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il1s7e−030002−e0543d−−01.dg
IL1S7E−030002−E0543D
ENGINE ASSEMBLY PROCEDURE
DLITTLEJ 52
AND INSTRUCTION
2001 2.5L−4V
FDUDEK3 CD132/SW164/MPV
INSTALLATION:
CAMSHAFT COVER ASY & CAMSHAFT REAR SEAL RETAINER ASY 21,21A
ENGINE ASY
CD132 51E
MAZDA MPV AUTO 51C,51D
SW EAO AUTO TRANS 51
SW EAO MAN TRANS 51A
SW EAO 51B
EXHAUST MANIFOLD & CONVERTER ASY (RH) AND EGR TUBE ASY
FOR NAAO AND EAO 43
GROUND STRAP 44
LIFTING EYES 34
OIL COOLER ASY, OIL FILTER ASY AND OIL PRESSURE SWITCH ASY 40
OIL LEVEL INDICATOR TUBE ASY AND OIL LEVEL INDICATOR ASY 38
PCV CONNECTOR & HOSE ASY TO UPPER INTAKE MANIFOLD ASY FITTING
AND EMISSION VACUUM CONTROL CONNECTOR ASY ROUTING 36
PISTON, PIN, RINGS AND CONNECTING ROD ASY 8,8A,8B
PISTON & CONNECTING ROD ASY BEARINGS AND ROD CAP ASY 8C,8D
NOTE:
PART NUMBERS LISTED MUST BE VERIFIED WITH
LATEST ENGINEERING PARTS LIST OR NOTICE.
DIMENSIONING
ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE SPECIFIED.
LUBRICANT
ESE−M99B176−A LUBRICANT, SYNTHSTIC RUBBER 25
ESE−M99B144−B SURFACTANT, COLORED LUBRIANT, RUBBER 3,24
HOSE AND TUBING
OIL
WSE−M2C908−A OIL ENGINE, API SG, SAE 50, ASSEMBLY FLUID 3A,6A,7,8,8C,14A,
14E,14G,19,20,40
WSS−M2C914−A OIL, ENGINE, ILSAC GF−3, INITAIL FILL
SAE 5W−20 3A & 3B
CLEANER
WSE−M5B392−A CLEAN, ENGINE DEGREASER 6A
FUEL
WSE−M4C112−A GASOLINE, UNLEADED, INITIAL FILL, 3A
REGULAR GRADE
NOTE:
ESE−M99B144−B HOSE ASSEMBLY SURFACTANT ONLY (DO NOT MIX).
USE TO FACILITATE HOSE ASSEMBLY. ALL OTHER LUBRICANTS
ARE NOT PERMITTED. MAY BE APPLIED TO I.D. AND O.D. OF
HOSE. SPRAY NOT PERMITTED.
NOTE:
ALL GASKETS AND SEALING SURFACES MUST BE CLEAN
AND FREE OF ALL FOREIGN MATTER PRIOR TO ASSEMBLY.
OIL CLEANLINESS
ASSEMBLY OIL (WSE−M2C908−A) BEING APPLIED TO ENGINE COMPONENTS
AND THE INITIAL OIL FILL (WSS−M2C914−A) AT THE DELIVERY
POINT TO THE ENGINE MUST MEET THE FOLLOWING REQUIREMENTS
FOR PARTICLE SIZE AND COUNT:
ASSEMBLY AID:
WATER MAY BE USED TO FACILITATE THE ASSEMBLY OF ALL CONNECTOR
ASSEMBLY COMPONENTS. THE WATER MUST BE APPLIED USING A PLASTIC
SPRAY BOTTLE WITH AN ATOMIZER SETTING AT "MIST".
BALANCING INSTRUCTIONS
REFER TO ES−F53E−6007−AA FOR ENGINE MASS BALANCE
REQUIREMENTS.
AFTER INITIAL OIL FILL, AND PRIOR TO HOT TEST, SPIN THE
OIL PUMP IN THE NORMAL OPERATING DIRECTION, AT
1000 − 2000 RPM FOR A MINIMUM OF (10) SECONDS, IN ORDER
TO FILL THE OILING SYSTEM.
− +
Y Y OIL LEVEL
MIN MAX
AUTO 1G−402−AB
SW164 AUSTRALIA
COUGAR MANUAL 1G−403−AB
AUTO 1G−400−AA
SW164 NAAO COUGAR
MANUAL 1G−401−AA
1 W706860
PIN − 8mm X 18.25
SOLID DOWEL
CHAMFER HARDEND
(2) REQ
W701546
CUP PLUG
W701516 (8mm HEX) (19.35)
3/8−18 PLUG
SOCKET HEX
(TORQUE 20 Nm
THEN ROTATE 180 )
1
FRONT OF ENGINE
(9.5
8.5) (7.6
5.0)
1 (DOWEL)
(BLOCK ASY −
CYLINDER)
(BLOCK ASY −
CYLINDER) (CUP PLUG)
SECTION A SECTION B
TYPICAL (2) PLACES
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 4 4A
.5
CYLINDER BLOCK DOWELS AND PLUGS (Continued)
(SERVICE AUDIT)
FRONT OF ENGINE
1
−6010−
1 W701202 BLOCK ASY −
PIN − 16.005 X 19 CYLINDER
HOLLOW DPWEL
(16 X 19)
(2) REQ
W701517 (1/2 HEX)
1/2−14 PIPE PLUG
(TORQUE 40 Nm
THEN ROTATE 180 )
(9.5
8.5)
1 (DOWEL)
(BLOCK ASY −
CYLINDER)
SECTION A
TYPICAL (2) PLACES
030101
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 4A 5
.5
SELECT−FIT MAIN BEARING GRADE CHART
2. LOOK AT THE SELECT−FIT CHART BELOW AND FOR EACH MAIN, MATCH
THE BLOCK AND CRANKSHAFT CODE WITH ITS CORRESPONDING COLUMN
OR ROW. BY READING ACROSS THE CRANKSHAFT ROW AND DOWN THE
BLOCK COLUMN, SELECT THE PROPER GRADE BEARING FOR EACH MAIN.
(CRANKSHAFT)
FRONT OF ENGINE
(HOUSING −
ENGINE BULKHEAD)
SELECT−FIT
CODE
SHOWN OUT OF
SEQUENCE FOR
CHART CONGRUITY
(CYLINDER
BLOCK ASY)
BLOCK CODE
98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
91 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2
90 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
89 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2
88 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2
87 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2
86 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2
85 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2
CRANKSHAFT CODE
84 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3
83 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3
82 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3
81 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3
80 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3
79 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3
78 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3
77 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3
76 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3
75 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3
74 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3
73 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3
72 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3
71 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3
70 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
69 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
68 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
−6303−
CRANKSHAFT
−6A341−
WASHER − CRANKSHAFT
MAIN CENTER BEARING W701528
THRUST UPPER KEY − 4.76 X 53.5
WOODDRUFF
SPECIAL
MAXIMUM
KEY HEIGHT
(2.350 mm)
ALONG COMPLETE
−6333− KEY LENGTH
BEARING −
WHEN PRESSED
CRANKSHAFT
MAIN FRONT ON CRANKSHAFT
(4) REQ POST.
(BLOCK ASY −
CYLINDER)
FRONT OF ENGINE
031101
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 5A 6
.7
BULKHEAD HOUSING TO CYLINDER BLOCK SEALANT
WSE−M4G323−A6 SEALER
SEALANT PATH (1mm DIA) BEAD
(3mm DIA) BEAD AT GROOVES
FRONT OF ENGINE
(3mm) BEAD
AREA
(1mm) BEAD
AREA
(BLOCK ASY −
CYLINDER)
NOTE:
VIEW SIMPLIFIED
FOR INSTALLATION
CLARITY.
(6) (6)
VIEW A
SEE FRAMES 6A & 6B
ASSEMBLY PROCEDURE
1. THE BLOCK/BULKHEAD MATING SURFACES MUST NOT HAVE ANY RESIDUES THAT
REDUCE THE BONDING (OR ADHESION) OF THE WSE−M4G323−A6 SEALANT TO
THE SURFACES. THE CONTAMINANTS THAT ARE LIKELY TO OCCUR ARE:
− MACHINING COOLANTS
− WASH OR SOAP RESIDUE
− OIL (BEARING PRELUBE, ETC.)
− WATER (WET)
− DUST, METAL CHIPS
− SEALANT RESIDUE (FROM PREVIOUS ASSEMBLY)
NOTE:
THESE MATERIALS WILL REDUCE SEALER BONDING WHETHER THEY ARE WET OR DRY.
THEREFORE, BOTH THE BLOCK AND BULKHEAD MATING SURFACES MUST BE WIPED WITH
030101 CLEANER.
2. SELECT CORRECT BEARING GRADES FOR EACH OF THE FOUR MAINS USING THE
PROCEDURE ON FRAME 5.
3. VERIFY ALL SADDLES IN BLOCK, BULKHEAD AND BEARINGS ARE CLEAN AND
FREE OF CHIPS, DIRT, PAINT AND FOREIGN MATERIAL.
5. VISUALLY CHECK SEATING AND SQUARENESS OF ALL BEARINGS AND INSURE ALL OILING
HOLES ALIGN WITH CYLINDER BLOCK OIL FEED HOLES.
8. INSTALL THRUST WASHER BETWEEN CRANKSHAFT REAR THRUST SURFACE AND REAR OF
CYLINDER BLOCK. ALIGN ASSEMBLY TAB ON WASHER TO MATCHING SPOTFACE ON
CYLINDER BLOCK. APPLY WSE−M2C908−A OIL TO CRANKSHAFT THRUST SURFACE
AND WASHER.
9. INSTALL LOWER MAIN BEARINGS AND THRUST BEARING IN BULKHEAD.
NOTE: THE SEALANT BEAD MUST TERMINATE (6mm) FROM THE REAR CRANKSHAFT SEAL
BORE ON BOTH SIDES (SEE FRAME 6).
11. INSTALL BULKHEAD/BEARING ASSEMBLY ON CYLINDER BLOCK. APPLY A LOAD OF (110 N) ON
BULKHEAD TO FULLY ENGAGE WITH INTERFERENCE FIT DOWELS ON CYLINDER BLOCK.
12. INSTALL (4) M10 BOLTS, (10) M8 BOLTS, AND (4) M8 STUDS, (4) M10 STUDS
(DO NOT LUBRICATE FASTENERS). (TORQUE 3−5Nm).
NOTE: DO NOT ROTATE CRANKSHAFT UNTIL ALL BULKHEAD MAIN BEARING BOLTS ARE
TORQUED TO SPECIFICATION. INSTALL (5) PERIMETER BOLTS (DO NOT LUBRICATE
FASTENERS). (TORQUE 3−5 Nm).
