INTERMACH 2005 11-15 BITEC

METAL
MET
ALWORKING
ORKING UPD
UPDATE
TE

CUTTING TOOLS, ABRASIVE, MACHINE TOOLS TECHNOLOGY

2 6 2548
THE ENGINEERING MAGAZINE FOR MANUFACTURING : MARCH 2005

METALWORKING FLUID AND GREASE

EROWA

CBN
CBN
B
BN



 
    








Distributed by Factory max Co., Ltd.

EDITORIAL

9

16

4 %
(
5 % )



Thailand Monthly Vehicle Sales (December 2004)
Total Vehicles

Dec-04

Dec-03

04/03

share

04(1-12)

03(1-12)

04/03

share

Toyota
Isuzu
Nissan
Mitsubishi
Honda
Mazda
Hyundai
Kia
Daewoo
Benz
Volvo
VW
BMW
Opel
Ford
Chevrolet
Chrysler
Peugeot
Hino
Suzuki
Nissan Diesel
Other Japan
Other Europe & Korea

25,991
16,218
5,972
4,749
10,398
1,405
398
325
94
4
540
2,148
3,078
31
1,264
13
88
4
531

22,215
14,1.7
5,861
3,832
10,030
1,357
215
290
186
35
579
3,178
1,233
9
17
1,073
65
125
4
411

17.0%
15.0%
1.9%
23.9%
3.7%
3.5%
0.0%
85.1%
0.0%
12.1%
-49.5%
-88.6%
-6.7%
0.0%
-32.4%
149.6%
-100%
82.4%
17.8%
-80.0%
-29.6%
0.0%
29.2%

35.5%
22.1%
8.2%
6.5%
14.2%
1.9%
0.0%
0.5%
0.0%
0.4%
0.1%
0.0%
0.7%
0.0%
2.9%
4.2%
0.0%
0.0%
17%
0.0%
0.1%
0.0%
0.7%

234,177
149,918
45,697
36,856
75,005
14,130
3,445
5,282
771
178
3,397
24,718
17,345
37
170
9,889
585
1,211
54
3,161

188,748
131,422
43,557
34,148
69,069
10,374
1,979
5,668
949
377
2,826
26,057
5,414
17
329
7,338
891
960
48
3,005

24.1%
14.1%
4.9%
7.9%
8.6%
36.2%
0.0%
74.1%
0.0%
-6.8%
-18.8%
-52.8%
20.2%
0.0%
-5.1%
220.4%
117.6%
-48.3%
34.8%
-34.3%
26.1%
12.5%
5.2%

37.4%
23.9%
7.3%
5.9%
12.0%
2.3%
0.0%
0.6%
0.0%
0.8%
0.1%
0.0%
0.5%
0.0%
3.9%
2.8%
0.0%
0.0%
1.6%
0.1%
0.2%
0.0%
0.5%

Total

73,251

64,822

13.0%

100.00%

626,026

533,176

17.4%

100.00%

China
India
Indonesia
Japan
Malaysia
Philippines
Taiwan
Thailand

487,112
110,556
48,552
449,547
46,103
8,156
21,737
73,251

/ Chonlatee Saiyawong
(chonlatee@factorymax.co.th)
Chemtool

METALWORKING FLUID AND GREASE

PROPERTY AND SELECTION GUIDE

-
-

From: Automotive Resource Asia

/ Wittaya Taweedech
wittaya@factorymax.co.th

C O

We Maximize Your Profit

6/151,153,155,157 M.7 Srinakarin Rd., T.Bangmuang, A.Muang Samutprakarn 10270
Tel.(662) 7599100,7599246-50 Fax.(662) 7599009
Http://www.factorymax.co.th E-mail : info@factorymax.co.th

SW-V01

Connector core pin area

(using super precise mode)
Welding of inclined pins
(Nitriding)
Mobile telephone plug-in unit

Helicoid slide edge area

(Using super precise mode)
Polished lens barrel
(Helicoids)
Corner and surface of copper
alloy mold

SW-V01
SW-V01
METALWORKING UPDATE 2

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2
1. (Neat Cutting Oil)
2. (Soluble Cutting Oil ; Oil in Water Emulsion)
2.1 (Mineral Soluble Cutting Oil)
2.2 (Semi Soluble Cutting Oil)
2.3 (Synthetic Soluble Cutiing Oil)

1.
2. Emulsifiers
3.
4.

1.
2. (Machine Condition)
3.
4.

- ( )
- ( Material)
-
-

- ( )
- ( Material)
-


(Concentrate) 1: 100
1 : 3
(Emulsion)

(Centistoke, cSt)

-
100-200 C
-

EP (Extreme Pressure)

1.
2.
3. No. (NLGI)
4.
5.

