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CONTENTS

Title

Body
Measurement
Manual
FOREWORD
This manual has been prepared to
provide information covering normal
service repairs and maintenance for the
EVEREST.
As all information in this manual was the
best available at the time of printing,
vehicle specification and other information
will be updated in Service Information.
Ford Moter Company

Section

General Information

Dimensions

II

2003 Ford Moter Company


All rights reserved. Reproduction by any means,
electronic or mechanical including photocopying,
recording or by any information storage and retrieval
system or translation in whole or part is not permitted
without written authorization from Ford Moter Company.
PRINTED IN
, JANUARY 2003
F3371003A

VEHICLE IDENTIFICATION NUMBERS (VIN)


General (L.H.D.) specs.
MNB BS4D40
W 10001
MNB LS4D40
W 10001
MNB BS4D70
W 10001
MNB LS4D70
W 10001
MNB BSYD40
W 10001
MNB LSYD40
W 10001
MNB BS4D40
W 10001
General (R.H.D.) specs.
MNC BS4D40
W 10001
MNC LS4D40
W 10001
MNC BS4D70
W 10001
MNC LS4D70
W 10001
MNC BS417
W
10001

MNC LS417
W 10001

GENERAL INFORMATION

HOW TO USE THIS MANUAL ................................ I-2


HOW TO USE THIS MANUAL.............................. I-2

I1

HOW TO USE THIS MANUAL

HOW TO USE THIS MANUAL


HOW TO USE THIS MANUAL

AVF201000001B01

This manual contains frame and cabin dimensions. An explanation of how to read the dimensional drawing is given
below.
How To Read Frame Dimensions
Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface.
When there are no specific indications, the standard points and dimensions are symmetrical in regard to the
center of the vehicle.
The hypothetical lines may differ according to the vehicle model.
The outline drawing shows the figure that projected vehicle from the upper side.
DIMENSIONS

Shows box size

FRAME DIMENSIONS 10 FEET

Shows applicable vehicle

Pay Load:2t Engine:SL Mission:5MT

Shows dimension

888{34.96}

635{25.0}

888{34.96}

930{36.61}

F G H

313{12.32}

mm{in}

202{7.95}

634{24.96}

520{20.47}

836{32.91}

900{35.43}

Flat-plane dimensions

598{23.54}
365
223
{8.78} {14.37}
95{3.74} 27{1.06} 85{3.35}

290{11.42}

198{7.80}
300{11.81}

300{11.81}
177{6.97}
247{9.72}

293{11.54}

395{15.55}

126{4.96}

500{19.69}

165{6.50}
200{7.87}

48{1.89}

195{7.68}
126{4.96}

191{7.52}

Shows point
symbol

584{22.99} 11
{0.43}

358
150
489
{5.91}
{19.25} {14.09}
131{5.16}
172{6.77}
171{6.73}

792{31.18}

Shows imaginary reference line


Straight-line dimensions
B

853{33.58}

850{33.48}

1,229
{48.39}

1,227{48.31}

1,078{42.44}

814{32.05}

807{23.90}

1,192{46.93}

Shows point name


Point
symbol

Designation

A
B
C
D
E
F
G
H
I

Side member outer front end


Crossmember No.1 guide pipe
Side member standard hole
Air duct bracket
Front spring hanger front
Crossmember No.2 side hole
Radiator guide bracket
Crossmember No.3 side hole

Cabin mounting bracket

Dumper mounting hole

Hole diameter
or bolt or nut
size mm{in}
14.5 {0.57}
10 {0.39}
10 {0.39}
19 {0.75}
54 {2.13}
10 {0.39}
40 {1.57}
13 {0.51}
13x15
{0.51x0.59}

Point
symbol
K
L
M
N
O
P
Q
R
S
T

Designation
Front spring hanger rear
Crossmember No.4 side hole
Crossmember No.5 side hole
Rear spring hanger front
Spring helper bracket
Stopper bracket
Spring helper bracket
Rear spring hanger rear
Crossmember No.6 side hole
Side member standard hole

Hole diameter
or bolt or nut
size mm{in}
33 {1.30}
70 {2.76}
70 {2.76}
19 {0.75}
10 {0.39}
13.7 {0.54}
10 {0.39}
33 {1.30}
67 {2.64}
19 {0.75}

Shows slot
AVF2010B001

I2

HOW TO USE THIS MANUAL


How To Read Cabin Dimensions
Cabin dimensions are the actual dimensions between two standard points.
When there are no specific indications, the standard points and dimensions are symmetrical in regard to the
center of the vehicle.
Shows vehicle section

DIMENSIONS

FRONT BODY DIMENSIONS


AII Models

Shows measured location

Shows conforming cabin

Shows point symbol


(Right side of vehicle)

11

10

13

12

14

15
E

17

18
,

7
8

Fr

Fr

16

Shows detail
drawing of points

Shows point symbol


(Left side of vehicle)

Fr

Fr

Fr

Fr

Shows front of vehicle

Mesured
location
1
2

Dimensions mm{in}
1,589 {62.56}

740 {29.13}
1,881 {74.06}

1,881 {74.06}

1,723 {67.83}
1,705 {67.13}

6
7
8
9

Mesured
location

Dimensions mm{in}

10
11

1,742 {68.58}
313 {12.32}

12

585 {23.03}

13
14

1,659 {65.31}
1,815 {71.46}
305 {12.01}

1,399 {55.08}

15
16

1,735 {68.31}
554 {21.81}

17
18

1,574 {61.97}
1,737 {68.39}
246 {9.69}
AVF2010B002

I3

HOW TO USE THIS MANUAL


Symbols of Body Dimensions
The following 8 symbols are used to indicate the standard points.

SYMBOL

MEANING

SYMBOL

Center of circular hole


Center elliptical hole

MEANING
Panel seam, bead, etc.

(arrow only)

Bolt tip

Edge of hole

Center of rectangular-shaped hole

Notch

Edge of rectangular-shaped hole


AVF2010B003

End Of Sie

I4

DIMENSIONS

II
DIMENSIONS ......................................................... II-2
FRAME DIMENSIONS......................................... II-2
FRONT BODY STRAIGHT-LINE
DIMENSIONS (1) .............................................. II-4
FRONT BODY STRAIGHT-LINE
DIMENSIONS (2) .............................................. II-5
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS ................................................... II-6
ROOM STRAIGHT-LINE DIMENSIONS (1) ........ II-7
ROOM STRAIGHT-LINE DIMENSIONS (2) ........ II-8
ROOM STRAIGHT-LINE DIMENSIONS (3) ........ II-9
REAR BODY STRAIGHT-LINE
DIMENSIONS (1) ............................................ II-10
REAR BODY STRAIGHT-LINE
DIMENSIONS (2) ............................................ II-11

II1

II2
25
408

{0.98} {16.06}
95
435

{3.74} {17.13}
104
{4.09}
548
{21.57}
567
{22.32}
507
{19.96}
I
J

913
{35.94}
1,224 {48.19}

1,030 {40.55}

1,281 {50.43}

1,224 {48.19}

580 {22.83}

1,230 {48.43}

842 {33.15}

865 {34.06}

842 {33.15}

660 {25.98}

FRAME DIMENSIONS

374 {14.72}

305 {12.01}

186 {7.32}

175 {6.89}

4 {0.16}

148 {5.83}

238 {9.37}

362 {14.25}

255 {10.04}

RH:154 {6.06}
LH:139 {5.47}

238 {9.37}

930 {36.61}

DIMENSIONS

DIMENSIONS

Flat-plane dimensions
AVF981638010B01

mm {in}

325
{12.80}

AVF9816B001

DIMENSIONS
Straight-line dimensions
mm {in}
A

552
{21.73}

508
{20.00}

1,115 {43.90}

600
{23.62}

1,193 {46.97}
1,053
{41.46}

1,521
{59.88}

II

1,252 {49.29}

2,141 {84.29}

1,771
{69.72}

1,658 {65.28}
1,352
{53.23}

1,081 {42.56}

1,756 {69.13}
AVF9816B002

Point
symbol
A
B
C
D
E
F

Designation
Cabin mounting bracket
Bumper stay bracket
Rebound stop bracket
Upper arm bracket
Rebound stop bracket
Cabin mounting bracket

Hole diameter
or bolt or nut
size mm{in}
23 {0.91}
15 {0.59}
12.5 {0.49}
16 {0.63}
12.5 {0.49}
60 {2.36}

Point
symbol
G
H
I
J
K

Designation
Torsion bar bracket
Cabin mounting bracket
Cabin mounting bracket
Side member
Cabin mounting bracket

Hole diameter
or bolt or nut
size mm{in}
13.7 {0.54}
65 {2.56}
26 {1.02}
15 {0.59}
36 {1.42}

End Of Sie

II3

DIMENSIONS
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)

AVF981653020B01

1
A

A'

B'

C'

2
13

14

12

11

10

E'

D'

4
3
AVF9816B003

Fr

Fr

Fr

Fr

Fr

AVF9816B004
.

Mesured
location
1
2
3
4
5
6
7

End Of Sie

II4

Dimensions mm{in}
1,229 {48.39}
714 {28.11}
1,410 {55.51}
1,120 {44.09}
288 {11.34}
980 {38.58}
504 {19.84}

Mesured
location
8
9
10
11
12
13
14

Dimensions mm{in}
1,410 {55.51}
509 {20.04}
1,125 {44.29}
415 {16.34}
986 {38.82}
711 {27.99}
785 {30.91}

DIMENSIONS
FRONT BODY STRAIGHT-LINE DIMENSIONS (2)

AVF981653020B02

II

1
C B
D

10

A'

8
5

6
11

B'

13

D'

C'

12
E'

AVF9816B005

Fr

Fr

Fr

Fr

Fr

Fr

AVF9816B006
.

Mesured
location
1
2
3
4
5
6
7

Dimensions mm{in}
1,240 {48.82}
570 {22.44}
1,452 {57.17}
1,438 {56.61}
1,434 {56.46}
1,360 {53.54}
1,342 {52.83}

Mesured
location
8
9
10
11
12
13

Dimensions mm{in}
383 {15.08}
1,448 {57.01}
546 {21.50}
1,457 {57.36}
928 {36.54}
1,236 {48.66}

End Of Sie

II5

DIMENSIONS
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS

AVF981670010B01

11

21
17

18
19

13

12

16

9
10

20

15

14

AVF9816B007

Fr
F

Fr
G,H

Fr

Fr

Fr

G
H

Fr

Fr

Fr

Fr
Fr
AVF9816B008

Mesured
location
1
2
3
4
5
6
7
8
9
10
11

End Of Sie

II6

Dimensions mm{in}
989 {38.94}
1,032 {40.63}
1,155 {45.47}
1,023 {40.28}
447 {17.60}
844 {33.23}
1,116 {43.94}
1,127 {44.37}
1,125 {44.29}
1,194 {47.01}
1,376 {54.17}

Mesured
location
12
13
14
15
16
17
18
19
20
21

Dimensions mm{in}
1,186 {46.69}
1,133 {44.61}
1,253 {49.33}
1,293 {50.91}
1,241 {48.86}
924 {36.38}
1,436 {56.54}
941 {37.05}
917 {36.10}
1,046 {41.18}

DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (1)

AVF981670001B01

II

A
E

1
2

6
G

AVF9816B009

Fr

Fr
F

Fr

Fr

Fr

Fr

Fr
AVF9816B010

Mesured
location
1
2
3

Dimensions mm{in}
RH:1,000 {39.37}, LH:1,012 {39.84}
RH:914 {35.98}, LH:927 {36.50}
RH:805 {31.69}, LH:820 {32.28}

Mesured
location
4
5
6

Dimensions mm{in}
RH:1,239 {48.78}, LH:1,248 {49.13}
RH:1,003 {35.49}, LH:1,015 {39.96}
RH:1,002 {39.45}, LH:1,015 {39.96}

End Of Sie

II7

DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (2)

AVF981670001B02

E
A

4
I

8
B

AVF9816B011

Fr

Fr
F

Fr

Fr

Fr
H

Fr

Fr
J

Fr

Fr

Fr

AVF9816B012
.

Mesured
location
1
2
3
4
5

End Of Sie

II8

Dimensions mm{in}
1,120 {44.09}
880 {34.65}
793 {31.22}
1,190 {46.85}
1,017 {40.04}

Mesured
location
6
7
8
J-J

Dimensions mm{in}
823 {32.40}
1,774 {69.84}
1,727 {67.99}
1,506 {59.29}

DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (3)

AVF981670001B03

II

E
A

B
I

5
H

3
D

AVF9816B013

Fr

Fr

Fr

Fr

Fr

I
Fr

Fr

Fr

Fr

AVF9816B014
.

Mesured
location
1
2
3
4

Dimensions mm{in}
1,288 {50.71}
983 {38.70}
1,050 {41.34}
1,023 {40.28}

Mesured
location
5
6
7
I-I

Dimensions mm{in}
801 {31.54}
712 {28.03}
483 {19.02}
1,529 {60.20}

End Of Sie

II9

DIMENSIONS
REAR BODY STRAIGHT-LINE DIMENSIONS (1)

AVF981670002B01

A'

B'

10

17

18

C'

16

11

D'

12

14

13

15
E'

E
AVF9816B015

C',D'

C'

Fr
E'

Fr

Fr

Fr

D'
Fr

Fr

Fr

Fr
AVF9816B016

Mesured
location
1
2
3
4
5
6
7
8
9

II10

Dimensions mm{in}
938 {36.93}
325 {12.80}
1,139 {44.84}
437 {17.20}
737 {29.02}
1,334 {52.52}
1,300 {51.18}
158 {6.22}
881 {34.70}

Mesured
location
10
11
12
13
14
15
16
17
18

Dimensions mm{in}
1,417 {55.79}
1,344 {52.91}
1,312 {51.65}
312 {12.30}
1, 257 {49.49}
1,130 {44.49}
1,541 {60.67}
1,025 {40.35}
1,229 {48.39}

DIMENSIONS
End Of Sie

REAR BODY STRAIGHT-LINE DIMENSIONS (2)

AVF981670002B02

A'

II
9

B'

10
5

C'

11
7

12
D'

13

F'

16
D

14

15
E

E'

AVF9816B017

C',D'

C'

Fr
E'

Fr

Fr

Fr

D'
Fr

Fr

Fr

Fr
AVF9816B018

Mesured
location
1
2
3
4
5
6
7
8

Dimensions mm{in}
652 {25.67}
1,334 {52.52}
1,270 {50.00}
354 {13.94}
1,365 {53.74}
1,322 {52.05}
400 {15.75}
1,033 {40.67}

Mesured
location
9
10
11
12
13
14
15
16

Dimensions mm{in}
1,510 {59.45}
1,479 {58.23}
1,416 {55.75}
1,316 {51.81}
1,316 {51.81}
156 {6.14}
1,218 {47.95}
490 {19.29}

End Of Sie

II11

CONTENTS
Title

RANGER
Body
Measurement
Chart
Manual
FOREWORD
This manual has been prepared to
provide information covering normal
service repairs and maintenance for the
Ranger.
As all information in this manual was the
best available at the time of printing,
vehicle specification and other information
will be updated in Service Information.
Ford Motor Company
APPLICATION:
This manual is applicable to vehicles
beginning with the Vehicle Identification
Numbers (VIN), and related materials shown
on the following page.

