20130429-Erection Procedure of Condenser (Mr. Tam)

SOLUTION FOR OIL & GAS INDUSTRY
O Mon Thermal Power Plant Unit No.2
INSTRODUCTION
This work plan procedure covers only the field assembly and
installation of Condenser and LP Heater 1&2 , Omon Thermal Power Plant Unit No.2 PROJECT: OMON2 330MW THERMAL POWER PROJECT, Phuoc Thoi Commune, O Mon District, Can Tho City, CanTho Province, Vietnam OWNER: Can Tho Thermal Power Company Ltd CONTRACTOR: Daelim Industrial Co., Ltd.
DOCUMENT/DRAWING REFERENCES
3.3.16 Condenser Supply Division Instruction (MHI-Unit 1)
3.3.18 Install procedure for Condenser (MHI- Unit 1)

2.2.5.1. Attachment 1 Condenser Erection Tool &
Consumable List
GENERAL DESCRIPTION
The Condenser will be shipped to the site in the following
-
main modules: Packer plates and sliding plates - 0.4 tons (estimate) Temporaty structure - 8.1 tons (estimate) No. 1&2 LP Feed Water Heater - 56 tons (estimate) Two inlet waterboxes - 34.75 tons (estimate) Tow outlet waterboxes - 34.75 tons (estimate) Shell skirt with expansion joint in four modules - 50 tons (estimate) Shell block in four modules (no estimate)
GENERAL DESCRIPTION
- Cooling Water Tubess (no estimate)
- Extraction pipes of the heater No. 1,2,3,4 (estimate for
each parts are not larger than 0.4 tons)
ERECTION TOOL & CONSUMABLE LIST

Item No Description Specification Quantity Prepared by Notes
A
1 2 3 4 5 6 7 8 9 10 11 12
Condenser Erection Tool

Tube roller (tube expansion) <Sugino machine limited>
Tube rolling controller (tube expansion) <Sugino machine limited> TR-506L TRC-1022 S22 5 Sets 5 Sets 5 Sets RC-28.58 EWF-15 1 Sets 5 Sets 1 Sets US-300 5 Sets 5 Sets 5 Sets 5 Sets 10 Sets 150T 1 pcs Daelim Daelim Daelim Daelim Daelim Daelim Daelim Daelim Daelim Daelim Daelim PTSC
Automatic voltage regulator (tube expansion) <Sugino machine limited>

Rolling tube cutter for tube cutting (tube cutting) <Sugino machine limited> Spring balancer (tube expansion & tube seal welding)
Thrust lever attachment (tube cutting) <Sugino machine limited>

Automatic seal welding machine <Mitsubishi electric corporation> Welding head for seal welding machine <Mitsubishi electric corporation> Remote control box for seal welding machine <Mitsubishi electric corporation> Seal welding machine accessory control cable, power cable <mitsubishi electric corporation> Seal welding machine accessory, gas hose, flowmeter <mitsubishi electric corporation> Crawler Crane

B
12 13 14
Condenser Erection Tool Consumable

Tube expander (inlet side) <Sugino machine limited> Tube expander (outlet) <Sugino machine limited> Extension universal joint (tube expander accessory) <Sugino machine limited> CB-244E5 x 30.5 R-0.5 CB-344E5 C4130 UE408 CB-244E5 x 30.5 R-0.5 CB-344E5 C4130 CB-244E5 x 30.5 R-0.5 CB-344E5 C4130 20 Sets 20 Sets 4 Sets Daelim Daelim Daelim
15
Mandrel (tube expander parts) <Sugino machine limited>
36 Sets 36 Sets
Daelim
16
Roller (tube expander parts) <Sugino machine limited>
36 Sets 36 Sets
Daelim
17 18 19 20 21
Screw for sidelock (tube expander parts) <Sugino machine limited>
13 Sets 4 Sets 70 Sets 70 Sets A: 70 Sets B: 70 Sets
Daelim Daelim Daelim Daelim Daelim
Mandrel coupling (tube roller accessory) <Sugino machine MC-64 limited>

Cutter wheel for rolling tube cutter <Sugino machine limited> Cutter pin for rolling tube cutter <Sugino machine limited> Pilot for rolling tube cutter T=0.5 <Sugino machine limited>

