I} )MC

\ | |\r I pI ! !! \ _(]!!LK_L!.:\ ) DrllllM l.slll!.!_ry! ___ _q\qlqEglat) LAt.tlt n.ED.

JPL FORMAf

s ;;"'lr ; $i1!'g"g
,IAIHIND PROJE(]TS
\,'AMl:( )t wot?K.\ M E ( : H A N I ( : A L W O R K S G S t & c ' 2 +t i N t T
No JPl-lCSt &(z+/ME(/l /F--05

MITED.

Cat6 cry

\ \ ' El ) l N C l , R ( ) ( l E Dt i R E S l , t r ( ' l F t ( ' r \ l - l O N ( W p S ) IIR\il \\t \ I R

t,t.. LR(x tIt..\|t!':\| ( ()\tpt.t.\ pR().,l.("fs ( tt I o.matNo ,o s irv I

pRocEDURE wErDtNG spEctFtcATtoN i'*F5re

(sectionlX, ASMt Boilerand pressure VesselCode)
Dare

f-l,llT

httc:

Ol of02

lP,o,u.t t
l N a m ec i w c 4 I ilrb N.)

BrahamJoutra a,c k aaO palylE{limt!_q4 l \ , 4 t C i r A N t C A l V ) RK :

9,::Q,, !

O4/O7/2Otl

unit

GSU & C 2 +U N I T

contracror J4lHlND,?8e1Ell LIIVI ITED

t;are : 04-07-2011
supponrnB PQRNo (s)

or,r. ,c, e !r.-L,i,La, oi NL\ iti " ", ": I i;c c n : O0 iri.,,s iiveli,n3P,o..jss(es)

Lta //sr!

& c21 s__Oa-( .? LlP-! I GLu. I Wp 8c.v. aQ)

-lpLlEtL/BCPL/pplltDi

/PaR-08

t I

GIA

'

lypes

iluANl4l_
( A u t o m ? t r cM , a n u a l ,M a c h r n e o r S e m r A u t o )

l.ipplrcablc

('lasscs \:K

l|-)K ltJK I t)

t. \l

K li.l.rl\ t):il\ 1t h DeE: i, :DeB

( QW- 402) rorNrs rolnr Desisn

lacking ( Yes )r lackrngMaterial ( Type )

Details:

r /t.Lt) SINE!.1-V_B_U-IT
{ No ) N N,

)
r : D i a : 1 0 "( i n c h ) S c h4 O S

927 mm 1smm

'

,,i--," r..
o troove may be

,ketches ProduclionDrawrngs Weld !ymbc p e c r f i e d( A r r h e o p l o n o f r h e M f e , s k e r c r

ten Descrrptron 5houidl show_the Beneral arra ngement of ihe pans to be wetded. where appIcable, the root spacing and the details of the edtlechedjo llust'dtelornldsrgn,weidlayersandbeadsequence,eg,lornotchtoughnessprocedurer,formultrpleproces5procedures

MrrALS ( Q w . 4 0 3)
toPNo Group No Unassigned
S p e c i f r c a !o n r V p e a a d G r a d . ;pec frcatron IVpe and Grade OR :hem A n a l y s r sa n d M e c h prop I

S I | \ A.r1 2 T P3 0 4 , A S T M A3't 2 r p 3 0 4 1A . .S T M A 1 5 8 r p 3 0 4c t l , A S I J \ 4 3 5 8 r p l 0 4 l c r 1 5 T N 4 3 12 T P ] O 4 , A S I M A31 2 I I ) 3 0 4 1A , STM A . ] 5 8 I P 3 0 4C t 1 , A S I M4 3 5 8 T P3 O 4 L C L1

thrckness Range

l E s e M e r aG i r o o v e . - 9 . 2 / q r r ! r - t e1 8

Frllet

All

ALI

Frller

ALL

MErA[s l* Fil.LER I
lF No.