Cutting Machine

METALWORKING UPDATE 3


/ Wittaya Taweedech MIKRON
wittaya@factorymax.co.th
MIKRON

HIGH SPEED MACHINING

COMBINATION OF HSM TECHNOLOGY (PART2)
High Speed Machining

High Speed Machining (Combination of HSM)

High Speed Machining




(High Cutting Speed)

( 10,000 / 50,000 / )
Spindle (Mechanism)
(Toque) Spindle (Ball Bearing)
(Non-Contact Bearing)

200,000
( Ball Bearing)
60,000 ( 20,000 )

Ceramic Ball

Steel Roce

CNC Control-

ler


3000 ./
radius 3
30

cutting tool

(Intermediate) Cutting
tool Machine tool Tool
holder (Run out)
(Slide)

Machine tool body


()

1
10 1

Program

( High Speed Machining)

Cutting Tool

Cutting Tool Today
High Speed Machining

METALWORKING UPDATE 4

( 5)
MIKRON VCP 800 Duro Spindle
20,000



.. 2543
50%
15%
.. 2546
100% 20%

Ver
tical Mac
hining Center
s
ertical
Machining
Centers

SHEENUS

ROTUS

IMPULSE

E-MAX

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METALWORKING UPDATE 5


EROWA Robot Multi
270 3

/ Chonlatee Saiyawong
(chonlatee@factorymax.co.th)
EROWA

AUTOMOTISE YOUR
MANUFACTURING SYSTEM

TECHNOLOGY UPDATE
3 EROWA
EROWA 2
EROWA
(Repeatability) 2
Standardization Organization 2
2
Automation Integration 2

3 AUTOMATION
ROBOT



24

Organization EROWA
EROWA Easy ChangeXT Automation


1

2
METALWORKING UPDATE 6

EROWA LiftGear magazine

UPC MTS (
milling ) 5

LiftGear UPC

Automation
1.

2.

3.

4. (
)
5. (
)

EROWA Robot Easy

60

250 kg.
2

EROWA Robot System ERS

4

LiftGear MTS.

EROWA Lift
EROWA LiftGear
6

Automation

3
EROWA
()

The economical Tooling system with a high degree of precision and

repeatability for a flexible production
EDM/WEDM

Milling

JMS @ Software

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Robot

PreSetting

MORE PROFIT

EROWA : Basic tooling

example : BT50-FMH40-500

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METALWORKING UPDATE 7


/ Woraphan Chandrakulsiri
(woraphan@factorymax.co.th)
NS

New Concept of Super

Finishing Machining b
byy CBN
Ball Endmill

2



Tool

NS TOOL
CBN (Cubic Boron Nitride) SFB200
R0.1 R1.0 mm.
Size : R0.1-R1
Length of Cut =
Diameter

1. Tooth extends to center

2. Simple profile
R 0.1 mm.

5

+-0.005mm (5 )

CBN

SFB200
Super finishing

SFB200

20,000 /

3. Smooth tangent NS

Stable R-accuracy Few variation in accuracy

CBN Ball of other manufacturers often vary in
R-accuracy affected by honing or chamfering.

SFB200 CBN

METALWORKING UPDATE 8

CBN Ball Endmill

Super finishing

..

SFB200 is a CBN Ball End Mill with an evolutional R-design,

enable to machine center of R (patent pending).
Continuous 10 hour machining on hardened steel of HRC60.
SFB200 can be used for a long time machining on pre-hardened
steel and even on hardened steel of HRC65.

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Tomor
row
s
omorr
ws
Tec
hnology of
echnology
Lubricants
Coolants
for
Toda
y
oday
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C O

Metalworking
Fluids

Lubricating

Greases

Die Casting
Lubricants

Cleaners and Rust

Preventatives

We Maximize Your Profit

METALWORKING UPDATE 9

/ Jednirin Pa-obthong
(jednirin@factorymax.co.th)
DAIWA RABIN

New Elastic Abrasive Series

Main application and applicable materials of DAIWA RABIN

Elastic Abrasive Model

2 General Steel

Elastic Abrasive
2

Aluminium Alloy
A, WA (White Alundum)

C (Carborundum) Non-ferrous
CW (Carborundum White alundum)
GC (Green Carborundum)

Stainless Steel
,
(Surface Roughness)

CM Type Semi finishing-finishing

Press
Cutting tool

CM
UN
GCUN
OX
GC-OX
D
CM
CM, UN
UN
CM (up to
#320) ~ AF*
CM
CM
OX, AF*
CM, UN
GC*WA-UN
AF*, Diamond

To be continued
(* )

OX Type

(finishing)

UN Type (chamfering)

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METALWORKING UPDATE 10


/ Kantapat Chatvichaikul
(kantapat@factorymax.co.th)
Airflow

SYSTEM INC.

, , , , , , ( )

3

Inhalable Dust


( Cut Point ) 100
Thoracic Dust
( )

( Cut Point ) 10
Respirable Dust
( Alveolar)

( Cut Point ) 5

3
1 ) (Source)

2 ) (Path)





3 ) (Receiver)


3

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METALWORKING UPDATE 11



  

  

Diamond/CBN Tools

Carbide Burr

Engraving Cutters

Abrasive Grindstone

Abrasive Rubber Points

Electroplated Diamond/CBN Coated Burs

Ti Coated Carbide Cutters

High Speed Steel Cutters

Miniature Mounted Points

Abrasive Rubber Points

Electroplated Diamond/CBN Coated Burs

Left handed Carbide Cutters

Engraving Cutters

Ceramic Fiber Stone Mounted Burs

Spiral Abrasive Rubber Disk

Metal Bonded Diamond Cutting Disk & Burs

Carbide Cutters

Special Cutters

Mounted Points

Abrasive Rubber Points

Abrasive Sanders

Polishing Brushes

Polishing Felt Bobs

Abrasive Material & Polishing Tools

Unweaven-type Polishing Sanders

Wire Brushes

Polishing Felt Bobs

Diamond Compounds/Polishing Compounds

Abrasive Radial Flap Sanders

Polishing Nylon Brushes

Polishing Felt Bobs

Ceramic Fiber Grindstone

Abrasive Bands & Arbors

Inside Polishing Brushes

Polishing Pile Bobs

Diamond Polishing Sheets

Polishing Stone

HIGH
PERFORMANCE

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