15. CHECK CRANKSHAFT END PLAY. TO BE WITHIN (0.110−0.232mm). (SEE FRAME 6D)
(DOWEL−
HOLLOW)
(8) REQ
−6A339−
BEARING−CRANKSHAFT −6A338−
MAIN CENTER LOWER BEARING−CRANKSHAFT
MAIN FRONT LOWER
(3) REQ
(SEE FRAME 6)
(CRANKSHAFT)
(BLOCK ASY−
CYLINDER)
030101
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 6B 6C
.6
BULKHEAD HOUSING ASY FASTENERS
19 17
21
= BOLT
= STUD
5 1 3 7
13 9 11 15
FRONT OF ENGINE
14 10 12 16
6 2 4 8
(HOUSING−
ENGINE BULKHEAD)
20 18 22
M8 X 1.25 X 95.3
1−2−3−4−17 BOLT & WASHER
F43E−6345−CB (13mm HEX) PILOT
M6 X 1.0 X 19.5/
5−6−7−8 M8 X 1.25 X 95.1
STUD & WASHER
YL8E−6D311−BA (13mm HEX) PILOT
FRONT OF ENGINE
CRANKSHAFT ENDPLAY
1
(0.135 − 0.255 mm FIM) (DIAL INDICATOR)
REFERENCE:
CHECK CRANKSHAFT END PLAY BY APPLYING A 534−668N (120−150 LB)
FORCE FORWARD AND THEN A 89−178N (20−40 LB) FORCE REARWARD.
031101
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 6D 7
1
CRANKSHAFT REAR OIL SEAL ASY
FRONT OF ENGINE
NOTE:
LUBRICATE SEAL BORE
BEFORE INSTALLATION
−6701−
REAR OIL
SEAL
(INSTALLATION
TOOL)
SURFACE "R"
ASSEMBLY PROCEDURE
1. APPLY WSE−M2C908−A OIL TO OD OF CRANKSHAFT FLANGE AND TO ID
OF CRANKSHAFT SEAL BORE (IN BULKHEAD/BLOCK ASSEMBLY).
2. INSTALL REAR SEAL (−6701−) ON INSTALLATION TOOL WITH FLAT SIDE TOWARD
REAR (SPRING TOWARDS ENGINE) AND PRESS SEAL INTO SEAL BORE AND
OVER CRANKSHAFT FLANGE.
NOTE:
THE CRANKSHAFT OIL SEAL MUST BE PRESSED INTO THE BLOCK
ASSEMBLY WITHIN (2) MINUTES OF BULKHEAD−TO−BLOCK
FASTENER RUNDOWN (FRAME 6C).
NOTE:
REAR FACE OF SEAL MUST BE FLUSH TO (2mm) BELOW SURFACE "R".
FRONT OF ENGINE
(DIAL INDICATOR)
(CRANKSHAFT)
FRONT OF ENGINE
(CRANKSHAFT)
−7G371−
SLEEVE−TRANSMISSION
CRANKSHAFT
(CRANKSHAFT)
−7G371−
SLEEVE−TRANSMISSION
CRANKSHAFT
(13.6
11.6)
NOTE:
INSTALL SLEEVE UNTIL BOTTOMED
IN CRANKSHAFT PRIOR TO
FLEXPLATE INSTALLATION.
SECTION A
031101
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 7A 8
.75
PISTON, PIN, RINGS AND CONNECTING ROD ASY
NOTE:
SEE FRAME 8A & 8B
FOR VIEWS A & B
−6140−
RETAINER− −6110−
PISTON PIN PISTON
(2) REQ A
(IDENTIFICATION
BUMP)
−6135−
PIN−PISTON
NOTE:
ROD CAN BE INSTALLED INTO
PISTON WITH IDENTIFICATION
BUMPS IN EITHER DIRECTION.
−6200− NOTE:
CONNECTING ROD ASY PISTON & ROD AUTOMATED
NOTE: ASSEMBLY ALWAYS ASSEMBLES
SEE FRAME 8C BUMPS OPPOSITE FRONT
FOR ROD CAP OF PISTON.
INSTALLATION.
NOTE:
PISTON MAY BE HEATED TO
60 F−350 F TO ALLOW
PIN TO SLIDE INTO PLACE
FOR THIS ASSEMBLY PROCESS.
1 NOTE:
PRIOR TO PISTON PIN INSTALLATION, COAT BOTH
PISTON PIN BORES WITH WSE−M2C908−A OIL. OIL
COVERAGE TO BE 360 AROUND BOTH PISTON
PIN BORES.
NOTE:
PIN TO ROD CLEARANCE
(.004−.020)
NOTE:
PIN FIT TO PISTON − (.002) INTERFERENCE
− (.009) CLEARANCE AT 20 C (68 F)
031102
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 8 8A
.75
PISTON, PIN, RINGS AND CONNECTING ROD ASY
FOR ALL EXCEPT H/O
(Continued)
NOTE: −6150−
− PISTON RING END GAP MEASURED
AT (81.655) GAGE DIAMETER PISTON RING−UPPER COMPRESSION
NOTE:
− COMPRESSION RING END GAP INSTALL EITHER
UPPER (0.10−0.25) DIRECTION
LOWER (0.27−0.42)
− OIL RING SEGMENT END GAP
(0.15−0.65) (.04−.075)
(.04−.085)
−6152−
PISTON RING − LOWER COMPRESSION
NOTE:
ASSEMBLE SCRAPER GROOVE DOWN
WITH RESPECT TO DOME OF PISTON.
−6161−
PISTON RING SPACER
OIL CONTROL
NOTE:
ORIENT GAP SUCH THAT
CUT ENDS ARE POINTED
TOWARD PISTON DOME.
−6159−
PISTON RING −
SEGMENT
OIL CONTROL
(2) REQ
VIEW A
CENTER LINE
OF PISTON
UPPER COMPRESSION PARALLEL TO
RING GAP LOCATION WRIST PIN
BORE
(RETAINER−
PISTON PIN) (30 ) (30 )
EXPANDER RING
AND LOWER
COMPRESSION
RING GAP
LOCATION.
VIEW B
NOTE:
FOR INSTALLATION OF UPPER
AND LOWER COMPRESSION RINGS
UTILIZE RING EXPANDER TOOL.
031102
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 8A 8B
.75
PISTON, PIN, RINGS AND CONNECTING ROD ASY
FOR H/O ONLY
(Continued)
NOTE:
FOR INSTALLATION OF UPPER
AND LOWER COMPRESSION RINGS
UTILIZE RING EXPANDER TOOL.
NOTE: −6150−
− PISTON RING END GAP MEASURED
PISTON RING−UPPER COMPRESSION
AT (81.655) GAGE DIAMETER
NOTE:
− COMPRESSION RING END GAP INSTALL EITHER
UPPER (0.10−0.25) DIRECTION
LOWER (0.27−0.42)
− OIL RING SEGMENT END GAP (.04−.075)
(0.15−0.65)
(.04−.085)
−6152−
PISTON RING − LOWER COMPRESSION
NOTE:
ASSEMBLE SCRAPER GROOVE DOWN
WITH RESPECT TO DOME OF PISTON.
−6161−
PISTON RING SPACER
OIL CONTROL
NOTE:
−6159−
PISTON RING −
SEGMENT
OIL CONTROL
(2) REQ
VIEW A
CENTER LINE
OF PISTON
UPPER COMPRESSION PARALLEL TO
RING GAP LOCATION WRIST PIN
BORE
(RETAINER−
PISTON PIN) (30 )
(30 )
8H
EXPANDER RING
AND LOWER
COMPRESSION
RING GAP
COLOR CODE: YELLOW LOCATION.
VIEW B
031102
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 8B 8C
.75
PISTON & CONNECTING ROD ASY
BEARINGS AND ROD CAP ASY
NOTE:
PRIOR TO PISTON/CONNECTING ROD ASY
INSTALLATION, COAT ALL CYLINDER BORE
SURFACES, CRANKSHAFT PINS & JOURNALS
WITH WSE−M2C908−A OIL.
NOTE:
OPERATOR TO CHECK FOR RINGS
PRESENT, GAP ALIGNMENT & RING (GUIDE TOOL)
MOVEMENT PRIOR TO STUFFING.
−6211− FRONT OF ENGINE
BEARING−
CONNECTING ROD
(6) REQ VIEW A
−6210−
CAP−CONNECTING
ROD
(6) REQ
−6100−
PISTON & CONNECTING
ROD ASY
(6)REQ
−6211−
(PISTON RING BEARING−
COMPRESSOR CONNECTING ROD
TOOL) (6) REQ
NOTE:
CONNECTING ROD BOLTS MAY
BE TORQUE TO YIELD A
MAXIMUM OF (3) TIMES
(ONCE AT ROD MACHINING −6214− (11mm HEX)
AND TWICE AT ENGINE ASY) MJ9 X 1 X 40 BOLT PILOT
(2) PER CAP
(PART OF −6200− ASY)
(CYLINDER BLOCK ASY) TORQUE TO YIELD
(2 MAX) 3
6
PARTING
FACE
NOTE:
ALIGNMENT OF BEARING MATING
(2 MAX) SURFACES MUST NOT EXCEED (2mm)
FROM PARTING SURFACES.
CL OF PISTON
PARALLEL WITH
TOP OF PISTON CL OF CRANKSHAFT
(FRONT FACE OF BLOCK)
(CYLINDER BORE)
(PISTON
ASY)
VIEW B
VIEW C
DIMENSION "Z" TOP OF PISTON (−0.415mm) BELOW TO (0.115mm) ABOVE TOP OF BLOCK.
MEASURE AT TDC (AVERAGE OF TWO READINGS FRONT AND REAR SHOWN ABOVE).
BOTH MEASUREMENTS MUST BE TAKEN PARALLEL TO CRANKSHAFT AXIS. A STRAIGHT LINE
BETWEEN THE (2) READINGS MUST PASS THRU THE TRUE CENTER OF THE PISTON.
MEASURE CYLINDER BLOCK BORE DIAMETER AT GAGE LOCATION SHOWN BELOW AND
MARK OUTSIDE OF BLOCK WITH APPROPRIATE NUMBER TO IDENTIFY BORE GRADE
SIZE. PISTON DOMES ARE MARKED WITH GRADE NUMBERS. INSTALL PISTON AND
ROD ASY. TO CYLINDER BORE WITH MATCHING NUMBERS.
NOTE:
TO PREVENT DAMAGE TO PISTONS AFTER ASSEMBLY, POSITION CRANKSHAFT SO PISTONS
ARE BELOW DECK.
(BLOCK ASY−CYLINDER)
C (ROD ASY−CONNECTING)
B
(CRANKSHAFT)
(BEARING−CONNECTING ROD)
(CRANKSHAFT)
(49.95−50.05) (BEARING−CONNECTING ROD)
CL OF CRANKSHAFT (CAP)
(BLOCK ASY−CYLINDER
GAGE LOCATION) A
ROD ASY−CONNECTING
TO CRANKSHAFT SIDE
VERTICAL DIAMETRICAL CLEARANCE (0.10−0.30)
BEARING ASSEMBLED
CLEARANCE (0.028−0.066)
SECTION D VIEW A
031102
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 8D 9
.5
OIL PUMP ASSEMBLY
−6621−
PUMP ASY−OIL LESS
SCREEN & COVER
4
FRONT OF ENGINE
3
(BLOCK ASY−
CYLINDER)
ASSEMBLY PROCEDURE
1. ROTATE INNER ROTOR OF OIL PUMP ASY (−6621−) TO ALIGN WITH FLATS
ON CRANKSHAFT POST.
2. ALIGN OIL PUMP ASY WITH CRANKSHAFT AXIALLY AND CAREFULLY INSTALL
ONTO CRANKSHAFT UNTIL SEATED AGAINST CYLINDER BLOCK ASY.
