V-500 & V-500 MAX

(Americas)
TK 52763-1.0
Printed (

Wednesday, August 23, 2006)

Copyright2005 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (August 23, 2006)

Copyright 2005 - Thermo King Corp. - Minneapolis, MN U.S.A.
Electronically printed in U.S.A.

General Information

Assemblies and Subassemblies

Tables of Contents
This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid
number and page number. The numerical table of contents is arranged numerically by Grid number. There
are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual.

When parts are indented in the description list, they are

preceded with a bullet ( ). This indicates that the
part(s) is available separately or included in an assembly.

GRID NO. 67D6

SWITCH PANEL ASSEMBLY
REF
1

PART#

DESCRIPTION

QTY

45-1239

PANEL - assy, switch

99-1960

PANEL

99-6280

NAMEPLATE - panel

33-743

GASKET

For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS
A

The following abbreviations appear in parts manuals

AC . . . . . . . . . alternating
current
A/R . . . . . . . . as required
accum . . . . . . accumulator
adj . . . . . . . . . adjusting
al . . . . . . . . . . aluminum
alt. . . . . . . . . . alternator
A or amp . . . . ampere
assy . . . . . . . . assembly

bd . . . . . . . . .
brg . . . . . . . . .
brkr . . . . . . . .
brkt . . . . . . . .

C . . . . . . . . . . Celsius
cw . . . . . . . . . clockwise
ccw . . . . . . . . counterclockwise
cam . . . . . . . . camshaft
compr . . . . . . compressor
cond. . . . . . . . condenser
conn. . . . . . . . connecting,
connector
cyl . . . . . . . . . cylinder

def . . . . . . . . .
deg . . . . . . . .
dehyd. . . . . . .
dia . . . . . . . . .
DC . . . . . . . . .
disch . . . . . . .
diff . . . . . . . . .

board
bearing
breaker
bracket

defrost
degree
dehydrator
diameter
direct current
discharge
differential

EMI . . . . . . . . Extended
. . . . . . . . . . . Maintenance
Interval
EEC . . . . . . . . European
Economic
Community
eng . . . . . . . . engine

(continued)
evap . . . . . . . .
exch . . . . . . . .
exp . . . . . . . . .
ext . . . . . . . . .

evaporator
exchanger
expansion
external

F. . . . . . . . . . .
fill . . . . . . . . . .
fi . . . . . . . . . . .
fl . . . . . . . . . . .
fpt . . . . . . . . . .

Farenheit
fillister
fuel injection
flare
female pipe
thread
ft . . . . . . . . . . . feet
ftg . . . . . . . . . . fitting

H hex . . . . . . . . .
hh . . . . . . . . . .
hd . . . . . . . . . .
hp . . . . . . . . . .
hsg . . . . . . . . .

hexagon
hexagon head
head
horsepower
housing

id . . . . . . . . . . inside diameter
in . . . . . . . . . . inch (2.54
centimeters)
incl . . . . . . . . . includes
inj . . . . . . . . . . injection
int . . . . . . . . . . internal
int th . . . . . . . . internal tooth

liq . . . . . . . . . . liquid
lg . . . . . . . . . . long

M mm . . . . . . . . . milimeter
mpt . . . . . . . . . male pipe thread
mod . . . . . . . . modulating
N neg . . . . . . . . .
No. . . . . . . . . .
NS . . . . . . . . .
NSS . . . . . . . .

negative
number
not supplied
not sold
separately

O os . . . . . . . . . . oversized
od . . . . . . . . . . outside diameter
P

pcb . . . . . . . . . printed circuit

board
pkg . . . . . . . . . package
ph . . . . . . . . . . phase
pos . . . . . . . . . positive
psi . . . . . . . . . . pounds per
square inch

rad . . . . . . . . . radiator
rcvr . . . . . . . . . receiver
ref . . . . . . . . . . reference
reg . . . . . . . . . regulator
req . . . . . . . . . required
rpm . . . . . . . . . revolutions per
minute

sec . . . . . . . . . second
sld . . . . . . . . . . solder
soc hd . . . . . . . socket head
sol . . . . . . . . . . solenoid
spl . . . . . . . . . . special
sq . . . . . . . . . . square
ss . . . . . . . . . . stainless steel
std. . . . . . . . . . standard
stl . . . . . . . . . . steel
suct . . . . . . . . . suction
sw . . . . . . . . . . switch

term . . . . . . . . terminal
temp . . . . . . . . temperature
thk. . . . . . . . . . thick

