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The Double lifeT.~ Corporation, Inc.

MUD AGITATORS
p.o. Box 95361

. Oklahoma City,Oklahoma

73143 . 405/670-3306 . FAX 405/670-5809

THE DOUBLELIFE MUD AGITATOR

The Double Life Mud Agitators combine heavy duty design, dependability, low maintenance and easy access to parts for the contractor. This makes the Double Life Agitator the right choice for the customer. High torque combined with service factors well beyond industry standards gives the Double Life Agitator the ability to perform at levels necessary to suspend drill solids throughout the mud system. The Double Life Agitators use explosion proof class 1, group D, electric motors that are directly coupled to Grove heavy duty g~ boxes. Solid machined steel shafts designed to operate well below their first critical speed will easily withstand excessive l tensile and shear stress placedon them in drilling applications. Double Life uses heavy welded steel bases to avoid any deflection or vibration transmission which could cause misalignment or premature failure of couplings or bearings. Double Life 4npellers are designed to give optimum performancein mixing and solid suspension, 60 degree axial design has proven most effective in pits with depth over four feet. Other impellersare availablefor special applications. In all, when contractorscall for an efficient and extremely durable Mud Pit Agitator, call for Double Life.

Mud Mixer Selection

(Refer to chart on page 3) 1. Dete11IWIe the heaviest mud to be suspended. 2. - Determine tank sizes using equal dimensions for length and width. Depth and width should not exceed length. Example 1: 10' x 30' Tank
. .

Divide in three parts: 10' x 10' @ 21#/Gal.=3 mixers, 10 HP each 8' x 10' Tanks Use 10' x 10' sizing.
Note: Width and depth should not exceed length.

Example 2:

MUD AGITATOR SIZING

IMPELLER SIZE :(INCHES)

28

36

40-.44

48

52 5 7.5 10
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8.3 LBS/GAL-62.1 LBS/FT 3 14 LBS/GAL-105 LBS/FT 3 ----------20 LBS/GAL-150 LBS/FT 3

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15
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20

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12

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TANK WIDTH (FEET)

P.O. BOX 95361 73143 1535 SE 25TH ST OKLAHOMA CITY,OK 73129 PHONE (405)670-3306 FAX (405)670-5809
LCC/81497

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the double life Crt~., inc.

MUD AGITATOR INSTALLATION: (1) MAKE CERTAIN THE MOUNTS IN WHICH THE AGITATOR WILL REST UPON ARE HEAVY AND SECURE ENOUGH TO SUPPORT THE WEIGHT AND TORQUEOF THE AGITATOR. (2) THE AGITATOR BASE IS MOUN:rED AND SECURED WITH FOUR BOLTS,NUTS, AND LOCKWASHERS. THE IMPELLER SHAFT SHOULD NOW BE COUPLEDTO THE GEARBOXSHAFT. (3) CHECK THE ELECTRIC MOTOR FOR PROPER VOLTAGE WIRING. THE DOUBLE LIFE AGITATORS ARE WIRED 460 VOLTS UNLESS SPECIFIED OTHERWISE. (4) THE IMPELLER SHOULD ROTATE CLOCKWISE WHEN VIEWED FROM THE TOP. IF THE ROTATION IS INCORRECT, SWITCH ANY TWO LEAD WIRES AT THE STARTERTO REVERSETHE ROTATION. (5) CHECK THE OIL LEVEL. OIL SHOULDBE FILLED TO THE BOTTOMEDGE OF OIL LEVELPLUG USING THE LUBRICANTSPECIFIED. GEAR DRIVE MAINTENANCE (1) A WORM GEAR RUNS HOT DURING THE FIRST FEW DAYS OF OPERATION. THERE IS NO CAUSE FOR ALARM UNLESS THE TEMPERATURE OF THE GEAR DRIVE EXCEEDS 200 DEGREES FAHRENHEIT(93 DEGREESCELSIUS). (2) THE FIRST "OILCHANGE SHOULD BE MADE AFTER 100 HOURS RUNNING TIME. AFTER THE FIRST OIL CHANGE, WE RECOMMEND THE OIL BE CHANGEDEVERY 1,800HOURS OF RUNNINGTIME. (3) GREASETHE TOP BEARINGEVERY 100OF RUNNINGTIME WITH A GOOD HIGH TEMPERATURELITHIUMBASED GREASE.. (4) THE GEAR BOX HAS BEEN TESTED AND ADJUSTED AT THE FACTORY. DO NOT DISMANTLE OR REPLACE COMPONENTS WHILE THE UNIT IS STILL UNDERWARRANTY. (5) CHECK OIL LEVER OF GEAR DRIVE ON A DAILY BASIS. lOlL LEVEL IS LOW, ADD LUBRICATIONTHROUGHTHE FILLER PLUG UNTIL IT COMES OUT THE OIL LEVELPLUG. (6) IF UNIT HAS BEEN SPECIAL ORDERED WITH SYNTHETIC OIL, DO NOT MIX COMPOUNDEDOIL AND SYNTHETICOIL IN REDUCER. (7) INSPECTVENT PLUG OFTEN TO INSUREIT IS CLEAN AND OPERATING.
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THE DOUBLE LIFE CORPORATION AGITATOR REPLACEMENT PARTS