GTAW
6 e

SMAW 4 8 Ar:4 3081 16 I5mnl 0 54mm

Other Othr :

tA N o

SpecNo (SrAl ArWSNo (Crass) s i ? eo f f i l l e rm e r a t s Deposrtedweld Merat

A 5 g tR,10812,5ntm 8mm

t lecrrooe F r u r( C r a s s i F l u r r r a d en a m e C d n s u m a b l ie nsen

N/, N/, N/t

J O r E ' q F r r L t t RM f T A t l t t t c t R U D rS r , ^ t . ( A I L] H E F I V E VALUESHALT BI CVI]R O38

GUR/

IP

srGNAruq!

-lsrGNAruRE:
( Y -

NAMI ,

P
r-;1
-D
\a

tr

)ESIGNATION

,s$$Hr,t"
S."l;:t*-

)Airt.

rill\il\t,\pr rE.m llqo"

rR,\ ( 1t,\(Kt,.tt\\D Pot.\ l|l]R l.tLilt [.t)

( ( )t) tR.4( ll

fi t) tt ''t "o

-.

ll
Calega./

l.-\1;t\t..l.Rs t\t)t\ t.nn l'F.D.

.r,{illt\l) PRo,lE(l's t.tN1I ' E D .

1\ll ()l Ui )llA\ i\t[( HA\t( \t \tORKs

\ \ l l . l ) l \ ( ; l ' R ( X l . . l ) lR I s t , [ ( l F l ( t l _ t O _ \ 1 ] ! f S_ )

i t & C 2 +t ' N l ' l

\ t , l t R \ Pl. I R()( ill:il1( \t ( ()\lt't.1.\ plto.tF.( l-s

EIL Standad spec /Vo 6-82-1100 Re.

JPL FORMATNo .lPl-./(;St'&('2+/ll | ll.r t,,,O,r

Ptryc : 02

/PP/F-05

ttrornatNoM5REV1

g Proaedure Specr,(at on No

]|_!a[18c L!LPqE5!_&-e]!rs-!!
L (6(
-. L UPt!l|..L-, Down

(S POSTTTON QW,40s (s) of Groove Positron WeldrnBProgressron : P o s r t i o{ ns ) o f F r l l e t

POs]WELD HIAT TREAIMENT ( QW.4O7 ) Iemperature Range rimerange N/e N/A

( QW.406 ) PREHEAT )re Heat temp Min : nterpass Temp Max )re heat marntenance

GAS(QW-408)
1 1 l\
uld be recorded)

" CA r b i e n t D r y 5 " CI A X

Shieldins Gas(es)

ARGON
99,995%

Percentcamposition (mixtures)

C a n t r n u o uo sr s p e c r ah e a l r n B w h e r ea p p l l l o r es r

ilow Rare sasBack,n8

_8,12 li-tlegh.lnute SStlTRF/MtN

f ra'lingShrelding Gas Composrtron

N/A

fl.tcTRrcArcHARACTERtSTtCS ( Qw 4(
Current AC or DC Amps(ranse) 1135 D

2l

ilAW)lZg1075(5M4W)
'ode s!s'/e Oosrlro^ jnd thr.knes! el. i l

Porar tv (Ranse vortase )

I Maps and Voltr.anee sho!ld be /e.o.ded ior Tungs(en Flectrode 5rze and Type

_pcLl\IGIA!qVee-E!15!1AV{L _ 10 10.5{GTAW)/23_27(SMi

rh s ,ntormarron may b trsted rn a tabutar form srmrtar to thar shown below )

Mode of Metal Transfer for GMAW

.'ryUn,
,N/A

Electrode wrre teed speed range

Both.maximum bead width Srnrn 2477

Jjng e

Power Grinder/Wire brush dedicated for SS N/A

Melhod

of Sack Gougrng

Osc llat,on Contact Tube to Work 0rslanc M u t i p l e o r S r n g l eP a s s ( p e r s r d e ) l/lultiple or Stngle electrodes llravel Speed I Range ) feen,ng Pther

M U L T I P L TP A S S SINGLT 18.63 89 A't(clAw)l42 71 89 81(SMAW) NONf

*rro ravrR (s)