U us . . . . . . . . . . undersize
V

vib . . . . . . . . . . vibrasorber

W W . . . . . . . . . . watt
w/ . . . . . . . . . . with
w/o . . . . . . . . . without

V-500 & V-500 MAX (Americas)

Contents
Name

Grid

Page

V-500 & V-500 MAX (AMERICAS) REFERENCE SHEET . . . . . . . . . .9U76. . . . . . . . . . . . . . . . . . . . . .3

WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . . .55
THERMO KING 2000 HOSE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . .165D6. . . . . . . . . . . . . . . . . . . .21
COMPRESSOR GROUP (TM15-XD/HD) . . . . . . . . . . . . . . . . . . . . . . .169C2. . . . . . . . . . . . . . . . . . . .13
COMPRESSOR GROUP (TM16-XD) . . . . . . . . . . . . . . . . . . . . . . . . . .179A7 . . . . . . . . . . . . . . . . . . . .11
COMPRESSOR GROUP (TM13-XD) . . . . . . . . . . . . . . . . . . . . . . . . . .189C3. . . . . . . . . . . . . . . . . . . .15
COMPRESSOR ASSEMBLY (TK312) . . . . . . . . . . . . . . . . . . . . . . . . .200A7 . . . . . . . . . . . . . . . . . . . .17
REFRIGERATION GROUP (V-500 20) . . . . . . . . . . . . . . . . . . . . . . . . .200E0 . . . . . . . . . . . . . . . . . . . .35
FRAME GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200E2 . . . . . . . . . . . . . . . . . . . . .7
HOSE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200E3 . . . . . . . . . . . . . . . . . . . . .9
REFRIGERATION GROUP (V-500 10) . . . . . . . . . . . . . . . . . . . . . . . . .200E4 . . . . . . . . . . . . . . . . . . . .29
NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200E5 . . . . . . . . . . . . . . . . . . . .67
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200E6 . . . . . . . . . . . . . . . . . . . .51
CONTROL BOX (V-500 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200E7 . . . . . . . . . . . . . . . . . . . .57
EVAPORATOR GROUP (V-500). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200E8 . . . . . . . . . . . . . . . . . . . .45
TRANSFORMER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200E9 . . . . . . . . . . . . . . . . . . . .61
CHECK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200F1 . . . . . . . . . . . . . . . . . . . .43
HEATER COIL AND PUMP GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . .200F2 . . . . . . . . . . . . . . . . . . . .47
CONTROL BOX (V-500 20). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200F3 . . . . . . . . . . . . . . . . . . . .59
POWER RECEPTACLE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200F4 . . . . . . . . . . . . . . . . . . . .63
CAPACITOR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200F5 . . . . . . . . . . . . . . . . . . . .65
COMPRESSOR (D2 11 230/1-3/60) . . . . . . . . . . . . . . . . . . . . . . . . . . .201C1. . . . . . . . . . . . . . . . . . . .41