030201
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 9 10
.7
OIL PAN BAFFLE
(BULKHEAD
HOUSING
STUD)
(4) PLACES
(HOUSING−
ENGINE BULKHEAD)
FRONT OF ENGINE
030203
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 10 10A
.6
OIL PAN BAFFLE
(CONTINUED)
(BULKHEAD HOUSING
STUD)
(3) PLACES
(HOUSING−
ENGINE BULKHEAD)
FRONT OF ENGINE
−6622−
SCREEN & COVER
ASY−OIL PUMP
A
(BULKHEAD
HOUSING
STUD)
(PUMP ASY−OIL
LESS SCREEN & COVER)
FRONT OF ENGINE
ASSEMBLY PROCEDURE
030201
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 11 12
.6
OIL SEPARATOR ASY, WATER INLET TUBE AND CUP PLUG
(INSTALLATION NOTE:
TOOL) PCV VALVE
PART OF −6B673−
W701504 (8mm HEX)
M6 X 1 X 23.25 BOLT &
−8A505− WASHER HEX FLANGE HD PILOT
TUBE−WATER INLET (TORQUE 8−12 Nm)
NOTE: (2) REQ
INSTALL TO A HEIGHT OF
(37.5−38.5)
−6B673−
SEPARATOR ASY−OIL
−6B752−
GASKET−OIL SEPARATOR
(BLOCK ASY−
CYLINDER) W701923
35mm CUP PLUG
NOTE:
APPLY (2mm) BEAD OF
WSK−M2G349−A10 SEALER
TO CUP PLUG OR BORE
FRONT OF ENGINE
B
(BLOCK ASY−
CYLINDER)
(CUP PLUG)
(TUBE−WATER
(38.5 INLET)
37.5)
(11.0
9.0)
(BLOCK ASY−
CYLINDER) SECTION B
VIEW A
030801
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 12 13
.7
POWER STEERING PUMP MOUNTING BRACKET ASY
W704693
M8 X 1.25 X 99 BOLT
HEX FLANGE HD PILOT
(TORQUE 20−30 Nm)
(2) REQ−FRONT
W704694
M8 X 1.25 X 71 BOLT
HEX FLANGE HD PILOT
(TORQUE 20−30 Nm)
(2) REQ−REAR
−3K738−
BRACKET ASY−
POWER STEERING
PUMP MOUNTING
FRONT OF ENGINE
030503
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 13 14
X
CYLINDER HEAD PIPE PLUGS AND DOWELS
(INSTALLED IN CYLINDER HEAD MACHINING AREA)
−6050−
HEAD ASY−
CYLINDER LH
W701515 (1/4 HEX)
1/4−18 PLUG SOCKET HEX
(TORQUE 14 Nm
THEN ROTATE 180 )
(2) REQ
FRONT OF ENGINE
030102
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 14 14A
X
CYLINDER HEAD ASY VALVES, SPRINGS & LASH ADJUSTERS
−6518−
KEY − VALVE
SPRING RETAINER −6514−
(24) REQ RETAINER −
VALVE SPRING
1 −6C501− MUST BE PROPERLY
(12) REQ
ADJUSTER ASY − SEATED
VALVE LASH 1 NOTE:
(12) REQ −6513− LUBRICATE BORE WITH
NOTE: SPEC − SPRING WSE−M2C908−A OIL
LASH ADJUSTER MUST VALVE PRIOR TO INSTALLATION
BE PUMPED UP PRIOR (12) REQ (GARTER
TO INSTALLATION. SPRING)
−6A517−
SEAL ASY −
VALVE STEM
(12) REQ
MUST BE INSTALLED
BEFORE INSERTING VALVE
(−6507−/−6505−) AND
BOTTOMED ON VALVE GUIDE
NOTE:
GARTER SPRING
MUST BE PRESENT
FRONT OF ENGINE
NOTE:
APPLY WSE−M2C908−A OIL TO
ENTIRE I.D. OF VALVE GUIDE
PRIOR TO VALVE INSTALLATION.
VALVE MUST ROTATE FREELY.
SPRING SEAT
INSTALLED
SPRING HEIGHT
(SEE CHART)
030902
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 14A 14B
.5
CYLINDER HEAD GASKETS AND DOWELS
(BLOCK ASY −
CYLINDER)
(9.0
8.0)
DOWEL
SECTION C
−6051−
GASKET − W704688
CYLINDER HEAD PIN − 16.4 X 19.25
HOLLOW DOWEL − SPLIT
(2) REQ AS SHOWN
A (EACH SIDE)
NOTE:
MUST BE BOTTOMED
(SEE SECTION C )
C B
(BLOCK ASY −
CYLINDER)
FRONT OF ENGINE
−6083−
GASKET −
CYLINDER HEAD
FRONT OF ENGINE NOTE:
APPLY LOCAL
PRESSURE
AROUND DOWEL TO
SNAP−FIT GASKET
IN PLACE
(2) PLACES AT ONCE
(DOWEL)
VIEW A VIEW B
(BLOCK ASY −
(GASKET RH) (GASKET LH) RIGHT SIDE SHOWN CYLINDER)
LEFT SIDE TYPICAL VIEW D
030102
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 14B 14C
.7
CYLINDER HEAD ASY
(HEAD ASY −
CYLINDER)
(GASKET −
CYLINDER HEAD) FRONT OF ENGINE
(BLOCK ASY −
CYLINDER)
030102
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 14C 14D
.7
CYLINDER HEAD ASY
(Continued)
5 6
3 2
SINGLE WRENCH
CYLINDER HEAD TORQUE SEQUENCE
FRONT OF ENGINE
1 4
7 8
3. BACK OUT ALL BOLTS (8) EACH SIDE A MINIMUM OF ONE FULL TURN (360 ).
5 6
1 2
MULTI−SPINDLE
CYLINDER HEAD TORQUE SEQUENCE
FRONT OF ENGINE
3 4
7 8
2. INSTALL M10 BOLTS (8) EACH SIDE PRE−TORQUE TO SEAT ALL BOLTS.
SIMULTANEOUSLY (18−22 Nm)
030102
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 14D 14E
.5
CAMSHAFT & SPROCKET ASY, BEARING CAPS
AND ROLLER FOLLOWERS
2 −6A267−
CAMSHAFT ASY −
INTAKE LH
FRONT OF ENGINE
NOTE:
CAMSHAFT SPROCKETS DETAIL MAY
NOT BE PICTORALLY ACCURATE.
(HEAD ASY −
−6529− CYLINDER)
ARM ASY −
VALVE ROCKER
(12) REQ
(ADJUSTER ASY−
VALVE LASH)
(12) REQ
2 −6A269−
CAMSHAFT ASY −
EXHAUST LH
1
(CAMSHAFT)
1 NOTE:
CAP TO BE INSTALLED
LAST & REMOVED FIRST
(ARM ASY −
2 NOTE: VALVE ROCKER)
LUBRICATE CAMSHAFT
JOURNALS AND LOBES
WITH WSE−M2C908−A OIL
PRIOR TO INSTALLATION.
QUALITY AUDIT ONLY
(0.50−1.11) GAP MEASURED
ON CAP BASE CIRCLE WITH
ADJUSTER FULLY COLLAPSED.
(86.82 )
(102.75 )
(2.35 )
(13.56 )
(35 ) TDC
0 0
NOTE:
CAMSHAFT SPROCKETS DETAIL MAY
NOT BE PICTORALLY ACCURATE.
030901
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 14F 14G
.35
CAMSHAFT ASY, CAMSHAFT BEARING CAPS, LASH ADJUSTERS,
AND ROLLER FOLLOWERS
(Continued) 1 NOTE:
COLOR CODE: YELLOW
11 1 FOR H/O ONLY
12 1L 5L 2 1 9
#1 #5
2 5R #5 #1 1R 10
(THRUST
13 CAP) 3 1
3 (THRUST 11 BLUE
CAP) STRIPE
14 2L 6L 4
4 6R 2R 12
1 BLUE
STRIPE
15 5
5 13
16 3L 7L 6
6 7R 3R 14
1 ORANGE
STRIPE
17 7
7 15
18 4L 8L 8
8 8R 4R 16
9L 10
1 BLUE
STRIPE 9 FRONT OF ENGINE
4. LOAD (12) ROLLER FOLLOWER (−6529−), AND CAMSHAFTS (−6A266 R.H. INT.
−6A267− LH INT, −6A269− RH EXH & −6A269−LH EXH) INTO CYLINDER
HEADS WITH TIMING MARKS AS SHOWN FRAME 14F.
NOTE:
CAMSHAFT SPROCKETS DETAIL MAY
NOT BE PICTORALLY ACCURATE.
−12405−
SPARK PLUG ASY
(TORQUE 9−20 Nm)
(6) REQ
FOR CD132,SW164
& MPV
COLOR CODE: BLACK (AWSF32F)
FOR HO
COLOR CODE: PURPLE (AWSF22F)
(HEAD ASY −
CYLINDER)
FRONT OF ENGINE
030704
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 15 16
.7
CRANKSHAFT SPROCKET, DRIVE CHAIN, CHAIN GUIDE,
TENSIONER ASY AND TENSIONER ARM (LH)
(CAMSHAFT ASY −
INTAKE LH)
(CAMSHAFT ASY −
(DOWEL) EXHAUST LH)
−6M274−
ARM ASY − TIMING
CHAIN TENSIONER LH
−6B274−
GUIDE ASY −
TIMING
CHAIN LH
−6L266−
TENSIONER −
TIMING CHAIN
2
(CRANKSHAFT)
−6306−
FRONT OF ENGINE GEAR −
CRANKSHAFT
2 W701524 (10mm HEX)
M8 X 1.25 X 49.3 BOLT &
WSHR HEX FLANGE HD PILOT
(TORQUE 20−30 Nm)
(4) REQ
COLOR CODE: GOLD
−6268−
CHAIN − TIMING
NOTE:
ALIGN TIMING LINKS
NOTE: WITH TIMING MARKS
CAMSHAFT SPROCKETS DETAIL MAY
ON SPROCKETS
NOT BE PICTORALLY ACCURATE.
030901
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 16 16A
.5
CRANKSHAFT, CAMSHAFT SPROCKETS AND
DRIVE CHAIN, PRE−ASSEMBLY TIMING
MARK ALIGNMENT (LH)
(26.82 )
(102.75 )
(2.35 )
(73.56 )
(85 )
(107 )
0 0
NOTE:
CAMSHAFT SPROCKETS DETAIL MAY
NOT BE PICTORALLY ACCURATE.
030901
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 16A 16B
.35
CRANKSHAFT SPROCKET, DRIVE CHAIN, CHAIN GUIDE,
TENSIONER ASY AND TENSIONER ARM (RH)
(CAMSHAFT ASY −
INTAKE RH) 1 NOTE:
WEAR FACE COLOR: TAN ON
ON RH GUIDE AND RH ARM
(CAMSHAFT ASY −
EXHAUST RH)
(DOWEL) (CRANKSHAFT)
−6L266−
TENSIONER −
TIMING CHAIN W701524 (110mm HEX)
(RH) M8 X 1.25 X 49.3 BOLT &
FRONT OF ENGINE WASHER HEX FLANGE
HD PILOT
(TORQUE 20−30 Nm)
(2) REQ
COLOR CODE: GOLD
−6268−
CHAIN − TIMING
NOTE:
ALIGN TIMING LINKS
WITH TIMING MARKS
ON SPROCKETS
NOTE:
CAMSHAFT SPROCKETS DETAIL MAY
NOT BE PICTORALLY ACCURATE.
