R MEDIFUSION

MP-1000 SERVICE MANUAL

Daiwha Corp., Ltd.

Copyright 2002, DAIWHA Corporation, Ltd. All rights reserved.

 This Manual describes the usage of an infusion pump(model : MP-1000) manufactured by Daiwha Corp., Ltd. Only the person who is authorized by the company can repair this equipment and change a circuit. The equipment that is dismantled or repaired without prior permission cannot receive a post-management service. Parts and circuits used in this equipment can be changed for better performance and safety reasons. After reading this manual, put it in a place with easy access so that everybody can use it. If you have any questions or concerns regarding this equipment and user manual, feel free to contact the company at the number below. Daiwha Corp., Ltd., 733-18 Daiwha Bldg Yeoksam-dong Kangnam-Ku Seoul, Korea TEL: (822) 558 - 1711~6 FAX: (822) 554 - 0317

Address:

Safety precautions are divided into the following categories depending on the level of the expected hazard and damage caused by the inappropriate use of the product and the level of urgency that requires actions.
-DANGER: If you do not follow the instruction, it will cause severe injuries or even

death.
- WARNING: If you do not follow the instruction, it can cause serious injuries or death. - CAUTION: If you do not follow the instruction, it can cause minor injuries or damage

on the product.

TABLE OF CONTENTS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. PRECAUTIONS GENERAL DESCRIPTION PARTS DESCRIPTION CHECKOUT THEORY OF OPERATION TROUBLE SHOOTING DISASSEMBLY AND REASSEMBLY PARTS BREAKDOWN PCB SCHEMATIC

1. PRECAUTIONS
The following information is provided to help the user operate the pump safely and accurately and further prevent safety hazard or physical injuries or damage.
DANGER

1. Keep the pump away from inflammable anesthetic.

WARNING

1. Make sure that an inlet that is connected to the external power stays dry all the time. 2. Do not use a mobile phone, radio set or defibrillator generating high frequency near the pump. 3. Do not use this pump in MRI rooms, high-pressure rooms or places while high electromagnetic radiation is generated. 4. Be sure to set the infusion set rightly. If it is set by a reversed manner to a normal pump operation, the patients blood will be drawn up into the tubing.
CAUTION

1. Operate the pump by the designated steps. 2. When the external power sources are used, keep in mind the following matters: 1) Use the power cord for the hospital and plug it into the grounded outlet. 2) Prior to use, check the rated voltage and frequency. 3) Be sure to check whether an extension cord is normal or not. 3. Use only the person educated about the pump or a skilled hand. 4. Attach the pump securely to an infusion stand and ensure its stability. If the pump is dropped or given any hard shocks, do not use it. Please call the local agencies or the company. 5. During infusion, frequently check the infusion line such as a rupture in the filter or a leak in the line. Check both pump and patients conditions on a regular basis while drugs are infused. To ensure a good connection between the patients with the infusion line, a male-to-female luer-lock type connection is recommended.

1. PRECAUTIONS
CAUTION

6. Pay close attention to the following matters when the infusion set is used. 1) Use a designated infusion set for infusion pump. If any infusion set other than specified is used, proper flow rate accuracy and alarm function (air and occlusion) are not guaranteed. If the designated set is not available, contact to the agent or company. 2) Do not pull on the tubing with excessive force. Then the intended flow rate may not be achieved. 3) Fit the tubing inside of the door from bottom to the top. Securely set the tubing 1 . If not, free flow or leak can be along the groove of the PUMPING UNIT 3 occurred. 4) Do not connect an infusion set administrated from an infusion pump to another infusion line administrated only by the manual roller clamp (gravity infusion) because this may influence the accuracy of infusion and alarm functions. 5) When drugs are infused for extended time, change the tubing location once every 12 hours to use the tubing within the margin of errors. 6) Do not reuse the infusion set. 7. When the pump is operated under the shown description conditions, the flow rate accuracy may be incorrect. 1) Using drugs of the higher viscosity such as Dextrose 50%. 2) Operating under an ambient temperature between +5 and 40 , a relative humidity between 20% and 90%. 8. Pay attention to the following matters when the pump operates on battery. 1) Check the battery use time. (The battery can be used for 2 hours at flow rate 25ml/h if it is fully charged.) 2) Connect the main power to charge the battery if the indicator that displays
21 on the front is turned on or the alarm LOW BATTERY ALARM INDICATOR sounds.

3) Charge the internal battery to full capacity by connecting the pump to an AC power supply for 15 hours at least. 4) When the external (AC/DC) power is supplied, 3 lamps of the Battery capacity 17 will be turned on without regard to the battery capacity. indicator

1. PRECAUTIONS
CAUTION 9. Never connect both AC and DC power sources to the infusion pump at the same time. To use the DC power, be sure to check the polarity of the DC jack. 10. Do not sterilize the pump with autoclave or E.O. gas. Do not wipe the pump with thinner, solvent, benzene, ammonia, acetone, etc. Use a wet cloth to clean. 11. Do not dismantle the pump.

2. GENERAL DESCRIPTION
2.1 INTRODUCTION This manual provides service information on Volumetric Infusion Pump MEDIFUSIONMP-1000 for qualified engineers and service personnel. Refer to the pump's Instruction for use for detailed operating instructions. 2.2 TECHNICAL SPECIFICATION + Product Name + Model Name + Infusion Principle + Range of Flow Rate Volumetric Infusion Pump MEDIFUSION MP-1000 Peristaltic Semi-Transit Finger 0.1~999 ml/h 0.1~99.9 ml/h: increase and decrease by 0.1 ml/h 100~999ml/h: increase and decrease by 1 ml/h + Accuracy + Range of Volume - Total Volume - Infused Volume + Purge Rate + Purge Volume + K.V.O. Rate + Display + Battery + Alarm 5% (Korea Vaccine Type T: Code 243) 1~9999ml or no limit: 1~9999ml: increase by 1 ml 0.1~9999 ml: 0.0~99.9ml: increase by 0.1ml 100~9999ml: increase by 1ml 700ml/h (subject to change) 3ml (subject to change) 1ml/h: Flow rate 1.0~999 ml/h (subject to change) 0.1ml/h: Flow rate 0.1~0.9ml/h 7 segment (4 digit * 2 line) 3 hours at flow rate 25ml/h Charging time approx. 15 hours Visible and Audible Alarm - Door open - Occlusion (Detection range: 100~950mmHg) : Down stream Occlusion 3 steps are adjustable : Maximum infusion pressure: 950 mmHg - Air Bubble detection/Low battery/ - Infusion complete / Alarm for Malfunction + Power supply + Power consumption + Classification + Dimension (D x W x H) + Weight 100~240 VAC, 50/60Hz (Fuse: 250V, T3. 15A) 12VDC Less than 30VA Class I, Type BF, IPX 1 (Drip-proof) 125 x 166 x 258 mm Approx. 3.2 Kg

3. PARTS DESCRIPTION
3.1 FRONT

< MP-1000 >

Item 1) Handle 2) Door 3) Door handle No. 38 39 40 Protects pumping unit, sensor, infusion set etc., Opens and closes pump door. Function

3. PARTS DESCRIPTION
3.2 KEY ITEM 1) F. RATE KEY 2) T.VOL KEY 3) I.VOL KEY 4) UP KEY NO 11 9 10 34 FUNCTION This key is used to set up the flow rate. This key is used to set up the total volume. This key is used to view the infused volume. This key is used to set up the flow rate or total volume. The number increases by one inch each time when the key is pressed. The number rapidly increases while the key is being held down. This key is used to set up the flow rate or total volume. The number decreases by one inch each time when the key is pressed. The number rapidly decreases while the key is being held down. This key is used to set up the flow rate or total volume. When this key is pressed, the digit shifts to the left. This key is used for purge. The total purge volume will be infused automatically at the set up purge flow rate each time the key is pressed. (Note: It does not sense air and occlusion.) This key is used to start the infusion. This key is used to stop infusion. In addition, when the key is pressed for two seconds while setting up the total volume and flow rate (including the infused volume), the set data will be cleared off. This key is used to turn the pump on/off. Press the key for two or three seconds to turn the pump on/off. If external power is supplied, the battery will be charged even if the corresponding indicator is off.