Section
Previous
New

GENERAL INFORMATION

00

DIMENSIONS

II

80D

2005 Ford Sales & Sarvice (Thailand) Co., Ltd.


PRINTED IN THAILAND, DECEMBER 2005
F3402005L

VEHICLE IDENTIFICATION NUMBERS (VIN)


MNB
MNB
MNB
MNB

BS
DS
LS
US

GENERAL INFORMATION

00
SECTION

00

Toc
of SCT INFORMATION . . . 00-00
GENERAL
Toc of SCT

0000

GENERAL INFORMATION
HOW TO USE THIS MANUAL . . . . . . . . . 00002
ABBREVIATION . . . . . . . . . . . . . . . . . . . . 00004

VEHICLE IDENTIFICATION NUMBER


(VIN) CODE . . . . . . . . . . . . . . . . . . . . . . 00001
VEHICLE IDENTIFICATION NUMBERS
(VIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . 00001

End of Toc
VEHICLE IDENTIFICATION NUMBER (VIN) CODE

DCF000000000B05

M N B B S 1 D 1 0 6W 1 2 3 4 5 6
Serial No.
Plant
Production year

W=A. A. Thailand
6= 2006
7= 2007

No meaning

Engine type

1= WL-C (2.5 L-DI)


2= WL-3 (2.5 L Diesel-Emission Turbo)
9= WE-C (3.0 L-DI)

Gross vehicle weight

Body style
Product sorce

Air bag
World manufacturer identification

D= 22682721 kg {50016000 lbs}


E= 27223175 kg {60017000 lbs}
A= Regular cab.-without box
B= Regular cab.-with box
E= Double cab.-without box
F= Double cab.-with box
1= Stretch cab.
(with Rear Access System) -without box
2= Stretch cab.
(with Rear Access System) -with box
S= Japan (for Thailand)
B= Seatbelt only
D= with Air bag (Driver side)
L= with Air bag (Driver and Passenger)
U= with Air bag (Driver, Passenger and Side air bag)
MNB= FORD (Thailand)
DCF000ZWB001

End Of Sie
VEHICLE IDENTIFICATION NUMBERS (VIN)

DCF000000000B06

MNB BS******
MNB DS******
MNB LS******
MNB US******

End Of Sie

00001

GENERAL INFORMATION
HOW TO USE THIS MANUAL

DCF000000000B03

This manual contains frame and cabin dimensions. An explanation of how to read the dimensional drawing is given
below.
How To Read Frame Dimensions
Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface.
When there are no specific indications, the sta ndard points and dimensions are symmetrical in regard to the
center of the vehicle.
The hypothetical lines may differ according to the vehicle model.
The outline drawing shows the figure that projected vehicle from the upper side.
Example
DIMENSIONS

Shows box size

FRAME DIMENSIONS 10 FEET

Shows applicable vehicle

Pay Load:2t Engine:SL Mission:5MT

Shows dimension

888{34.96}

635{25.0}

888{34.96}

930{36.61}

F G H

313{12.32}

mm{in}

202{7.95}

634{24.96}

520{20.47}

836{32.91}

900{35.43}

Flat-plane dimensions

598{23.54}
365
223
{8.78} {14.37}
95{3.74} 27{1.06} 85{3.35}

290{11.42}

198{7.80}
300{11.81}

300{11.81}
177{6.97}
247{9.72}

293{11.54}

395{15.55}

126{4.96}

500{19.69}

165{6.50}
200{7.87}

48{1.89}

195{7.68}
126{4.96}

191{7.52}

Shows point
symbol

584{22.99} 11
{0.43}

358
150
489
{5.91}
{19.25} {14.09}
172{6.77} 131{5.16}
171{6.73}

792{31.18}

Shows imaginary reference line


Straight-line dimensions
B

853{33.58}

850{33.48}

1,229
{48.39}

1,227{48.31}

1,078{42.44}

814{32.05}

807{23.90}

1,192{46.93}

Shows point name


Point
symbol
A
B
C
D
E
F
G
H
I
J

Designation
Side member outer front end
Crossmember No.1 guide pipe
Side member standard hole
Air duct bracket
Front spring hanger front
Crossmember No.2 side hole
Radiator guide bracket
Crossmember No.3 side hole
Dumper mounting hole
Cabin mounting bracket

Hole diameter
or bolt or nut
size mm{in}
14.5 {0.57}
10 {0.39}
10 {0.39}
19 {0.75}
54 {2.13}
10 {0.39}
40 {1.57}
13 {0.51}
13x15
{0.51x0.59}

Point
symbol
K
L
M
N
O
P
Q
R
S
T

Designation
Front spring hanger rear
Crossmember No.4 side hole
Crossmember No.5 side hole
Rear spring hanger front
Spring helper bracket
Stopper bracket
Spring helper bracket
Rear spring hanger rear
Crossmember No.6 side hole
Side member standard hole

Hole diameter
or bolt or nut
size mm{in}
33 {1.30}
70 {2.76}
70 {2.76}
19 {0.75}
10 {0.39}
13.7 {0.54}
10 {0.39}
33 {1.30}
67 {2.64}
19 {0.75}

Shows slot
DBG0980B100

00002

GENERAL INFORMATION
How To Rear Cabin Dimensions
Cabin dimensions are the actual dimensions between two standard points.
When there are no specific indications, the standard points and dimensions are symmetrical in regard to the
center of the vehicle.
Example
Shows vehicle section
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)
mm {in}

Shows dimension

Shows point symbol


(Right side of vehicle)

A'

Shows point symbol


(Left side of vehicle)

795
{31.30}
B'
1,122
{44.17}

199
{7.83}

1,416
{55.75}
873
{34.37}

908
{35.75}
832
{32.76}

C
388
{15.28}
E

550
{21.65}

1,205
{47.44}

Shows detail
drawing of points

B,B

Fr

Fr

255
{10.04}
C'

353
{13.90}

435
{17.13}

1,410
{55.51}

D'

E'
F'

539
{21.22}

364
{14.33}

,
B

Fr

Fr

Fr

Shows front of
vehicle

Fr

Shows point name


Point
symbol
A
B
C

Designation
Shroud panel datum hole
Shroud panel datum hole
Shroud panel datum hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
7 {0.28}
7 {0.28}

Point
symbol
D
E
F

Designation
Shroud panel datum hole
Shroud panel datum hole
Crossmember datum hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
6.2 {0.24}
10 {0.39}
DBG0980B101

00003

00

GENERAL INFORMATION
Symbols of Body Dimensions
The following 8 symbols are used to indicate the standard points.

SYMBOL

MEANING
Center of circular hole

SYMBOL
(arrow only)

MEANING
Bolt tip

Center elliptical hole

Center of rectangular-shaped hole

Notch

Edge of rectangular-shaped hole

Panel seam, bead, etc.


MZZ2010B016

End Of Sie
ABBREVIATION
CM
Ctr
DSC
Fr
HU
LH
M
MC
RH
Rr

Control module
Center
Dynamic stability control
Front
Hydraulic unit
Left
Metallic
Mica
Right
Rear

End Of Sie

00004

DCF000000000B04

BODY & ACCESSORIES

09
SECTION

Toc
of SCT
BODY
STRUCTURE
80D

[DIMENSIONS] . . . . . . . . . . . 09-80D
Toc of SCT

0980D BODY STRUCTURE [DIMENSIONS]


FRAME DIMENSIONS (UNDERBODY
REGULAR CAB 2WD) . . . . . . . . . . . . . 0980D2
FRAME DIMENSIONS (UNDERBODY
DOUBLE CAB 2WD) . . . . . . . . . . . . . . . 0980D4
FRAME DIMENSIONS (UNDERBODY
STRETCH CAB {WITH REAR ACCESS
SYSTEM} 2WD). . . . . . . . . . . . . . . . . . . 0980D6
FRAME DIMENSIONS (UNDERBODY
STRETCH CAB {WITH REAR ACCESS
SYSTEM} HI-RIDER). . . . . . . . . . . . . . . 0980D8
FRAME DIMENSIONS (UNDERBODY
DOUBLE CAB 4WD) . . . . . . . . . . . . . . . 0980D10
FRAME DIMENSIONS (UNDERBODY
STRETCH CAB {WITH REAR ACCESS
SYSTEM} 4WD). . . . . . . . . . . . . . . . . . . 0980D12
FRONT BODY STRAIGHT-LINE
DIMENSIONS (1) . . . . . . . . . . . . . . . . . . 0980D14

FRONT BODY STRAIGHT-LINE


DIMENSIONS (2) . . . . . . . . . . . . . . . . . . 0980D15
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS (REGULAR CAB) . . . . . . 0980D17
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS (DOUBLE CAB) . . . . . . . 0980D18
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS (STRETHC CAB
{WITH REAR ACCESS SYSTEM},
HI-RIDER) . . . . . . . . . . . . . . . . . . . . . . . . 0980D19
ROOM STRAIGHT-LINE DIMENSIONS
(REGULAR CAB) . . . . . . . . . . . . . . . . . . 0980D21
ROOM STRAIGHT-LINE DIMENSIONS
(DOUBLE CAB) . . . . . . . . . . . . . . . . . . . 0980D22
ROOM STRAIGHT-LINE DIMENSIONS
(STRETHC CAB {WITH REAR ACCESS
SYSTEM}, HI-RIDER) . . . . . . . . . . . . . . . 0980D24

End of Toc

0980D1

0980D2
21
4
88
75
113
{0.16} {0.83} {3.46} {4.45} {2.95}
N
K
O
P
L
Q

314
453
1,115
568
1,007
498

{12.36}
{17.83}
{43.90}
{22.36}
{39.65}
{19.61}

385 {15.16}

J
1,024 {40.31}

1,140 {44.88}

1,140 {44.88}

1,150 {45.28}

1,224 {48.19}

1,230 {48.43}

883 {34.76}

891 {35.08}

883 {34.76}

502
{19.76}

930 {36.61}
754 {29.69}
660 {25.98}

FRAME DIMENSIONS (UNDERBODY REGULAR CAB 2WD)

269 {10.59}

385 {15.16}

400 {15.75}

400 {15.75}

81 {3.19}
385 {15.16}

385 {15.16}

175 {6.89}

148 {5.83}

250 {9.84}

267 {10.51}
425 {16.73}

125 {4.92}

160 {6.30}

237 {9.33}
310 {12.20}

BODY STRUCTURE [DIMENSIONS]

Flat-plane dimensions
DCF098038010B01

mm {in}

167
{6.57}
DBG0980B001

BODY STRUCTURE [DIMENSIONS]


Straight-line dimensions
mm {in}
A

80D
1,115
{43.90}

1,081
{42.56}

1,216
{47.87}
1,521
1,075 {59.88}
{42.32}

572
{22.52}

501
{19.72}
1,521
{59.88}

1,658
{65.28}

1,191
{46.89}

1,278
{50.31}

1,217
{47.91}

953
{37.52}
568
{22.36}

619
{24.37}

1,007
{39.65}

271
{10.67}
DBG0980B002

Point
symbol
A
B
C
D
E
F
G
H
I
J

Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Front suspension bracket
tension rod
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}
13.5 {0.53}
25 {0.98}
12.5 {0.49}
16 {0.63}
12.5 {0.49}
60 {2.36}
65 {2.56}
20 {0.79}

Point
symbol

Designation

K
K

Box bracket No.2


Box bracket No.2

Box bracket No.3

L
M
N
O
P
Q

Box bracket No.3


Box mounting hole
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Hole diameter
or bolt or nut
size mm {in}
16 {0.63}
20 {0.79}
16 x 23
{0.63 x 0.91}
20 {0.79}
20 {0.79}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

End Of Sie

0980D3

0980D4
314 113 75
21
4
88
{0.16} {0.83} {3.46} {12.36} {4.45} {2.95}
K
P
Q
L

453
1,115
760
777
498

{17.83}
{43.90}
{29.92}
{30.59}
{19.61}

385 {15.16}

1,024 {40.31}

1,140 {44.88}

1,130 {44.49}

1,290 {50.79}

1,224 {48.19}

1,230 {48.43}

883 {34.76}

891 {35.08}

883 {34.76}

502
{19.76}

930 {36.61}
754 {29.69}
660 {25.98}

FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 2WD)

269 {10.59}

399 {15.71}

385 {15.16}

400 {15.75}

309 {12.17}
400 {15.75}

81 {3.19}

175 {6.89}

148 {5.83}

250 {9.84}

267 {10.51}
105 {4.13}
425 {16.73}

125 {4.92}

160 {6.30}

237 {9.33}
310 {12.20}

BODY STRUCTURE [DIMENSIONS]

Flat-plane dimensions
DCF098038010B02

mm {in}

R
M

206
{8.11}
DBG0980B003

BODY STRUCTURE [DIMENSIONS]


Straight-line dimensions
mm {in}
A

80D
1,115
{43.90}

1,081
{42.56}

1,521
1,075 {59.88}
{42.32}
572
{22.52}

1,216
{47.87}

777
{30.59}
953
{37.52}

1,658
{65.28}

1,475
{58.07}

1,231
{48.46}

1,191
{46.89}
1,375
{54.13}

619
{24.37}

501
{19.72}

772
{30.39}
239
{9.41}

DBG0980B004

Point
symbol
A
B
C
D
E
F
G
H
I
J

Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Front suspension bracket
tension rod
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Cabin mounting bracket No.4

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}
13.5 {0.53}
25 {0.98}
12.5 {0.49}
16 {0.63}
12.5 {0.49}
60 {2.36}
65 {2.56}
30 {1.18}

Point
symbol

Designation

K
K

Box bracket No.1


Box bracket No.1

Box bracket No.3

L
M
N
O
P
Q
R

Box bracket No.3


Box mounting hole
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Hole diameter
or bolt or nut
size mm {in}
16 {0.63}
20 {0.79}
16 x 23
{0.63 x 0.91}
20 {0.79}
20 {0.79}
48.5 {1.91}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