030901
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 16B 16C
.35
CRANKSHAFT, CAMSHAFT SPROCKETS AND
DRIVE CHAIN, TIMING MARK ALIGNMENT
(LH & RH)
NOTE:
TYPICAL ALIGNMENT WHEN ROTATED FORWARD TO TDC STROKE #1 CYLINDER.
NOTE:
AT TDC COMP STROKE #1 CYLINDER MARKS ON BACK SIDE
OF CAM SPROCKETS ALIGN AS SHOWN.
(36.70 )
(97.77 )
(7.43 )
(63.49 )
0 0
NOTE:
CAMSHAFT SPROCKETS DETAIL MAY
NOT BE PICTORALLY ACCURATE.
030901
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 16C 17
.35
FRONT COVER ASY, TENSIONER AND IGNITION PULSE RING
(HEAD ASY −
CYLINDER)
NOTE:
TORQUE FASTENERS WITHIN
(6) MINUTES OF APPLYING
WSE−M4G323−A6 SEALER.
A
B
(CRANKSHAFT)
(BLOCK ASY − (HOUSING − ENGINE
CYLINDER) BULKHEAD)
NOTE: NOTE:
SEE FRAME 17A FOR BLUE PAINT W704920
FASTENER LOCATION STRIPE M8 X 60 BOLT
AND TORQUE SEQUENCE & WSHR HEX
FLANGE HD
MPV SHOWN PILOT
CDW/SW TYPICAL −6C086−
COVER ASY − −6B209−
ENGINE FRONT TENSIONER ASY −
ENGINE DRIVE
(BLOCK ASY − C BELT
CYLINDER)
IGNITION PULSE RING
NOTE:
−12A227− THE PULSE RING TEETH
WSE−M4G323−A6
RING − IGNITION MUST FACE FOWARD
SEALER
PULSE CRANKSHAFT
SENSOR (HEAD ASY −
CYLINDER)
(HOUSING − ENGINE
BULKHEAD)
WSE−M4G323−A6
VIEW B SEALER
TYPICAL
APPLY (6mm) DIAMETER DOT
(APPROX) OF WSE−M4G323−A6 (BLOCK ASY −
SEALER ON CYLINDER BLOCK & CYLINDER)
BULKHEAD HOUSING INTERSECTION.
FRONT OF ENGINE
(2) PLACES B VIEW A
VIEW C
TYPICAL
APPLY (6mm) DIAMETER DOT
(APPROX) OF WSE−M4G323−A6 NOTE:
CAMSHAFT SPROCKETS DETAIL MAY
031403 SEALER ON CYLINDER HEAD &
NOT BE PICTORALLY ACCURATE.
CYLINDER BLOCK INTERSECTION.
(4) PLACES A
031004
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 17 17A
.45
FRONT COVER ASY FASTENERS
= STUD
= BOLT
14
−6C086−
COVER ASY −
ENGINE FRONT
15
10
11
3
13 16
12
7 8
6 5
MPV SHOWN
CDW/SW TYPICAL
M8 X 1.25 X 40
M6 X 1 X 20
3−4−8−10 STUD & WASHER ASY
11−14−15−16 W706961 (13mm HEX) HD SHLDR PILOT
M8 X 1.25 X 51.8
2−5−6 BOLT & WASHER ASY
7−9−12−13 W701525 (10mm HEX) HEX FLNG HD PILOT
M8 X 47.5
M6 X 20
1 STUD & WSHR−HEX
W701712 (13mm HEX) FLNG HD PILOT
NOTE:
TORQUE ALL FASTENERS (20−30 Nm)
IN SEQUENCE: 1−16
031004
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 17A 18
.4
OIL PAN ASY
FOR CD132/SW164 & MPV
NOTE:
PARTS MARKED 1 ARE PART
OF OIL PAN ASY.
(HOUSING − ENGINE
BULKHEAD) (COVER ASY −
ENGINE FRONT)
5
6
7 4
3 FRONT OF ENGINE
1
1 GASKET − OIL PAN
9 −6675−
PAN ASY − OIL
15
1 DRAIN PLUG 10 A 14
(TORQUE 22−30 Nm) 11 13
12 1 W701605
M8 X 1.25 X 34.3
BOLT & WASHER
= BOLT 1 W701606 HEX FLANGE HD PILOT
M8 X 1.25 X 33 + M6 X 1 X 22.5 (TORQUE 20−30 Nm)
STUD & WASHER HEX CONL SHLDR PILOT (11) PLACES
= STUD (TORQUE 20−30 Nm)
(4) PLACES
2 WSE−M4G323−A6
NOTE: SEALER
ALIGN TRANSMISSION MOUNTING FACE OF OIL PAN
WITH REAR FACE OF CYLINDER BLOCK. IT SHOULD
HAVE MAXIMUM MISMATCH OF (0.25mm)UNDERFLUSH.
2 NOTE:
APPLY (10mm) DIAMETER DOT (APPROX)
OF WSE−M4G323−A6 SEALER TO VIEW A
(PAN ASY − OIL)
OIL PAN GASKET (−6710−)
IN (2) LOCATIONS. REFER TO VIEW A. TYPICAL (2) PLACES
NOTE:
OIL PAN ASY MUST BE INSTALLED AND
TORQUED TO SPECIFICATIONS WITHIN (6)
MINUTES MAX. OF APPLYING SEALER.
030203
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 18 18A
.5
OIL PAN ASY (Continued)
FOR CD132/SW164 (MANUAL TRANS) & MPV
ASSEMBLY PROCEDURE
SERVICE AUDIT
1. INSTALL OIL PAN TO TRANSMISSION RETAINING FASTENERS FINGER TIGHT.
THIS WILL ALIGN TWO FACES PRIOR TO TORQUING OIL PAN.
FRONT OF ENGINE
A −6C629−
SPACE − ENGINE
OIL PAN
FOR MANUAL
TRANS ONLY
(OIL PAN ASY)
−6C629−
SPACER −
−6C629− ENGINE
SPACER − ENGINE OIL PAN OIL PAN
FOR AUTO & FOR AUTO
MANUAL TRANS TRANS
ONLY
VIEW A
030203
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 18A 19
1
CRANKSHAFT FRONT SEAL ASY, CRANKSHAFT TIMING SENSOR
AND CAMSHAFT TIMING SENSOR
MPV SHOWN
CDW/SW TYPICAL
−6B288−
SENSOR ASY −
CANSHAFT TIMING
−6C315−
SENSOR ASY −
CRANKSHAFT TIMING
(INSTALLATION TOOL)
FRONT OF ENGINE
(CRANKSHAFT)
−6700−
SURFACE "S" SEAL ASY−CRANKSHAFT FRONT
NOTE:
(COVER ASY − LUBRICATE SEAL BORE
ENGINE FRONT) IN COVER BEFORE INSTALLING
ASSEMBLY PROCEDURE
1. CHECK RELATIONSHIP OF SEAL BORE TO CENTERLINE OF CRANKSHAFT
(SEE SECTION A ON FRAME 19A FOR SPECIFICATION).
031400
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 19 19A
.55
CRANKSHAFT FRONT SEAL SQUARENESS AND CONCENTRICITY
(SERVICE/AUDIT)
CL OF CRANKSHAFT
(CRANKSHAFT)
(0.50 FIM)
(COVER ASY −
ENGINE FRONT)
(CRANKSHAFT)
FRONT OF ENGINE
(COVER ASY −
ENGINE FRONT) SECTION A
FRONT OF ENGINE
CHECKING CONCENTRICITY
(CRANKSHAFT)
(0.50 FIM)
(DIAL INDICATOR)
FRONT OF ENGINE
CHECKING SQUARENESS
030203
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 19A 20
.5
CRANKSHAFT VIBRATION DAMPER ASY
−6316−
DAMPER ASY −
CRANKSHAFT VIBRATION
NOTE:
INSTALL AT A MAXIMUM
PRESS FORCE OF (19.125 N)
FRONT OF ENGINE
W701511
FLAT WASHER
ASSEMBLY PROCEDURE
1. SEAL SURFACE MUST BE FREE OF DIRT AND OIL.
(DAMPER ASY −
CRANKSHAFT VIBRATION) B
NOTE:
APPLY WSE−M4G323−A6 SEALER TO
KEYWAY SLOT PRIOR TO DAMPER
AND BOLT INSTALLATION. SEAL
SURFACE MUST BE FREE OF
DIRT AND OIL. (CRANKSHAFT)
VIEW B SECTION A
030901
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 20 21
.6
CAMSHAFT COVER ASY & CAMSHAFT
REAR SEAL RETAINER ASY
(HEAD ASY −
NOTE: CYLINDER)
SEE FRAME 21A FOR
TORQUE SEQUENCE.
−6A505− (PILOT TOOL)
LEFT SIDE SHOWN COVER ASY − VALVE
−6B293−
RIGHT SIDE TYPICAL ROCKER ARM LH
−6582− RETAINER ASY −
COVER ASY − VALVE CAMSHAFT SEAL REAR
NOTE: ROCKER ARM NOTE:
PARTS MARKED 2 ARE PART NOTE: INSTALL PRIOR TO
OF CAMSHAFT COVER ASY H/O BLACK CAMSHAFT COVER ASY
COVERS NOTE:
USE PILOT TOOL
2 −6766− TO PROTECT "LIP"
VIEW A
CAP ASY − OIL FILL FROM DAMAGE.
(PART OF −6A505−
ASY ONLY)
W701242
M6 X 1 X 43.25 BOLT &
WSHR HEX FLANGE HD PILOT
(TORQUE 8−12 Nm)
(2) REQ
2 M6 X 1 X 34 BOLT
HEX FLANGE PILOT
(TORQUE 8−12 Nm)
(6) REQ (LH) 2 M6 X 1 X 34/
1 M5 X 0.8 X 21 STUD
(3) REQ (RH)
HEX FLANGE PILOT
(TORQUE 8−12 Nm)
(5) REQ (LH)
(7) REQ (RH)
FRONT OF ENGINE
(RETAINER ASY −
CAMSHAFT
SEAL REAR)
NOTE:
DO NOT EXCEED (45) MINUTES
DURATION BEFORE FINAL
TORQUE SPEC IS ACHIEVED.
A
1
1 APPLY (8mm) DIAMETER DROP
OF WSE−M4G323−A6 SEALER.
TO FRONT COVER GASKET
(COVER ASY − INTERSECTION (6) PLACES
ENGINE FRONT) 1 (2 PER RH CAM COVER).
(4 PER LH CAM COVER).
NOTE:
NOTE: TORQUE ALL CAM COVER
CAMSHAFT SPROCKETS DETAIL MAY FASTENERS WITHIN (6)
NOT BE PICTORALLY ACCURATE. MINUTES OF APPLYING
WSE−M4G323−A6 SEALER.