5) DOWN KEY

35

6) SHIFT KEY

12

7) PURGE KEY

8) START KEY 9) STOP/CLEAR KEY

13 14

10) ON/OFF KEY

15

3. PARTS DESCRIPTION
3.2 KEY

< DISPLAY PARTS ON THE FRONT >

3. PARTS DESCRIPTION
3.3 DISPLAY ITEM /NO 1 F.Rate Display Key / FUNCTION This window displays the infusion flow rate to the patient. It will be blinked when a flow rate set up function is selected (by pressing the Flow rate key ). This Window displays the total volume or infused volume to the patient. It will be turned on along with the Total volume indicator when a Total volume set up function is selected (by pressing the Total Volume key ). However, only the Infused volume indicator will be turned on when the infused volume is displayed (by pressing the Infused volume key ). This indicator will be turned on when selecting Total volume selection (by pressing the Total volume key ). At this time, the total volume data will be displayed on the Volume display window . This indicator will be turned on when infused volume is selected (by pressing the Infused volume key ). At this time, Infused volume data will be displayed on the Volume display windows . This indicator will be turned on when purge starts (by pressing the PURGE key ). It will be turned off when purge stops. This indicator will be turned on when infusion is stopped. It will be turned off when infusion starts. This indicator displays the drug infusion state in percentage (%) This indicator will be turned on when external power (AC/DC) is supplied. It will be turned off when operating on batteries. This indicator displays the battery capacity state in three levels. When external (AC/DC) power is supplied, 3 lamps of this indicator is turned on, no concern with battery capacity.

4 Volume Display Window/

Total Volume Selection 3 Indicator /

Infused Volume Selection 2 Indicator /

5 Purge Indicator /

6 Stop Indicator /

7 Infusion Indicator /

AC/DC Indicator

Battery Capacity Indicator

3. PARTS DESCRIPTION
3.3 DISPLAY ITEM / NO Air Alarm Indicator FUNCTION This indicator will be blinked in addition to the alarm sounding when an air (bubble) sensor detects bubbles during the infusion process. This indicator will be blinked in addition to the alarm sounding when an up or down occlusion sensor detects the infusion set being blocked during the infusion process. This indicator will be blinked in addition to the alarm sounding when the door is open or somebody opens the door forcefully during the infusion process. However, the indicator will be turned on without the alarm sounding when the door is open after the infusion is stopped. This indicator will be blinked in addition to the alarm sounding when the battery is exhausted. This indicator will be blinked in addition to the alarm sounding when infusion is completed. This indicator will be turned on only in micro mode (Flow rate : 0.199.9ml/h).

Occlusion Alarm Indicator

Door Open Alarm Indicator

Low Battery Alarm Indicator Completion Alarm Indicator Micro Function Indicator

3. PARTS DESCRIPTION
3.4 REAR

Item Nurse call port Drop sensor port (Option) Power switch DC power port AC power port Clamp Battery cover

No. 26

Function Connected to nurse call equipment by nurse call cable, this port transmits warning to the nurse call equipment during the infusion.

25 This port is connected to a drop sensor. 28 This switch is used to turn power on/off. 27 12 - 15 VDC power can be supplied through this port. 29 100 - 240 VAC and 50/60 Hz can be supplied through this port. 34 Secures the pump to the pole. 35 Easy change to the battery

3. PARTS DESCRIPTION
3.5 DOOR INSIDE

Item Up occlusion Detector Lever

No 29

Function This part senses whether or not the tubing is blocked on the upper part of the pump.

Pull down the lever to open the Pumping unit (31) and push it back 30 to close it. When the door is closed without pushing the lever back, the lever will be pushed back automatically. 31 This part is used to infuse drugs by pressing the tubing on the infusion set. This part senses whether or not the tubing is blocked on the lower part of the pump. This part is used to prevent air from being infused by detecting air in the infusion set.

Pumping unit Down occlusion Detector Air detector

32

33

4.CHECKOUT
4.1 CHECKOUT OF POWER 1) Connect the infusion pump to AC power. Unload the set into the pump and close the pump door at this time. 2) Verify that AC/DC indicator is on. 3) Turn the power switch on at the rear of the pump. 4) Verify that all of the battery capacity indicators in the front of the pump are on. 5) Verify that AC/DC indicator is off, When the pump disconnect with AC power. And verify that the battery capacity indicator in the front of the pump is on. 6) Connect the infusion pump to AC power again and Verify that AC/DC indicator is on. 4.2 SELF TEST 1) Press the on/off key at the front of the pump for 2 seconds and check that the pump performs the following self test. 2) The following displays illuminate momentarily; Alarm indicators, Infusion indicators. Total volume indicator and infused volume indicator, purge indicator, stop indicator and battery capacity indicator 3) All segments of the flow rate display window and volume display window illuminate momentarily. 4) Press the on/off key at the front of the pump for 2 seconds and verify that display turn off.

4.3 ACCURACY TEST 1) Turn the pump on and load an infusion set without air in the tubing 2) Program a flow rate of 100 ml/h and a total volume of 100 ml and verify that infused volume is 0 ml. 3) Start infusion by pressing the START key. While the pump is running, check for the normal operation without occlusion and that no bubbles are seen in the tubing. 4) When the pump has delivered the selected volume, the pump activates an audible alarm, illuminates the completion alarm LED, and switches to a KVO (Keep Vein Open) rate. 5) To stop the infusion, press the STOP key and verify infusion time and infused volume.

4.CHECKOUT
4.4 DOOR OPEN ALARM TEST 1) Turn the pump on and load an infusion set without air in the tubing 2) Verify that the door open alarm LED is on when the door is opening. 3) Close the door and press the START key 4) Open the pump door. Verify that the door open alarm indicator flashes and the audible alarm is activated. 5) To stop the door open alarm, press the STOP. 6) Verify that Door open indicator is on. 4.5 AIR ALARM TEST 1) Turn the pump on and load an infusion set without air in the tubing. 2) Start infusion by pressing the START key. 3) Introduce an air into the infusion set. The air size should be greater than 3 mm (Approximately 30 ul). 4) When the air sensor detects air bubble, the air alarm indicator flashes and the audible alarm is activated. 5) To stop the AIR alarm, press the STOP. 6) Verify that the AIR alarm indicator is on. 4.6 DOWN STREAM OCCLUSION ALARM TEST 1) Turn the pump on and load an infusion set without air in the tubing. 2) Start infusion by pressing the START key. 3) Fold and completely pinch the tubing just below the pump. 4) When the occlusion alarm is activated, the occlusion alarm indicator flashes and the audible alarm are activated. 5) To stop the occlusion alarm, press the STOP. And verify that the occlusion alarm indicator is on. 4.7 UP STREAM OCCLUSION ALARM TEST 1) Turn the pump on and load an infusion set without air in the tubing. 2) Start infusion by pressing the START key. 3) Fold and completely pinch the tubing just above the pump. 4) When the occlusion alarm is activated, the occlusion alarm indicator flashes and the audible alarm is activated. 5) To stop the occlusion alarm, press the STOP. And verify that the occlusion alarm indicator is on.

4.CHECKOUT
4.8. LOW BATTERY ALARM TEST 1) Turn the pump on and load an infusion set without air in the tubing 2) Program a flow rate of 10 ml/h and a total volume of 100 ml and verify that infused volume is 0 ml 3) Start infusion by pressing the START key. Verify that the micro function indicator is on and the stop indicator is off and the infusion indicator is blink. 4) Disconnect the infusion pump to AC power. No change in pumping should occur, but the AC/DC indicator should turn off within a few seconds. 5) IF low battery alarm is activated, plug the pump back in. Operation should continue without interruption, the AC/DC indicator should turn on and low battery alarm turn off. 4.9. TEST MODE 1) Turn the pump on. 2) Press the MODE Key when infusion is stopped and then Program Version will be displayed. At this time, press the MODE Key one more time to enter into the <test mode> 3) Check that the voltages displayed in the volume display window are within specification. The voltages displayed show the input voltage of A/D converter. Specification (Hexadecimal)

Description Air sensor

Display

Remark When tubing set When tubing not set When the pump connect with AC power When the low battery alarm is activated When tubing not set When tubing not set

Above 30H (VAIR) 28H 2H E4H 2H

Low Battery

(VLB)