End Of Sie

0980D5

0980D6
M
J
N
O
K
P

314
453
1,642
208
1,007
498

{12.36}
{17.83}
{64.65}
{8.19}
{39.65}
{19.61}

385 {15.16}

I
1,024 {40.31}

1,140 {44.88}

1,140 {44.88}

1,224 {48.19}

1,230 {48.43}

883 {34.76}

891 {35.08}

883 {34.76}

502
{19.76}

930 {36.61}
754 {29.69}
660 {25.98}

FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 2WD)

269 {10.59}

400 {15.75}

385 {15.16}

400 {15.75}

81 {3.19}
385 {15.16}

240 {9.45}

148 {5.83}

250 {9.84}

267 {10.51}
425 {16.73}

125 {4.92}

160 {6.30}

237 {9.33}
310 {12.20}

BODY STRUCTURE [DIMENSIONS]

Flat-plane dimensions
DCF098038010B03

mm {in}

21
4
88
75
113
{0.16} {0.83} {3.46} {4.45} {2.95}
DBG0980B005

BODY STRUCTURE [DIMENSIONS]


Straight-line dimensions
mm {in}
A

80D
1,645
{64.76}

1,081
{42.56}

501
{19.72}
1,521
{59.88}

1,216
{47.87}
1,075
{42.32}

1,521
{59.88}

572
{22.52}

1,209
{47.60}

2,052
{80.79}

1,191
{46.89}
953
{37.52}

619
{24.37}

1,007
{39.65}
257
{10.12}
DBG0980B006

Point
symbol
A
B
C
D
E
F
G
H
I

Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Front suspension bracket
tension rod
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}
13.5 {0.53}
25 {0.98}
12.5 {0.49}
16 {0.63}
12.5 {0.49}
60 {2.36}
65 {2.56}

Point
symbol

Designation

J
J

Box bracket No.1


Box bracket No.1

Box bracket No.3

K
L
M
N
O
P

Box bracket No.3


Box mounting hole
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Hole diameter
or bolt or nut
size mm {in}
16 {0.63}
20 {0.79}
16 x 23
{0.63 x 0.91}
20 {0.79}
20 {0.79}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

End Of Sie

0980D7

21
4
{0.16} {0.83}

0980D8
N
I
O
P
J
1,024 {40.31}

1,140 {44.88}

1,140 {44.88}

1,224 {48.19}

1,230 {48.43}

FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} HI-RIDER)

408
435
1,642
208
1,007
498

{16.06}
{17.13}
{64.65}
{8.19}
{39.65}
{19.61}

385 {15.16}

269 {10.59}

406 {15.98}

385 {15.16}

406 {15.98}

89 {3.50}
385 {15.16}

240 {9.45}

148 {5.83}

C
842 {33.15}

865 {34.06}

930 {36.61}
754 {29.69}
660 {25.98}

842 {33.15}

238 {9.37}

255 {10.04}
362 {14.25}
27 {1.06}

42 {1.65}

160 {6.30}

237 {9.33}
310 {12.20}

BODY STRUCTURE [DIMENSIONS]

Flat-plane dimensions
DCF098038010B06

mm {in}

Q
K

95
104
{4.09} {3.74}
DBG0980B009

BODY STRUCTURE [DIMENSIONS]


Straight-line dimensions
mm {in}
A

80D
1,645
{64.76}

1,081
{42.56}

1,007
{39.65}

1,193
{46.97}
1,521
1,053 {59.88}
{41.46}
552
{21.73}

923
{36.34}
1,209
{47.60}

2,052
{80.79}

1,191
{46.89}

1,521
{59.88}

600
{23.62}

501
{19.72}
257
{10.12}
DBG0980B010

Point
symbol
A
B
C
D
E
F
G
H
I
I

Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.1

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}
13.5 {0.53}
12.5 {0.49}
16 {0.63}
12.5 {0.49}
60 {2.36}
65 {2.56}
16 {0.63}
20 {0.79}

Point
symbol

Designation

Box bracket No.3

J
K
L
M
N
O
P
Q

Box bracket No.3


Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Hole diameter
or bolt or nut
size mm {in}
16 x 23
{0.63 x 0.91}
20 {0.79}
20 {0.79}
16.5 {0.65}
40 {1.57}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

End Of Sie

0980D9

A
D
E

21
4
{0.16} {0.83}

0980D10
95
104
{4.09} {3.74}
238 {9.37}

408
435

{16.06}
{17.13}
F
G
H
O
P

385 {15.16}

1,024 {40.31}

1,140 {44.88}

1,130 {44.49}

1,290 {50.79}

1,224 {48.19}

FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 4WD)

269 {10.59}

385 {15.16}

406 {15.98}

406 {15.98}

309 {12.17}
400 {15.75}

89 {3.50}

175 {6.89}

1,230 {48.43}

842 {33.15}

C M

148 {5.83}

865 {34.06}

930 {36.61}
754 {29.69}
660 {25.98}

842 {33.15}

255 {10.04}
362 {14.25}
27 {1.06}

42 {1.65}

160 {6.30}

237 {9.33}
310 {12.20}

BODY STRUCTURE [DIMENSIONS]

Flat-plane dimensions
DCF098038010B04

mm {in}

K
R

1,115
760
777
498

{43.90}
{29.92}
{30.59}
{19.61}

206
{8.11}
DBG0980B007

BODY STRUCTURE [DIMENSIONS]


Straight-line dimensions
mm {in}
A

80D
1,115
{43.90}

1,081
{42.56}

777
{30.59}

923
{36.34}

1,193
{46.97}
1,053
{41.46}
552
{21.73}

1,521
{59.88}

1,658
{65.28}

1,475
{58.07}

1,231
{48.46}
1,375
{54.13}

600
{23.62}

1,191
{46.89}

501
{19.72}

772
{30.39}
239
{9.41}

DBG0980B008

Point
symbol
A
B
C
D
E
F
G
H
I
J
J

Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Cabin mounting bracket No.4
Box bracket No.1
Box bracket No.1

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}
13.5 {0.53}
12.5 {0.49}
16 {0.63}
12.5 {0.49}
60 {2.36}
65 {2.56}
30 {1.18}
16 {0.63}
20 {0.79}

Point
symbol

Designation

Box bracket No.3

K
L
M
N
O
P
Q
R

Box bracket No.3


Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Hole diameter
or bolt or nut
size mm {in}
16 x 23
{0.63 x 0.91}
20 {0.79}
20 {0.79}
16.5 {0.65}
40 {1.57}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

End Of Sie

0980D11

21
4
{0.16} {0.83}

0980D12
N
I
O
P
J
1,024 {40.31}

1,140 {44.88}

1,140 {44.88}

1,224 {48.19}

1,230 {48.43}

FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 4WD)

408
435
1,642
208
1,007
498

{16.06}
{17.13}
{64.65}
{8.19}
{39.65}
{19.61}

385 {15.16}

269 {10.59}

406 {15.98}

385 {15.16}

406 {15.98}

89 {3.50}
385 {15.16}

240 {9.45}

148 {5.83}

C
842 {33.15}

865 {34.06}

930 {36.61}
754 {29.69}
660 {25.98}

842 {33.15}

238 {9.37}

255 {10.04}
362 {14.25}
27 {1.06}

42 {1.65}

160 {6.30}

237 {9.33}
310 {12.20}

BODY STRUCTURE [DIMENSIONS]

Flat-plane dimensions
DCF098038010B05

mm {in}

Q
K

95
104
{4.09} {3.74}
DBG0980B009

BODY STRUCTURE [DIMENSIONS]


Straight-line dimensions
mm {in}
A

80D
1,645
{64.76}

1,081
{42.56}

1,007
{39.65}

1,193
{46.97}
1,521
1,053 {59.88}
{41.46}
552
{21.73}

923
{36.34}
1,209
{47.60}

2,052
{80.79}

1,191
{46.89}

1,521
{59.88}

600
{23.62}

501
{19.72}
257
{10.12}
DBG0980B010

Point
symbol
A
B
C
D
E
F
G
H
I
I

Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.1

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}
13.5 {0.53}
12.5 {0.49}
16 {0.63}
12.5 {0.49}
60 {2.36}
65 {2.56}
16 {0.63}
20 {0.79}

Point
symbol

Designation

Box bracket No.3

J
K
L
M
N
O
P
Q

Box bracket No.3


Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Hole diameter
or bolt or nut
size mm {in}
16 x 23
{0.63 x 0.91}
20 {0.79}
20 {0.79}
16.5 {0.65}
40 {1.57}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

End Of Sie

0980D13

BODY STRUCTURE [DIMENSIONS]


FRONT BODY STRAIGHT-LINE DIMENSIONS (1)

DCF098053020B01

mm {in}

A'

A
795
{31.30}
B'
1,122
{44.17}

199
{7.83}

1,416
{55.75}
873
{34.37}

908
{35.75}
832
{32.76}

C
388
{15.28}
E

539
{21.22}

550
{21.65}

1,205
{47.44}

D'

255
{10.04}
C'

353
{13.90}
E'

F'

364
{14.33}

435
{17.13}

1,410
{55.51}
DBG0980B011

,
B,B

Fr

Fr

Fr

Fr

Fr

Fr

DBG0980B012
.

Point
symbol
A
B
C

Designation
Shroud panel datum hole
Shroud panel datum hole
Shroud panel datum hole

End Of Sie

0980D14

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
7 {0.28}
7 {0.28}

Point
symbol
D
E
F

Designation
Shroud panel datum hole
Shroud panel datum hole
Crossmember datum hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
6.2 {0.24}
10 {0.39}

BODY STRUCTURE [DIMENSIONS]


FRONT BODY STRAIGHT-LINE DIMENSIONS (2)

DCF098053020B02

80D
mm {in}

1,240
{48.82}

546
{21.50}

1,452
{57.17}

A'

383
{15.08}

1,438
{56.61}

1,360
{53.54}

1,448
{57.01}

570
{22.44}

1,434
{56.46}
F

1,073
{42.24}
1,669
{65.71}
1,342
{52.83}

965
{37.99}

B'
C'

1,457
{57.36}

D'

E'

928
{36.54}

DBG0980B013

0980D15

BODY STRUCTURE [DIMENSIONS]


A

Fr

Fr

Fr
,
F,F

Fr

Fr

G
F
,
F

Fr

Fr
DBG0980B014

Point
symbol

Designation

Windshield garnish installation


square hole

Windshield garnish installation


square hole

C
D

Bonnet hinge installation hole


Front fender installation hole

End Of Sie

0980D16

Hole diameter
or bolt or nut
size mm {in}
6.8 x 6.8
{0.27 x 0.27}
6.8 x 6.8
{0.27 x 0.27}
12 {0.47}
10 {0.39}

Point
symbol

Designation

Shroud gusset datum hole

Cowl panel datum slot

F
G

Cowl panel datum hole


Shroud panel datum hole

Hole diameter
or bolt or nut
size mm {in}
14 {0.55}
6.2 x 8
{0.24 x 0.31}
6.2 {0.24}
10 {0.39}

BODY STRUCTURE [DIMENSIONS]


CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (REGULAR CAB)

DCF098070010B01

mm {in}

489
{19.25}

80D

1,127
{44.37}
1,376
{54.17}

D
989
{38.94}

1,155
{45.47}

1,032
{40.63}

1,023
{40.28}

1,185
{46.65}

1,196
{47.09}

1,090
{42.91}

G
B
DBG0980B015

Fr

Fr

Fr

Fr

Fr

Fr

Fr

DBG0980B016
.

Point
symbol
A
B
C

Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
Windshield garnish installation
square hole

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
7 {0.28}
6.8 x 6.8
{0.27 x 0.27}

Point
symbol
D
E
F
G

Designation
Door hinge installation hole
Door hinge installation hole
Side frame outer connection
Side frame outer datum hole

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
12 {0.47}
3.2 {0.13}

End Of Sie

0980D17

BODY STRUCTURE [DIMENSIONS]


CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (DOUBLE CAB)

DCF098070010B02

mm {in}

489
{19.25}

1,127
{44.37}

1,155
{45.47}

1,032
{40.63}

1,023
{40.28}

389
{15.31}

848
{33.39}
1,125
{44.29}

989
{38.94}

1,186
{46.69}

1,376
{54.17}

1,128
{44.41}

1,109
1,194 {43.66}
{47.01}

1,133
{44.61}

713
{28.07}

1,192
{46.93}

B
DBG0980B017

Fr

Fr

Fr

Fr

Fr

Fr

Fr

Fr

Fr

Fr

Fr
DBG0980B018
.

Point
symbol
A
B

Designation
Wheel apron panel front
datum hole
Shroud panel datum hole

Windshield garnish installation


square hole

D
E

Door hinge installation hole


Door hinge installation hole

End Of Sie

0980D18

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
7 {0.28}
6.8 x 6.8
{0.27 x 0.27}
12 {0.47}
12 {0.47}

Point
symbol
F
G
H
I
J
K

Designation
Side frame outer connection
Door hinge installation hole
Door hinge installation hole
Side frame outer connection
Side frame outer connection
Side frame outer datum hole

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
12 {0.47}
3.2 {0.13}

BODY STRUCTURE [DIMENSIONS]


CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HIRIDER)

DCF098070010B03

mm {in}
1,197
{47.13}

80D
H
F

1,536
{60.47}

1,284
{50.55}
D

1,720
{67.72}

989
{38.94}

1,155
{45.47}

1,032
{40.63}

1,343
{52.87}
I

1,766
{69.53}
E

1,249
{49.17}

1,296
{51.02}
J

1,023
{40.28}
B
G

DBG0980B019

mm {in}

H
F

830
{32.68}
1,507
{59.33}
1,948
{76.69}

1,207
{47.52}

1,135
{44.69}
I
1,098
{43.23}

745
{29.33}

1,724
{67.87}
1,195
{47.05}

J
551
{21.69}
G
DBG0980B020

0980D19

BODY STRUCTURE [DIMENSIONS]


A

Fr
F

Fr

Fr
G

Fr

Fr

Fr

Fr
I

Fr

Fr

Fr
DBG0980B021

Point
symbol
A
B

Designation
Wheel apron panel front
datum hole
Shroud panel datum hole

Windshield garnish installation


square hole

D
E

Door hinge installation hole


Door hinge installation hole

End Of Sie

0980D20

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
7 {0.28}
6.8 x 6.8
{0.27 x 0.27}
12 {0.47}
12 {0.47}

Point
symbol
F
G
H
I
J

Designation
Striker installation hole
Striker installation hole
Side frame outer datum hole
Rear access panel hinge
installation hole
Rear access panel hinge
installation hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
13 {0.51}
5 {0.20}
12 {0.47}
12 {0.47}

BODY STRUCTURE [DIMENSIONS]


ROOM STRAIGHT-LINE DIMENSIONS (REGULAR CAB)