WHEN (6) MINUTE CRITERIA
(HEAD ASY − CANNOT BE MET: PRE−TORQUE
031004 CYLINDER) ALL FASTENERS TO (3 Nm).
= STUD
= BOLT
6
8
4
3 5
10 2
2
1 11
10 7
1
8
3
9
6 4 5
−6582− 7
CAMSHAFT COVER
ASY (RH) −6A505−
CAMSHAFT COVER
ASY (LH)
FRONT OF ENGINE
031004
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 21A 22
.35
IGNITION COIL ASY, GROUND STRAP, RADIO CAPACITOR ASY
(NAAO & MPV) AND BRACKET (EAO)
W706995
M5 X 0.8 X 29 BOLT
HEX FLANGE HD
(TORQUE 5−7 Nm)
(3) REQ
−18B960−
BRACKET & CAPACITOR ASY−
RADIO IGNITION INTERFERENCE
FOR EAO CD132/SW164
−19A095−
GROUND STRAP
NOTE: −12029−
SEE FRAME 44 FOR COIL ASY−IGNITION
INSTALLATION OF FRONT OF ENGINE
OTHER END
(COVER ASY−VALVE
ORIENT CAPACITOR ROCKER ASY)
AS SHOWN
VIEW A
W706995
M5 X 0.8 X 29 BOLT
HEX FLANGE HD
(TORQUE 5−7 Nm)
(3) REQ
−18B960−
BRACKET & CAPACITOR ASY−
RADIO IGNITION INTERFERENCE
FOR NAAO SW164
−19A095− AND MPV
GROUND STRAP
NOTE:
SEE FRAME 44 FOR
INSTALLATION OF
OTHER END −12029−
COIL ASY−IGNITION
FRONT OF ENGINE
(COVER ASY−VALVE
ROCKER ASY)
030702
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 22 22A
.5
IGNITION WIRE ASY (RH)
−12281−
WIRE & BRACKET ASY−
COIL TO SPARK PLUG LH
NOTE:
SEE FRAME 29 FOR
FINAL INSTALLATION
−12280−
WIRE & BRACKET ASY−
COIL TO SPARK PLUG RH
FRONT OF ENGINE
(COVER ASY−VALVE
ROCKER ARM RH)
(COIL ASY−
IGNITION)
NOTE:
SPARK PLUG BOOT
MUST BE FULLY SEATED
ON SPARK PLUG TO
ENSURE UMBRELLA SEAL
TO CAM COVER BACKGROUND DETAIL MAY NOT
BE PICTORALLY ACCURATE FOR
ALL APPLICATIONS
030703
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 22A 23
.57
ELECTRIC IMRC ASY & BRIDGE
W701669
M6 X 1 X 33.25 BOLT &
WSHR HEX FLNG HD PILOT
(TORQUE 8−12 Nm)
−9J559−
CONTROL ASY−ENGINE
AIR SHUT OFF
NOTE:
SEE FRAME 30 FOR
CABLE INSTALLATION
−9C836−
(COVER ASY−VALVE BRACKET ASY−
ROCKER ARM LH) THROTTLE CONTROL
LINKAGE LH
FOR CD/SW ONLY
FRONT OF ENGINE
030402
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 23 24
.5
WATER PUMP ASY
FRONT OF ENGINE
(TUBE−WATER
INLET)
(HEAD ASY−
CYLINDER LH)
W701544
M6 X 1 X 69.25 BOLT &
WASHER ASY
HEX FLANGE HD PILOT
(TORQUE 10 Nm
THEN ROTATE 85 −95 )
(3) REQ
1 −8501−
PUMP ASY−WATER
ASSEMBLY PROCEDURE
1 1. INSTALL WATER PUMP ASY (−8501−) AND POSITION TO REAR FACE
OF CYLINDER HEAD ASY (LH)
FRONT OF ENGINE
W701632
M6 X 1 X 32.5 X
M5 X 0.8 X 17.5 STUD &
WASHER HEX FLANGE
(TORQUE 8−12 Nm)
−10884−
−8548− SENDER ASY−
HOSE−WATER COOLANT
BYPASS TEMPERATURE W701669
M6 X 1 X 33.25 BOLT &
"O" RING WASHER HEX FLANGE PILOT
(2) REQ (TORQUE 8−12 Nm)
(HEAD ASY− (PART OF −8548− ASY)
CYLINDER LH) APPLY ESE−M99B176−A LUBRICANT
NOTE:
VISUALLY INSPECT "O" RING AND
MATING SURFACE FOR DIRT
OR CONTAMINANTS PRIOR TO
1 NOTE:
INSTALLATION. SEE FRAME 30 FOR
BACKGROUND DETAIL MAY NOT INSTALLATION OF IMRC
BE PICTORALLY ACCURATE FOR
ALL APPLICATIONS FOR MPV ONLY CABLE TO THIS STUD
FRONT OF ENGINE
1
−10884−
SENDER ASY−
−8548− COOLANT
HOSE−WATER TEMPERATURE
BYPASS W701632
M6 X 1 X 32.5 X
M5 X 0.8 X 17.5 STUD &
"O" RING
WASHER HEX FLANGE
(2) REQ (TORQUE 8−12 Nm)
(HEAD ASY−
CYLINDER LH) (PART OF −8548− ASY)
W701669
APPLY ESE−M99B176−A LUBRICANT
M6 X 1 X 33.25 BOLT &
NOTE: WASHER HEX FLANGE PILOT
VISUALLY INSPECT "O" RING AND (TORQUE 8−12 Nm)
MATING SURFACE FOR DIRT
OR CONTAMINANTS PRIOR TO
INSTALLATION.
FRONT OF ENGINE
−6K817−
HOSE−CRANKCASE
EMISSION VALVE
TO INTAKE MANIFOLD
(SEPARATOR ASY−OIL)
030801
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 25A 26
.6
INTAKE MANIFOLD ASY (LOWER) AND EMISSION
VACUUM CONTROL CONNECTOR FOR NAAO SW164
W701592
NOTE: M6 X 1 X 66.25 BOLT &
SEE FRAME 26C FOR WASHER HEX FLANGE HD
TORQUE SEQUENCE (TORQUE 8−12 Nm)
(8) REQ
FRONT OF ENGINE
−9J447−
MANIFOLD ASY−
INTAKE LOWER
−9J447− FOR ALL NAAO
MANIFOLD ASY−
INTAKE LOWER EXCEPT H/O
B
FOR NAAO H/O ONLY
−9E498−
CONNECTOR ASY−
EMISSION VACUUM
CONTROL MAIN
NOTE:
FOR ENGAGEMENT
SPECS SEE
FRME 3A
A NOTE:
VIEW B SEE FRAMES 35,
−9439−
35C AND 36
GASKET− INTAKE
FOR CONTINUATION
MANIFOLD TO
(HEAD ASY− OF −9E498− ASY
CYLINDER HEAD
CYLINDER) (2) REQ
1 LOCATING PIN
(GASKET−INTAKE
(2) PLACES PER GASKET
MANIFOLD TO
CYLINDER HEAD)
SECTION A
030109 (TYPICAL)
−9J447−
MANIFOLD ASY− A
INTAKE LOWER
FOR EAO SW164
H/O ONLY
NOTE:
GREEN INJECTORS FRONT OF ENGINE
A NOTE:
−9439− SEE FRAME 26C FOR
GASKET−INTAKE TORQUE SEQUENCE
MANIFOLD TO
(HEAD ASY− CYLINDER HEAD
CYLINDER) (2) REQ
VIEW A
1 LOCATING PIN
(GASKET−INTAKE
(2) PLACES PER GASKET
MANIFOLD TO
CYLINDER HEAD)
SECTION A
(TYPICAL)
030103
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 26A 26B
.5
INTAKE MANIFOLD ASY (LOWER) FOR CD132 ONLY
W701592
NOTE: M6 X 1 X 66.25 BOLT &
SEE FRAME 26C FOR WASHER HEX FLANGE HD
TORQUE SEQUENCE (TORQUE 8−12 Nm)
(8) REQ
FRONT OF ENGINE
−9J447−
MANIFOLD ASY−
INTAKE LOWER
−9439−
GASKET−INTAKE
MANIFOLD TO
CYLINDER HEAD
(2) REQ
A
(HEAD ASY−
CYLINDER)
1 LOCATING PIN
(GASKET−INTAKE
(2) PLACES PER GASKET
MANIFOLD TO
CYLINDER HEAD)
SECTION A
030103 (TYPICAL)
FRONT OF ENGINE
6 (MANIFOLD ASY−
INTAKE LOWER)
NAAO SHOWN
EAO/MPV TYPICAL
030103
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 26C 27
.5
030403
11
V−ENGINE
ILLUSTRATION
12 VIEW A
−12A581−
WIRING ASY − ENGINE FOR EAO SW
CONTROL SENSOR FRONT OF ENGINE AND CD
IL1S7E−030002−E0543D
12
8
2001 2.5L−4V CD132/SW164/MPV
11 FOR NAAO
ONLY
6
1 7
4
−−−
FOR NAAO SW
10 ONLY
13
7 TO SENDER ASY − COOLANT TEMPERATURE
(SEE FRAME 37B)
2 8 TO COIL ASY − IGNITION
1 TO SENSOR ASY − CAMSHAFT TIMING
001019
11
−12A581−
WIRING ASY − ENGINE
CONTROL SENSOR FRONT OF ENGINE
IL1S7E−030002−E0543D
11
8
2001 2.5L−4V CD132/SW164/MPV
10
1 6 7
4
−−−
CHARGE THROTTLE
(SEE FRAME 37B)
52
X
INTAKE MANIFOLD ASY (UPPER)
NOTE: 1
INTAKE MANIFOLD IS BLACK FOR 1 FRONT OF ENGINE
H/O APPLICATIONS
1
A
(MANIFOLD ASY −
INTAKE LOWER)
(MANIFOLD ASY −
INTAKE)
5 1 3
6 2 4
FRONT OF ENGINE
030104
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 28A 29
.45
IGNITION WIRE ASY (LH) AND FIRING ORDER
FRONT OF ENGINE
6 5 4
FIRING ORDER:
1−4−2−5−3−6
1 NOTE:
INSTALLED AFTER
ENGINE MOUNT 3 2 1
BRACKET AT B & A
1 2 3
NOTE:
SPARK PLUG BOOT
MUST BE FULLY SEATED 6
ON SPARK PLUG TO 5 4
ENSURE UMBRELLA SEAL
TO CAM COVER
VIEW A
030703
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 29 30
.4
ELECTRIC IMRC ASY CABLE ROUTING
BACKGROUND DETAIL MAY NOT
BE PICTORALLY ACCURATE FOR
ALL APPLICATIONS
(IMRC CABLE)
W701669 (10mm HEX)
M6 X 1 X 33.25 BOLT &
WSHR HEX FLANGE HD PILOT
1
(TORQUE 8−12 Nm) 1 TO HOSE − WATER
(2) REQ BYPASS STUD
NOTE:
SEE FRAME 25
FOR STUD CLARIFICATION
FRONT OF ENGINE
(HOSE − WATER
BYPASS STUD)
(CONTROL ASY − ENGINE (BRACKET ASY − THROTTLE
AIR SHUT OFF) CONTROL INTAKE LH)
NOTE: FOR CD132/SW164
SEE FRAME 23 FOR ONLY
INITIAL INSTALLATION
INSTALLED VIEW
030402
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 30 31
.5
FLYWHEEL ASY AND REAR COVER PLATE
(MANUAL TRANS)
(CRANKSHAFT)
(BLOCK ASY −
CYLINDER)
(DOWEL)
(2) REQ
FRONT OF ENGINE
COLOR CODE:
YELLOW
FOR H/O
ONLY
−6A373−
PLATE ENGINE
RER COVER
NOTE:
STAKE REAR COVER
PLATE (2) PLACES
TOP & BOTTOM OF −6375−
EACH DOWEL FLYWHEEL ASY
(SEE VIEW A)
W701559 (17mm HEX)
M10 X 1 X 20 BOLT
HEX LOCK HD
(TORQUE 73−87 Nm)
(8) REQ
STAKE
(DOWEL) LOCATION
(PLATE − ENGINE
REAR COVER)
VIEW A
TYPICAL (2) PLACES
031103
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 31 31A
.4
FLEXPLATE ASY AND REAR COVER PLATE
(AUTO TRANS) FOR SW164 ONLY
FRONT OF ENGINE
(CRANKSHAFT)
(BLOCK ASY −
CYLINDER)
(DOWEL)
(2) REQ
−6A373− −6375−
PLATE ENGINE FLEXPLATE ASY
RER COVER FOR SW164 ONLY
NOTE:
STAKE REAR COVER
PLATE (2) PLACES
TOP & BOTTOM OF W701559 (17mm HEX)
EACH DOWEL M10 X 1 X 20 BOLT
HEX LOCK HD
(TORQUE 73−87 Nm)
(8) REQ
STAKE
(DOWEL) LOCATION
(PLATE − ENGINE
REAR COVER)
VIEW A
TYPICAL (2) PLACES
031103
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 31A 32
.4
AIR BYPASS VALVE ASY
FRONT OF ENGINE
−9F715−
VALVE ASY −
IDLE AIR CONTROL
−9F670−
W701669 (10mm HEX) GASKET − AIR
M6 X 1 X 33.25 BOLT & (MANIFOLD ASY −
BYPASS VALVE INTAKE)
WSHR HEX FLANGE HD PILOT
(TORQUE 8−12 Nm)
W701632 (10mm HEX)
M6 X 1 X 32.5 +
M5 X 0.8 X 17.5 STUD &
WSHR HEX FLANGE HD PILOT
(TORQUE 8−12 Nm)
030802
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 32 32A
.65
EGR VACUUM REGULATOR ASY
NAAO SW164 ONLY
FRONT OF ENGINE
030804
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 32A 33
.65
INLINE CONNECTOR BRACKET
FRONT OF ENGINE
031402
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 33 33A
.75
EGR VALVE ASY AND PLUG
(MANIFOLD ASY −
INTAKE)
−9D460−
VALVE ASY − EXHAUST
RECIRULATING
FOR NAAO SW164 ONLY
(MANIFOLD ASY −
INTAKE)
48ZE−3209
3/4 PLUG
FOR MPV ONLY
FRONT OF ENGINE
(MANIFOLD ASY −
INTKAE)
−9D440−
COVER ASY − INTAKE
MANIFOLD OPENING
FRONT OF ENGINE
(HEAD ASY −
W701628 (18mm HEX) A CYLINDER LH)
M12 X 1.75 X 39.3 X
M8 X 1.25 X 20.3 STUD (EYE − ENGINE
HEX FLANGE HD PILOT LIFTING)
(TORQUE 100−125 Nm)
−17A084−
EYE − ENGINE
LIFTING LH
(IMRC CABLE)
NOTE:
−17A084− ROUTE IMRC CABLE
EYE − ENGINE UNDER HOOK ON
LIFTING RH LIFTING EYE.