91H 2H

Up stream occlusion Down stream occlusion

(VUP) 9AH 2H (VDOWN) 9AH 2H

Note > Hexadecimal display

4.CHECKOUT
4.10 ELECTRICAL SAFETY TEST Test the pump's leakage current and ground impedance with IEC 60601-1. Leakage current should not exceed 1mA. Ground impedance should not exceed 0.1-using 25A 4.11 USER MAINTENANCE 4.11.1. REPLACEMENT OF FUSE OF POWER INLET 1) Remove the AC power from the pump 2) Remove fuse box from the power inlet 3) Replace with a new fuse of the same value, type and voltage.(250V, T3.15A) 4) Reassemble fuse box and perform the electrical safety test to verify proper grounding impedance. 4.11.2. REPLACEMENT OF BATTERY 1) Turn off and unplug the pump. 2) Remove battery cover and disconnect the connector from battery terminals. 3) Reassembly the battery into the pump in reverse order and reassembly battery cover. 4) Be careful with the polarities of the female connectors. 4.11.3. BATTERY CHARGING The battery is recharged whenever the pump is plugged in regardless of whether the pump is on or off. To charge the battery, simply plug the pump into a 100240 VAC outlet. The battery must be stored in a charged condition and should be recharged at least once a month. 4.11.4. CLEANING The pump should be cleaned as soon as possible after each use to minimize the accumulation and harming of spilled solutions. Case and panel may be cleaned with a soft cloth moistened with cold or warm water. Before cleaning the pump, be sure to turn off the pump by Power switch (26), and disconnect the AC power port (28) or DC power port (27) from the pump. Do not sterilize the pump with autoclave or E.O gas and do not use thinner, solvent, benzene, ammonia or acetone.

5. THEORY OF OPERATION
5.1 BLOCK DIAGRAM

5. THEORY OF OPERATION
5.2 POWER SUPPLY PART Power supply part consists of SMPS and 5V regulator, battery, and battery charger. The AC power inputs into inlet with EMC/EMI filter. SMPS converts from DC power. Whenever the SMPS is activated by AC power, the AC/DC indicator on the front is lit. SMPS (Switching Mode Power Supply) converts AC power (100~240VAC, 50/60Hz) into DC power (15VDC, 2.3A). The SMPS has over-voltage and over-current protection. Two 3.15A slow blow replacement fuses are required for AC. Battery charger will charge the battery as long as the pump is connected to a specified AC power. 5V regulator circuit on the main rear board generates 5V(Vcc) for electronic components from the output of SMPS and internal battery. 5.3 CPU PART CPU part consists of controller (CPU) and EPROM, EEPROM, address decoder and oscillator, reset circuit. The controller (CPU) controls all pump function and gather data from the key controller, A/D converter, EEPROM and alarm controller. The controller utilizes 16-address line and 8 data line. Program reserved at the EPROM make the system work and main data will be maintained at the serial EEPROM. Oscillator generates 12MHz clock and pulse divider generates a pulse for the A/D converter. 5.4 KEY CONTROL PART Key control part consists of keypad and key controller. The key is multiplexed 4 x 4 array, which is scanned by key controller. One of 4 select lines determines which four keys are read. All normal key depressions are decoded by this matrix. 5.5 DISPLAY PART Display part consists of display controller and two 7-segments with 4digits and several LED. Two-display controller manages display and displays are turned on in order. Alarm/operation indicators are managed by the controller, while AC/DC indicator is managed by its own circuit.

5. THEORY OF OPERATION
5.6 MOTOR CONTROL PART Motor control part consists of motor, motor driver and rotation detector. The motor adopts bi-polar stepping motor to precise control and is controlled by 1/8, 1/4, 1/2 micro step control in order to precise than control. The motor is shut down when an alarm or failure occurs. The motor speed range permits infusions from 1 to 999 ml/h. The motor rotation detector assures that pump drive rotation occurs or the motor shuts down. CPU reads the motor rotation signal via the sensor controller. 5.7 SENSOR 1) Air sensor part The air sensor part consists of an ultrasonic transmitter and receiver mounted on opposite sides of the tubing path. The transmitter consists of an oscillator and piezo ceramic that transform electric energy into mechanical energy. The transmitter consists of signal process part and piezo ceramic that transform mechanical energy into electric energy. The transducers operate on the principle that air in the tubing transmits ultrasonic energy much less effectively than fluid. This energy is amplified, rectified, applied to the A/D converter and than converted into a digital signal. The CPU monitors the signal and activates an AIR alarm if it detects the absence of a level energy. 2) Occlusion sensor part The down and up stream occlusion sensor consists of a moving magnet and hall sensor that detects magnet. As the condition of infusion set, up and down of magnet, which is tangled by the end of occlusion is sensed by hall sensor. The moving magnet is spring-loaded against the tubing, when pressure down stream of the pump increase, the magnet moves from its original position, which in turns change the voltage of the sensor. If the occlusion is sufficient to cause a specific voltage change, the CPU activates an alarm. There is a maximum expansion of the tubing beyond which the pump will no longer permit operation. 3) Low battery detector The input voltage is sensed by step-downed in use of resistance. The alarm works when the voltage goes down under base line. When the voltage goes below impracticable figure, the display and motor stop. 4) Door Open Sensor When the door is opened, the drop in voltage that is sensed by the distance between the magnet stuck to the door and hole sensor. After all, the alarm works.

6. TROUBLE SHOOTING
6.1 TROUBLE SHOOTING TABLE 6.1.1 WHEN AC POWER AND BATTERY IS ABNORMAL <TABLE 1. POWER AND BATTERY BLOCK >
No 1. SYMPTOMS AC/DC indicator is off while the pump is running on by AC CAUSES 1.Abnormal AC power 2.Abnormal fuse & SMPS 3.Abnormal AC/DC indicator 4.Malfunction in power circuit CORRECTIVE ACTIONS 1.Check AC power (100VAC~240VAC) 2. Check power cable and fuse 3. Check AC/DC indicator and D 15 4. Check <Chart 1> 2. AC/DC indicator is on while the pump is running on by internal battery 3. Battery capacity indicator is off while the power switch is on. 1.Malfunction in power circuit 2.Malfunction in AD converter 3.Abnormal battery capacity 4.Abnormal operation of display circuit 5. Abnormal operation of CPU circuit 4. Low battery alarm is lit While the power switch is On at AC power. 5. If battery capacity indicator is on, on/off key is not accepted. 6. When the on/off key push the pump is not off. 1.Abnormal on/off key 2.Malfunction in key scan Circuit. 1. The pump is infusing 2.The alarm is activated 3.Error message is displayed 4.Abnormal on/off key 7. 8. When the power switch is off, the pump is not off. When the power switch is on, the battery capacity indicators are off on internal battery. 1.The battery is not charged 2.Malfunction in battery Circuit 3.Same cause as <Table1~3> 1. ~2. Check <Table 1~11> 3. Check <Table 1~3> 1. Abnormal power switch 1. ~2. Push the stop key and turn the pump off 3. Check <Table 9> 4. Check <Table 1~5> 1.Check power switch 1. Check on/off key 2. Check <Chart 7> 1. Malfunction in A/D converter. 1.Check <Chart 3> 1. ~5. Check <Chart 17> 1. Abnormal D16 1.Check D16

6. TROUBLE SHOOTING
6.1 TROUBLE SHOOTING TABLE 6.1.1 WHEN AC POWER AND BATTERY IS ABNORMAL <TABLE 1. POWER AND BATTERY BLOCK >
No 9. SYMPTOMS The battery capacity indicators are off after charging. CAUSES 1.The battery charge time is insufficient. 2. The life span of battery is exhausted. 3. Same causes as <Table 1~4> 10. 11. 1. Battery operating time is short. 1. Battery is not charged. 1. Same causes as <Table 1~9> 1.Abnormal battery 2.Malfunction in battery charge circuit 12. When supplying DC power the pump is not turned on. 1.Abnormal DC jack 2.Abnormal connector J19 3.Abnormal D19 1.Replace DC jack 2.Check J12 and cable 3.Replace D9 1. Replace battery 2. Check <Chart 2> 1.Check <Table 1~9> 3. Check <Table 1~4> CORRECTIVE ACTIONS 1.Charging battery during 15 Hours. 2. Replace battery