F i i t R M TT A L

PROCI CI,ASS f R 308r

1 tN T CUR
POLAR.J R A N G I

_q4-___
? q

iYil J

AMPR

VOLTRANGE

T R A V ES LP E E D RANGE mm/mrn

THER

-- --lqr- __FILLING I FILLING II F I N A LI F I N A LI I

DCIN
DCEP DCEP DCEP

10-1 17 2 7 1,28 79-87

GTAW SMAW
SMA\

FR 3 0 8 L I JOSL 16 E3 0 8 1 -6 1 E 3 0 8 t1 6 E3081 1-6

t 3 0 8 11 6

DCEN _ zt ..-_, 2 5 2,5

9 - 11 10-11
z)-z/

3863
89.47 737 42 77

SMAW
SMAW

25
2l)

89-9s DCEP 101105 D C E P 1 0 3 r72

26-28

IP

'1!GNATURE

SIGNATUR :E

iIAME:

,t.r

NAME: Eti

lllleN{I!_ox,
)iATE :

ftqs
Ltd

PKU 9Fs!9!4tr9!. __s_qDl

M anager Inspection)

i r teer! I n d i a
rolec

bGo

B R ilrl

, l I l t , \ ( ' t t ' { ( ' K t . R\ \ t ) p o l , \ \ t r : R l, I t).

Y Js*-#-

# " , b w
, t , \ i l i l \ l )t , t { o . t } .t( s t . t \ i l| t . t ) .

.m
Documeil C

EPMI

l . \ ( ; l \ l . l . R S l \ l ) l { | r l \ lI l } . 1 ) .
.t\il ( )l ll( tltL\

l'trix t l
Prot&l ltile

R t -Q t , \ l . l l l ( \ i l o \

l.tt.( oRt){t}QR}
JPL FORMAT No

\t1.(il-\\t(

\t \\(IRhs | | tlpl l[)pt

| \tI

B R , \ H , \ N I ,I\'P RIA , E T I ) c l l E r l t ( r \ 1 c . o t , l p t . E \p R o , t t . I( S
FIL Slandardspec No 6-82-11(
Rev :tL FotilatNo M 6 REV j

.lPl,/t I l)Pl.-ilt)pt./\t]/ .p ( p/t.06

IaE f 2

P R O C E D U RQ EUALIFICATIO (PQR) RN ECORD ( S e c t i o nl X , A S M E B o i l e ra n d p r e s s u r e ' V e s s e t ode) C tl8/ 20rr

. u,oPE/HDPI Name gt Work Job No Compaov Name : MCHAN|| : 5907 | .lAtHtND p

\t- wc

x5.

TIMITEO t tPtl EtLl aCPL/ PP I Iropt/pqR-08 {REv,O0l I tpv EtLl BcpLlpp/ rrDpE/wp5_08 (REV.OO) I GTAw/sMAW r MANUAI

Procedure Qualrfrcatron Record No W P SN o W e l d r n EP r o c e s s ( e s J T V p el N 4 a n u a lA u ( o h a t r c S e m , A ! t

,orNTs {Qw 402)

17 h OeB| 2% DeE

9 21mm
I

10"{lnchl a0S 5TD

E A s E M E I A T S( Q W 4 O 3 I M a r e . , a tS D e c T v p eo r G r a d e PNO: Thrckness orame(er O(her 8 :9 27 mm :10"{lNCHl ASTM A lS8 : G R , C t . lT p 4t c P

2 5mfr to Jmm

sintle V Eun we
4071

POSTWTTD HtAT rRfATMtNr (QW remoerature rrme Olher N/A :N/A I N/A

3As {Qw - 408) i v p e o l G a so r G a 5 e 5 l o m p o s r l r o no l G a s M , l t u r e frher N/A ARGON r99 99S%

flrtER MtTAt-S (QW Wetd MeralAnalysrs Srzeol electrode Frller Metal f tlo

404) A No

6I! I 5

SMAW 8 2 5

rLrL I xtLAt f, HARACIERtSTtCS lQw . t1091 Currenr Pora.,!v Amps DC DCN{6TAWI/DCIP{SMAW} lr3 5_127 s l G T A W l / l G l O5 { S M A W } vorr\ /9 107 5lcl

: q , l

5FA Specrfrca!ron AWSClassttrcatron Other

54 E 3 0 8-t1 6

2l 2TlSMAWl

308r.