VIEW A
FRONT OF ENGINE
(HEAD ASY −
CYLINDER)
W701627 (18mm HEX)
M12 X 1.75 X 39.3 BOLT
HEX FLANGE HD PILOT
(TORQUE 100−125 Nm)
030106
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 34 35
.7
EMISSION VACUUM CONTROL CONNECTOR ASY
FOR NAAO SW164 ONLY
−9E498−
CONNECTOR ASY −
EMISSION VACUUM
CONTROL MAIN
NOTE:
SEE FRAME 3A FOR
ENGAGEMENT SPECS
2
1
2
1
3 1 NOTE:
SEE FRAMES 26 AND 36
4 FOR CONNECTION TO
FUEL INJECTOR PRESSURE
SENSOR
(VALVE ASY −
EXHAUST RECIRULATING)
(MANIFOLD ASY −
INTAKE)
FRONT OF ENGINE
2
030803
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 35 35A
.5
EMISSION VACUUM CONTROL CONNECTOR ASY
FOR EAO SW164 ONLY
−9E498−
CONNECTOR ASY −
EMISSION VACUUM
CONTROL MAIN
NOTE:
SEE FRAME 3A FOR
ENGAGEMENT SPECS
1
1 NOTE:
SEE FRAMES 26 AND 36
1 FOR CONNECTION TO
FUEL PRESSURE
REGULATOR ASY
(MANIFOLD ASY −
INTAKE)
FRONT OF ENGINE
030803
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V−ENGINE 35B
ILLUSTRATION IL1S7E−030002−E0543D −−− 35A
.5
EMISSION VACUUM CONTROL SEAL
FOR CD132 ONLY
−9H490−
SEAL − VACUUM
OUTLET MANIFOLD
(MANIFOLD ASY −
INTAKE)
FRONT OF ENGINE
030803
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V−ENGINE 35C
ILLUSTRATION IL1S7E−030002−E0543D −−− 35B
.5
EMISSION VACUUM CONTROL CONNECTOR ASY
FOR MPV ONLY
−9E498−
CONNECTOR ASY −
EMISSION VACUUM
CONTROL MAIN
NOTE:
SEE FRAME 3A FOR
ENGAGEMENT SPECS
1
4
2
2 2
FRONT OF ENGINE
3
(MANIFOLD ASY −
INTAKE)
1
030803
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 35C 35D
.5
EMISSION VACUUM CONTROL CONNECTOR ASY (Continued)
FOR NAAO SW164 ONLY
−9E498−
CONNECTOR ASY −
EMISSION VACUUM
CONTROL MAIN
2 NOTE:
1 SEE FRAME 3A FOR
ENGAGEMENT SPECS
FRONT OF ENGINE
030803
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 35D 35E
.5
EMISSION VACUUM CONTROL CONNECTOR ASY (Continued)
FOR EAO SW164 ONLY
−9E498−
CONNECTOR ASY −
EMISSION VACUUM
CONTROL MAIN
NOTE:
SEE FRAME 3A FOR
1 ENGAGEMENT SPECS
FRONT OF ENGINE
030803
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 35E 35F
.5
EMISSION VACUUM CONTROL CONNECTOR ASY (Continued)
FOR MPV ONLY
2 TO SPEED CONTROL
−9E498−
CONNECTOR ASY −
EMISSION VACUUM
4 CONTROL MAIN
NOTE:
SEE FRAME 3A FOR
2 1 ENGAGEMENT SPECS
FRONT OF ENGINE
030803
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 35F 36
.5
PCV CONNECTOR & HOSE ASY TO UPPER INTAKE MANIFOLD ASY FITTING
AND EMISSION VACUUM CONTROL CONNECTOR ASY ROUTING
FRONT OF ENGINE
(IMRC CABLE)
(CONNECTOR ASY −
EMISSION VACUUM
CONTROL MAIN)
NOTE:
TUCK VACUUM LINE
BEHIND IMRC CABLE
FOR NAAO ONLY
PCV CONNECTOR
& HOSE ASY
NOTE:
(MANIFOLD ASY − SEE FRAME 25A FOR
INTAKE) INITIAL INSTALLATION
NOTE:
WSE−M99C45−A2 HOSE ASSEMBLY SURFACTANT ONLY (DO NOT MIX).
USE TO FACILITATE HOSE ASSEMBLY. ALL OTHER LUBRICANTS ARE
NOT PERMITTED. MAY BE APPLIED TO I.D. AND O.D. OF HOSE. SPRAY
NOT PERMITTED.
030801
030803
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 36 37
.7
WIRING HARNESS ASY TO MOUNTING STUDS,
CAMSHAFT TIMING SENSOR ASY, CRANKSHAFT TIMING SENSOR ASY AND
OIL PRESSURE SWITCH
(COVER ASY−VALVE
ROCKER ARM STUD)
FRONT OF ENGINE
(SENSOR ASY−
CAMSHAFT TIMING)
TO SWITCH ASY−
OIL PRESSURE
(SEE VIEW A)
TO SENSOR ASY−
A CAMSHAFT TIMING
WIRING RETAINER
(5) PLACES
TO SENSOR ASY−
CRANKSHAFT TIMING
TO SWITCH ASY−
OIL PRESSURE
(SWITCH ASY−
OIL PRESSURE)
TO −12A522−
WIRING
HARNESS ASY
(BRACKET−
WIRING (WIRING ASY−
CONNECTOR) ENGINE CONTROL
SENSOR)
FRONT OF ENGINE
FRONT OF ENGINE
VIEW A
030403
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 37 37A
.6
WIRING HARNESS ASY TO IGNITION COIL
TO COIL ASY−
IGNITION
(CAPACITOR ASY−RADIO
IGNITION INTERFERENCE)
FRONT OF ENGINE
TO CAPACITOR ASY−
RADIO IGNITION
INTERFERENCE
(COVER ASY−VALVE
ROCKER ARM STUD)
(COIL ASY−
IGNITION)
(WIRING ASY−
ENGINE CONTROL
SENSOR)
(WIRING ASY−
ENGINE CONTROL
SENSOR)
FRONT OF ENGINE
(COIL ASY−
IGNITION)
(COVER ASY−VALVE
TO CAPACITOR ASY− ROCKER ARM STUD)
RADIO IGNITION
INTERFERENCE
A (VALVE ASY−IDLE
AIR CONTROL)
TO VALVE ASY−IDLE
AIR CONTROL
(WIRING ASY−
ENGINE CONTROL
SENSOR)
FRONT OF ENGINE
TO SENDER ASY−
COOLANT TEMPURATURE
(SENDER ASY−
COOLANT SEE FRAMES 27 & 27A
TEMPURATURE) FOR INITIAL INSTALLATION
FRONT OF ENGINE
(WIRING ASY−
ENGINE CONTROL
SENSOR)
(VALVE ASY−IDLE
AIR CONTROL STUD) VIEW A
(HEGO SENSOR)
030403
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 37B 38
.6
OIL LEVEL INDICATOR TUBE ASY AND
OIL LEVEL INDICATOR ASY
(TUBE ASY−OIL
LEVEL INDICATOR)
NOTE:
MUST BE BOTTOMED
OUT AS SHOWN
(HOUSING−
ENGINE BULKHEAD)
SECTION A
(HEAD ASY−
CYLINDER LH)
−6750−
INDICATOR ASY−
OIL LEVEL
NOTE:
ORIENT OIL LEVEL
INDICATOR AS
SHOWN
−6754−
TUBE ASY−OIL
LEVEL INDICATOR
FOR CD132/SW164 ONLY
NOTE:
ORIENT OIL LEVEL
INDICATOR AS SHOWN
COLOR CODE (ON HANDLE):
MPV − RED O’RING
CD132/SW164 − YELLOW O’RING
030202
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 38 39
.6
THROTTLE BODY ASY
FRONT OF ENGINE
(MANIFOLD ASY−
INTAKE)
−9E936−
GASKET−AIR CHARGE
CONTROL TO INTAKE
MANIFOLD
NOTE:
1 SEE FRAME 39A FOR
MAN TRANS AND H/O
THROTTLE BODY ASY’S
−9E926−
BODY ASY−AIR
INTAKE CHARGE
THROTTLE
W701632 (10mm HEX)
M6 X 1 X 32.5 +
M5 X 0.8 X 17.5 STUD &
WSHR HEX FLANGE HD PILOT
(TORQUE 8−12 Nm)
(3) REQ
SV T
−9E936−
GASKET−AIR CHARGE
CONTROL TO INTAKE
MANIFOLD
−9E926−
BODY ASY−AIR
INTAKE CHARGE
THROTTLE
W701519 (8mm HEX)
M6 X 1 X 33.25 BOLT &
WSHR HEX FLANGE HD PILOT
(TORQUE 8−12 Nm)
(3) REQ
−9E936−
GASKET−AIR CHARGE
CONTROL TO INTAKE
MANIFOLD
W701632 (10mm HEX)
M6 X 1 X 33.25 BOLT &
WSHR HEX FLANGE HD PILOT
(TORQUE 8−12 Nm)
TO BODY ASY−
AIR INTAKE CHARGE
THROTTLE
(WIRING−ENGINE
CONTROL SENSOR)
(MANIFOLD ASY−
TO INJECTOR INTAKE LOWER)
PRESSURE SENSOR
NOTE:
ONCE ENGAGED, SLIDE RED
SAFETY TOWARD SENSOR
FRONT OF ENGINE
−9278−
SWITCH ASY−
OIL PRESSURE
Nm
(TORQUE 12−16 Nm)
(BLOCK ASY−
1 GASKET CYLINDER)
(PART OF −6A642− ASY)
NOTE:
LUBRICATE WITH WSE−M2C908−A
OIL PRIOR TO INSTALLATION
2 LOCATING PIN
(INSERT)
FOR CD132 &
NAAO SW164
−6A642−
COOLER ASY−CRANKCASE OIL
NOTE: 2
POSITION TUBES
AS SHOWN
FOR ALL EAO SW164 , 1
H/O & MPV
GASKET
(PART OF −6714− ASY)
NOTE:
LUBRICATE WITH
WSE−M2C908−A
OIL PRIOR TO
INSTALLATION
−6714−
FILTER ASY−OIL
TORQUE 14−17 Nm
ASSEMBLY PROCEDURE
(LOCATING PIN)
1. INSTALL LOCATING PIN ON OIL IT INTO
CAST SLOT IN CYLINDER BLOCK.