6.1.2 WHEN DISPLAY IS ABNORMAL <TABLE 2. DISPLAY BLOCK >

No 1. SYMPTOMS Central Alarm indicators are abnormal. 2. One of volume, flow rate display segment is displayed. 3. One of more flow rate and volume display segment is not displayed. 4. Flow rate display window Is not displayed. 1.Flow rate display segment is abnormal. 2.Display data controller is abnormal. 1.Check flow rate display segment 2. Replace U23 1.Flow rate or volume display segment is abnormal. 1.Check flow rate or volume Display segment CAUSES 1.Connector is not properly connected. 2.Abnormal alarm indicators 1. Display select controller is abnormal. CORRECTIVE ACTIONS 1.Check J19, J21 and alarm cable. 2. Check alarm indicators 1.Check <Chart 6>

6. TROUBLE SHOOTING
6.1 TROUBLE SHOOTING TABLE 6.1.2 WHEN DISPLAY IS ABNORMAL <TABLE 2. DISPLAY BLOCK >
No 5. SYMPTOMS All flow rate display segment display same character. 6. One or more flow rate display segment is not displayed. 7. 8. Volume display window is not displayed. All volume display Segment and indicator Is not displayed. 9. All volume display Segment display same character. 10. One of more volume display segment is not displayed. 11. 12. Only indicators are not displayed. The brightness of segment Is irregular. 1.Abnormal segment and indicator. 2. Abnormal RA3-RA6 1.Check segment and indicator (LED). 2.Check RA3-RA6 1.Volume display segment is abnormal. 2.Display select controller is abnormal. 1.Abnormal indicator 1.Check indicator 1.Check volume display segment 2.Check <Chart 6> 1.Data display controller is abnormal. 1.Replace U25 1.Flow rate display segment is abnormal. 2.Display select controller is abnormal. 1.Volume display segment is abnormal. 1. Display data controller is abnormal. 1. Check volume display segment. 1.Replace U25 1.Check flow rate display Segment. 2. Check <Chart 6> CAUSES 1. Display data controller is abnormal. CORRECTIVE ACTIONS 1.Replace U23

6. TROUBLE SHOOTING
6.1 TROUBLE SHOOTING TABLE 6.1.3 WHEN KEY IS ABNORMAL <TABLE 3. KEY PAD BLOCK >
No 1. SYMPTOMS All front key are disabled. CAUSES 1.When blinking error message 2.Malfunction in key scan circuit 3.Abnormal key controller enable signal 4.Malfunction in CPU circuit 2. One or more keys are not accepted. 1.When infusing 2. Alarm is activated 3.When <User Mode> 4.When <Test Mode> 5.Abnormal Key 6.Malfucntion in key scan circuit 1.Only Stop, Start key is usable 2.Only Stop key is usable 3. Purge, Select, Start key is not usable at <User Mode> 4. Only slow up/down key, fast Up/down key is usable at <Test Mode> 5. Check key 6.Check <Chart 7> 2~4. Check <Chart 7> CORRECTIVE ACTIONS 1.Check <Table 9> list

6.1.4 WHEN OCCLUSION SENSOR IS ABNORMAL <TABLE 4. OCCLUSION DETECTOR >

No 1. SYMPTOMS Occlusion sensor is not detected. CAUSES 1.Infusion set other than the specified is used. 2. Infusion set is misloading 3. Malfunction in occlusion Sensor circuit CORRECTIVE ACTIONS 1.Use recommended infusion set 2.Reload infusion set 3.Check occlusion circuit Up OCCL. => Check Chart15 Down OCCL.=> Check Chart16 2. Occlusion alarm is activated without occlusion. 1. Infusion set is misloading 2. Malfunction in occlusion Sensor circuit 1.Reload infusion set 2. Check occlusion circuit Up OCCL. => Check Chart15 Down OCCL.=> Check Chart16

6. TROUBLE SHOOTING
6.1 TROUBLE SHOOTING TABLE 6.1.5 WHEN AIR SENSOR IS ABNORMAL <TABLE 5. AIR DETECTOR BLOCK>
No 1. SYMPTOMS Air sensor is not detected CAUSES 1.Below 2mm air bubble 2.Air sensor is no sensitive 3.Malfunction in air sensor circuit 2. ~3. Check <Chart 14> CORRECTIVE ACTIONS

2.

Air alarm is activated without air bubble

1. Misloading infusion set 2. Air sensor is sensitive 3.Malfunction in air sensor circuit

1.Reload infusion set 2. Check <Chart 14>

6.1.6 WHEN DOOR SENSOR IS ABNORMAL <TABLE 6. DOOR BLOCK>

No 1. SYMPTOMS When opening door, the door open alarm indicator is off. 2. When closing door, the door open alarm indicator is on. 3. Door open alarm occurs while the pump is running. 1.Malfunction in door circuit 1. Check <Chart 8> CAUSES 1.Abnormal door open alarm indicator 2.Malfunction in door circuit 3.Malfunction in display circuit 1.Malfunction in door circuit 2.Malfunction in display circuit CORRECTIVE ACTIONS 1.Check door open alarm indicator 2.Check <Chart 8> 3. Check <TABLE 2 LIST> 1. Check <Chart 8> 2. Check <TABLE 2 LIST>

6. TROUBLE SHOOTING
6.1 TROUBLE SHOOTING TABLE 6.1.7 WHEN DROP SENSOR IS ABNORMAL <TABLE 7. FREE-DROP DETECTOR BLOCK>
No 1. SYMPTOMS F.Err alarm is activated when free flow is not occurred. (When using drop sensor) 2. F.Err alarm is not activated when free flow occurs (When using drop Sensor) CAUSES 1.Drop sensor is not properly attached. 2.Abnormal drop sensor plug 3.Drop sensor is internally broken. 1.Option of drop sensor is off. 2.Same cause as <TABLE 7-1> 1.Option of drop sensor sets on at <User Mode> 2.Check <TABLE 7-1> 2.Check plug 3.Check drop sensor circuit CORRECTIVE ACTIONS 1.Properly attach the pump.

6.1.8 WHEN BUZZER IS ABNORMAL <TABLE 8. BUZZER BLOCK>

No 1. 2. SYMPTOMS Audible alarm does not sound. Audible alarm is low or high. 3. 4. 5. Audible alarm is abnormal Audible alarm is on. (when infusing) When the stop key press, audible alarm is not off (when infusing) 6. Audible alarm is always on. CAUSES 1.Abnormal Buzzer 2.Malfunction in Buzz circuit 1.Option of alarm sound is low or high. 2.Malfunction of buzzer circuit 1.Abnormal buzzer 1.Low battery voltage is detected. 1.Error message display 2.Abnormal Stop key 3.Malfunction in key circuit 1.Malfunction of buzzer circuit 1.Check <TABLE 9> List 2.Check STOP key 3.Check Chart 7 1.Check <Chart 9> CORRECTIVE ACTIONS 1.Check buzzer 2.Check <Chart 9> 1.Reset of alarm sound at <User Mode> 2.Check R12, R14, R17 1.Replace buzzer 1.Recharging battery

6. TROUBLE SHOOTING
6.1 TROUBLE SHOOTING TABLE 6.1.9. WHEN ERROR CODE IS DISPLAYED <TABLE 9. ERROR STATUS>
No 1. 2. 3. 4. 5. 6. 7. SYMPTOMS "Er. 01"is displayed and the buzzer sounds. "Er. 02"is displayed and the buzzer sounds. "Er. 03"is displayed and the buzzer sounds. "Er. 04"is displayed and the buzzer sounds. "Er. 05"is displayed and the buzzer sounds. "Er. 06"is displayed and the buzzer sounds. "Er. 07"is displayed and the buzzer sounds. 1.Initial position of pumping unit is abnormal. 1.Check checker assembly 1.Rotation of pump is abnormal. 1.When the pump is stop, pumping unit rotate. 1.Backlashing of motor 1.Check pumping unit 2.Check <Chart 11> 1.Check pumping unit 2.Check <Chart 11> 1.Check Motor and replace 1.Malfunction in A/D converter circuit 1.Malfunction in EEPROM 1.Replace EEPROM 1.Check <Chart 13> CAUSES 1.Two or more key is pressed CORRECTIVE ACTIONS 1.Check <Chart 7>