DCF098070001B01

mm {in}

A
E

C
RH:913
{35.94}
LH:927
{36.50}

RH:1,000
{39.37}
LH:1,011
{39.80}

80D

RH:1,243
{48.94}
LH:1,251
{49.25}

RH:804
{31.65}
LH:820
{32.28}

H-H'
F
1,506
{59.29}

RH:1,009
{39.72}
LH:1,021
{40.20}

RH:954
{37.56}
LH:967
{38.07}

DBG0980B022

Fr

Fr

Fr
G

Fr

Fr

Fr

Fr

Fr
DBG0980B023

Point
symbol
A
B
C
D
E

Designation
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Tunnel reinforcement
installation hole
Rear pillar inner datum hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
10 {0.39}
12 {0.47}
7 {0.28}

Point
symbol

Designation

Rear pillar inner datum hole

Rear pillar inner datum slot

Striker installation slot

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
8 x 12
{0.31 x 0.47}
8.2 x 7.6
{0.32 x 0.30}

12 {0.47}

0980D21

BODY STRUCTURE [DIMENSIONS]


End Of Sie

ROOM STRAIGHT-LINE DIMENSIONS (DOUBLE CAB)

DCF098070001B02

mm {in}

E
B
RH:1,000
{39.37}
LH:1,011
C {39.80}
RH:913
{35.94}
LH:927
{36.50}

RH:1,239
{48.78}
LH:1,248
{49.13}
RH:1,750
{68.90}
LH:1,757
{69.17}

F
RH:1,002
{39.45}
LH:1,015
{39.96}

RH:804
{31.65}
LH:820
{32.28}

K-K'

RH:1,680 {66.14}
LH:1,688 {66.46}

L-L'

G
RH:1,002 {39.45}
LH:1,015 {39.96}

1,506
{59.29}
1,506
{59.29}

RH:1,525
{60.04}
LH:1,533
{60.35}

DBG0980B024

0980D22

BODY STRUCTURE [DIMENSIONS]


A

80D
Fr
F

Fr
G

Fr

Fr

Fr

Fr
I

Fr

Fr

Fr

Fr

Fr

Fr

DBG0980B025

Point
symbol
A
B
C
D
E
F
G

Designation
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Tunnel reinforcement
installation hole
Center pillar inner datum hole
Center pillar inner datum hole
Center pillar inner datum hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
10 {0.39}
12 {0.47}
7 {0.28}
7 {0.28}
7 {0.28}
7 {0.28}

Point
symbol

Designation

Rear pillar inner datum hole

Rear pillar inner datum slot

J
K

Rear pillar inner datum hole


Striker installation hole

Striker installation slot

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
7 x 9
{0.28 x 0.35}
6 {0.24}
10.2 {0.40}
8.2 x 7.6
{0.32 x 0.30}

End Of Sie

0980D23

BODY STRUCTURE [DIMENSIONS]


ROOM STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)

DCF098070001B03

D
A
B

RH:913
{35.94}
LH:927
{36.50}

RH:804
{31.65}
LH:820
{32.28}

RH:1,119
{44.06}
RH:1,000
{39.37} LH:1,128
{44.41}
LH:1,011
{39.80}
RH:1,272
{50.08}
C
LH:1,279
{50.35}

mm {in}
F
H

RH:1,492
{58.74}
LH:1,498
{58.98}
RH:1,602 {63,07}
LH:1,608 {63.31}
RH:1,509
{59.41}
LH:1,517 M-M'
{59.72}

G
K

RH:1,041 {40.98}
LH:1,054 {41.50}

1,457
{57.36}

RH:1,385
{54.53}
LH:1,394
{54.88}

DBG0980B026

0980D24

BODY STRUCTURE [DIMENSIONS]


A

80D
Fr

Fr
F,H

Fr
J

Fr

Fr
K

Fr

Fr

Fr

Fr

Fr

Fr
DBG0980B027

Point
symbol

Designation

A
B
C
D
E

Harness installation hole


Front pillar inner datum hole
Cowl side panel datum hole
Trim installation hole
Striker installation hole

Trim installation slot

Striker installation hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
10 {0.39}
12 {0.47}
10 {0.39}
7 {0.28}
10 x 15
{0.39 x 0.59}
13 {0.51}

Point
symbol

Designation

H
I

Rear pillar inner datum hole


Pillar trim datum hole

Pillar trim datum slot

K
M

Tunnel reinforcement datum


hole
Side frame outer datum hole

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
6 {0.24}
10 x 20
{0.39 x 0.79}
7 {0.28}
10 {0.39}

0980D25

BODY STRUCTURE [DIMENSIONS]


D
A

mm {in}

F
H

B
1,362
{53.62}
C

1,101 1,110
{43.35} {43.70}

1,248
{49.13}

1,472
{57.95}

I
1,132
{44.57}

1,447
{56.97}

G
965
{37.99}

770
{30.31}

793
{31.22}

DBG0980B028

Fr

Fr
F,H

Fr

Fr
J

Fr
L

Fr
Fr

Fr

Fr

Fr
DBG0980B029

Point
symbol

Designation

A
B
C
D
E

Harness installation hole


Front pillar inner datum hole
Cowl side panel datum hole
Trim installation hole
Striker installation hole

Trim installation slot

End Of Sie

0980D26

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
10 {0.39}
12 {0.47}
10 {0.39}
7 {0.28}
10 x 15
{0.39 x 0.59}

Point
symbol

Designation

G
H
I

Striker installation hole


Rear pillar inner datum hole
Pillar trim datum hole

Pillar trim datum slot

Crossmember No.3 datum


hole

Hole diameter
or bolt or nut
size mm {in}
13 {0.51}
12 {0.47}
6 {0.24}
10 x 20
{0.39 x 0.79}
10 {0.39}

F344-10-06H(INDEX).fm 1

CONTENTS
Title

RANGER
EVEREST
Body
Measurement
Chart
Manual
Supplement
FOREWORD
This manual has been prepared to
provide information covering normal
service repairs and maintenance for the
RANGER, EVEREST.
As all information in this manual was the
best available at the time of printing,
vehicle specification and other information
will be updated in Service Information.
Ford Motor Company
APPLICATION:
This manual is applicable to vehicles
beginning with the Vehicle Identification
Numbers (VIN), and related materials shown
on the following page.
Note:
For the EVEREST, the differences from the
RANGER have been described.
Information for EVEREST not described in
this manual is common to RANGER,
therefore, refer to the indicated relatedmanuals.

Section
Previous
New

GENERAL INFORMATION

00

DIMENSIONS

II

80D

2006 Ford Motor Company


PRINTED IN THAILAND, AUGUST 2006
F3441006H

F344-10-06H(INDEX).fm 2

VEHICLE IDENTIFICATION NUMBERS (VIN)


RANGER
MNB BS
MNB DS
MNB LS
MNB US
EVEREST
MNB LS
MNB US

F344-10-05L(00-00).fm 1

GENERAL INFORMATION

00
SECTION

00

Toc
of SCT INFORMATION . . . 00-00
GENERAL
Toc of SCT

00-00

GENERAL INFORMATION
VEHICLE IDENTIFICATION NUMBERS
(VIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-002
VEHICLE IDENTIFICATION NUMBERS
(VIN)[EVEREST]. . . . . . . . . . . . . . . . . . . 00-002
HOW TO USE THIS MANUAL . . . . . . . . . 00-002
ABBREVIATION . . . . . . . . . . . . . . . . . . . . 00-005

VEHICLE IDENTIFICATION NUMBER (VIN)


CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . 00-001
VEHICLE IDENTIFICATION NUMBER (VIN)
CODE[EVEREST] . . . . . . . . . . . . . . . . . 00-002

End of Toc
VEHICLE IDENTIFICATION NUMBER (VIN) CODE
NG: GENERAL INFORMATION

id000000100200

M N B L S 4 D 1 0 6W 1 2 3 4 5 6
Serial No.
Plant
Production year

W=A. A. Thailand
6= 2006, 7= 2007, 8=2008...

No meaning

Engine type

1= WL-C (2.5 L-DI)


9= WE-C (3.0 L-DI)

Gross vehicle weight


Body style
Product sorce

Air bag
World manufacturer identification

D= 22682721 kg {50016000 lbs}


E= 27223175 kg {60017000 lbs}
4= New Wagon
S= Japan
L= with Air bag (Driver and Passenger)
U= with Air bag (Driver, Passenger and Side air bag)
MNB= FORD (Thailand)
arnffb00000049

End Of Sie

00-001

F344-10-05L(00-00).fm 2

GENERAL INFORMATION
VEHICLE IDENTIFICATION NUMBER (VIN) CODE[EVEREST]

id0000001002a3

M N B L S 4 D 1 0 6W 1 2 3 4 5 6
Serial No.
Plant
Production year

W=A. A. Thailand
6= 2006, 7= 2007, 8=2008...

No meaning

Engine type

1= WL-C (2.5 L-DI)


9= WE-C (3.0 L-DI)

Gross vehicle weight


Body style
Product sorce

Air bag
World manufacturer identification

D= 22682721 kg {50016000 lbs}


E= 27223175 kg {60017000 lbs}
4= New Wagone
S= Japan
L= with Air bag (Driver and Passenger)
U= with Air bag (Driver, Passenger and Side air bag)
MNB= FORD (Thailand)
arnffw00001701

End Of Sie
VEHICLE IDENTIFICATION NUMBERS (VIN)
BM: GENERAL INFORMATION

id000000600100

MNB BS******
MNB DS******
MNB LS******
MNB US******

End Of Sie
VEHICLE IDENTIFICATION NUMBERS (VIN)[EVEREST]

id0000006001a3

MNB LS******
MNB US******

End Of Sie
HOW TO USE THIS MANUAL

id000000600900

This manual contains frame and cabin dimensions. An explanation of how to read the dimensional drawing is given
below.
How To Read Frame Dimensions
Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface.
When there are no specific indications, the sta ndard points and dimensions are symmetrical in regard to the
center of the vehicle.
The hypothetical lines may differ according to the vehicle model.
The outline drawing shows the figure that projected vehicle from the upper side.

00-002

F344-10-05L(00-00).fm 3

GENERAL INFORMATION
Example
DIMENSIONS

Shows box size

FRAME DIMENSIONS 10 FEET

Shows dimension

888{34.96}

635{25.0}

888{34.96}

930{36.61}

F G H

313{12.32}

mm{in}

202{7.95}

634{24.96}

520{20.47}

836{32.91}

900{35.43}

Flat-plane dimensions

00

Shows applicable vehicle

Pay Load:2t Engine:SL Mission:5MT

598{23.54}
365
223
{8.78} {14.37}
95{3.74} 27{1.06} 85{3.35}

290{11.42}

198{7.80}
300{11.81}

300{11.81}
177{6.97}
247{9.72}

293{11.54}

126{4.96}

395{15.55}

500{19.69}

165{6.50}
200{7.87}

48{1.89}

195{7.68}
126{4.96}

191{7.52}

Shows point
symbol

584{22.99} 11
{0.43}

358
150
489
{5.91}
{19.25} {14.09}
131{5.16}
172{6.77}
171{6.73}

792{31.18}

Shows imaginary reference line


Straight-line dimensions
B

853{33.58}

850{33.48}

1,229
{48.39}

1,227{48.31}

1,078{42.44}

814{32.05}

807{23.90}

1,192{46.93}

Shows point name


Point
symbol
A
B
C
D
E
F
G
H
I
J

Designation
Side member outer front end
Crossmember No.1 guide pipe
Side member standard hole
Air duct bracket
Front spring hanger front
Crossmember No.2 side hole
Radiator guide bracket
Crossmember No.3 side hole
Dumper mounting hole
Cabin mounting bracket

Hole diameter
or bolt or nut
size mm{in}
14.5 {0.57}
10 {0.39}
10 {0.39}
19 {0.75}
54 {2.13}
10 {0.39}
40 {1.57}
13 {0.51}
13x15
{0.51x0.59}

Point
symbol
K
L
M
N
O
P
Q
R
S
T

Designation
Front spring hanger rear
Crossmember No.4 side hole
Crossmember No.5 side hole
Rear spring hanger front
Spring helper bracket
Stopper bracket
Spring helper bracket
Rear spring hanger rear
Crossmember No.6 side hole
Side member standard hole

Hole diameter
or bolt or nut
size mm{in}
33 {1.30}
70 {2.76}
70 {2.76}
19 {0.75}
10 {0.39}
13.7 {0.54}
10 {0.39}
33 {1.30}
67 {2.64}
19 {0.75}

Shows slot
DBG0980B100

00-003

F344-10-05L(00-00).fm 4

GENERAL INFORMATION
How To Rear Cabin Dimensions
Cabin dimensions are the actual dimensions between two standard points.
When there are no specific indications, the standard points and dimensions are symmetrical in regard to the
center of the vehicle.
Shows vehicle section
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)
mm {in}

Shows dimension

Shows point symbol


(Right side of vehicle)

A'

Shows point symbol


(Left side of vehicle)

795
{31.30}
B'
1,122
{44.17}

199
{7.83}

1,416
{55.75}
873
{34.37}

908
{35.75}
832
{32.76}

C
388
{15.28}
E

550
{21.65}

1,205
{47.44}

Shows detail
drawing of points

B,B

Fr

Fr

255
{10.04}
C'

353
{13.90}

435
{17.13}

1,410
{55.51}

D'

E'
F'

539
{21.22}

364
{14.33}

,
B

Fr

Fr

Fr

Shows front of
vehicle

Fr

Shows point name


Point
symbol
A
B
C

Designation
Shroud panel datum hole
Shroud panel datum hole
Shroud panel datum hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
7 {0.28}
7 {0.28}

Point
symbol
D
E
F

Designation
Shroud panel datum hole
Shroud panel datum hole
Crossmember datum hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
6.2 {0.24}
10 {0.39}
DBG0980B101

00-004

F344-10-05L(00-00).fm 5

GENERAL INFORMATION
Symbols of Body Dimensions
The following 8 symbols are used to indicate the standard points.

SYMBOL

MEANING
Center of circular hole

SYMBOL
(arrow only)

MEANING

00

Bolt tip

Center elliptical hole

Center of rectangular-shaped hole

Notch

Edge of rectangular-shaped hole

Panel seam, bead, etc.


MZZ2010B016

End Of Sie
ABBREVIATION
SOKYU_NG: GENERAL INFORMATION

Fr
LH
RH
Rr

id000000000800

Front
Left
Right
Rear

End Of Sie

00-005

F344-10-05L(09-80).fm 1

BODY & ACCESSORIES

09
SECTION

Toc
of SCT
BODY
STRUCTURE
80D

[DIMENSIONS] . . . . . . . . . . . 09-80D
Toc of SCT

09-80D BODY STRUCTURE [DIMENSIONS]


FRAME DIMENSIONS
[DIMENSIONS] . . . . . . . . . . . . . . . . . . .
FRONT BODY STRAIGHT-LINE
DIMENSIONS (1)[DIMENSIONS] . . . . .
FRONT BODY STRAIGHT-LINE
DIMENSIONS (2)[DIMENSIONS] . . . . .
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS[DIMENSIONS] . . . . . . . .