SPARE PARTS SPARE PARTS ITEM

2 YEARS

lYEAR 1 2 3

PART#
MAXX-0009 MAXX-00I0 MAXX-0013 MAXX-0016 MAXX-0016.1 MAXX-0016.2 MAXX-0016.3
MAXX-OO 19

DESCRIPTION
BASE XX HP 1800 RPM MOTOR COUPLING GUARD COUPLING COMPLETE MOTOR TO GEARBOX BUSHING, MOTOR SIDE BUSHING, GEAR BOX SIDE FLEXIBLE COUPLING INSERT GEARBOX WITH OIL FE-XXXX-20-1 COUPLING COMPLETE GEARBOX TO SHAFT COUPLING, TOP HALF, MALE COUPLING BOTTOM HALF, FEMALE BUSHING, SHAFT, GEARBOX SIDE BUSHING, SHAFT, IMEPLLER SIDE SHAFT FOR MUD AGITATOR IMPELLER FOR MUD AGITATOR BUSHING, IMPELLER TO SHAFT WELD-IN FLANGE FOR IMPELLER MUD AGITATORXXHP. 20-1 GEAR RATIO BEARING, GEARBOX INPUT MOTOR BEARING, GEARBOX LOWER OUTPUT OILSEAL, INPUT GEARBOX OILSEAL, OUTPUT GEARBOX OIL, GEARBOX (ARTIC CLIMATE) OIL, GEARBOX (COLD CLIMATE) OIL, GEARBOX (HOT CLIMATE) BEARING, GEARBOX INPUT FAN END BEARING, GEARBOX UPPER HOUSING

1
.

4 5 2 6 7 8 9 10 11 12 13 14 15 16 17

4 1 1 1 1 1 1 1

MAXX-0046 MAXX-0046.1 MAXX-0046.2 MAXX-0046.3 MAXX-0046.4 MAXX-0049 MAXX-0052 MAXX-0055 MAXX-0056 MAXX-201 MAXX-0022 MAXX-0025 MAXX-0028 MAXX-0031 MAXX-0033

1 1 1 1

4 1 1

MAXX-0034 MAXx-0037 MAXX-0040 MAXX-0043

XX= 3= 5= 7.5= 10= 15= 20=

HORSEPOWERRATING 3 HORSEPOWER 5 HORSEPOWER 7.5 HORSEPOWER 10HORSEPOWER 15HORSEPOWER 20 HORSEPOWER

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MUD AGITATOR MODELMAXX-~Ol

4 675

1 9 12,10 13,11

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NOTE: Standard Coupling Guard not shown for clarity.

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the double lifecorp., inc.

P.O. BOX95361 73143 1535 SE25TH ST OKLAHOMACITY,OK73129 PHONE (405)670-3306 FAX(405)670-5609

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THE DOUBLE LIFE CORPORATION MUD AGITATOR PARTS LIST (GEAR BOX)

ITEM # DESCRIPTION 1 GEAR HOUSING 2 INPUT COVER (SEAL) 3 INPUT COVER (BEARING) 4 INPUT COVER GASKETS 5 INPUT SHAFT 6 INPUT BEARING (CUP) 7 INPUT BEARING (CONE) 8 INPUT OIL SEAL 9 HEX HEADCAPSCREW 10 LOCK WASHER 11 OUTPUT COVER (SEAL) 12 OUTPUT COVER (BEARING) 13 OUTPUT COVER GASKETS 14 SINGLE OUTPUT SHAFT 15 DOUBLE OUTPUT SHAFT 16 WORM GEAR 17 GEAR KEY 18 GEAR SPACER 19 OUTPUT BEARING (CUP) 20 OUTPUT BEARING (CONE) 22 OUTPUT OIL SEAL 23 HEX HEAD CAPSCREW 24 LOCK WASHER 25 VENT PLUG. 26 PIPE PLUG 29 PROTECTIVE PLUG .. * 3 HORSEPOWER 5 HORSEPOWER 7.5 HORSEPOWER 10 HORSEPOWER 15 HORSEPOWER 20 HORSEPOWER

QTY 1 1 1 AS REQUIRED 1 2 2 1 8 8 1 1 AS REQUIRED 1 1 1 1 2 2 2 1 * * 1 2 4 8 10 16 8 8 8

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