22
Pilot for rolling tube cutter T=0.7 <Sugino machine limited>

Frame for rolling tube cutter <Sugino machine limited> C pin for rolling tube cutter <Sugino machine limited> Stop ring for rolling tube cutter <Sugino machine limited> Cutter shaft for rolling tube <Sugino machine limited> Hexagonal socket button head screw <Sugino machine limited> Set screw Type -1, Type -2 <Sugino machine limited> Facing Tool <Sugino machine limited> Cutter <Sugino machine limited> Pilot <Sugino machine limited> Ball retainer (parts for facing tool) <Sugino machine limited> Cap nut (facing tool parts) <Sugino machine limited> Knock out tool <Sugino machine limited> Seal welding machine accessory: gas lens, fuse, battery, collet chack, nozzle for gas lens, torch cap, electrode, etc FF-8T
A: 6 Sets B: 6 Sets
3 Sets 6 Sets 6 Sets 1 Sets 6 Sets Type-1:6 Sets Type-2: 6 Sets 8 Sets 40 Sets T=0.5: 35 Sets T= 0.7: 3 Sets 5 Sets 10 Sets 5 Sets 1 Sets
Daelim
23 24 25 26 27 28 29 30 31 32 33 34 35
Daelim Daelim Daelim Daelim Daelim Dealim Dealim Dealim Dealim Dealim Dealim Dealim Dealim

C Condenser Erection Jig
T=0.5:150 Sets T= 0.7:50 Sets Tube guide for tube insertion T= 0.5mm T= 0.7mm
36
Plastic
Dealim
37
Center guide for seal welding machine T=0.5mm T=0.7mm
T=0.5: 30 Sets T= 0.7:30 Sets Cr-Cu Dealim
38
Cooling tube gap revision punch for seal welding Piano wire centering jig for tube support plate centering
S45C or S35C
2 Sets
Dealim
39
SUS304
8 Sets
Dealim
40
Piano wire centering check jig for tube support plate centering
Lifting beam for shell block Lifting beam for tube box Lifting beam for shell skirt
SUS304
4 Sets
Dealim
41 42 43
1 Set 1 Set 1 Set
Dealim Dealim Dealim

D
44 45 46 47 48 49 50
Erection Tool
Tir tank for shell kirt & shell block handling Hydrolic jack for shell bock lift down Winch for shell skirt & shell block handling Chain block for shell skirt suspend Chain block for lifting Eye bolt for tube plate lifting Hexagonal wrench for tube expander 25T 100T 20T 25T 15T M48 8 Sets 4 Sets 1 Sets 6 Sets 6 Sets 4 Sets 5 Sets PTSC PTSC PTSC PTSC PTSC PTSC Dealim
E
51 52 53
Erection Measuring Tool

Micro meter for tube expansion ratio check Vernier calipers for tube expansion ratio check Inside micrometer for tube expansion ratio check MDQ-30 CD-15CX 1 Set 1 Set PTSC PTSC PTSC
Borematic SBM-25C 1 Set
54
Inside micrometer for setting ring for tube expansion ratio check
Borematic Series 117-139
1 Set
PTSC

F
55 56
Erection Consumable
Piano wire 0.5mmx100m Liquid gasket for tube plate sealing
Three bond 1215 250 g Tube Three bond 5211E 250 g Tube BO Mejicon #10S 250 g Tube SUS304 16L
2 Sets 60 Sets
PTSC Dealim
57
Silicone sealant for water box sealing
20 Sets
Dealim
58 59 60 61 62 63 64
Epoxy coating for bolt nut coating Wire brush for tube plate polishing Alcohol for tube plate cleaning Expander oil for steel <Sugino machine limited> Expander cream <Sugino machine limited> Rubber Liner for tir tank
20 Sets 50 Sets 2 Sets
Dealim PTSC PTSC Dealim Dealim
8 Sets 100 Sets
Dealim PTSC Refer to 3.3.16-Condenser supply division instruction shown that the packer plates and sliding plates shall be provided by condenser s supplier. With size of 120x180x t20 x 100pcs , with estimation of weight is about 339.23 kg. Refer to 3.3.16-Condenser supply division instruction shown that the temporary structure/working stage shall be provided by condenser s supplier. The estimation of weight is about 8.1 tons.
Welding shrinkage lug for shell skirt & shell block T= 20 welding Packer plate for shell skirt & block handling/water T= 20 filling beam
65
20 Sets
PTSC
66
Working stage for tube insertion
1 Set
PTSC
67 68
Dust protection stage for shell inside Welding rod for tube seal welding repair
Wooden/tin plate Wel Tig Ti-316L
1 Set 5 kg
PTSC Dealim

69 70 Suport Beam for assembly of condenser H300x300x10x 2000 8 pcs 2 pcs PTSC PTSC With estimation of weight is about 1.6 tons With estimation of weight is about 9.6 tons Temporary Beam on the T/G foundation opening H300x300x10x to suspend temporary the shell skirt with expansion 12000 joint
TRANSPORTATION, UNLOADING & PRESERVATION AT SITE

In principle, Trailers, Dollies, or other types shall be
used for field transportation. The Condenser will be directed transported from Fabrication shop to the plant site (to the staging area) based on the erection sequence.
ERECTION SEQUENCE AND PROCEDURE