030202
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V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 40 41
.65
LINKSHAFT BRACKET ASY
AND CYLINDER BLOCK PLUGS
(BLOCK ASY−
CYLINDER)
FRONT OF ENGINE
−3K305−
BRACKET ASY−
FRONT WHEEL
DRIVE LINK
SHAFT
FOR SW164 ONLY
W500233 (13mm HEX)
M10 X 1.5 X 25 BOLT
HEX FLANGE HD
(TORQUE 40−55 Nm)
(3) REQ
050404
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 41 42
.75
A/C COMPRESSOR & CLUTCH ASY
FOR NAAO SW164 ONLY
FRONT OF ENGINE
(BLOCK ASY−
CYLINDER
(HOUSING−
ENGINE BULKHEAD)
−19D629−
COMPRESSOR & CLUTCH ASY−A/C
1 NOTE:
HOLLOW DOWEL
(PART OF −19D629− ASY)
(2) PLACES
FRONT OF ENGINE
−9J433−
TRANSDUCER ASY−EGR
FOR NAAO SW
ONLY
(HEAD ASY−
CYLINDER)
−9D477−
TUBE ASY−EGR
(TORQUE 35−45 Nm)
BOTH ENDS
FOR NAAO SW
ONLY
−9448−
GASKET−
EXAUST
MANIFOLD
−5G236−
MANIFOLD &
CONVERTER ASY−
EXHAUST RH
FRONT OF ENGINE
(HEAD ASY−
CYLINDER)
1 GROUND STRAP
(60 )
1 NOTE:
SEE FRAME 23 FOR
INITIAL INSTALLATION
OF GROUND STRAP
(30 )
(COVER ASY−
ENGINE FRONT)
NOTE:
BACKGROUND DETAIL
MAY NOT BE PICTORIALLY
ACCURATE FOR ALL
APPLICATIONS
2
FRONT OF ENGINE
−10239−
BRACKET ASY−
ALTERNATOR
MOUNTING
(COVER ASY−
ENGINE FRONT)
1
(BLOCK ASY−
CYLINDER)
3
HOLLOW DOWEL
(PART OF −10239− ASY)
(2)REQ
FRONT OF ENGINE
−10239−
BRACKET ASY−
ALTERNATOR
MOUNTING
030504
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 45A 46
X
POWER STEERING PUMP & BRACE ASY AND PULLEY
FOR CD/SW ONLY
(COVER ASY−ENGINE
(BRACKET− FRONT STUD)
POWER STEERING) (6) PLACES
CAP COLOR:
CD132− ORANGE
SW164− YELLOW
−3D639−
PUMP PULLEY & BRACKET
ASY−POWER STEERING
UNIQUE FOR CD
−3A733−
A PULLY−POWER
STEERING PUMP
2 1
10
11 1 NOTE:
4 "DIMPLE" ON PULLEY
MUST FACE FORWARD
3
(PULLEY−POWER
STEERING PUMP)
(TENSIONER ASY)
−8620−
BELT−DRIVE
(COMPRESSOR &
CLUTCH ASY−A/C)
(DAMPER ASY−
CRANKSHAFT
(ALTERNATOR ASY) VIBRATION)
FRONT OF ENGINE
B
(TENSIONER ASY)
P/S
TEN.
ALT
A/C
C/S
(BELT−DRIVE)
VIEW A NOTE:
ROUTE BELT BEHIND
FRONT OF ENGINE TENSIONER AS SHOWN
VIEW B
030507
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 47 48
.4
ACCESSORY DRIVE PULLEY AND WATER PUMP BELT TENSIONER ASY
(CAMSHAFT ASY−
INTAKE LH)
FRONT OF ENGINE
−6A359−
PULLEY−
ACCESSORY DRIVE
A NOTE:
MAX PRESS (15kN)
(PULLEY−
SECTION A ACCESSORY
DRIVE)
INSTALLED
FRONT OF ENGINE
−8W508−
TENSIONER ASY−
WATER PUMP BELT
(PUMP ASY−WATER)
030502
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 48 49
.5
WATER PUMP DRIVE BELT (READ)
(PULLEY−
ACCESSORY
DRIVE)
FRONT OF ENGINE
−8K543−
BELT−WATER
PUMP DRIVE
(PUMP ASY− A
WATER)
AUX
TEN
W/P
VIEW A
030502
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 49 50
.45
ENGINE CODE DECAL AND INK JET APPLICATION
−6E072−
LABEL−ENGINE
CODE INFORMATION
FRONT OF ENGINE
(FLYWHEEL ASY)
(FLYWHEEL ASY) (30 )
CL OF BOLT
INK JET FRONT OF ENGINE
(25 )
VIEW A
FOR CD132/SW164 ONLY
AUTOMATIC SHOWN
MANUAL TYPICAL
000103
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 50 51
.5
ENGINE ASY − LEFT REAR VIEW
2001 2.5L−4V SW EAO
AUTO TRANS
FRONT OF ENGINE
030002
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 51 51A
.35
ENGINE ASY − LEFT REAR VIEW
2001 2.5L−4V SW EAO
MAN TRANS
FRONT OF ENGINE
030002
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 51A 51B
.35
ENGINE ASY − RIGHT FRONT VIEW
2001 2.5L−4V SW EAO
FRONT OF ENGINE
030002
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 51B 51C
.4
ENGINE ASY − RIGHT FRONT VIEW
MAZDA MPV AUTO
FRONT OF ENGINE
030002
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 51C 51D
.45
ENGINE ASY − LEFT REAR VIEW
MAZDA MPV AUTO
FRONT OF ENGINE
030002
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 51D 51E
.4
ENGINE ASY − RIGHT FRONT VIEW
2001 2.5L−4V CD132
FRONT OF ENGINE
030002
NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001019 52
V−ENGINE
ILLUSTRATION IL1S7E−030002−E0543D −−− 51E 52
.4
9E498
SW164
FR 35A
2001 CD132 & EAO SW164
9H990
W701632 CD132 ONLY
W701625 FR 39 FR 35B
FR 33B W701520
9E926
FR 39 (6) REQ 9H589
FR 28 FR 27
9S479
9D440 W701519 (6) REQ
FR 33B FR 39 9E926 FR 28
12281 FR 39A 9424
FR 22A 9J559
FR 28 FR 23
W701632 W701669
FR 32 (3) REQ
9H486 FR 23
9F715 (2) REQ
FR 32
FR 28
W701669 W701592
12280 18B960 FR 32
FR 22 (8) REQ 9C836
FR 22A FR 26 FR 23
9F670
FR 32 8K543 6766
9J447 FR 49 6A359
6152 CD132 FR 21
(6) REQ FR 26B FR 48
W701539 6150 FR 8A
W706995 (2) REQ (6) REQ 8W508 6B293
(3) REQ FR 33 6151 9439 FR 48 6A505
FR 8A (6) REQ 6135 (2) REQ FR 21 FR 21
FR 23
14A206 FR 8A (6) REQ FR 26 8501
6159
FR 33 (12) REQ FR 8 FR 24
19A095 FR 8A 6140 W701504 W701520
FR 23 (12) REQ 6A267
(2) REQ FR 48 FR 14E
FR 8 W701544 6A269
6110 FR 12 (3) REQ FR 14E
12029 W701559 (6) REQ W704694 6050
FR 23 6B673 (2) REQ REAR 6K817 FR 24
(8) REQ FR 8 FR 25A FR 14A
FR 12 FR 13
FR 31 W701632
6B752 W704693 W701515
6375 FR 12 (2) REQ FRONT FR 25
W701669 (5) REQ
MANUAL 6211 FR 13
FR 31 FR 25 FR 14
6200 (12) REQ 8548
6582 (6) REQ FR 8C 3K738 FR 25
FR 21 FR 13 W701501
FR 8 8A505 FR 14
W705391 6214 FR 12 6083
(32) REQ (12) REQ W701643 FR 14B 17A084
FR 14E (2) REQ FR 34 6750
6A258 FR 8C FR 38
FR 44
(12) REQ 6B280 W701517 9278
FR 14E (4) REQ FR 4A FR 40
FR 14E W701516 W701518 W701822
FR 4 FR 14 FR 38
6A266 W701628
FR 14E 6A373 W706860
MANUAL W701202 (2) REQ FR 34
FR 31 (2) REQ FR 4
FR 4A
6A268 12405 W701546
FR 14E (6) REQ 3K305 W701548 FR 4
6065 SW ONLY (2) REQ 6A642 6754
FR 15 FR 41
(16) REQ 6514 FR 41 6010 HO ONLY FR 38
FR 14C (24) REQ FR 4 W701517 FR 40
6529 FR 14A 6A341 FR 4A 6 8 90
(24) REQ 6518 FR 5A FR 40
6513
FR 14E (48) REQ (24) REQ 6333 6714
FR 14A (4) REQ FR 40
6C501 FR 14A
FR 5A 6K255
(24) REQ W500233
6A517 (3) REQ W701528 FR 16B W701232
FR 14A (24) REQ
SW ONLY FR 5A 6M256 (2) REQ 6268
FR 14A FR 41 W500300 FR 16B FR 16
W701515 FR 16B
(4) REQ
(4) REQ FR 9
FR 14 6049
FR 14C 6701 6621
17A084 FR 7 FR 9 6268
W701732 FR 34 W701518 FR 16B
(6) PLACES FR 14
7G371
PER SIDE W701501 AUTO SW164 6L266
FR 43 FR 14 6303
FR 7A FR 5A FR 16
9448 6507
FR 43 W701627 (6) REQ 6505 6A339
6L266 6C086
FR 34 FR 14A (6) REQ FR 6B 6A338 FR 16B
FR 14A (3) REQ FR 17
W705609 W701524
FR 43 FR 6B 6B288
(2) REQ 12A227 FR 19
FR 17 3D639
