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InspectionandTestPlanforPowerCable
ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. BeforeManufacturing 2 DWG,Design, CalculationDocument PowerCableConductor ResistanceTestProcedure PowerCableWithstand VoltageTestProcedure PowerCableInsulation ResistanceTestProcedure PowerCableDischarge TestProcedure PowerCableTensile StrengthandElongation TestProcedure PowerCableAgingTest Procedure IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA DWG, Calculationbook H R A VerifyingDocument Manuf. MOM H TPI H Client H Remark

Procedure

Procedure

Procedure

Procedure

Procedure

Procedure

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9 PowerCableHeatShock Procedure PowerCableHeat DistortionProcedure PowerCableFlame ResistanceTest Procedure IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA Materials 12 13 14 RawMaterialInspection ReviewofCertificates MaterialIdentification ASTM ASTM ASTM ASTM ASTM ASTM DuringFabrication OriginalMaterial Certificates Certificates Report H H H H H H Procedure H R A

10

Procedure

11

Procedure

15

FabricationInspection

DWG/Spec

DWG/Spec

Report

SW

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ConfigurationInspection forCableType,Number ofConductors,Conductor Size,ConductorColor Coding,InsulationType andsize,Fillers,Water Stoppers,Armour,Shield, Outerdiameter,Other Specified Elements/Dimensionsand CableIdentification

16

DWG/Spec

DWG/Spec

DWG/Spec

SW

17

DrumInspectionfor Labeling,Sealing,Lagging Drumquantityand Conformanceofquantity

DWG/Spec

DWG/Spec

Report

18

PowerCableConductor ResistanceTest PowerCableWithstand VoltageTest PowerCableInsulation ResistanceTest PowerCableDischarge Test

Procedure

Procedure

Report

19

Procedure

Procedure

Report

20

Procedure

Procedure

Report

21

Procedure

Procedure

Report

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22 PowerCableTensile StrengthandElongation Test PowerCableAgingTest Procedure Procedure Report H H

23

Procedure

Procedure

Report

24

PowerCableHeatShock

Procedure

Procedure

Report

25

PowerCableHeat Distortion PowerCableFlame ResistanceTest

Procedure

Procedure

Report

26

Procedure

Procedure FinalInspection

Report

27 28

FinalVisual& DimensionalCheck CheckofFinalBook

DWG Spec.

DWG Spec. Documentation

Report DWG/P.O

H H

H R

29 30 31

InspectionReports NCR ReviewFinalDataReport

Spec./DWG Spec./DWG Spec./DWG

Spec./DWG Spec./DWG Spec./DWG PreShipmentInspection

Report Report Report

H H H

R R R

32 33

PreservationandPacking Marking

Spec. Spec.

Spec. Spec.

Report Report

H H

H H

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34 35 LoadingInspection ShippingDocument Control Spec. Procedure Spec. Spec. Abbreviations: H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. MOM:MinuteofMeeting P.O:PurchaseOrder Report PackingList H H H H

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