09-80D2
09-80D16
09-80D17
09-80D18

ROOM STRAIGHT-LINE DIMENSIONS


(1)[DIMENSIONS]. . . . . . . . . . . . . . . . . . 09-80D22
ROOM STRAIGHT-LINE DIMENSIONS
(2)[DIMENSIONS]. . . . . . . . . . . . . . . . . . 09-80D28
ROOM STRAIGHT-LINE DIMENSIONS
(3)[DIMENSIONS]. . . . . . . . . . . . . . . . . . 09-80D30
REAR BODY STRAIGHT-LINE
DIMENSIONS (1)[DIMENSIONS] . . . . . . 09-80D31
REAR BODY STRAIGHT-LINE
DIMENSIONS (2)[DIMENSIONS] . . . . . . 09-80D33

End of Toc
BM: FRAME

09-80D1

F344-10-05L(09-80).fm 2

BODY STRUCTURE [DIMENSIONS]


FRAME DIMENSIONS[DIMENSIONS]

id098010601000

95

435

{3.74} {17.13}
104
{4.09}

567
{22.32}

507
{19.96}

913
{35.94}

374 {14.72}

1,224 {48.19}

1,030 {40.55}
I

305 {12.01}

4 {0.16}
548
{21.57}

186 {7.32}

1,281 {50.43}

1,224 {48.19}

580 {22.83}
F

175 {6.89}

148 {5.83}

362 {14.25}

408

{0.98} {16.06}

1,230 {48.43}

842 {33.15}
D

255 {10.04}

238 {9.37}
25

238 {9.37}

RH:154 {6.06}
LH:139 {5.47}

865 {34.06}

842 {33.15}

660 {25.98}

930 {36.61}

EVEREST
Flat-plane dimensions

325
{12.80}
mm {in}
arnffb00000015

09-80D2

F344-10-05L(09-80).fm 3

BODY STRUCTURE [DIMENSIONS]


Straight-line dimensions
A

552
{21.73}

508
{20.00}

1,115 {43.90}

600
{23.62}

1,193 {46.97}
1,053
{41.46}

1,521
{59.88}

1,252 {49.29}

2,141 {84.29}

80D

1,771
{69.72}

1,658 {65.28}
1,352
{53.23}

1,081 {42.56}

1,756 {69.13}
mm {in}
arnffb00000016

Point
symbol
A
B
C
D
E
F

Designation
Cabin mounting bracket
Bumper stay bracket
Rebound stop bracket
Upper arm bracket
Rebound stop bracket
Cabin mounting bracket

Hole diameter
or bolt or nut
size mm{in}
23 {0.91}
15 {0.59}
12.5 {0.49}
16 {0.63}
12.5 {0.49}
60 {2.36}

Point
symbol
G
H
I
J
K

Designation
Torsion bar bracket
Cabin mounting bracket
Cabin mounting bracket
Side member
Cabin mounting bracket

Hole diameter
or bolt or nut
size mm{in}
13.7 {0.54}
65 {2.56}
26 {1.02}
15 {0.59}
36 {1.42}

09-80D3

F344-10-05L(09-80).fm 4

BODY STRUCTURE [DIMENSIONS]

1,024 {40.31}
M

314

453

1,115

568

1,007

498

{12.36}

{17.83}

{43.90}

{22.36}

{39.65}

{19.61}

21
4
88
75
113
{0.16} {0.83} {3.46} {4.45} {2.95}

385 {15.16}

269 {10.59}

385 {15.16}

400 {15.75}

1,140 {44.88}

1,140 {44.88}

1,150 {45.28}

400 {15.75}

81 {3.19}
385 {15.16}

385 {15.16}

175 {6.89}

1,224 {48.19}

1,230 {48.43}

883 {34.76}
D

148 {5.83}

267 {10.51}
425 {16.73}

125 {4.92}

160 {6.30}

237 {9.33}
310 {12.20}

250 {9.84}

891 {35.08}

883 {34.76}

502
{19.76}

930 {36.61}
754 {29.69}
660 {25.98}

RANGER (UNDERBODY REGULAR CAB 2WD)


Flat-plane dimensions

167
{6.57}
mm {in}
arnffb00000003

Straight-line dimensions
A

1,115
{43.90}

1,081
{42.56}

1,216
{47.87}
1,521
1,075 {59.88}
{42.32}

572
{22.52}

501
{19.72}
1,521
{59.88}

1,658
{65.28}

1,191
{46.89}

1,278
{50.31}

1,217
{47.91}

953
{37.52}
568
{22.36}

619
{24.37}

1,007
{39.65}

271
{10.67}

mm {in}
arnffb00000004

Point
symbol
A
B

Designation
Cabin mounting bracket No.1
Bumper stay bracket

09-80D4

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}

Point
symbol
C

Designation
Tie down hook mounting hole

Hole diameter
or bolt or nut
size mm {in}
13.5 {0.53}

F344-10-05L(09-80).fm 5

BODY STRUCTURE [DIMENSIONS]


Point
symbol
D
E
F
G
H
I
J
K

Designation
Front suspension bracket
tension rod
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.2

Hole diameter
or bolt or nut
size mm {in}

Point
symbol

25 {0.98}

Box bracket No.2

12.5 {0.49}
16 {0.63}
12.5 {0.49}
60 {2.36}
65 {2.56}
20 {0.79}
16 {0.63}

Box bracket No.3

L
M
N
O
P
Q

Box bracket No.3


Box mounting hole
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Designation

Hole diameter
or bolt or nut
size mm {in}
20 {0.79}
16 x 23
{0.63 x 0.91}
20 {0.79}
20 {0.79}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

09-80D5

80D

F344-10-05L(09-80).fm 6

BODY STRUCTURE [DIMENSIONS]

453

1,115

760

777

498

{17.83}

{43.90}

{29.92}

{30.59}

{19.61}

314 113 75
21
4
88
{0.16} {0.83} {3.46} {12.36} {4.45} {2.95}

206
{8.11}

385 {15.16}

269 {10.59}

1,024 {40.31}

1,140 {44.88}
P

399 {15.71}

81 {3.19}

385 {15.16}

400 {15.75}

1,130 {44.49}

1,290 {50.79}

309 {12.17}
400 {15.75}

175 {6.89}

148 {5.83}

267 {10.51}
105 {4.13}
425 {16.73}

1,224 {48.19}

1,230 {48.43}

883 {34.76}

891 {35.08}

883 {34.76}
E

250 {9.84}

160 {6.30}

237 {9.33}
310 {12.20}

125 {4.92}

502
{19.76}

930 {36.61}
754 {29.69}
660 {25.98}

RANGER (UNDERBODY DOUBLE CAB 2WD)


Flat-plane dimensions

mm {in}
arnffb00000005

Straight-line dimensions
A

1,115
{43.90}

1,081
{42.56}

1,521
1,075 {59.88}
{42.32}
572
{22.52}

1,216
{47.87}

777
{30.59}
953
{37.52}

1,658
{65.28}

1,475
{58.07}

1,231
{48.46}

1,191
{46.89}
1,375
{54.13}

619
{24.37}

501
{19.72}

772
{30.39}
239
{9.41}

mm {in}
arnffb00000006

Point
symbol
A
B

Designation
Cabin mounting bracket No.1
Bumper stay bracket

09-80D6

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}

Point
symbol
C

Designation
Tie down hook mounting hole

Hole diameter
or bolt or nut
size mm {in}
13.5 {0.53}

F344-10-05L(09-80).fm 7

BODY STRUCTURE [DIMENSIONS]


Point
symbol
D
E
F
G
H
I
J
K
K

Designation
Front suspension bracket
tension rod
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Cabin mounting bracket No.4
Box bracket No.1
Box bracket No.1

Hole diameter
or bolt or nut
size mm {in}

Point
symbol

25 {0.98}

Box bracket No.3

12.5 {0.49}
16 {0.63}
12.5 {0.49}
60 {2.36}
65 {2.56}
30 {1.18}
16 {0.63}
20 {0.79}

L
M
N
O
P
Q
R

Box bracket No.3


Box mounting hole
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Designation

Hole diameter
or bolt or nut
size mm {in}
16 x 23
{0.63 x 0.91}
20 {0.79}
20 {0.79}
48.5 {1.91}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

09-80D7

80D

F344-10-05L(09-80).fm 8

BODY STRUCTURE [DIMENSIONS]

408

435

1,115

760

777

498

{16.06}

{17.13}

{43.90}

{29.92}

{30.59}

{19.61}

21
4
{0.16} {0.83}

95
104
{4.09} {3.74}

206
{8.11}

385 {15.16}

1,024 {40.31}

1,140 {44.88}
P

269 {10.59}

89 {3.50}

406 {15.98}

385 {15.16}

1,130 {44.49}

1,290 {50.79}

406 {15.98}

309 {12.17}
400 {15.75}

1,224 {48.19}
F

175 {6.89}

238 {9.37}

1,230 {48.43}

842 {33.15}

148 {5.83}

865 {34.06}

C M

42 {1.65}

160 {6.30}

237 {9.33}
310 {12.20}

842 {33.15}

255 {10.04}
362 {14.25}
27 {1.06}

930 {36.61}
754 {29.69}
660 {25.98}

RANGER (UNDERBODY DOUBLE CAB 4WD)


Flat-plane dimensions

mm {in}
arnffb00000007

Straight-line dimensions
A

1,115
{43.90}

1,081
{42.56}

1,053
{41.46}
552
{21.73}

777
{30.59}

923
{36.34}

1,193
{46.97}
1,521
{59.88}

1,658
{65.28}

1,475
{58.07}

1,231
{48.46}
1,375
{54.13}

600
{23.62}

1,191
{46.89}

501
{19.72}

772
{30.39}
239
{9.41}

mm {in}
arnffb00000008

Point
symbol
A
B

Designation
Cabin mounting bracket No.1
Bumper stay bracket

09-80D8

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}

Point
symbol
C
D

Designation
Tie down hook mounting hole
Rebound stopper bracket

Hole diameter
or bolt or nut
size mm {in}
13.5 {0.53}
12.5 {0.49}

F344-10-05L(09-80).fm 9

BODY STRUCTURE [DIMENSIONS]


Point
symbol

Designation

E
F
G
H
I
J
J

Front suspension bracket


Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Cabin mounting bracket No.4
Box bracket No.1
Box bracket No.1

Box bracket No.3

Hole diameter
or bolt or nut
size mm {in}
16 {0.63}
12.5 {0.49}
60 {2.36}
65 {2.56}
30 {1.18}
16 {0.63}
20 {0.79}
16 x 23
{0.63 x 0.91}

Point
symbol
K
L
M
N
O
P
Q
R

Designation
Box bracket No.3
Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Hole diameter
or bolt or nut
size mm {in}
20 {0.79}
20 {0.79}
16.5 {0.65}
40 {1.57}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

09-80D9

80D

F344-10-05L(09-80).fm 10

BODY STRUCTURE [DIMENSIONS]

314

453

1,642

208

1,007

498

{12.36}

{17.83}

{64.65}

{8.19}

{39.65}

{19.61}

21
4
88
75
113
{0.16} {0.83} {3.46} {4.45} {2.95}

385 {15.16}

269 {10.59}

400 {15.75}

1,024 {40.31}

1,140 {44.88}

1,140 {44.88}

385 {15.16}

400 {15.75}

81 {3.19}
385 {15.16}

240 {9.45}

1,224 {48.19}

1,230 {48.43}

883 {34.76}
D

148 {5.83}

267 {10.51}
425 {16.73}

125 {4.92}

160 {6.30}

237 {9.33}
310 {12.20}

250 {9.84}

891 {35.08}

883 {34.76}

502
{19.76}

930 {36.61}
754 {29.69}
660 {25.98}

RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 2WD)


Flat-plane dimensions

mm {in}
arnffb00000013

Straight-line dimensions
A

1,521
{59.88}

501
{19.72}
1,521
{59.88}

1,216
{47.87}

572
{22.52}

1,645
{64.76}

1,081
{42.56}

1,075
{42.32}

1,209
{47.60}

2,052
{80.79}

1,191
{46.89}
953
{37.52}

619
{24.37}

1,007
{39.65}
257
{10.12}

mm {in}
arnffb00000014

Point
symbol
A
B
C

Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole

09-80D10

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}
13.5 {0.53}

Point
symbol
D
E

Designation
Front suspension bracket
tension rod
Rebound stopper bracket

Hole diameter
or bolt or nut
size mm {in}
25 {0.98}
12.5 {0.49}

F344-10-05L(09-80).fm 11

BODY STRUCTURE [DIMENSIONS]


Point
symbol

Designation

F
G
H
I
J
J

Front suspension bracket


Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.1

Box bracket No.3

Hole diameter
or bolt or nut
size mm {in}
16 {0.63}
12.5 {0.49}
60 {2.36}
65 {2.56}
16 {0.63}
20 {0.79}
16 x 23
{0.63 x 0.91}

Point
symbol
K
L
M
N
O
P

Designation
Box bracket No.3
Box mounting hole
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Hole diameter
or bolt or nut
size mm {in}
20 {0.79}
20 {0.79}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

09-80D11

80D

F344-10-05L(09-80).fm 12

BODY STRUCTURE [DIMENSIONS]

408

435

1,642

208

1,007

498

{16.06}

{17.13}

{64.65}

{8.19}

{39.65}

{19.61}

21
4
{0.16} {0.83}

95
104
{4.09} {3.74}

385 {15.16}

269 {10.59}

1,024 {40.31}

1,140 {44.88}

406 {15.98}

385 {15.16}

406 {15.98}

89 {3.50}
385 {15.16}

1,140 {44.88}

1,224 {48.19}

1,230 {48.43}
E

240 {9.45}

255 {10.04}
362 {14.25}
27 {1.06}

160 {6.30}

42 {1.65}

237 {9.33}
310 {12.20}

148 {5.83}

842 {33.15}

238 {9.37}

865 {34.06}

842 {33.15}

930 {36.61}
754 {29.69}
660 {25.98}

RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 4WD)


Flat-plane dimensions

mm {in}
arnffb00000009

Straight-line dimensions
A

1,645
{64.76}

1,081
{42.56}

552
{21.73}

1,007
{39.65}

1,193
{46.97}
1,521
1,053 {59.88}
{41.46}

923
{36.34}
1,209
{47.60}

2,052
{80.79}

1,191
{46.89}

1,521
{59.88}

600
{23.62}

501
{19.72}
257
{10.12}

mm {in}
arnffb00000010

Point
symbol
A
B
C

Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole

09-80D12

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}
13.5 {0.53}

Point
symbol
D
E
F

Designation
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket

Hole diameter
or bolt or nut
size mm {in}
12.5 {0.49}
16 {0.63}
12.5 {0.49}

F344-10-05L(09-80).fm 13

BODY STRUCTURE [DIMENSIONS]