6.1.10. ETC <TABLE 10. OTHERS>

No 1. SYMPTOMS The flow rate accuracy is low. CAUSES 1.The infusion set is not properly set. 2.Option of accuracy is low or high. 3.Abnormal pumping unit 2. Nurse call is always on or off. 1.When the nurse call plus is abnormal. 2.When the nurse call circuit is abnormal. 2.Check <Chart 10> 2.Reset option of accuracy at <User Mode> 3.Check pumping unit 1.Check plug CORRECTIVE ACTIONS 1.Reloading Infusion set

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.1 CHART 1 (WHEN POWER IS ABNORMAL)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.2 CHART 2 (WHEN BATTERY IS NOT CHARGED)

6.2.3 CHART3 (WHEN A/D CONVERTER NOT DETECT POWER)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.4 CHART 4 (CHECKOUT OF CPU CIRCUIT)

6.2.5 CHART5 (CHECKOUT OF ENABLE SIGNAL OF CONTROLLERS)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.6 CHART 6 (WHEN DISPLAY IS ABNORMAL)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.7 CHART 7 (WHEN KEY IS ABNORMAL)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.8 CHART8 (CHECKOUT OF DOOR OPEN SENSOR)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.9 CHART 9 (CHECKOUT OF BUZZER)

6.2.10 CHART 10 (CHECKOUT OF NURSE CALL)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.11 CHART 11 (CHECKOUT OF PUMPING UNIT)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.12 CHART 12 (CHECKOUT OF MOTOR DRIVER)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.13 CHART 13 (CHECKOUT OF A/D CONVERTER)

6.2.14 CHART 14 (CHECKOUT OF AIR SENSOR DRIVER)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.15 CHART 15 (CHECKOUT OF UP STREAM OCCLUSION DRIVER)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.16 CHART 16(CHECKOUT OF DOWN STREAM OCCLUSION DRIVER)

6. TROUBLE SHOOTING
6.2 TROUBLE SHOOTING FLOW CHART 6.2.17 CHART 17(WHEN POWER S/W IS ON, BATTERY CAPACITY INDICATOR IS OFF)

6. TROUBLE SHOOTING
6.3 WAVEFORM 6.3.1 WAVEFORM OF CPU
(1) Display Select Controller Enable Signal - U5.1(=U29.5)

(2) PSEN Signal - U5.29

6.3.2 WAVEFORM OF DISPLAY

(1) Display Data Controller Enable Signal - U23.11(=U15.6), U25.11(=U15.8)

(2) Display Select Controller Enable Signal - U29.4, U29.5(=U5.1) : (When flow rate display window blink)

6. TROUBLE SHOOTING
6.3 WAVEFORM 6.3.2 WAVEFORM OF DISPLAY
(3) Display Select Controller Enable Signal - U29.4, U29.5(=U5.1) : (When volume display window blink)

(4) Display Select Controller Output - U30.11, U29.15(=U30.8)

(5) Display Select Controller Output - U30.12, U29.14(=U30.7)

(6) Display Select Controller Output - U30.13, U29.13(=U30.6)

6. TROUBLE SHOOTING
6.3 WAVEFORM 6.3.2 WAVEFORM OF DISPLAY
(7) Display Select Controller Output - U30.14, U29.12(=U30.5)

(8) Display Select Controller Output - U30.15, U29.11(=U30.4)

(9) Display Select Controller Output - U30.16, U29.10(=U30.3)

(10) Display Select Controller Output - U30.17, U29.9(=U30.2)

6. TROUBLE SHOOTING
6.3 WAVEFORM 6.3.2 WAVEFORM OF DISPLAY
(11) Display Select Controller Output - U30.18, U29.7(=U30.1)

6.3.3 WAVEFORM OF KEY

(1) Key Controller Enable - U36.1(=U10.11), Key Scan Signal - U36.4

(2) Key Controller Enable - U36.1(=U10.11), Key Scan Signal - U36.5

(3) Key Controller Enable - U36.1(=U10.11), Key Scan Signal - U36.6

6. TROUBLE SHOOTING
6.3 WAVEFORM 6.3.4 WAVEFORM OF BUZZER
(1) Buzzer Controller Output - U16.14 (sound level - Middle): When door open alarm is activated

Output of U16 according to sound level Low High : U16.11 : U16.1 Middle : U16.14

6.3.5 WAVEFORM OF CHECKER

(1) Checker Sensor - J17.3 (SS2), J17.2 (SS1): When flow rate is 100ml/h

Typical example

6.3.6 WAVEFORM OF MOTOR

(1) Motor Controller - U28.9, U28.19 : When flow rate is 100ml/h

Typical example

6. TROUBLE SHOOTING
6.3 WAVEFORM 6.3. 6 WAVEFORM OF MOTOR
(2) Motor Driver - U27.10, U27.15 : When flow rate is 100ml/h

Typical example (3) Motor Driver - U32.10, U32.15 : When flow rate is 100ml/h

Typical example

6.3.7 WAVEFORM OF A/D CONVERTER

(1) A/D Converter EOC - U19.7(=U5.14)

(2) A/D Converter - Start Signal : U19.22(U20.1), EOC Signal : U19.7(U5.14)

6. TROUBLE SHOOTING
6.3 WAVEFORM 6.3.8 WAVEFORM OF AIR SENSOR
(1) Transmitter - U17.12, Receiver - U19.1:

Typical example

6.4 TEST MODE (CALIBRATION) 6.4.1 REFERENCE OF EACH SENSOR

Reference Description Display (Hexadecimal) Air Sensor1, 2 Up Stream Occlusion Sensor Down Stream Occlusion sensor Low battery (Power Detector) [Reference of each sensor at <Test mode>] E4H U19.1 4.46V VR9 9AH U19.28 3V VR8 When tubing not set When the pump connects the AC power 9AH U19.27 3V VR7 When tubing not set Above 30H

Check Point U19.26 U19.3

Reference voltage Above 0.96V

Adjust Component VR4, VR6

Remark

When tubing sets

6. TROUBLE SHOOTING
6.4 TEST MODE (CALIBRATION) 6.4.2 ADJUST EACH SENSOR
(1) Calibration of air Sensor Adjust waveform of transmitter by VR4, VR6 (See 7.3.8. waveform of air Sensor). and adjust that the voltage of receiver is 50H when tubing set and it is 10h when tubing not set When the voltage of air sensor downs 2AH, air alarm is activated. If air sensor is abnormal, check the air sensor by <7.1. Troubleshooting Table - Table 5> (2) Calibration of up/down Occlusion Sensor Adjust that the voltage of A/D converter input is 9AH by VR7 (Up), VR8 (Down). Down Occlusion adjust sensitivity of 3 levels at <User mode>. When occlusion alarm is activated, Occlusion alarm indicator is blinks with audible alarm. Up Occlusion not adjust sensitivity. When occlusion is not detected, check the occlusion sensor by <7.1. Troubleshooting Table - Table 4>.

6.4.3 CALIBRATION OF LOW BATTERY (POWER DETECTOR)

Voltage of Battery AC power 11.6V(Full) 9.74V 9.56V 9.33V 8.8V 8.33V 7.8V Voltage of U19.1 4.45V 3.59V 2.99V 2.91V 2.83V 2.66V 2.5V 2.32V Display (Hexadecimal) E4H B8H 98H 95H 91H 88H 80H 77H Change of Battery capacity indicator AC/DC indicator LED ON All battery capacity indicators are on Two battery capacity indicators are on One battery capacity indicator is on Battery capacity indicators are off Motor stops Display is off System is off (Reset)

[Reference voltage of Low Battery (Power Detector)]

Adjust voltage of low battery is E4H by VR9 when connecting the AC power. If voltage drops above 81H(voltage of U18.1=2.52V), display is turn off regardless of connecting the AC power.