POSTTTO {N QW 405} Posrtron ol Groove Weld Progressron Other : 6,

ItcHNrQUr(Qw IravelSpeed UPHII,T itrng o. Weave lead l5crtlar,on

4l0l : 38,81.89.47mmlmin(GTAW)/42.71.8981mm/min{SMAW) sTRllGFoRR@T & wlAvf SIAOtOR tl!(up HOI PA55 E t INAL : 2.STtMts Of Ettcf RODI CORI DtA MtJtTtpASS SlNGtt

ltrph,trDownr

v u r l , o a s so . S r n g l e P a s t I p e r S r d eI ' r n 8 l eo r M u l t r p l e | e . l r o d e s PREHEAT {QW . 406} P r e h e a lT e m p In(erpassTemp O th e r : I AMBII I75"C

I

\y'

Q
I

it,ant : F+-

CONTMCTOR:

t
JPL/LLDPE-IIDPE/MEC/PP/F page: 02 otD2

@lttt"'
*,unentcatwory otojdl We:

--'---..........==....."*",NEER.rNprALrivrrrED.

JAIIIIND PROJECTS LIMITED. --.-----NAMEOFWORKS., MECHANICAL WORI$ LLDPE/|IDPE (J]\|IT

JPL FORMAT No,:

. PROCEDUREOUALIFICATTON RT,.-r)DN /D^E BRAHAMAPUTRAPETROCHEMICAL COMPLEX PROJDCTS

rcma(No i M6REV.I Spednen
No, TI

REV.No.: N

f;"J
l0 mm l0 mm

Thldrness Area mm! 9.76mm 9,67mm 195.20nm. Uldm.t LoadN.

fenslleSEentthl I Requlred Mtnlmum I 415.0Mpal I 519.8 Mpa 617.9Mpa

Chancter of fallurc & Lo6don Broken -parent metal ft.actur_ductlle. 8relen -parent metal frdcturc-ductlle.

Obser rtlon

12lqD

T2

193,r|{rnmr

lr9CX'

Gulded BendTestslqw - 160)

Type and Flgure Ir

Obsruatlon Results

R8-t Ra-2
F8-1

36 mm 36 mm
Sadsbctory

35 nm
Sadsfactory

FB:2

:16mm Sadsfactory

acc

Toughness Test(ew - tzO)

Nodl

lyp

TestTemp,

Values(loulel AVERA6EVATUE yt
29J - 28J

LateFl Exp, 0.49 MM 0.45 MM 0.41MM 1.34

Letml Exp.lAyeEgel

D.op Wl fit Sreal lo 8rak

WEtD v-NoTo{ -196deg C wEto

3
4

v+,toro{
v{oTcH v+toTctl
v-NoTo{

-195 deg C -196 deg C -196 deg C -196 deg C

WEI-D HN HAZ HAZ

-J
90J 58J 74J

0.4s MM

N/A

N/A

5 5

I
74J

0.88 MM 1.02MM
Flllel

V+IOTCH .196deg C

-1.08

MM

N/A

N/A

Weld Test(eW. 180)

ults - satlsfactory : Yes --8nd chah rc'ter of Flt : Micro

No

peretEilon

lnto parent A,letali Yes

Macro re tutts OTHER EXAMINAT

* ^Aff-

W w 0u t r H lb; \&,
0/

cli3Ti
rtFrk.s
AF R I

1l ADIOGRAP HIC l6nNG I RTREPORT NO. g7(UDpEl

Wel, ,er's Name Testi onorte(

DATE: (rit/08/20u

I
RAM.KTMAR PRASAD ClockNo.

lks'
1specticin India I td.
F{-PI Prni
f'l i lr tr rrh

LaboEtory 'est _ No. W e rertify that lhe statements in this reco.d are corect and that the test felds were pre pared, welded and :ested
Manufacturer )ate By_

by:

MEIHE4fENqtNEERr,tcprrvateqd, --

StampNo.:*! t t25

In

ffi
;Hd \./'
/
,-

14
iIGN:

I ATEITTI'

.^.n{Y"" t' ,.
fEtf.ll Du

2
tl
'IGN:

.r'/
( -

{oj\,

IAn;