9U76

V-500 & V-500 MAX (AMERICAS) REFERENCE SHEET

V-500 & V-500 MAX

(AMERICAS) REFERENCE SHEET
9U76
7/12/06

Revised
7/12/06

Revised
7/12/06

9U76

V-500 & V-500 MAX (AMERICAS) REFERENCE SHEET

B/M

DESCRIPTION

Date

920387

System V-500 10

11/04

920388

System V-500 20

11/04

920390

System V-500 10 MAX

11/04

920391

System V-500 20 MAX

11/04

700001

Evaporator V-500

11/04

700002

Evaporator V-500 MAX

11/04

700003

Condenser V-500 10

11/04

700004

Condenser V-500 20

11/04

700006

Condenser V-500 10 MAX

11/04

700007

Condenser V-500 20 MAX

11/04

085014

230/1/60

11/04

085060

230/3/60

11/04

085146

Water Heat

11/04

085147

Water & Electric Heat

11/04

718267

Compressor TM16-HD 12V

11/04

719971

Compressor DKS15 12V

11/04

719972

Compressor TM16-XD 2A 12V

11/04

719973

Compressor TM16-XD 2A 24V

11/04

719974

Compressor TM15-XD 2A 12V

11/04

719975

Compressor TM15-XD 2A 12V

11/04

719976

Compressor TM13-XD 2A 12V

11/04

719977

Compressor TM13-XD 2A 24V

11/04

719978

Compressor TM13-XD Poly groove

11/04

719979

Compressor TM13-XD Poly groove

11/04

719980

Compressor TM15-XD Poly groove

11/04

719981

Compressor TM15-XD Poly groove

11/04

719982

Compressor TM16-XD Varia-groove

11/04

719983

Compressor TM16 XD Varia-groove

11/04

719984

Compressor TM13-HA 12V

11/04

719985

Compressor TM08 XD 2A 12

11/04

719986

Compressor TM15-XD Varia-groove

11/04

720300

Compressor TK312R B 12V

11/04

700310

Compressor TK312R 2A 12V

11/04

700311

Compressor TK312R Poly-8 12V

11/04

800002

Installation Kit - V-500 MAX

11/04

9U76

V-500 & V-500 MAX (AMERICAS) REFERENCE SHEET

B/M

DESCRIPTION

Date

800058

Hose Kit - V-500

11/04

Revised
7/12/06

Revised
7/12/06

V-500 & V-500 MAX (AMERICAS) REFERENCE SHEET

9U76

200E2

Revised
7/12/06

FRAME GROUP

FRAME GROUP
200E2
7/12/06

Revised
7/12/06

REF

FRAME GROUP

PART#

DESCRIPTION

200E2
QTY

98-7038

FRAME - condenser

92-4589

COVER - control box

92-2353

NAMEPLATE - Cover Instructions

98-7039

COVER - bottom

55-7407

SCREW - cover

55-7075

FLATWASHER

55-7404

LOCKWASHER

98-6357

GRILLE - condenser

91-9991

TAPE - sealant (3 x 10)

A/R

91-9989

TAPE - sealant (3 x 20)

A/R

55-9964

RIVET - grille

55-9919

SCREW - unit to truck wall

51-372

WASHER - fender

55-8536

FLATWASHER

55-8537

LOCKWASHER

55-7348

NUT

33-2660

STRIP - seal

92-1895

SUPPORT - cover

92-5824

SUPPORT BRACKET-COVER, COMPL

55-9495

RIVET - support

NSS

EVAPORATOR (see 200E8)

10

200E3

Revised
12/2/04

HOSE GROUP

HOSE GROUP
200E3
12/2/04

Revised
12/2/04

REF
1

HOSE GROUP

PART#

DESCRIPTION

200E3
QTY

NSS

COMPRESSOR - TM16-XD (see 179A7)

NSS

COMPRESSOR - TM15-XD/HD (see 169C2)

NSS

COMPRESSOR - TM13-XD (see 189C3)

102-589

COMPRESSOR - TM08-XD (2A, 12V)

203-515

OIL - compressor (1 liter)

A/R

203-505

OIL - compressor (8 oz)

A/R

67-1782

HOSE - refrigeration (#4, see 165D6)

A/R

67-1708

HOSE - refrigeration (#6)

A/R

67-1709

HOSE - refrigeration (#8)

A/R

67-1711

HOSE - refrigeration (#12)

A/R

33-2350

O-RING (7/16 id)

33-672

O-RING (9/16 id)

55-9519

FITTING - discharge (tube-O, see 165D6)

51-1141

FITTING - suction (tube-O, see 165D6)

10

55-9407

FITTING - liquid & defrost (90 deg, #6)

11

55-9408

FITTING - discharge (90 deg, #8)