7. DISASSEMBLY AND REASSEMBLY

Disassembly of the Infusion pump MP-1000 is limited to the mechanical component and PCB assemblies. The pump that is dismantled or repaired without prior permission cannot receive a post-management service. Always make sure the pump is unplugged and that the pump is turn off before disassemble. Component of Infusion pump MP-1000 is sensitive to electrostatic discharge damage. Always disassemble and reassemble the pump on an anti-static mat. 7.1 SEPARATION OF FRONT CASE AND REAR CASE (SEE 8.5) 1) Turn the pump off and remove screw at rear case. Take care not to lay the pump face down on components that could damage the front panel. 2) Separate the front and rear case by slowly lifting the rear case. 3) Avoid stressing the pump's internal cabling when separating the front and rear case. 4) Stand the rear case horizontally 5) Disconnect the connectors, J11, J12 from the main rear PCB ass'y and disconnect the connector J8 from the main front PCB ass'y and disconnect the ground cable from the power inlet 6) Reassemble case in reverse order. Verify cable route 7) Perform the operational checkout (See 3.) 7.2 REPLACEMENT OF PCB ASS'Y OF FRONT CASE (SEE 8.1) 1) Separate the front case and rear case completely. (See 7.1) 2) Disconnect the connectors, J13, J1, J5, J11, from the main rear PCB ass'y and disconnect the connector J6 from the main front PCB ass'y 3) Remove screw of the main front PCB ass'y and lift main PCB ass'y. Then disconnect connector, J22 from bottom of main front PCB ass'y. 4) Remove screw main rear PCB ass'y and separate main rear PCB ass'y and main front PCB ass'y 5) Disconnect connector, J21 from the alarm PCB ass'y and remove screw of the display and alarm PCB ass'y. Then separate the display and alarm PCB ass'y. 6) Reassemble PCB ass'y in reverse order.

7.DISASSEMBLY AND REASSEMBLY

7.3 REPLACEMENT OF AIR SENSOR ASS'Y (SEE 7.1) 1) Separate the front case and rear case completely. (See 7.1) 2) Disconnect connector of air sensor ass'y, J6 from the main front PCB ass'y and remove screw of air sensor ass'y. 3) Separate air sensor ass'y and front case by lifting air sensor ass'y. 4) Reassemble the air sensor ass'y in reverse order. 5) Do not reuse the air sensor ass'y. 7.4 REPLACEMENT OF DOOR AND DOOR HANDLE (SEE 8.5) 1) Open the door and remove screw from door pin. 2) Pull bottom door pin up and pull top door pin down. Then separate door and front case. 3) Remove pinhole cover and E-ring (82) from the door handle pin and push door handle pin out of door and separate handle. 4) Reassemble the door and door handle in reverse order. 5) Do not reuse the E-ring 7.5. REPLACEMENT OF UP / DOWN STREAM OCCLUSION SENSOR (SEE 8.4) 1) Separate the front case and rear case completely. (See 7.1) 2) Disconnect the two connectors J10, J11 from Main front PCB ass'y. 3) Remove occlusion sensor PCB ass'y from occlusion sensor ass'y. 4) Separate the door. (See 7.4) 5) Remove screw from the occlusion sensor ass'y inside door, push the occlusion sensor ass'y out of door 6) Reassemble the occlusion sensor ass'y in reverse order. 7) Do not reuse the PCB ass'y and sensor ass'y. 7.6. REPLACEMENT OF DOOR LATCH (SEE 8.1 AND 8.4) 1) Open the door. Remove screw from the slide knob and separate the knob. 2) Remove screws from the door latch and separate the door latch. 3) Reassemble the door latch in reverse order.

7.DISASSEMBLY AND REASSEMBLY

7.7 REPLACEMENT OF MOTOR (SEE 8.4) 1) Separate the front case and rear case completely. (See 7.1) 2) Disconnect the two connectors J13, J10 from the main front PCB ass'y. 3) Separate the door. (See 7.4) 4) Remove screw from the up occlusion sensor ass'y. 5) Remove screw from door base plate and separate the motor ass'y. 6) Remove wrench screw from the motor ass'y and separate the pulley. Then separate the motor and buffer jig. 7) Reassemble the motor in reverse order. 7.8 REPLACEMENT OF CHECKER, CHECKER PCB ASS'Y AND DOOR SENSOR PCB ASS'Y (SEE 8.3) 1) Separate the front case and rear case completely. (See 7.1) 2) Disconnect the connectors, J1, J5, J11 from the main front PCB ass'y. 3) Remove screw from the door sensor PCB ass'y and checker PCB ass'y. Separate the door sensor PCB ass'y and checker PCB ass'y. 4) Separate the door. (See 7.4) 5) Remove screw from the down occlusion sensor ass'y. 6) Remove screw from the checker and separate checker. 7) Reassemble in reverse order. 7.9 REPLACEMENT OF PUMPING UNIT (SEE 8.4) 1) Separate the front case and rear case completely. (See 7.1) 2) Separate the door and separate motor ass'y and checker PCB ass'y, checker. 3) Remove the screw from the pumping unit and separate pumping unit and front case by pushing the pumping unit out of door. 4) Reassemble the pumping unit in reverse order. 5) Perform the accuracy test. 7.10 REPLACEMENT OF CLAMP (SEE 8.2) 1) Separate the front case and rear case completely. (See 7.1) 2) Remove the screw from the clamp plate and separate the clamp ass'y. 3) Reassemble the clamp in reverse order. 4) Perform the ground impedance test.

7.DISASSEMBLY AND REASSEMBLY

7.11 REPLACEMENT OF EXTERNAL CONNECTOR PCB ASS'Y AND DC JACK PCB ASS'Y, POWER SWITCH (SEE 8.2) 1) Separate the front case and rear case completely. (See 7.1) 2) Remove the screw from the external PCB ass'y and DC jack PCB ass'y. Separate the external PCB ass'y and DC jack PCB ass'y. 3) Separate power switch from the rear case by pushing 4) Reassemble the clamp in reverse order. 7.12 REPLACEMENT OF SMPS (SEE 8.2) 1) Separate the front case and rear case completely. (See 7.1) 2) Remove cable from the SMPS 3) Remove label and screw, then separate SMPS. 4) Reassemble the clamp in reverse order. 5) Perform the ground impedance test. 7.13 REPLACEMENT OF POWER INLET (SEE 8.2) 1) Separate the front case and rear case completely. (See 7.1) 2) Separate External PCB ass'y and DC jack PCB ass'y. 3) Remove cable from the power inlet. 4) Separate connector hole cover and DC jack hole cover. 5) Remove inlet label. 6) Remove screw and separate power inlet. 7) Reassemble the clamp in reverse order. 8) Perform the ground impedance test.

8. PARTS BREAKDOWN
8.1 FRONT CASE ASSEMBLY (1)

No. 1 2 3 4 5 6 7 8 9

Description Door base plate Case front Door hinge Display PCB ass'y Main front PCB ass'y Main rear PCB ass'y Alarm PCB ass'y Air sensor ass'y Door latch

Qty 1 1 2 1 1 1 1 1 1

No. 10 11 12 13 14 15 16 17 18

Description Flat head screw (M3X8L) Flat washer (ID=3.2, OD=6) Spring washer (ID=3.2) Pan head screw (M3X8L) Flat washer (ID=3.2, OD=8) Pan head screw (M3X5L) Nut (M3) Toothed lock washer (ID=3.2) PCB supporter (H=17.0)

Qty 6 6 22 19 16 3 4 4 4

8. PARTS BREAKDOWN
8.2 REAR CASE ASSEMBLY

No. 10 12 13 14 19 20 21 22 23 24 25

Description Flat head screw (M3X8L) Spring washer (ID=3.2) Pan head screw (M3X8L) Flat washer (ID=3.2, OD=8) SMPS DC jack PCB ass'y Ext. connector PCB ass'y Plat head screw (M4x15L) Clamp plate Case rear Clamp handle

Qty 2 8 6 8 1 1 1 4 1 1 1

No. 26 27 28 29 30 31 32 33 34 35 36

Description Clamp body Clamp Locker E-ring (5) Power switch Connector hole cover DC jack hole cover Inlet label Power inlet Pan head screw (M3X10L) Battery pack Battery cover

Qty 1 1 1 1 2 1 1 1 2 1 1

8. PARTS BREAKDOWN
8.3 PUMPING UNIT ASSEMBLY

No. 10 16 39 44 45 46 47 48 49 50 51 52

Description Flat head screw (M3X8L) Nut (M3) Magnet(5) Slide knob Slide Roller Presser Pumping unit cover Mini Presser spring Mini presser Finger shaft Finger - B

Qty 1 4 2 1 1 4 1 1 2 2 1 5

No. 53 54 55 56 57 58 59 60 61 62 63

Description Finger - A Pumping unit case - left Pan head screw (M3X35L) Buffer pully Wrench screw (M3X5L) Bearing Teflon washer CAM CAM spacer CAM shaft Pumping unit case - right

