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In this calculator well known equations have been used. Here you can find all of them for your review.
First of all, pressure drop through the pipe due to friction and local losses can be calculated as follows:
where is:
Dp - pressure drop
rho - fluid density view table
Q - volumetric flow rate
D - pipe diameter
lambda - friction coefficient
L - pipe length
sum ksi - the sum of minor losses coefficient
To calculate mass flow rate following equation has been used:
where is:
G - mass flow rate
For pressure drop calculation because of friction, viscosity of fluid has to be known. Relation between
dynamic and kinematic viscosity is as follows:
where is:
mi - dynamic viscosity view table
ni - kinematic viscosity view table
Velocity of flowing fluid is calculated based on the continuity equation:
To find out if the flow is laminar or turbulent, Reynolds number must be calculated:
Friction coefficient for laminar flow is:
The boundary layer thickness (delta) can be calculated based on the Prandtl equation as:
and when the boundary layer thickness is bigger than pipe roughness and if the flow is turbulent, than
it can be considered as flow in hydraulically smooth pipe and Blasius equation is used.
Pipe diameter can be calculated when volumetric flow rate and velocity is known as:
where is:
D - pipe diameter
Q - volumetric flow rate
V - velocity
If mass flow rate is known than diameter can be calculated as:
where is:
G - mass flow rate
rho - fluid density view table
If the flowing fluid is gas than the density can be calculated if pressure, temperature and gas constant
is known as:
where is:
p - pressure
T - temperature
R - gas constant view table
It is important to say that the flow rate is depending on the pressure difference between two points.
This calculator is for the calculation if you already know the flow rate. If the flow rate is to be
calculated also, than you should use pressure drop calculator.
It is well known that for the completely turbulent flow relationship between fluid flow rate and
pressure drop follows the power low. Flow coefficient is the proportional constant between
pressure drop and flow rate and it is determined experimentally by valve manufactures. It is
expressed as the flow rate of water in gpm u.s. (m3/h) for a pressure drop of 1 psi (1 bar) across
a flow passage.
note: (flow coefficient: Cv-imperial, Kv-metric)
For correct control valve sizing it is important to calculate flow coefficient using this calculator.
When flow coefficient is calculated for required flow rate and known pressure drop, selection of
proper control valve can be done by selecting control valve with first bigger flow coefficient.
Also using this calculator you can calculate maximum flow rate through control valve for given
pressure drop and known flow coefficient or valve size.
This version of calculator can be used for turbulent flow of water or other incompressible fluid, as
viscosity and expansion effect is not included. It means that for steam and gas control valve you
will need to use other calculation methods. Also, possible flashing and cavitation may reduce the
control valve capacity, as it is not treated in this version calculator.
Read about used theory for control valve sizing calculation
Control valve sizing is based on the calculation of flow coefficient for given pressure drop and fluid flow
rate. Main equation that gives relation between flow rate and pressure drop is:
Based on the energy conservation low, Venturi tube is one of the easiest to use, not expensive and
very accurate instrument for flow rate measuring of water, air, gas or any other fluid in pipe
systems.
Measure pressure drop from the inlet to the throat and calculate flow rate using this free
calculator.
Flow through Venturi tube calculator can be used for both liquids and gases. Fluid is considered
as incompressible, so density (rho) and temperature (T) are constant through tube. Also, gas is
considered as ideal.
Read about used theory in flow through Venturi tube calculation
Calculation of flow through the Venturi tube is for incompressible flow, based on the Bernoulli
principle:
where is:
p - pressure
rho - density view table
V - velocity
g - gravitational constant (9.81 m/s2)
z - geodetic height
Assumption that pressure lost is negligible:
and:
where is:
Q - volumetric flow rate
D - diameter
Pressure drop through the Venturi tube because of velocity increase can be calculated as follows:
or:
Substituting:
where C is coefficient of discharge. The above equation is main one used for flow calculation in
calculator.
Other values are calculated using following equations:
mass flow:
velocities:
If the calculator is used for gas flow, then gas is considered as incompressible and ideal. Equation for
ideal gas:
Orifice plate is used for flow rate measuring in pipe systems. With orifice plate, pressure drop is
created. Based on the value of pressure drop, flow rate can be calculated. This instrument is very
practical for large tube diameters and for dirty fluid when turbines are not applicable.
Measure pressure drop from position 1 to position 2 and calculate flow rate and more with this
easy to use calculator
Orifice plate calculator can be used for both liquids and gases. Fluid is considered as
incompressible, so density (rho) and temperature (T) are constant through tube. Also, gas is
considered as ideal.
Read about used theory for flow through orifice calculation.