12

55-9520

FITTING - suction (90 deg, #12 hose, #10 fitting)

13

33-1461

O-RING (5/16 id, #4)

14

33-1015

O-RING (3/8 id, #6)

15

33-566

O-RING (1/2 id, #8)

16

55-9523

FITTING - expansion valve

17

55-9987

FITTING - suction (#12)

18

33-1222

O-RING (3/4 id, #12)

19

55-9906

FITTING - jet cool (90 deg, #4)

20

51-1140

SPLICE - hose (w/ port, #16)

21

66-5029

ORIFICE

66-5028

FILTER

22

44-9020

THERMOSTAT

23

92-4587

BRACKET - solenoid

55-1384

SCREW - solenoid

55-7861

LOCKWASHER

55-7697

FLATWASHER

66-5908

VALVE - pilot (12V)

41-982

COIL - valve (12V)

25

11-9223

HOSE - drain

26

55-3359

CLAMP (7/8 inch)

55-2570

CLAMP (1-3/4 inch)

55-6808

CLAMP (2 inch)

51-346

SCREW - clamp

12

27

55-9258

CONNECTOR - drain (Y)

28

61-3048

HOSE - refrigeration (#16)

29

51-1143

FITTING - suction (90 deg, #16 hose, #10 fitting)

24

A/R

10

1
A/R
1

179A7

COMPRESSOR GROUP (TM16-XD)

COMPRESSOR
GROUP (TM16-XD)
179A7
7/12/06

11

Revised
7/12/06

Revised
7/12/06

REF
1

COMPRESSOR GROUP (TM16-XD)

PART#

179A7

DESCRIPTION

QTY

102-570

COMPRESSOR - TM16-XD (12V, 2A groove clutch)

102-571

COMPRESSOR - TM16-XD (24V, 2A groove clutch)

102-667

COMPRESSOR - TM16-XD (12V, poly groove 6V clutch)

102-668

COMPRESSOR - TM16-XD (24V, poly groove 8V clutch)

102-807

COMPRESSOR - TM16-XD (12V, poly groove 8V clutch)

102-586

COMPRESSOR - TM16-XD (12V, variable groove)

102-587

COMPRESSOR - TM16-XD (24V, variable groove)

102-842

COMPRESSOR - TM16-XD (12V, 2A groove clutch, Packard

connector)

102-875

COMPRESSOR - TM16-XD (less clutch)

203-515

OIL - compressor

107-241

41-594

CLUTCH (12V, 2A groove)

CLUTCH (24V, 2A groove)
CLUTCH (12V, poly groove 6V)
CLUTCH (24V, poly groove 8V)
CLUTCH (12V, poly groove 8V)
CLUTCH (12V, varitable groove)
CLUTCH (24V, variable groove)
COIL (12V)
COIL (24V)

22-1121

BRACKET - manifold

20-150

KIT - manifold (straight, w/ o-ring fittings)

20-151

KIT - manifold (straight, w/ o-ring fittings)

11-2886

VALVE - assembly

55-7213

55-5672

VALVE - body
CORE - valve
VALVE - cap

55-8537

LOCKWASHER

10

55-8648

SCREW

11

55-3364

PLUG

12

44-7327

CONNECTOR (1 pin)

13

44-5884

TERMINAL (female)

14

44-8681

SEAL

15

20-193

KIT - manifold

55-9496

SCREW - manifold

33-2882

O-RING

107-242
3

107-301
107-262
107-311
107-312
107-313

41-593

11-7777

16

A/R
1
1
1
1
1
1
1
1
1

2
2

12

169C2

COMPRESSOR GROUP (TM15-XD/HD)

COMPRESSOR
GROUP (TM15-XD/
HD)
169C2
5/3/06

13

Revised
5/3/06

Revised
5/3/06

REF
1

2
3
4

COMPRESSOR GROUP (TM15-XD/HD)

PART#

169C2

DESCRIPTION

QTY

102-838

COMPRESSOR - TM15-XD (12V, w/ 5.25 in, double A

groove, clutch 107-241)