Qty 2 1 4 1 4 2 2 7 6 1 1

8. PARTS BREAKDOWN
8.4 FRONT CASE ASSEMBLY (2)

No. 10 11 12 13 14 15 57 64 65

Description Flat head screw (M3X8L) Flat washer (ID=3.2, OD=6) Spring washer (ID=3.2) Pan head screw (M3X8L) Flat washer (ID=3.2, OD=8) Pan head screw (M3X5L) Wrench screw (M3X5L) Up Occl. sensor PCB ass'y Timing belt

Qty 4 4 17 13 13 4 2 1 1

No. 66 67 68 69 70 71 72 73

Description Stepping motor Buffer jig Pulley PCB supporter (H=5.0) Motor checker PCB ass'y Checker Down Occl. sensor PCB ass'y Door sensor PCB ass'y

Qty 1 1 1 2 1 1 1 1

8. PARTS BREAKDOWN
8.5 CASE ASSEMBLY

No. 11 12 14 39 74 75 76 77 78

Description Flat washer (ID=3.2, OD=6) Spring washer (ID=3.2) Flat washer (ID=3.2, OD=8) Magnet (5) Overlay Alarm window Door Handle Pin hole cover Door pin

Qty 2 6 4 1 1 1 1 2 2

No. 79 80 81 82 83 84 85 86 87 Door

Description Flat head screw (M3X5L) Door handle pin E-ring (3) Handle rubber Rubber foot Pan head screw (M3X75L) Pan head screw (M3X45L) Pan head screw (M3X15L)

Qty 2 1 1 1 1 4 2 2 2

9. PCB
9.1 MAIN FRONT PCB

9. PCB
9.2 MAIN REAR PCB

9. PCB
9.3 DISPLAY PCB

9. PCB
9.4 ROTATION CHECKER PCB

9.5 OCCLUSION SENSOR PCB (UP / DOWN STREAM)

9.6 AIR SENSOR PCB

9.7 EXTERNAL CONNECTION PCB

9.8 DC JACK PCB

9. PCB
9.9 DOOR PCB

9.10 ALARM DISPLAY PCB

9.11 TUBE CHECK PCB

9.12 DROP SENSOR PCB

10. SCHEMATIC

INTENTIONAL BLANK

10. SCHEMATIC
10.1 SCHEMATIC OF POWER CONTROL

DC Jack

3 2 1

2 D9 1N4007 R44 10K R47 4.7K C53 10uF

External Power Signal

V1 100~240VAC 1

Inlet With Noise Filter

F1 250V T3.15A SMPS AC(L) Vcc GND 1 U33 LM317/TO VIN ADJ D15 1N4007 VOUT 3 1 R53 9.1 R55 10k D18 1N4007 D19 1N4007 D16 D17 1N4007 1N4007 2 1 2 1 2 1 2 SW1 Power S/W DC Power

ACG AC(N) F2 250V T3.15A

Power Switch
BT1 9.6V 2 1

C54 10uF

U134 LM2575-5 1 C230 100uF 5 V IN GND ON/OFF OUTPUT FB 1 D120 1N5819 2 4

L2 330uH Drop Sensor 5V C30 100uF 1 5

U34 LM2575-5 V IN GND ON/OFF OUTPUT FB 2 4

L1 330uH 5V

C231 470uF 2

C232 C104

C31 470uF 1 D20 1N5819 2

C32 104

10.2 SCHEMATIC OF CPU

D[0..7] 5V C3 20pF C5 20pF R101 100 X1 12Mhz R100 100 Z5 HF70BTL3.5*9R 1 2 Z4 HF70BTL3.5*9R 2 U5 80C32 31 19 1 18 9 12 13 14 15 1 2 3 4 5 6 7 8 EA/VP X1 X2 RESET INT0 INT1 T0 T1 P1.0/T2 P1.1/T2X P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 RD WR PSEN ALE/P TXD RXD P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 39 38 37 36 35 34 33 32 21 22 23 24 25 26 27 28 17 16 29 30 11 10 D0 D1 D2 D3 D4 D5 D6 D7 A8 A9 A10 A11 A12 A13 A14 A15 5V D[0..7] D0 D1 D2 D3 D4 D5 D6 D7 3 4 7 8 13 14 17 18 11 1 U6 74HC373 1D 2D 3D 4D 5D 6D 7D 8D LE OE 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 2 5 6 9 12 15 16 19 A0 A1 A2 A3 A4 A5 A6 A7 D[0..7] D0 D1 D2 D3 D4 D5 D6 D7 RA1 4.7k SIP 9 2 1 3 4 5 6 7 8 9 C

EOC Motor Control Signal 375 kHz U4 10 11 CLK RST Q1 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 9 7 5 4 6 13 12 14 15 1 2 3

A[0..15] A[0..15]

D0 D1 D2 D3 D4 D5 D6 D7

Data D0 Data D1 Data D2 Data D3 Data D4 Data D5 Data D6 Data D7

A[0..15] /R/D /W/R Read Signal Write Signal

1 2 3 6

CS CLK DI ORG

DO

4 U11 AT93C56 Drop Sensor 5V Z1 HF70BTL3.5*9R 2 1 NF1 104/50V

74HC4020 10 5V U2C 74HC04 6 5V 11 D3 1N4007 1 C10 10uF

U13E 74HC14 2 R11 20K

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

5 R67 4.7k

Address A0 Address A1 Address A2 Address A3 Address A4 Address A5 Address A6 Address A7 Address A8 Address A9 Address A10 Address A11 Address A12 Address A13 Address A14 Address A14

3 R99 4.7k 6 5 4 2 U21 4N35 Z2 HF70BTL3.5*9R 2 1 R98 470 NF2 104/50V 2 1

5 6 7 J27 Drop sensor jack

10. SCHEMATIC
10.3 SCHEMATIC OF ADDRESS DECODER
Write Signal Read Signal U12A 74LS139 Address A13 Address A14 A13 A14 2 3 1 Address A15 A15 1 U13A 74HC14 2 3 U15A 74HC08 1 9 Address A4 Address A5 U12B 74LS139 Address A8 Address A9 A8 14 A9 13 15 A B G Y0 Y1 Y2 Y3 12 11 10 9 /W/R /R/D 5 6 3 2 12 11 12 13 U10D 74HC32 11 Key Control Signal 74HC02 U20D 13 Motor Control Signal U20A 74HC02 1 ADC Write Signal U20B 74HC02 4 ADC Read Signal 8 U13D 74HC14 A5 10 9 U15C 74HC08 8 FND2 Control Signal 2 4 5 U10B 74HC32 6 A4 4 5 74HC08 U15B 6 FND1 Control Signal Display Selection Signal A B G Y0 Y1 Y2 Y3 4 5 6 7 10 9 74HC32 U10C 8 Sensor Selection Signal 1 2 U10A 74HC32 3 3 U13B 74HC14 4 Buzzer Control Signal

10.4 SCHEMATIC OF DISPLAY CONTROL

RA3 68Y U23 74HC373 Data D0 Data D1 Data D2 Data D3 Data D4 Data D5 Data D6 Data D7 FND1 Control Signal D0 D1 D2 D3 D4 D5 D6 D7 3 4 7 8 13 14 17 18 11 1 1D 2D 3D 4D 5D 6D 7D 8D LE OE 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 2 5 6 9 12 15 16 19 8 6 4 2 2 4 6 8 8 6 4 2 2 4 6 8 7 5 3 1 1 3 5 7 RA4 68Y 7 5 3 1 1 3 5 7 U24 SND540BUG 11 7 4 2 1 10 5 3 A B C D E F G DP DIG.4 DIG.3 DIG.2 DIG.1 6 8 9 12 LED1 GREEN LED2 GREEN LED3 GREEN LED7 Yellow