AEffi
/'CEE t(oilrlaA

Eul'l.egl
rlraic I rd
AJooalL^t^

xn'
)E5IC

q*r {borTra+r F- jlT:s".' titspe"ilonr India Ltd. oLrL proiect, "-lF,tl.u..s Dibrugarh

rrf

a
4

= a : . ! !

tr.

t 1
+
t v v

= l

Z t x - J

t i

ii.ii
I
I
I

.t

- - ' :

i
I

s
I q ( q t4

\",
IrX

:
_ t i , t a ^

(!,. oi

;
= a

'

/' a( - r
- . +\r\ ,
I \l

: t

/i (\
A

.:i

i l- ll: T T o : T r d= ,
=l
t

;l loASr. htnJ
r

i\

$o o r*)
\J

t r"' go -P l f[ \ R r * o: o o

>\.
o
-I*

ry

= b

t'
t l F J ^ r $ n ( f , v

()o r\

/}-'

t ', t h t -l . 'l . llii 5n *t !.a kr iVr \n e . t n \ c.l ;l al.\ n . r c\ rrr \ *

:l
- t - l

F . .

U
I I i
)

u-J SO e i

\.1

\ o

l \

I ;Y iH f rS
uJ l{ r+.l
' i l j - ? J - r f : z

t14

I I

:f,

J O

: .
i {)i-

.C Y -.tI : : : :

- rf ; E n i: !c r F El e 'F : LT E E \T to G0 ;F

.. ..:

9j3il

aRAF/AM{urM cM(IKER o*ororv,u-ffi

CONTRACTOR JAIHIND PR

E P M C .E N G I N E E R I N D I I \L I M I T E D ,

r L r t a n o a r d s p e cN o : 6 _ 9 2 _ 1 1 0 0 Rev,1

PET@Hg::efHArulAPury i@TpRorECis

D@ unlen tC atesory RflDtOG RAprV, mf Eipnffi ONEpORT

LIMITED.
I,I,DPF/HDPE TINIT PP / F-16

E tL F oRM,qr NoM ffi

NAME OFWORK;MECHANICAL woR JPLFORMAT N9 lpt trlopeffi

R'qD loGRAP HYlNTERFRE An orrrn-gp RADtoGRApHy *t TECHNIeUE ;swsr/DwsupwDr

MDIOGRAPHy REpORT No :

MME oF TFIE AGENCY: M/S

L I N E N O . / I S O M E T R I CN O .

sENstlvtry (t_276) {,1

rargryiBEAror+Tveey $\N. I o. ISo, /

.A:ACCEPTANCE:: R: REPAIR CS : CHECK SURFACE

RT: RE.TAKE RS: RESHOOT H.-: HOLD

G R S :G R I N D A N D DRS: DRESS AND CRS: CLEAN AND

MET- HEATEINGINEERS PVT.LTD.

IMHEPLH/FM/171 8 5 7 / 2G , . tD C INDUSTFIA EL S-T A T M A K A R P U B A , .3 VADODAR A9 00 1 TELEFAX :0265-261 74,2643655 264802 65r 15 ,6 5 4 81 7 6

E - m a i l : i n t o @ m e )at com Website . www me at com

I C A LL A B O B A T O R Y M E T A L LR UG D O NA P P R O V EL IST O FV A F I O U S G O V TD E P A R T M E N T S & PUBLIC SECTOR UNDERTAKINGS

(stNcE 1e75)

TEST REPORT(PHYSICAL)
r of The Customer J A I H I N D P R O J E C T L T D . B C P L P R O J L E P E T K A T" A ( AS5AI.1) DIBRTJGARH PIN_786 OO5

$lO:A/694

SrNo- l

PI/

X-Cr-l

PTCNo. Date
Date of Rcceipl

44ra/
L\t /

"Pl?g-tL 8/ 2@r),
o/ lvL)^

lmer'sReference No : C / O : E I L R E F : E : IS/ 69@7 /C-74/S-7I@L R E F: B C p L/ C & F/' 6 9 0 7 / T - O t , 4/ S K/ 5 7 / 2 @ L O D T : 1 / 1 2 / 2 0 L O rialSpecification