Point
symbol

Designation

G
H
I
I

Cabin mounting bracket No.2


Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.1

Box bracket No.3

Box bracket No.3

Hole diameter
or bolt or nut
size mm {in}
60 {2.36}
65 {2.56}
16 {0.63}
20 {0.79}
16 x 23
{0.63 x 0.91}
20 {0.79}

Point
symbol
K
L
M
N
O
P
Q

Designation
Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Hole diameter
or bolt or nut
size mm {in}
20 {0.79}
16.5 {0.65}
40 {1.57}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

09-80D13

80D

F344-10-05L(09-80).fm 14

BODY STRUCTURE [DIMENSIONS]

408

435

1,642

208

1,007

498

{16.06}

{17.13}

{64.65}

{8.19}

{39.65}

{19.61}

21
4
{0.16} {0.83}

95
104
{4.09} {3.74}

385 {15.16}

269 {10.59}

1,024 {40.31}

1,140 {44.88}

406 {15.98}

385 {15.16}

406 {15.98}

89 {3.50}
385 {15.16}

1,140 {44.88}

1,224 {48.19}

1,230 {48.43}
E

240 {9.45}

255 {10.04}
362 {14.25}
27 {1.06}

160 {6.30}

42 {1.65}

237 {9.33}
310 {12.20}

148 {5.83}

842 {33.15}

238 {9.37}

865 {34.06}

842 {33.15}

930 {36.61}
754 {29.69}
660 {25.98}

RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} HI-RIDER)


Flat-plane dimensions

mm {in}
arnffb00000011

Straight-line dimensions
A

1,645
{64.76}

1,081
{42.56}

552
{21.73}

1,007
{39.65}

1,193
{46.97}
1,521
1,053 {59.88}
{41.46}

923
{36.34}
1,209
{47.60}

2,052
{80.79}

1,191
{46.89}

1,521
{59.88}

600
{23.62}

501
{19.72}
257
{10.12}

mm {in}
arnffb00000012

Point
symbol
A
B
C

Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole

09-80D14

Hole diameter
or bolt or nut
size mm {in}
27 {1.06}
15 {0.59}
13.5 {0.53}

Point
symbol
D
E
F

Designation
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket

Hole diameter
or bolt or nut
size mm {in}
12.5 {0.49}
16 {0.63}
12.5 {0.49}

F344-10-05L(09-80).fm 15

BODY STRUCTURE [DIMENSIONS]


Point
symbol

Designation

G
H
I
I

Cabin mounting bracket No.2


Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.1

Box bracket No.3

Box bracket No.3

Hole diameter
or bolt or nut
size mm {in}
60 {2.36}
65 {2.56}
16 {0.63}
20 {0.79}
16 x 23
{0.63 x 0.91}
20 {0.79}

Point
symbol
K
L
M
N
O
P
Q

Designation
Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger

Hole diameter
or bolt or nut
size mm {in}
20 {0.79}
16.5 {0.65}
40 {1.57}
14 {0.55}
M12 {0.47}
M12 {0.47}
32 {1.26}

End Of Sie
BM: FRONT BODY

09-80D15

80D

F344-10-05L(09-80).fm 16

BODY STRUCTURE [DIMENSIONS]


FRONT BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]

id098010740600

A'

A
795
{31.30}
B'
1,122
{44.17}

199
{7.83}

1,416
{55.75}
873
{34.37}

908
{35.75}
832
{32.76}

C
388
{15.28}
E

539
{21.22}

550
{21.65}

1,205
{47.44}

D'

255
{10.04}
C'

353
{13.90}
E'

F'

364
{14.33}

435
{17.13}

1,410
{55.51}
mm {in}
arnffb00000017

,
B,B

Fr

Fr

Fr

Fr

Fr

Fr

arnffb00000018
.

Point
symbol
A
B
C

Designation
Shroud panel datum hole
Shroud panel datum hole
Shroud panel datum hole

End Of Sie

09-80D16

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
7 {0.28}
7 {0.28}

Point
symbol

Designation

D
E

Shroud panel datum hole


Shroud panel datum hole

Crossmember datum hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
6.2 {0.24}
6.2 8
{0.24 0.31}

F344-10-05L(09-80).fm 17

BODY STRUCTURE [DIMENSIONS]


FRONT BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]

id098010740700

80D

1,234
{48.58}

A'

383
{15.08}

546
{21.50}
LH:1,121 {44.13}
RH:1,073 {42.24}

1,438
{56.61}
1,448
{57.01}

1,360
{53.54}

LH:963
{37.91}
RH:965
{37.99}

1,342
{52.83}

1,446
{56.93}

569
{22.40}

1,434
{56.46}
F

1,669
{65.71}

B'
C'

1,457
{57.36}

D'

G
928
{36.54}

E'

mm {in}

arnffb00000019

Fr
F,F

Fr

Fr

Fr

Fr

G
F
,

Fr

Fr
arnffb00000020

09-80D17

F344-10-05L(09-80).fm 18

BODY STRUCTURE [DIMENSIONS]


Point
symbol

Designation
Windshield garnish installation
square hole
Windshield garnish installation
square hole
Bonnet hinge installation hole
Front fender installation hole

A
B
C
D

Hole diameter
or bolt or nut
size mm {in}
6.8 x 6.8
{0.27 x 0.27}
6.8 x 6.8
{0.27 x 0.27}
12 {0.47}
10 {0.39}

Point
symbol

Designation

Shroud gusset datum hole

Cowl panel datum slot

F
G

Cowl panel datum hole


Shroud panel datum hole

Hole diameter
or bolt or nut
size mm {in}
14 {0.55}
6.2 x 8
{0.24 x 0.31}
6.2 {0.24}
10 {0.39}

End Of Sie
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS[DIMENSIONS]
BM: CABIN SIDE FRAME

id098010743600

EVEREST
488
{19.21}

C
1,127
{44.37}

989
{38.94}

1,032
{40.63}
1,155
{45.47}

917
{36.10}

1,241
{48.86}

1,293
{50.91}

K
G
1,436
{56.54}

1,194
{47.01}
1,133
{44.61}

1,253
{49.33}

1,376
{54.17}

850
1,111
{43.74} {33.46}
1,125
{44.29}

1,186
{46.69}
1,023
{40.28}

924
{36.38}
941
{37.05}

21
J

H
mm {in}
arnffb00000021

Fr

Fr

Fr

G,H

Fr

Fr

G
H

Fr

Fr

Fr

Fr
Fr
arnffb00000022

Point
symbol
A
B
C
D
E
F

Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
Windshield garnish installation
square hole
Front door hinge installation
hole
Front door hinge installation
hole
Center pillar notch

09-80D18

Hole diameter
or bolt or nut
size mm {in}

Point
symbol

12 {0.47}

7 {0.28}
6.8 x 6.8
{0.27 x 0.27}

H
I

12 {0.47}
J
12 {0.47}
-

Designation
Rear door hinge installation
hole
Rear door hinge installation
hole
Quarter window installation
hole
Rear door switch installation
hole
Quarter window installation
hole

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
12 {0.47}
10 {0.39}
12 {0.47}
8.2 15
{0.32 0.59}

F344-10-05L(09-80).fm 19

BODY STRUCTURE [DIMENSIONS]


RANGER (REGULAR CAB)
F

488
{19.21}

80D
1,127
{44.37}
1,376
{54.17}

D
989
{38.94}

1,155
{45.47}

1,032
{40.63}

1,023
{40.28}

1,185
{46.65}

1,196
{47.09}

1,090
{42.91}

G
B
mm {in}
arnffb00000023

Fr
F

Fr

Fr

Fr

Fr

Fr

Fr

arnffb00000024
.

Point
symbol
A
B
C

Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
Windshield garnish installation
square hole

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
7 {0.28}
6.8 x 6.8
{0.27 x 0.27}

Point
symbol
D
E
F
G

Designation
Door hinge installation hole
Door hinge installation hole
Side frame outer connection
Side frame outer datum hole

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
12 {0.47}
3.2 {0.13}

09-80D19

F344-10-05L(09-80).fm 20

BODY STRUCTURE [DIMENSIONS]


RANGER (DOUBLE CAB)
488
{19.21}

1,127
{44.37}

1,155
{45.47}

1,032
{40.63}

1,023
{40.28}

389
{15.31}

850
{33.46}
1,125
{44.29}

989
{38.94}

1,186
{46.69}

1,375
{54.13}

1,115
{43.90}

1,102
1,207 {43.39}
{47.52}

1,148
{45.20}

747
{29.41}

1,190
{46.85}

B
mm {in}
arnffb00000025

Fr

Fr

Fr

Fr

Fr

Fr

Fr

Fr

Fr

Fr

Fr
arnffb00000026
.

Point
symbol
A
B
C
D
E

Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
Windshield garnish installation
square hole
Front door hinge installation
hole
Front door hinge installation
hole

09-80D20

Hole diameter
or bolt or nut
size mm {in}

Point
symbol

12 {0.47}

7 {0.28}
6.8 x 6.8
{0.27 x 0.27}

12 {0.47}

I
J
K

12 {0.47}

Designation
Side frame outer connection
Rear door hinge installation
hole
Rear door hinge installation
hole
Side frame outer connection
Side frame outer connection
Side frame outer datum hole

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
12 {0.47}
3.2 {0.13}

F344-10-05L(09-80).fm 21

BODY STRUCTURE [DIMENSIONS]


RANGER (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)
1,196
{47.09}
H
F

80D

1,538
{60.55}

1,285
{50.59}
D

1,720
{67.72}

989
{38.94}

1,155
{45.47}

1,032
{40.63}

1,344
{52.91}
I

1,766
{69.53}
E

1,252
{49.29}

1,296
{51.02}
J

1,023
{40.28}
B
G
mm {in}

arnffb00000027

H
F

832
{32.76}
1,509
{59.41}
1,948
{76.69}

1,207
{47.52}

1,137
{44.76}
I
1,100
{43.31}

745
{29.33}

1,724
{67.87}
1,195
{47.05}

J
551
{21.69}
G
mm {in}
arnffb00000028

09-80D21

F344-10-05L(09-80).fm 22

BODY STRUCTURE [DIMENSIONS]


A

Fr

Fr

Fr

Fr

Fr

Fr

Fr
I

Fr

Fr

Fr
arnffb00000029

Point
symbol
A
B
C
D
E

Hole diameter
or bolt or nut
size mm {in}

Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
Windshield garnish installation
square hole
Door hinge installation hole
Door hinge installation hole

12 {0.47}
7 {0.28}
6.8 x 6.8
{0.27 x 0.27}
12 {0.47}
12 {0.47}

Point
symbol
F
G
H
I
J

Designation
Striker installation hole
Striker installation hole
Side frame outer datum hole
Rear access panel hinge
installation hole
Rear access panel hinge
installation hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
13 {0.51}
5 {0.20}
12 {0.47}
12 {0.47}

End Of Sie
ROOM STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]
BM: ROOM

id098010743300

EVEREST
A
RH:1,000
{39.37}
LH:1,012
{39.84}

B
RH:914
{35.98}
LH:927
{36.50}

C
RH:806
{31.73}
LH:821
{32.32}

RH:1,239
{48.78}
LH:1,248
{49.13}

RH:1,003
{39.49}
LH:1,015
{39.96}
RH:1,002
{39.45}
LH:1,015
{39.96}

mm {in}
arnffb00000030

09-80D22

F344-10-05L(09-80).fm 23

BODY STRUCTURE [DIMENSIONS]


A

80D
Fr

Fr
F

Fr

Fr

Fr

Fr

Fr
arnffb00000031

Point
symbol

Designation

A
B
C
D

Harness installation hole


Front pillar inner datum hole
Cowl side panel datum hole
Change boots installation hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
10 {0.39}
6 {0.24}
10 {0.39}

Point
symbol
E
F
G
H

Designation
Rear pillar inner datum hole
Center pillar inner datum hole
Seat belt guide installation
hole
Center pillar inner datum hole

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
10 {0.39}
7 {0.28}
7 {0.28}

RANGER (REGULAR CAB)


A
E

C
RH:913
{35.94}
LH:927
{36.50}

RH:1,000
{39.37}
LH:1,011
{39.80}

RH:1,243
{48.94}
LH:1,251
{49.25}

RH:804
{31.65}
LH:820
{32.28}

H-H'
F
1,506
{59.29}

RH:1,009
{39.72}
LH:1,021
{40.20}

RH:954
{37.56}
LH:967
{38.07}

mm {in}
arnffb00000032

09-80D23

F344-10-05L(09-80).fm 24

BODY STRUCTURE [DIMENSIONS]


B

Fr

Fr

Fr
G

Fr

Fr

Fr

Fr

Fr
arnffb00000033

Point
symbol
A
B
C
D
E

Designation
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Tunnel reinforcement
installation hole
Rear pillar inner datum hole

09-80D24

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
10 {0.39}
12 {0.47}
7 {0.28}
12 {0.47}

Point
symbol

Designation

Rear pillar inner datum hole

Rear pillar inner datum slot

Striker installation slot

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
8 x 12
{0.31 x 0.47}
8.2 x 7.6
{0.32 x 0.30}

F344-10-05L(09-80).fm 25

BODY STRUCTURE [DIMENSIONS]


RANGER (DOUBLE CAB)
A
E
B
RH:1,000
{39.37}
LH:1,011
C {39.80}
RH:913
{35.94}
LH:927
{36.50}

RH:1,239
{48.78}
LH:1,248
{49.13}
RH:1,750
{68.90}
LH:1,757
{69.17}

F
RH:1,002
{39.45}
LH:1,015
{39.96}

RH:804
{31.65}
LH:820
{32.28}

80D

K-K'

RH:1,680 {66.14}
LH:1,688 {66.46}

L-L'

G
RH:1,002 {39.45}
LH:1,015 {39.96}

1,506
{59.29}
1,506
{59.29}

RH:1,525
{60.04}
LH:1,533
{60.35}

mm {in}
arnffb00000034

Fr
F

Fr
G

Fr

Fr

Fr

Fr

Fr

Fr
H

Fr

Fr

Fr

Fr

arnffb00000035
.