Micro
LED6 Green

LOW BATTERY
LED15 Green

CHARGE1 CHARGE2 CHARGE3

Flow Rate

COMPLETE
Yellow LED11

PURGE
LED14 Red

DOOR OPEN
RA5 68Y U25 74HC373 Data D0 Data D1 Data D2 Data D3 Data D4 Data D5 Data D6 Data D7 FND2 Control Signal D0 D1 D2 D3 D4 D5 D6 D7 3 4 7 8 13 14 17 18 11 1 1D 2D 3D 4D 5D 6D 7D 8D LE OE 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 2 5 6 9 12 15 16 19 8 6 4 2 2 4 6 8 8 6 4 2 2 4 6 8 7 5 3 1 1 3 5 7 RA6 68Y 7 5 3 1 1 3 5 7 U26 SND540BUG 11 7 4 2 1 10 5 3 A B C D E F G DP DIG.4 DIG.3 DIG.2 DIG.1 6 8 9 12 LED20 SBD446G 7 4_A 3_A 2_A 1_A 4_C 3_C 2_C 1_C 8 6 4 2 5 3 U29 74HC237 Address A0 Address A1 Address A2 Display Selection Signal Display Control Signal A0 A1 A2 5V 6 5 4 16 1 2 3 A B C G1 G2 GL VCC Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 15 14 13 12 11 10 9 7 1 2 3 4 5 6 7 8 10 U30 TD62083 I1 I2 I3 I4 I5 I6 I7 I8 COM O1 O2 O3 O4 O5 O6 O7 O8 18 17 16 15 14 13 12 11 1 7 5 3 1 LED21 SBD446G 4_A 3_A 2_A 1_A 4_C 3_C 2_C 1_C 8 6 4 2 RED LED10

STOP
LED13 Red

OCCLUSION
LED9 Yellow

INFUSED VOLUME
LED12 Red

Volume

AIR
LED8 Yellow

TOTAL VOLUME
LED26 Red External Power Signal R58 120

AC/DC

10. SCHEMATIC
10.5 SCHEMATIC OF MOTOR CONTROL
R46 4.7k R45 3.3K 5V DC Power U27 A3955SB 6 2 1 14 9 8 7 3 C26 470pF Vbb Vss REF PFD OUTa D0 OUTb D1 D2 Phase RC Sense GND GND 16 10 15 11 R51 1.2 D11 1N5817 1 3 D13 1N5817 4 MG1 Stepping Motor

R49 20K U28 74HC373 Data D0 Data D1 Data D2 Data D3 Data D4 Data D5 Data D6 Data D7 Motor Control Signal D0 D1 D2 D3 D4 D5 D6 D7 3 4 7 8 13 14 17 18 1D 2D 3D 4D 5D 6D 7D 8D LE OE VCC 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 2 5 6 9 12 15 16 19

R48 30K

Motor CTRL 11 1 5V 20

5V 6 2 1 14 9 8 7 3 R57 47K

U32 A3955SB Vss Vbb REF PFD OUTa D0 D1 OUTb D2 Phase RC Sense GND GND 16 10 15 11 R56 1.2 D12 1N5817 D14 1N5817

C29 470pF

10.6 SCHEMATIC OF AD CONVERTER

5V
R2 1.2K
5V

12 13

4 5

R7 51K

R5 1.2K
6

5V

Air 1
U3A LM339 1

VR4 502

S1 Air sensor 1

R16 1.8k R19 100k

C11 20pF
Q1 2SC1815

R73 R72 1.8k 100k

GND GND

12 13

R52 47K

4 5

GND GND

5V

C12 20pF

D2 1N4148

C000H
Q3 2SC1815

R13 51K

C4 10pF

+
12

U2A 74HC04

U2B 74HC04

R21 470k

R71 470k

R80 20k

C52 102

R77 470k

R10 51K

5V
5V

5V

R4 1.2K

S6 Air sensor 2
1

R20 1.8k
R22 100k

R76 1.8k

VR6 502

C16 20pF

R9 51K

R6 1.2K
8

5V
U3C LM339 14

Air 2
-

R75 100k

C8 20pF

D1 1N4148

C005H
Q8 2SC1815

13

12 11

10

Q9 2SC1815

R18 51K

C6 10pF

+
12

U2F 74HC04

U2E 74HC04

R24 470k

R74 470k

R79 20k

C14 102

R78 470k

R15 51K
5V

5V

C15 104

Vcc OUT(+) GND OUT(-)

R28 1K

R26 300K

12
13
R30 10K

+ 11

U22D LM2902 14

D7 1N4148

VR7 10K 2

Air 1 26 Up Stream 27 Down Stream 28 Power 1 2 Air 2 3 4 5V 5

12 16
10
9 7

U19 ADC0809
IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7 REF+ REFCLK OE EOC START ALE D0 D1 D2 D3 D4 D5 D6 D7 A0 A1 A2

17 14 15 8 18 19 20 21
25 24 23
6 22

D0 D1 D2 D3 D4 D5 D6 D7 A0 A1 A2

Data D0 Data D1 Data D2 Data D3 Data D4 Data D5 Data D6 Data D7

THS119

C18 104

C19 104

R31 300K

C20 104
3

Address A0 Address A1 Address A2

ADC Write Signal

5V

5V

Vcc OUT(+) GND OUT(-)

R41 1K

C21 104

R39 300K

EOC ADC Read Signal

5
6

+ 11

THS119

R42 10K

D8 1N4148

VR8 10K 2

U22B LM2902 7

375 kHz

DC Power
VR9 10K

R50 10K

C22 104

C23 104

R43 300K
3

C24 104

C25
3

10uF

10. SCHEMATIC
10.7 SCHEMATIC OF ADDITIONAL SENSOR
U1B 74HC14 4 U1A 74HC14 2 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1OE 2OE 2 4 6 8 11 13 15 17 1 19 U1F 74HC14 12 Sensor Selection Signal R66 4.7K SS1 SG207 13 R64 20k R63 20k 5V SS2 SG215 U1D 74HC14 8 9 R60 22 R59 330 3

U8 74HC244 Data D0 Data D1 Data D2 Data D3 Data D4 Data D5 Data D6 Data D7 D0 D1 D2 D3 D4 D5 D6 D7 18 16 14 12 9 7 5 3 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4

1 5V

R62 22

R61 330

5V

SS4 UGS3144 Vcc OUT

C9 104

GND R69 330 R70 22

U1E 74HC14 10 U1F 74HC14 12

SS14 SG215 11 CHK3

SS13 SG215

SS12 SG215 CHK2

SS11 SG215

13

CHK4

CHK1

R68 20k

R67 20k

R66 20k

R65 20k

10.8 SCHEMATIC OF KEY CONTROL

5V 2 RA2 4.7k SIP 9 C 1 SW3 1103W 1 2 SW4 1103W 1

UP
SW5 1103W

DOWN
SW6 1103W 1 2 1 2 SW7 1103W 1

U35 74HC244 Data D0 Data D1 Data D2 Data D3 Data D4 Data D5 Data D6 Data D7 D0 D1 D2 D3 D4 D5 D6 D7 18 16 14 12 9 7 5 3 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1OE 2OE 2 4 6 8 11 13 15 17 1 19

2 3 4 5 6 7 8 9

SHIFT
SW8 1103W 2 1

PURGE

F.RATE
SW9 1103W 2 1

START
SW2 1103W 1 2 2 SW10 1103W 1

T.VOL
SW11 1103W 2 1

ON/OFF
U36A 74HC139 Address A0 Address A1 Key Control Signal A0 A1 2 3 1 A B G Y0 Y1 Y2 Y3 4 5 6 7

STOP/CLEAR

I.VOL

10. SCHEMATIC
10.9 SCHEMATIC OF BUZZER AND NURSE CALL CONTROL
R12 0 Q4 2SC1815 U16 74HC75 Data D0 Data D1 Data D2 Data D3 Buzzer Control Signal D0 D1 D2 D3 2 3 6 7 13 4 D1 D2 D3 D4 C12 C34 R23 1.2k 1 C1 104 Q2 2SC1815 3 Q1 Q1 Q2 Q2 Q3 Q3 Q4 Q4 16 1 15 14 10 11 9 8 R1 4.7k 2 D25 1N4007 2 1 Q5 2SC1815 R14 100 R17 270 Q6 2SC1815 1 1 5 6 7 Q7 TIP41C 4 BZ1 ALP1205 2 5V

2 D4 1N4007

5V

2 1 6

K1 RY5W-K 7 8 5

J23 Nurse call jack

3 2 1

3 4

10.10 SCHEMATIC OF EXTERNAL CONNECTION AND DROP SENSOR

5V

Q11 AL-7L

2 U29C VR2 500 3 9 10 11 R3 4.7K C2 103 74LS10 1 8 Drop Sensor Output

D24 EL-7L

3 Q10 AL-7L 1 R8 4.7K

C7 103