FR 16B W500214 FR 46
6M274
6051 6F092 FR 16 FR 19
W707172
FR 14B FR 6B (2) REQ
6B274
6687 FR 16 W500214 FR 46
W704688 FR 19
(2) REQ FR 10 3A733
5G236 FR 14B 6306 6C315 FR 46
FR 43 W701582 FR 16 FR 19 W701522
W701542 FR 11 W704920 (4) REQ
(4) REQ W701524 FR 46
6622 FR 17
W701706 FR 10 FR 11 (2) REQ
(6) REQ FR 16 6B209
W700005 SW164 ONLY
FR 17 W701542
FR 43 (2) REQ (6) REQ W500319
FR 11 W705832 FR 46 (2) REQ
FR 45
FR 46
6710 10300
FR 18 FR 45 6700 W701512
6C629 W705831 FR 19 FR 20
AS NEEDED FR 45 10239 6316
FR 18A FR 45 CD132
W701521 W701524 FR 20
6675 (2) REQ (3) REQ W701511
FR 18 FR 45 FR 45 FR 20
W701605
(11) PLACES NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001018 52
W701606 FR 18
(4) PLACES
FR 18 IL1S7E−030002−E0543D −−− 52 52A
.30
9E498
NAAO
FR 35
2001 SW164 NAAO
W701625 W701632
(2) REQ FR 39
FR 33A W701520
9E926 (6) REQ
AUTO
FR 39 FR 28
9E936 9H589
9D460 FR 39 9S479 FR 27
FR 33A (6) REQ
W701519 FR 28
12281 FR 39 9424
FR 22A W701632 9J559
FR 32 FR 28 FR 23
W701669
9F715 (3) REQ
FR 32 FR 23
9H486
W701669 (2) REQ
FR 32 FR 26
9F670 W701592
12280 FR 32 (8) REQ 9C836
FR 22A W701708 FR 26 FR 23
FR 32A 8K543
9J459 6152 9J447 FR 49 6766
18801 (6) REQ
FR 22 FR 32A FR 26 6A359 FR 21
FR 8A FR 48
W701547 W701539 6151
(3) REQ (2) REQ 6150 (6) REQ 8W508 6B293
(6) REQ 9439 FR 48 6A505
FR 22 FR 33 FR 8A FR 21 FR 21
FR 8A (2) REQ
6135 FR 26
19A095 14A206 (6) REQ 8501
FR 22 FR 33 6159 FR 24
FR 8
(12) REQ 6140 W701520 6A267
(12) REQ W701504 FR 14E
FR 8A (2) REQ FR 48 W701544
FR 8 (3) REQ 6A269
FR 12 FR 14E
12029 6110 W704694 FR 24
6518 (6) REQ 6B673
FR 22 (8) REQ (2) REQ REAR 6K817
FR 8 FR 12 FR 13 FR 25A
FR 31 6B752 W704693 W701632 W701515
6375 FR 12 (2) REQ FRONT FR 25 (5) REQ
MANUAL 6200 6211 FR 14
(6) REQ (12) REQ FR 13 W701669
FR 31 3K738
6582 FR 8 FR 8C FR 13 FR 25 8548 W701501
FR 21 8A505 FR 25 FR 14
FR 12
W500302 6051
(32) REQ 6214 W701643 FR 14B 17A084
(12) REQ (2) REQ FR 34 6750
FR 14E FR 8C FR 38
6A258 FR 44
6B280 W701517 9278
(12) REQ (4) REQ FR 4A FR 40
FR 14E FR 14E W701516
FR 4 W701518 W701822
6A266 W706860 FR 14 FR 38
W701628
FR 14E (2) REQ FR 34
6A373 W701548 FR 4
(2) REQ
MANUAL W701546
6A268 12405 FR 4A
FR 31 FR 4
FR 14E (6) REQ W701548
FR 15 6065 6518 (2) REQ 6754
(16) REQ (48) REQ 3K305 6A642
FR 38
FR 14A F R 4 1 FR 41 6010 HO ONLY
FR 14C FR 4 W701517 FR 40
6529 6514 6A341 FR 4A
(24) REQ FR 5A 6890
(24) REQ 6333
FR 14A FR 4
FR 14E 6513 (4) REQ
6C501 (24) REQ FR 5A 6714
(24) REQ FR 14A W500233 W701528 6M256
FR 14A 6A517 (3) REQ FR 5A FR 16B
(24) REQ FR 41 6268
W500300 6K255 W701232 FR 16B
W701515 FR 14A (4) REQ FR 16B (2) REQ
(4) REQ
FR 14E 6049 FR 4 FR 16B
FR 14C 6701
17A084 FR 7 6621
FR 34 W701518 FR 4 6268
9J433 W701732 FR 14 7G371 FR 16
FR 43 (6) PLACES AUTO
PER SIDE W701501 FR 7A 6L266
FR 43 FR 14 6303
6A339 FR 5A FR 16
6505 FR 6B
W701627 6507 (6) REQ
9448 (6) REQ FR 14A 6L266 6C086
FR 43 FR 34 6A338 FR 16B
FR 14A (3) REQ FR 17
FR 6B W701524 6B209 6B288
9D477 (2) REQ 12A227 FR 17 FR 19 19D629
FR 43 FR 17 NAAO 3D639
FR 16B W500214 FR 46
6M274 FR 19 FR 42
6051 6F092 W707172
FR 6B FR 16
FR 14B 6B274 (2) REQ
W704688 6687 FR 16 FR 46
(2) REQ FR10 3A733
5G236 FR 14B 6306 W500214 FR 46
FR 43 FR 16 FR 19 W701522
W701582 W701542 (4) REQ
(4) REQ FR10 W701524 6C315
FR 10A FR 19 FR 46
6622 (2) REQ
W701706 FR 11
(6) REQ FR 16
W700005 W701626
FR 43 (2) REQ (3) REQ W500319
FR 11 FR 42 (2) REQ
W705832 W701542 FR 46
FR 45 (6) REQ
6710 10300 FR 46
FR 18 FR 45
6700
6750 FR 19
AS NEEDED W705831
FR 18A FR 45 6316
10239 FR 20
FR 45
6675 W701521 W701524 W701511
FR 20
FR 18 (2) REQ (3) REQ 8620
W701512 FR 47
FR 45 FR 45 FR 20
W701605
(11) PLACES NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001018 52
W701606 FR 18
(4) PLACES
FR 18
IL1S7E−030002−E0543D −−− 52A 52B
.30
9E498
(FR 35C)
2001 MAZDA MPV
W701632
3209 (FR 39)
(FR 33A) 9E926 W701520
(FR 39) (6) REQ 12A581
(FR 28) (FR 27A)
9S479
(6) REQ
W701519 9E936 (FR 28)
12281 (FR 39) 9J559
(FR 39) 9424 (FR 23)
(FR 22A) (FR 28)
W701669
(3) REQ
W701632 9F670 (FR 23)
9H486
(FR 32) (FR 32) (2) REQ
9F715 (FR 28)
W701669 (FR 32)
(FR 32)
W701592
12280 (8) REQ
(FR 22A) (FR 26A)
W701547
(3) REQ 9J447
(FR 22) 6152 8K543 6766
(FR 26A) (FR 49) (FR 21)
(6) REQ
(FR 8A) 6A359
18801 W701539 (FR 48) 6B293
(FR 22) (2) REQ 6150 6151 (FR 21)
(6) REQ (6) REQ 9439 8W508 6A505
(FR 33) (2) REQ (FR 21)
(FR 8A) (FR 8A) (FR 48)
14A206 (FR 26A) 8501
6135 6140 (FR 24)
(FR 33) (6) REQ (12) REQ
19A095 6159
(FR 22) (12) REQ (FR 8) (FR 8) W701504 W701520 6A267
(FR 8A) (2) REQ (FR 48) (FR 14E) 6A269
(FR 12) W701544 (FR 14E)
12029 W704694 6K817 (3) REQ
(FR 22) 6110 6B673 (2) REQ REAR (FR 25A) (FR 48)
(6) REQ (FR 12) (FR 13)
(FR 8) 6B752 W701632 W701515
(FR 12) W704693
(2) REQ FRONT (FR 25) (5) REQ
6211 (FR 13) W701669 (FR 14)
(12) REQ (FR 25)
6200 (FR 8C) 3K738 8548 W701501
6582 W500302 (6) REQ (FR 13)
(FR 21) (FR 25) (FR 14)
(32) REQ 8A505
(FR 8C) (FR 12)
(FR 14E) 6051
(FR 14B) 17A084
6B280
6A258 (4) REQ 6214 (FR 34) 6750
(12) REQ (FR 14E) (12) REQ (FR 38)
(FR 8C) 9278
(FR 14E) 6A266 (FR 40)
(FR 14E) W701517 W701516 W701518 W701822
(FR 4A) (FR 4) (FR 14) (FR 38)
W701548 W706860 W701628
(2) REQ (2) REQ (FR 34)
(FR 4A) (FR 4)
6A268 12405 6518
(48) REQ W701546
(FR 14E) (6) REQ W701548 (FR 4)
(FR 15) 6065 (FR 14A)
6514 (2) REQ 6754
(16) REQ 6010 (FR 38)
6529 (FR 14C) (24) REQ (FR 41) (FR 4) 6A642
(24) REQ (FR 14A) 6333 (FR 40)
(FR 14E) 6513 (4) REQ W701517 6714
6C501 (24) REQ (FR 5A) (FR 4A) (FR 40)
(24) REQ (FR 14A)
(FR 14A) 6A517 6A341 W701528 6K255 6M256
(24) REQ (FR 5A) (FR 5A) (FR 16B) (FR 16B)
W701539 W701515
(FR 44) (4) REQ (FR 14A) W500300 W701232 6268
(FR 14) 6049 (4) REQ (2) REQ (FR 16B)
19A095 (FR 14) (FR 9) (FR 16B)
(FR 44)
W701518 6621
W701643 (FR 14) (FR 9)
(FR 44) 17A084 6701
(FR 34) (FR 7) 6268
(FR 16)
6710
(FR 18) 6700
6750 (FR 19)
AS NEEDED 6316
(FR 18A) 10239
(FR 45A) (FR 20)
W701511
6675 W701524 (FR 20)
(FR 18) (3) REQ W701512
(FR 45A) (FR 20)
W701605
(11) PLACES NE01−I10872796−025 2001 2.5L−4V CD132/SW164/MPV 001018 52
W701606 (FR 18)
(4) PLACES
(FR 18) IL1S7E−030002−E0543D −−− 52B LAST
.30