09-80D25

F344-10-05L(09-80).fm 26

BODY STRUCTURE [DIMENSIONS]


Point
symbol
A
B
C
D
E
F

Designation
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Tunnel reinforcement
installation hole
Center pillar inner datum hole
Center pillar inner datum hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
10 {0.39}
12 {0.47}
7 {0.28}
7 {0.28}
7 {0.28}

Point
symbol

Designation

G
H

Center pillar inner datum hole


Rear pillar inner datum hole

Rear pillar inner datum slot

J
K

Rear pillar inner datum hole


Striker installation hole

Striker installation slot

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
12 {0.47}
7x9
{0.28 x 0.35}
6 {0.24}
10.2 {0.40}
8.2 x 7.6
{0.32 x 0.30}

RANGER (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)


D
A
B

RH:913
{35.94}
LH:927
{36.50}

RH:804
{31.65}
LH:820
{32.28}

RH:1,119
{44.06}
RH:1,000
{39.37} LH:1,128
{44.41}
LH:1,011
{39.80}
RH:1,272
{50.08}
C
LH:1,279
{50.35}

F
H
RH:1,492
{58.74}
LH:1,498
{58.98}
RH:1,602 {63,07}
LH:1,608 {63.31}
RH:1,509
{59.41}
LH:1,517
{59.72}

I
L-L'
J

G
K

RH:1,041 {40.98}
LH:1,054 {41.50}

1,457
{57.36}

RH:1,385
{54.53}
LH:1,394
{54.88}

mm {in}

arnffb00000036

09-80D26

F344-10-05L(09-80).fm 27

BODY STRUCTURE [DIMENSIONS]


A

80D
Fr

Fr
F,H

Fr
J

Fr

Fr
K

Fr

Fr

Fr

Fr

Fr

Fr
arnffb00000037
.

Point
symbol

Designation

A
B
C
D
E

Harness installation hole


Front pillar inner datum hole
Cowl side panel datum hole
Trim installation hole
Striker installation hole

Trim installation slot

Striker installation hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
10 {0.39}
12 {0.47}
10 {0.39}
7 {0.28}
10 x 15
{0.39 x 0.59}
13 {0.51}

Point
symbol

Designation

H
I

Rear pillar inner datum hole


Pillar trim datum hole

Pillar trim datum slot

K
M

Tunnel reinforcement datum


hole
Side frame outer datum hole

Hole diameter
or bolt or nut
size mm {in}
12 {0.47}
6 {0.24}
10 x 20
{0.39 x 0.79}
7 {0.28}
10 {0.39}

End Of Sie

09-80D27

F344-10-05L(09-80).fm 28

BODY STRUCTURE [DIMENSIONS]


ROOM STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]

id098010743400

EVEREST
H

E
A

1,190
{46.85}
1,774
{69.84}

1,120
{44.09}

1,017
{40.04}
B

1,506
{59.29}

793
{31.22}

1,727
{67.99}

823
{32.40}

880
{34.65}

J-J'

mm {in}
arnffb00000038

Fr

Fr
F

Fr

Fr

Fr
H

Fr

Fr
J

Fr

Fr

Fr

arnffb00000039
.

Point
symbol
A
B
C
D
E
F

Designation
Center pillar inner datum hole
Seat belt guide installation
hole
Center pillar inner datum hole
Floor mat installation hole
Rear pillar trim installation
hole
Rear pillar inner datum hole

09-80D28

Hole diameter
or bolt or nut
size mm {in}
10 {0.39}

Point
symbol
G

7 {0.28}
7 {0.28}
6 {0.24}
7.2 x 12
{0.28 x 0.47}
12 {0.47}

H
I
J

Designation
Striker installation hole
Rear pillar trim installation
hole
Rear pillar trim installation
hole
Striker installation hole

Hole diameter
or bolt or nut
size mm {in}
7.2 x 12
{0.28 x 0.47}
10.2 {0.40}
7.2 x 12
{0.28 x 0.47}
10.2 {0.40}

F344-10-05L(09-80).fm 29

BODY STRUCTURE [DIMENSIONS]


RANGER (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)
D
A

E
F
H

B
1,362
{53.62}
C

1,101 1,110
{43.35} {43.70}

1,248
{49.13}

1,472
{57.95}

80D

I
1,132
{44.57}

1,447
{56.97}

G
965
{37.99}

770
{30.31}

793
{31.22}

mm {in}
arnffb00000040

Fr

Fr
F,H

Fr

Fr
J

Fr
K

Fr
Fr

Fr

Fr

Fr
arnffb00000041

Point
symbol
A
B
C
D
E

Designation
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Trim installation hole
Striker installation hole

Hole diameter
or bolt or nut
size mm {in}
7 {0.28}
10 {0.39}
12 {0.47}
10 {0.39}
7 {0.28}

Point
symbol

Designation

Trim installation slot

G
H
I

Striker installation hole


Rear pillar inner datum hole
Pillar trim datum hole

Hole diameter
or bolt or nut
size mm {in}
10 x 15
{0.39 x 0.59}
13 {0.51}
12 {0.47}
6 {0.24}

09-80D29

F344-10-05L(09-80).fm 30

BODY STRUCTURE [DIMENSIONS]


Point
symbol
J

Hole diameter
or bolt or nut
size mm {in}
10 x 20
{0.39 x 0.79}

Designation
Pillar trim datum slot

Point
symbol

Hole diameter
or bolt or nut
size mm {in}

Designation
Crossmember No.3 datum
hole

10 {0.39}

End Of Sie
ROOM STRAIGHT-LINE DIMENSIONS (3)[DIMENSIONS]

id098010746200

EVEREST
E

1,023
{40.28}

1,288
{50.71}

H
801
{31.54}

F
B
I-I'

983
{38.70}

G
712
{28.03}

1,520
{59.84}

483
{19.02}

1,050
{41.34}

arnffb00000046

Fr

Fr

Fr

Fr

Fr

I
Fr

Fr

Fr

Fr

arnffb00000047
.

09-80D30

F344-10-05L(09-80).fm 31

BODY STRUCTURE [DIMENSIONS]


Point
symbol
A
B
C
D
E

Hole diameter
or bolt or nut
size mm {in}
7.2 x 12
{0.28 x 0.47}
12 {0.47}
7.2 x 12
{0.28 x 0.47}
16 {0.63}

Designation
Rear pillar trim installation
hole
Rear pillar inner datum hole
Rear pillar trim installation
hole
Seat installation hole
Rear pillar trim installation
hole

Point
symbol
F
G

10.2 {0.40}

Hole diameter
or bolt or nut
size mm {in}
7.2 x 12
{0.28 x 0.47}
7.2 x 12
{0.28 x 0.47}
12 x 7.2
{0.47 x 0.28}

Designation
Rear pillar trim installation
hole
Rear pillar trim installation
hole

Mat set plate installation hole

Rear door striker installation


hole

13 {0.51}

End Of Sie
REAR BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]
BM: REAR BODY

id098010746300

EVEREST
A'

1,139
{44.84}

325
{12.80}

B'

1,334
{52.52}
1,417
{55.79}

437
{17.20}
881
{34.70}

737
{29.02}

938
{36.93}

1,025
{40.35}

1,229
{48.39}

C'

1,300
{51.18}

1,541
{60.67}

1,344
{52.19}
1,312
{51.65}

D'
312
{12.28}

E'

F'

1,257
{49.49}

1,130
{44.49}

D
F

E
mm {in}
arnffb00000045

09-80D31

80D

F344-10-05L(09-80).fm 32

BODY STRUCTURE [DIMENSIONS]


A

C',D'

C'

Fr
E'

Fr

Fr

Fr

D'
Fr

Fr

Fr

Fr
arnffb00000043

Point
symbol
A
B
C

Designation
Roof panel notch
Rear pillar trim installation
hole
Corner plate datum hole

End Of Sie

09-80D32

Hole diameter
or bolt or nut
size mm {in}
7.212
{0.280.47}
RH:12 {0.47}
LH:13 {0.51}

Point
symbol

Designation

Corner plate datum hole

Rear bumper installation hole

Mat set plate installation hole

Hole diameter
or bolt or nut
size mm {in}
RH:12 {0.47}
LH:13 {0.39}
12.2 {0.48}
7.212
{0.280.47}

F344-10-05L(09-80).fm 33

BODY STRUCTURE [DIMENSIONS]


REAR BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]

id098010743500

EVEREST

A'
1,510
{59.45}
B'
1,322
{52.05}

1,479
{58.23}
1,365
{53.74}

652
{25.67}
B
354
{13.94}

C
1,416
{55.75}
1,316
{51.81}

C'

D'

1,274
{50.16}

1,270
{50.00}

80D

F'

400
{15.75}
1,316
{51.81}
490
{19.29}

1,033
{40.67}
D

1,218
{47.95}

156
{6.14}
E

E'

mm {in}
arnffb00000044

C',D'

C'

Fr
E'

Fr

Fr

Fr

D'
Fr

Fr

Fr

Fr
arnffb00000043

Point
symbol
A
B
C

Designation
Roof panel notch
Rear pillar trim installation
hole
Corner plate datum hole

Hole diameter
or bolt or nut
size mm {in}
7.212
{0.280.47}
RH:12 {0.47}
LH:13 {0.51}

Point
symbol

Designation

Corner plate datum hole

Rear bumper installation hole

Mat set plate installation hole

Hole diameter
or bolt or nut
size mm {in}
RH:12 {0.47}
LH:13 {0.39}
12.2 {0.48}
7.212
{0.280.47}

09-80D33

Number:

Service Bulletin

Ford Motor Company


Category

Ref. No.

Literature

Page

1 of 1

LF 017/02

Coverage

Date issued

Distributor only

Please convey this information to your


Warranty Dept.

August 1, 2002

Please inform your dealers


Parts Dept.

Director
Training Dept.

Applicable Model

General Manager

Attachment:

Field Rep

Applicable Country or Specification

RANGER/COURIER

Australian,European (L.H.D. U.K.),


General (L.H.D. R.H.D.) specs.

Subject:The face-lifted RANGER/COURIER Body Measurement Chart Manual


This is a supplement for the service materials for the face-lifted RANGER/COURIER Body
Measurement Chart Manual only new major components not in the previous material. Please
make copies as necessary. There are explanations given only for the following sections.
DIMENSIONS II
APPLICATION:
This information is applicable to vehicles beginning with the following Vehicle Identification
Numbers (VIN) and related materials.
VEHICLE IDENTIFICATION NUMBERS (VIN)
Australian specs.
MNA BS300001
MNA DS300001
MNA LS300001
European (L.H.D. U.K.) specs.
WF0 BM300001
WF0 DM300001
WF0 LM300001
General (L.H.D. R.H.D.) specs.
MNC BS300001
MNC DS300001
MNC LS300001
MNB BS300001
MNB DS300001
MNB LS300001
RELATED MATERIAL
RANGER Body Measurement Chart Manual F3301099K
COURIER Body Measurement Chart Manual F3271098K

DIMENSIONS

II
DIMENSIONS ......................................................... II-2
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS ................................................... II-2
ROOM STRAIGHT-LINE DIMENSIONS (1) ........ II-3
ROOM STRAIGHT-LINE DIMENSIONS (2) ........ II-4

II1

DIMENSIONS

DIMENSIONS
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS

ABE981670010B01

Freestyle cab/Stretch cab (with Rear Access System)


5
H
F
C

10

17

13

18

20

19

14

11
12

21

15

22

16

B
G
ABR9816B005

Fr

Fr
F

Fr

Fr

Fr

Fr
I,K

Fr

K
Fr

Fr

Fr

ABR9816B006
.

Measured
location
1
2
3
4
5
6
7
8
9
10
11
12

II2

Dimensions mm {in}
989 {38.94}
1,032 {40.63}
1,155 {45.47}
1,023 {40.28}
1,197 {47.13}
1,343 {52.87}
1,536 {60.47}
1,249 {49.17}
1,285 {50.59}
1,720 {67.72}
1,766 {69.53}
1,296 {51.02}

Measured
location
13
14
15
16
17
18
19
20
21
22
K-K

Dimensions mm {in}
1,509 {59.41}
1,948 {76.69}
1,724 {67.87}
1,195 {47.05}
1,100 {43.31}
1,137 {44.76}
832 {32.76}
1,207 {47.52}
745 {29.33}
551 {21.69}
1,457 {57.36}

DIMENSIONS
End Of Sie
ROOM STRAIGHT-LINE DIMENSIONS (1)

ABE981670001B01

Freestyle cab/Stretch cab (with Rear Access System)


D

II

E
F

1
2 C

9
7

10

ABR9816B001

Fr
F,H

Fr
G

Fr
I

Fr

Fr
Fr

Fr

Fr
K

Fr

Fr
ABR9816B002

Measured
location
1
2
3
4
5
6

Dimensions mm {in}
RH:1,000 {39.36}, LH:1,011 {39.80}
RH:913 {35.95}, LH:927 {36.48}
RH:804 {31.67}, LH:820 {32.28}
RH:1,119 {44.05}, LH:1,128 {44.40}
RH:1,273 {50.13}, LH:1,281 {50.44}
RH:1,492 {58.73}, LH:1,498 {59.00}

Measured
location
7
8
9
10
E-E
G-G

Dimensions mm {in}
RH:1,041 {40.98}, LH:1,054 {41.48}
RH:1,602 {63.07}, LH:1,608 {63.32}
RH:1,509 {59.42}, LH:1,517 {59.74}
RH:1,385 {54.53}, LH:1,394 {54.89}
1,104 {43.46}
1,486 {58.52}

End Of Sie

II3

DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (2)

ABE981670001B02

Freestyle cab/Stretch cab (with Rear Access System)


D

E
F

1
C

6
8
3

7
10

ABR9816B003

Fr
F,H

Fr

Fr
I

G
H

Fr
Fr

Fr

Fr
L

Fr

Fr

Fr
ABR9816B004

Measured
location
1
2
3
4
5

End Of Sie

II4

Dimensions mm {in}
1,362 {53.61}
1,472 {57.96}
1,447 {56.98}
1,248 {49.12}
1,103 {43.42}

Measured
location
6
7
8
9
10

Dimensions mm {in}
1,110 {43.69}
770 {30.31}
1,132 {44.56}
965 {37.99}
793 {31.23}

Finance & AsiaPartner Export Office


Ford Japan Limited

Number:

Service Bulletin

Category

Ref. No.

Literature

LF040/99

Coverage
j Distributor only

1 of 1

Date issued

November 8, 1999

j Please inform your dealers


j Director

Please convey this information to your


j Warranty Dept.

Page

j Parts Dept.

j Training Dept.

j General Manager

j Field Rep

Applicable Model

Attachment: 9

Applicable Country or Specification

RANGER BODY MEASUREMENT MANUAL

Australian, European (L.H.D. U.K.)


General (L.H.D. R.H.D.) specs.