Calculation of flow rate using orifice plate calculator is for incompressible flow, based on the
Bernoulli principle:
where is:
p - pressure
rho - density view table
V - velocity
g - gravitational constant (9.81 m/s2)
z - geodetic height
Assumption that pressure lost is negligible (pressure drop is obvious and included with coefficient of
discharge which is introduced bellow):
and:
and if velocities substituted with flow rate:
or:
Substituting:
where is:
C - coefficient of discharge
e - expansion coefficient
Coefficient of discharge can be calculated using following equation (ISO):
where is:
beta - diameter relation D2/D1
ReD - Reynolds number which can be calculated as follows:
where is:
ni - kinematic viscosity view table
mi - dynamic viscosity view table
L1 and L2 are functions on tap type and it is:
L1=L2=0 for corner taps
L1=1 L2=0.47 for D & D/2 taps
L1=L2=0.0254/D D[m] for 1" taps
Expansion coefficient e can be calculated (for gases only):
where is:
kappa - isentropic coefficient; kappa = 1.4 for air and other two atom gas molecules view table
Other values are calculated using following equations:
mass flow:
velocities:
If flowing fluid is gas, then it is considered as incompressible and ideal. Equation for ideal gas:
can be used for calculation of temperature T:
100 bar 175.648 131.36 107.07 91.13 79.66 70.92 58.37 49.71
200 bar 340.34 253.7 205.4 174.3 152.2 135.6 111.8 95.41
300 bar 449.3 350.8 288.6 246.7 216.4 193.4 160.3 137.4
100 bar 1.43 1.216 1.133 1.096 1.078 1.072 1.075 1.09
200 bar 1.623 1.361 1.229 1.161 1.126 1.108 1.099 1.107
300 bar 1.604 1.409 1.282 1.204 1.16 1.135 1.117 1.12
100 bar 18.3 20.2 21.7 23.4 25.1 26.9 30.4 33.5
200 bar 22.8 23.6 24.4 25.6 26.8 28.5 31.5 34.7
300 bar 28.7 27.8 27.5 28.1 28.8 30.1 33.1 36.1
Methyl Chloride CH3Cl 2.308 50.48 164.8 741 582 1.28 9.89
Sulphur Dioxide SO2 2.927 64.06 129.8 633 503 1.25 11.7
Sulphur
H2S 1.539 34.09 244.2 1059 804 1.3 11.66
Hydrogen
Carbon Dioxide CO2 1.976 44.01 189 837 653 1.3 13.7
This table gives values of some physical properties in relation to the temperature of gases.
GAS t [OC] 0 100 200 300 400 500 600 700 800
Nitrogen N2 cp [kJ/kgK] 1.039 1.042 1.052 1.069 1.091 1.115 1.139 1.161 1.181
lambda*103 [W/mK] 24.31 31.52 38.5 44.89 50.71 55.82 60.36 64.2 67.45
Argon Ar cp [kJ/kgK] 0.522 0.521 0.521 0.521 0.521 0.52 0.52 0.52 0.52
Butane C4H10 cp [kJ/kgK] 1.591 2.026 2.453 2.813 3.127 3.403 3.642
Ethane C2H6 cp [kJ/kgK] 1.647 2.067 2.49 2.87 3.214 3.519 3.787 4.022 4.216
Ethylene C2H4 cp [kJ/kgK] 1.406 1.737 2.064 2.394 2.721 3.052 3.382 3.709 4.039
mi*10 [Pas]
6
9.6 12.7 15.6 18.2 20.6 22.8 24.9 26.8 28.7
lambda*103 [W/mK] 16.4 29.54 44.19 59.43 75.71 92.34 108.39 123.3 134.9
Helium He cp [kJ/kgK] 5.204 5.204 5.204 5.204 5.204 5.204 5.204 5.204 5.204
Oxygen O2 cp [kJ/kgK] 0.915 0.934 0.963 0.995 1.024 1.048 1.069 1.086 1.1
mi*106 [Pas] 19.2 24.4 29 33.1 26.9 40.3 43.5 46.5 49.3
lambda*103 [W/mK] 24.66 32.91 40.7 48.03 55.01 61.52 67.45 72.8 77.69
Methane CH4 cp [kJ/kgK] 2.165 2.448 2.807 3.175 3.529 3.856 4.153 4.421 4.659
mi*10 [Pas]
6
10.4 13.3 16.1 18.5 20.8 22.7 24.6 26.5 28.2
lambda*103 [W/mK] 30.24 41.29 51.87 62.34 72.22 81.88 91.3 100.5 109.3
Propane C3H8 cp [kJ/kgK] 1.549 2.017 2.458 2.834 3.161 3.449 3.697 3.916 4.093
lambda*10 [W/mK] 15
3
27.4 41.7 57.9 76 95.8
Propene C3H6 cp [kJ/kgK] 1.426 1.8 2.16 2.476 2.753 2.991 3.2 3.388 3.54
mi*10 [Pas]
6
7.84 10.73 13.4 15.92
Sulfur dioxide SO2 cp [kJ/kgK] 0.607 0.662 0.712 0.754 0.783 0.808 0.825 0.837 0.85
lambda*103 [W/mK] 8.37 12.33 16.63 21.17 25.82 30.7 35.82 41.05 46.29
Carbon dioxide CO2 cp [kJ/kgK] 0.815 0.914 0.993 1.057 1.11 1.155 1.192 1.223 1.249
mi*106 [Pas] 13.8 18.4 22.6 26.4 29.9 33.2 36.2 38.1 41.8
lambda*103 [W/mK] 14.65 22.79 30.94 39.08 47.22 54.89 62.1 68.85 75.13
Carbon monoxide CO cp [kJ/kgK] 1.104 1.045 1.058 1.08 1.106 1.132 1.157 1.179 1.999
lambda*103 [W/mK] 23.26 30.12 36.52 42.57 48.5 54.08 59.66 65.01 70.13
Hydrogen H2 cp [kJ/kgK] 14.195 14.448 14.504 14.533 14.581 14.662 14.779 14.93 15.115
mi*106 [Pas] 8.4 10.3 12.1 13.9 15.4 16.9 18.3 19.6 21
lambda*103 [W/mK] 174.4 216.3 258.2 300.1 341.9 383.8 452.7 467.5 509.4
where is for flue gas:
• t - temperature
• cp - specific heat
• mi - dynamic viscosity