1. PREPARATION WORK

2. CENTER LINE AND DIMENSION CHECK OF FOUNDATION

3. SETTING OF PACKER PLATES, SLIDING PLATES AND GROUTING WORK

4. SETTING OF TEMPORARY STRUCTRURE

Detail Temporary Structure Drawing

Detail Temporary Structure Drawing

5. CARRY-IN AND TEMPORARY STORING OF LP-1/2 HEATERS BY CRAWLER CRANE 150T AND TIR ROLLER

INSTALLATION PLAN FOR LP 1/2 HEATERS


6. CARRY-IN AND TEMPORARY STORING OF WATER BOX (REVERSING SIDE) BY OVERHEAD CRANE

7. CARRY-IN AND TEMPORARY STORING OF EXPANSION JOINT BY OVERHEAD CRANE

8. CARRY-IN SHELL SKIRT OF CONDENSER BY OVERHEAD CRANE AND TIR ROLLER

INSTALLATION PLAN FOR CONDENSER


9. ASSEMBLY OF CONDENSER SHELL SKIRT
-
Fit-up shell skirt

-
Welding of shell skirt
Take down expansion on shell skirt Lift up of shell skirt for temporary storage

10. CARRY IN OF CONDENSER SHELL BLOCK BY OVERHEAD CRANE


11. ASSEMBLY CONDENSER SHELL BLOCK - Fit-up shell blocks

- Setting of shell skirt with expansion to sheel block

- Welding of shell blocks /shell blocks and shell skirt

12. SETTING OF DUST PROTECTION COVER

13. CENTERING OF TUBE PLATE AND TUBE SUPPORT PLATE

14. SETTING WATERBOX (REVERSE SIDE)

15. INSERTION OF COOLING WATER TUBES

16. SETTING OF WATER BOX (IN/OUTLET SIDE)

17. EXPANDING &CUTTING OF COOLING TUBE

18. SEAL WELDING OF COOLING TUBE

19. INSPECTION AFTER SEAL WELDING

20. SETTINH OF LP 1/2 HEATERS


21. LP 1/2 HEATERS ALIGNMENT AND FIT-UP EXTRACTION

22. SETTING OF INNER PIPING

23. FITTING OF AIR EXTRACTIOB PIPE (INSIDE OF WATER BOX)

24. WELDING BETWEEN SHELL SKIRT AND EXPANSION JOINT

25. WELDING BETWEEN EXPANSION JOINT AND LP TURBINE LOWER CASING

26. WATER FILLING TEST (SHELL SIDE)

27. PAINTING - The condenser painting shall be carried out in accordance with the painting specification for Condenser
THANK YOUR FOR YOUR ATTENTION

20130429-Erection Procedure of Condenser (Mr. Tam)

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SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

3.3.18 Install procedure for Condenser (MHI- Unit 1)

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

O Mon Thermal Power Plant Unit No.2

each parts are not larger than 0.4 tons)

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

ERECTION TOOL & CONSUMABLE LIST

Condenser Erection Tool

Automatic voltage regulator (tube expansion) <Sugino machine limited>

Thrust lever attachment (tube cutting) <Sugino machine limited>

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

ERECTION TOOL & CONSUMABLE LIST

Condenser Erection Tool Consumable

Mandrel (tube expander parts) <Sugino machine limited>

Roller (tube expander parts) <Sugino machine limited>

Screw for sidelock (tube expander parts) <Sugino machine limited>

13 Sets 4 Sets 70 Sets 70 Sets A: 70 Sets B: 70 Sets

Daelim Daelim Daelim Daelim Daelim

Mandrel coupling (tube roller accessory) <Sugino machine MC-64 limited>

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

ERECTION TOOL & CONSUMABLE LIST

Pilot for rolling tube cutter T=0.7 <Sugino machine limited>

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

ERECTION TOOL & CONSUMABLE LIST

Center guide for seal welding machine T=0.5mm T=0.7mm

T=0.5: 30 Sets T= 0.7:30 Sets Cr-Cu Dealim

1 Set 1 Set 1 Set

Dealim Dealim Dealim

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

ERECTION TOOL & CONSUMABLE LIST

Erection Measuring Tool

Borematic SBM-25C 1 Set

Borematic Series 117-139

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

ERECTION TOOL & CONSUMABLE LIST

Silicone sealant for water box sealing

20 Sets 50 Sets 2 Sets

Dealim PTSC PTSC Dealim Dealim

8 Sets 100 Sets

Working stage for tube insertion

Wooden/tin plate Wel Tig Ti-316L

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

ERECTION TOOL & CONSUMABLE LIST

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

TRANSPORTATION, UNLOADING & PRESERVATION AT SITE

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

ERECTION SEQUENCE AND PROCEDURE

SOLUTION FOR OIL & GAS INDUSTRY

O Mon Thermal Power Plant Unit No.2

ERECTION SEQUENCE AND PROCEDURE

SOLUTION FOR OIL & GAS INDUSTRY