Mechanical Training
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Content:
Kiln General Kiln Inlet Including Seal
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Kiln General
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1 2 3 4 5 6
Rotary kiln shell Kiln inlet with inlet seal Tires with fastening system Supporting roller stations Kiln longitudinal guide Rack and pinion drive
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Guard for rack and pinion drive with lubrication device Kiln drive Kiln outlet with outlet seal Kiln hood Clinkering zone cooling (optional)
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splined tires (cold gap 0.4%) self-aligning rollers direct drive via supporting rollers pneumatically applied inlet and outlet seals air cooled kiln inlet tray
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K i l n w i t h c a l c i n e r K i l n w i t h p r e h e a t e r 1 0 1 2 1 41 5 L / D r a t i o 1 7
N u m b e r o f s t a t i o n s a n d L / D r a t i o
2 S t a t i o n s 3 S t a t i o n s 3 S t a t i o n s 1 0 1 2 1 4 L / D r a t i o 1 7
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Statically undefined possibility of - extreme overload - plastic deformation requirement for - etxra safety margin - regular adjustment
Statically defined
constant support loading elastic deformation only no sensitivity to misalignment long enough for process?
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Kiln Inlet
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Seal principle
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Kiln inlet
Cardanical fastening
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Kiln inlet
Air pressure system
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Kiln Outlet
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Wear ring
Cord
Support ring
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Kiln outlet
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Kiln outlet
Outlet of kiln
Outlet cooling
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Kiln outlet
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Kiln Shell
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The shell is a rotating drum made from rolled steel plates. These shell sections have the same inside diameter but different plate thickness. All sections are welded together. The shell thickness is a result of some calculations, the so-called Kiln Static. Basic for the kiln static are some mechanical rules and some limiting factors for the shell material, the so-called Design Criteria. The design criteria for a kiln shell is the Bending Stress. Different kiln areas have different Loads.
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Conveys material Guides gas from cooler to kiln Creates a constant moving material bed allows heat exchange between gas and material Holds the brick lining
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Splined Tires
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The tire is a steel ring on the outside of kiln shell. It works as an stiffener for the kiln shell. The kiln tires have to carry the kiln weight. Functions: Transfer load from shell to the rollers Keeps the shell in a round shape May transfer torque from roller to tire Tire bending stress Ovality in %
Design criteria:
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Splined tires
Distribution of forces
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Splined tires
Splined fixing
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Splined tires
The Floating Shim Plates Form the Connection Between the Tire Teeth and the X-Shaped Retaining Blocks
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Splined tires
Floating tire
Splined tire
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Splined tire
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Floating Tires
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Distribution of forces
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Floating tires
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Floating tires
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Functions:
Design criteria:
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Roller station
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Base frame Bearing housing assembly Roller and shaft assembly Guide block Oil level indicator
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Kiln Drives
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1
2 3,4 5 6
Bridge support
Bridge plate Plate bolts Girth gear Heat shield
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Self-aligning pinion
Permitted tilting: 10 mm
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Kiln Hood
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Kiln hood
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Lower part of hood Upper part of hood Suspension door Trolley arrangement Burner seal Inspection port Access door Sub plate Collar segment Seal to cooler Opening for measuring socket
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Maintenance
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Check points of kiln inlet seal: Slot between support ring and slide ring
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Check of splined tire fastening: Check of wedge pre-tension Visual check of tire area
Check of welds
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Oil atomizer
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Self-aligning pinion and stock bin Splash lubrication girth gear pinion Pinion bearing Rotary kiln drive
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Kiln tire Inlet seal Oil atomizer for inlet seal Oil atomizer for outlet seal Cooling air fan Fan for clinkering zone cooling system
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Supporting roller bearing station I Supporting roller bearing station II Supporting roller bearing staton III Supporting roller bearing station IV
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