Subject: Additions/Corrections to Service Materials


The additions and/or corrections have been made to the following service materials in response to
engineering modifications and/or errors.
Attached are copies of the pages to be added or revised. Please make copies of these sheets as necessary,
and attach them to the appropriate pages in your manuals.
The additions and/or corrections are shown enclosed in bold frames or are underlined on the revised
page.
Applied Materials:
Manual Name (Form No.)
RANGER BODY MEASUREMENT
MANUAL (F330-10-99A)

Page
Cover & Backside of
the CONTENTS
page
II-2, II-3, II-4
II-5, II-8, II-9
II-10, II-11

Remarks
VEHICLE IDENTIFICATION
NUMBERS (VIN)
UNDERBODY REGULAR CAB
4 2
UNDERBODY STRETCH CAB
4 2
UNDERBODY REGULAR CAB
4 4
UNDERBODY STRETCH CAB
4 4

RANGER BODY MEASUREMENT MANUAL F3301099A

VEHICLE IDENTIFICATION NUMBERS (VIN)


European specs.
WF0 DMB30WW 105280
WF0 LMB30WW 105280
WF0 DMB40WW 105280
WF0 LMB40WW 105280
WF0 DMDD30WW 105280
WF0 LMDD30WW 105280
WF0 DMFE40WW 105280
WF0 LMFE40WW 105280
WF0 BMF30WW 105280
WF0 BME30WW 105280
WF0 DMF30WW 105280
WF0 DME30WW 105280
WF0 LMF30WW 105280
WF0 LME30WW 105280
WF0 BMD30WW 105280
WF0 BMC30WW 105280

WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0

Australian specs.
MNA BSF70WW
MNA BSE70WW
MNA DSF70WW
MNA DSE70WW
MNA LSF70WW
MNA LSE70WW
MNA BSF40WW
MNA BSE40WW
MNA DSF40WW
MNA DSE40WW
MNA LSF40WW
MNA LSE40WW

MNA BSB70WW
MNA BSA70WW
MNA DSB70WW
MNA DSA70WW
MNA LSB70WW
MNA LSA70WW
MNA BSB40WW
MNA BSA40WW
MNA DSB40WW
MNA DSA40WW
MNA LSB40WW
MNA LSA40WW

102393
102393
102393
102393
102393
102393
102393
102393
102393
102393
102393
102393

DMD30WW 105280
DMC30WW 105280
LMD30WW 105280
LMC30WW 105280
BMB30WW 105280
BMA30WW 105280
DMA30WW 105280
LMA30WW 105280
BMFE40WW 105280
BMEE40WW 105280
DMFE40WW 105280
DMEE40WW 105280
LMFE40WW 105280
LMEE40WW 105280
BMD40WW 105280
BMC40WW 105280
102393
102393
102393
102393
102393
102393
102393
102393
102393
102393
102393
102393

WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0

DMD40WW 105280
DMC40WW 105280
LMD40WW 105280
LMC40WW 105280
BMB40WW 105280
BMA40WW 105280
DMA40WW 105280
LMA40WW 105280
BMBD60WW 105280
BMAD60WW 105280
DMBD60WW 105280
DMAD60WW 105280
LMBD60WW 105280
LMAD60WW 105280

MNA BSD70WW
MNA BSC70WW
MNA DSD70WW
MNA DSC70WW
MNA LSD70WW
MNA LSC70WW
MNA BSD40WW
MNA BSC40WW
MNA DSD40WW
MNA DSC40WW
MNA LSD40WW
MNA LSC40WW

102393
102393
102393
102393
102393
102393
102393
102393
102393
102393
102393
102393

General specs. (L.H.D.)


MNC BSF30WW 113431
MNC BSE30WW 113431
MNC BSF3WWW 113431

MNC BSE3WWW 113431


MNC BSB30WW 113431
MNC BSA30WW 113431

MNC BSB3WWW113431
MNC BSA3WWW113431

General specs. (R.H.D.)


MNB BSF30WW 104101
MNB BSE30WW 104101

MNB BSBD50WW 104101


MNB BSAD50WW 104101

MNB BSB30WW 104101


MNB BSA30WW 104101

Thai specs.
MNB BSBD30WW
MNB BSAD30WW
MNB DSBD30WW
MNB DSAD30WW
MNB LSBD30WW
MNB LSAD30WW

MNB BSDD30WW
MNB BSCD30WW
MNB DSDD30WW
MNB DSCD30WW
MNB LSDD30WW
MNB LSCD30WW

MNB BSD40WW
MNB BSC40WW
MNB DSD40WW
MNB DSC40WW
MNB LSD40WW
MNB LSC40WW

100501
100501
100501
100501
100501
100501

100501
100501
100501
100501
100501
100501

100501
100501
100501
100501
100501
100501

Added 11/1999 (Ref. No. LF040/99)

II - 2

Added 11/1999 (Ref. No. LF040/99)

930 {36.61}
754 {29.69}

310 {12.20}

660 {25.98}

D
E

428 {16.85}

500 {19.69}
883 {34.76}

112 {4.41}

237 {9.33}
125
{4.92}

891 {35.08}

425 {16.73}

528 {20.79}

883 {34.76}

1230 {48.43}
148
{5.83}

1115 {43.90}
1224 {48.19}

175 {6.89}
167

{6.57}

385 {15.16}
1150 {45.28}

568 {22.36}

1140 {44.88}

39 {1.54}

385
{15.16}
86
{3.39}
391 {15.39}

968 {38.11}

393 {15.47}
385 {15.16}
172

{6.77}

1140 {44.88}

269 {10.59}

326

{12.83}

385 {15.16}
1024 {40.31}

UNDERBODY REGULAR CAB 4


Flat-plane Dimensions

DIMENSIONS
RANGER BODY MEASUREMENT MANUAL F3301099A

II - 3

A : CABIN MOUNTING BRACKET No.1 30


B : BUMPER STAY BRACKET 15
C : TIE DOWN HOOK MOUNTING HOLE 16
D : FRONT SUSPENSION BRACKET
TENSION ROD 25
E : REBOUND STOPPER BRACKET 12
F : FRONT SUSPENSION BRACKET 16
G : REBOUND STOPPER BRACKET 12
H : CABIN MOUNTING BRACKET No.2 60

I : CABIN MOUNTING BRACKET No.3 65


J : BOX BRACKET No.1 20
K : BOX BRACKET No.2 RH:16 LH:20
L : BOX BRACKET No.3 RH:16 23 LH:20
M: BOX MOUNTING HOLE 20
N : FRONT SPRING HANGER 17
O : DUMPER BRACKET M12 1.5
P : DUMPER BRACKET M12 1.5
Q : REAR SPRING HANGER 32

<

1075 {42.32}
572 {22.52}
619 {24.37}
1216 {47.87}
1115 {43.90}
1658 {65.28}
1217 {47.91}

4
5
6
7
8
9

1521 {59.88}

2
3

1081 {42.56}

Dimensions
(mm {in})

=
>

Measured
location

17

16

15

14

13

12

11

10

Measured
location

1191 {46.89}

501 {19.72}

1007 {39.65}

991 {39.02}

1521 {59.88}

568 {22.36}

1278 {50.31}

271 {10.67}

Dimensions
(mm {in})

RANGER BODY MEASUREMENT MANUAL F3301099A

DIMENSIONS

Straight-line Dimensions

Added 11/1999 (Ref. No. LF040/99)

II - 4

Added 11/1999 (Ref. No. LF040/99)

930 {36.61}

754 {29.69}
310 {12.20}

A
D
E

428 {16.85}

500 {19.69}
883 {34.76}

112 {4.41}

660 {25.98}

237 {9.33}
125
{4.92}

425 {16.73}

891 {35.08}

F
G

528 {20.79}

883 {34.76}

1230 {48.43}
148
{5.83}

1642 {64.65}
1224 {48.19}

240 {9.45}

1140 {44.88}

39 {1.54}

208
{8.19}

385 {15.16}
86
{3.39}
391 {15.39}

968 {38.11}

393 {15.47}

326 {12.83}

172 {6.77}

385 {15.16}

1140 {44.88}
269 {10.59}

385 {15.16}

1024 {40.31}

UNDERBODY STRETCH CAB 4


Flat-plane Dimensions

DIMENSIONS
RANGER BODY MEASUREMENT MANUAL F3301099A

A : CABIN MOUNTING BRACKET No.1 30


B : BUMPER STAY BRACKET 15
C : TIE DOWN HOOK MOUNTING HOLE 16
D : FRONT SUSPENSION BRACKET
TENSION ROD 25
E : REBOUND STOPPER BRACKET 12
F : FRONT SUSPENSION BRACKET 16
G : REBOUND STOPPER BRACKET 12
H : CABIN MOUNTING BRACKET No.2 60

I : CABIN MOUNTING BRACKET No.3 65


J : BOX BRACKET No.1 RH:16 LH:20
K : BOX BRACKET No.2 RH:16 23 LH:20
L : BOX MOUNTING HOLE 20
M: FRONT SPRING HANGER 17
N : DUMPER BRACKET M12 1.5
O : DUMPER BRACKET M12 1.5
P : REAR SPRING HANGER 32

II - 5
619 {24.37}
1216 {47.87}
1645 {64.76}
2052 {80.79}

7
8

572 {22.52}

4
6

1075 {42.32}
5

1521 {59.88}
3

1081 {42.56}

1
2

Dimensions
(mm {in})

;<

Measured
location

>

17

15

14

13

12

11

10

Measured
location

1191 {46.89}

1191 {46.89}

501 {19.72}

1007 {39.65}

991 {39.02}

1521 {59.88}

257 {10.12}

1209 {47.60}

Dimensions
(mm {in})

RANGER BODY MEASUREMENT MANUAL F3301099A

DIMENSIONS

Straight-line Dimensions

Added 11/1999 (Ref. No. LF040/99)

II - 8

Added 11/1999 (Ref. No. LF040/99)

930 {36.61}
754 {29.69}
660 {25.98}

310 {12.20}

237 {9.33}

842 {33.15}
1230 {48.43}

477 {18.78}

52 {2.05}

267
270
{10.51} {10.63}

842 {33.15}
865 {34.06}

42
{1.65}
362 {14.25}
27
{1.06}
148
{5.83}

1115 {43.90}

1224 {48.19}

1150 {45.28}

I
J

37 {1.46}

568 {22.36}

167 {6.57}

175
{6.89}
385 {15.16}

1140 {44.88}
385 {15.16}
94
{3.70}

406 {15.98}
971 {38.23}

406 {15.98}
1140 {44.88}

269 {10.59}

326
{12.83}

172 {6.77}

385 {15.16}

385 {15.16}

1024 {40.31}

UNDERBODY REGULAR CAB 4 4


Flat-plane Dimensions

DIMENSIONS
RANGER BODY MEASUREMENT MANUAL F3301099A

A : CABIN MOUNTING BRACKET No.1 30


B : BUMPER STAY BRACKET 15
C : TIE DOWN HOOK MOUNTING HOLE 16
D : REBOUND STOPPER BRACKET 12
E : UPPER ARM BRACKET 16
F : REBOUND STOPPER BRACKET 12
G : CABIN MOUNTING BRACKET No.2 60
H : CABIN MOUNTING BRACKET No.3 65
I : BOX BRACKET No.1 20
J : BOX BRACKET No.2 RH:16 LH:20

II - 9

K : BOX BRACKET No.3 RH:16 23 LH:20


L : BOX MOUNTING HOLE 20
M: FRONT SUSPENSION BRACKET
LOWER ARM 16
N : FRONT SUSPENSION BRACKET 40
O : FRONT SPRING HANGER 17
P : DUMPER BRACKET M12 1.5
Q : DUMPER BRACKET M12 1.5
R : REAR SPRING HANGER 32

H
I

<

1521 {59.88}
1053 {41.46}
552 {21.73}
600 {23.62}
1193 {46.97}
1115 {43.90}
1658 {65.28}
1217 {47.91}

3
4
5
6
7
8
9

1081 {42.56}
2

>

Dimensions
(mm {in})

Measured
location

17

16

15

14

13

12

11

10

Measured
location

1191 {46.89}

501 {19.72}

1007 {39.65}

931 {36.65}

1521 {59.88}

568 {22.36}

1278 {50.31}

271 {10.67}

Dimensions
(mm {in})

RANGER BODY MEASUREMENT MANUAL F3301099A

DIMENSIONS

Straight-line Dimensions

Added 11/1999 (Ref. No. LF040/99)

II - 10

Added 11/1999 (Ref. No. LF040/99)

930 {36.61}

754 {29.69}
660 {25.98}

310 {12.20}
237 {9.33}

842 {33.15}

865 {34.06}

362 {14.25}

842 {33.15}
1230 {48.43}

477 {18.78}

52 {2.05}

270
267
{10.51} {10.63}

42
{1.65}

27
{1.06}

148
{5.83}

1642 {64.65}

1224 {48.19}

1140 {44.88}

N
I

37 {1.46}

208
{8.19}

240
{9.45}
385 {15.16}
94
{3.70}
406 {15.98}

971 {38.23}

406 {15.98}
1140 {44.88}

P
Q

326
{12.83}

172 {6.77}

385 {15.16}
269 {10.59}

385 {15.16}

1024 {40.31}

UNDERBODY STRETCH CAB 4


Flat-plane Dimensions

DIMENSIONS
RANGER BODY MEASUREMENT MANUAL F3301099A

A : CABIN MOUNTING BRACKET No.1 30


B : BUMPER STAY BRACKET 15
C : TIE DOWN HOOK MOUNTING HOLE 16
D : REBOUND STOPPER BRACKET 12
E : UPPER ARM BRACKET 16
F : REBOUND STOPPER BRACKET 12
G : CABIN MOUNTING BRACKET No.2 60
H : CABIN MOUNTING BRACKET No.3 65
I : BOX BRACKET No.1 RH:16 LH:20

II - 11

J : BOX BRACKET No.2 RH:16 23 LH:20


K : BOX MOUNTING HOLE 20
L : FRONT SUSPENSION BRACKET
LOWER ARM 16
M: FRONT SUSPENSION BRACKET 40
N : FRONT SPRING HANGER 17
O : DUMPER BRACKET M12 1.5
P : DUMPER BRACKET M12 1.5
Q : REAR SPRING HANGER 32

600 {23.62}
1193 {46.97}
1645 {64.76}
2052 {80.79}

7
8

552 {21.73}

4
6

1053 {41.46}

3
5

1521 {59.88}

1081 {42.56}

<

Dimensions
(mm {in})

Measured
location

17

15

14

13

12

11

10

Measured
location

>

1191 {46.89}

1191 {46.89}

501 {19.72}

1007 {39.65}

931 {36.65}

1521 {59.88}

257 {10.12}

1209 {47.60}

Dimensions
(mm {in})

RANGER BODY MEASUREMENT MANUAL F3301099A

DIMENSIONS

Straight-line Dimensions

Added 11/1999 (Ref. No. LF040/99)

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