Description of Material

f,*358 GRADE-304CL-1 :ZOTS

l d e n t rifc a t i o n Dra-iVidth mm T hr c k mrn

Cross Sectional Area mm2

Yield

Load

Yield Strength

Ul t r . n a t e LOaO

Tensile Strength

Frnal

L e n th m

Elong ation '

mm Requin

Required Minimum
N

Required Minimum !{ l'Pa 515.6

FPa

hlelded Test PIECE 10' DIA X 9.27I'ft,I THK PIPE

Stamod as (EIL*82S' Of EIL t*5--{b do I-? do Fr{ljl do Rtr-? do FE*L do FE*Z

zb-go

e.75

195.20

I2IQffi

619.8

eh - Pareht racillre-Olcti

I'leda Ie

do do do do do

&.6d

9.b/

1,f3.46

Ltgvib

bt I .;J

Ero* rfi - Paretrt F 'actrrre{ucti

I'bta Ie

ItrAhls.F(lIrI EEND TEST Satisfactory lFiril'ls-Id!I BENDTEST Satisfactory

Flandril Dia : Jo.@ ra frrsle Of bend-f8A.o e I'bndril I'tandril Dia : Jtr.@ mn Angle cjf Ebnd 1r{,.6 tx Dia : 3o.6O rm Angle uf Bend IEP.O ft

ITdN}.IS. FroE BEHOTEST SAtiSfACtOrY lliA{S. FfirE FEND TEST Satisfactory

I'tandril Dia : 3b.@ nn Anele uf bend lbYZ'.OtE

+------

:thod Of TestinE above resultg

: Nt'iE SEC*IX . &LA. with phvsic,al requiraments of A5l,4E SEIT-IX nith

are retins

respect

of tt

carried

cr.]t

4 lol B y

T h i s . c e r t i f i c a ts e h a i ln o t b e r e p r o d u c e d , x c e p ti n f u i l ,v r i t h o ur e rr . r e w r t t e n a p p r o v ao r t N4HEpL lf balance m a t e r i ails a v a i i a b l e a f t e rt e s t i n or t w t l lb e fc i a r n e (fj o r 1 5 d a v sm A X L m r i n l frc r s t o m e rw a n t st o r e r a r n i r f o r o n e r n o n * .trr o m r h i sc j a ' e h e h a s t o

A' ouu* Bifliffil7 rorrlX,TE * 6*e rM) ffi

rn n lvfltlno Or he cat

MET.H.EA'I'E'NGINEERS PVT. LTD. M:P MET'ALLURdCAT

LABORA:TORY oNAppFovEor..r sr or vnnou s-eiivilo EpARTMENTS
& PUELICSCCT,ON UNDERTAKINGS

INDUSTBTA ESTATE. VADoDARA. sso0lo 16,6ru7.16

4,26dS055, 264SOa6,

(stNcEle75) .

TESTREPORT
qt rli customer Narne

uA:a/63a

SrNoil

ptl

X-Cr

, .r,A,rt{,[,ND pRoJEcr LTo-BcpL . pRoJ LEPE'TKATA, TestBspon No. : . otrBRrJGARFj I (ASSAM) s lzolr Date '17 PrN-785 006 otr/20tr Pelti'Ular'0tsamptesubrnitted: Dateof Reeipt welderd restprEC E LO,, tO oal20^r1 DrA X9 .27n',l rHK P I P F Mbterial' Siteefi oation

A-35t GRADE_go4 CL_ t:2?,?,5

ldenfilTcaUorr of garnple , Type of TestBequired Oustorneis Reference No.

stamp,edAs . EtrL-gzs, of ErL . urps*og

-re6' c' Bv As'', E-2s il!;i:Xii";iil"AEB";i*ffi=Bri' I zoaza p

R{ :s rili#iifr +t+?tiiitiiittii:; ;,T; :::;:;

Resulls

n 0.38 mn

gi:i"."r

Expansion

tox 7.50

'

9?,J l_S4 mm

58J O.8t mm

74J 74.AAJ l.@2 mm

-----x-----

'|irfr./4'kC
EFCR

SUDIP KTJMAR LA tRl

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