102-839

COMPRESSOR - TM15-XD (24V, w/ 5.25 in, double A

groove, clutch 107-242)

102-617

COMPRESSOR - TM15-XD (12V, w/ 6.0 in, variable groove,

clutch 107-312)

102-874

COMPRESSOR - TM15-XD (less clutch)

102-531

COMPRESSOR - TM15-HD (24V, w/ 4.62 in, poly 6 groove,

clutch 107-301)

102-580

COMPRESSOR - TM15-HD (12V, w/ 4.62 in, poly 8 groove,

clutch 107-261, w/o manifold)

102-870

COMPRESSOR - TM15-HD (12V, w/ 4.62 in, poly 8 groove,

clutch 107-261, w/ manifold)

102-581

COMPRESSOR - TM15-HD (24V, w/ 4.62 in, poly 8 groove,

clutch 107-311)

203-515

OIL - compressor (ester base, 1 liter)

A/R

203-505

OIL - compressor (ester base, 8 oz)

A/R

107-241

CLUTCH (12V, 5.25 in, double A groove)

107-242

CLUTCH (24V, 5.25 in, double A groove)

107-312

CLUTCH (12V, 6.0 in, variable groove)

107-263

CLUTCH (24V, 6.0 in, variable groove)

107-311

CLUTCH (12V, 4.62 in, poly groove, 8V)

107-262

CLUTCH (24V, 4.62 in, poly groove, 8V)

107-301

CLUTCH (12V, poly groove, 6V)

41-593

COIL (12V)

41-594

COIL (24V)

66-7041

FITTING - oil separator

33-768

GASKET

55-1983

CAP

22-1009

VALVE - high pressure relief

10

33-2882

O-RING

11

20-193

KIT - manifold swivel (incl manifold bracket & screw)

12

55-9496

SCREW - bracket

13

20-150

KIT - manifold (incl manifold, bracket, o-ring & screw)

14

55-8648

SCREW - manifold

55-7000

LOCKWASHER

15

22-1053

CONNECTOR - compressor

16

22-992

MANIFOLD - compressor

17

20-193

KIT - manifold (90 degree swivel)

18

55-9496

SCREW - manifold

19

22-1263

FILTER - suction

14

189C3

COMPRESSOR GROUP (TM13-XD)

COMPRESSOR
GROUP (TM13-XD)
189C3
5/3/06

15

Revised
5/3/06

Revised
5/3/06

REF
1

COMPRESSOR GROUP (TM13-XD)

PART#

189C3

DESCRIPTION

QTY

102-835

COMPRESSOR & CLUTCH - TM13-XD (12V, 2A groove)

102-837

COMPRESSOR & CLUTCH - TM13-XD (24V, 2A groove)

102-575

COMPRESSOR & CLUTCH - TM13-XD (24V, 2A groove)

102-574

COMPRESSOR & CLUTCH - TM13-XD (12V, 2A groove)

102-576

COMPRESSOR & CLUTCH - TM13-HD (12V, 8V poly

groove)

102-577

COMPRESSOR & CLUTCH - TM13-XD (24V, 8V poly

groove)

102-588

COMPRESSOR & CLUTCH - TM13-HA (12V, 2A groove)

102-873

COMPRESSOR - TM13-XD (less clutch)

203-515

OIL - compressor (1 liter)

A/R

203-505

OIL - compressor (8 oz)

A/R

107-241

CLUTCH (12V, 5 in, 2A groove)

107-242

CLUTCH (24V, 5 in, 2A groove)

107-311

CLUTCH (12V, 5 in, poly groove 8V)

107-310

CLUTCH (24V, 5 in, poly groove 8V)

41-593

COIL (12V)

41-594

COIL (24V)

22-1121

BRACKET - manifold

20-150

KIT - manifold (straight, w/ o-ring fittings)

20-151

KIT - manifold (straight, w/ o-ring fittings)

11-2886

VALVE - assembly

55-7213

VALVE - body

11-7777

CORE - valve

55-5672

VALVE - cap

55-8537

LOCKWASHER

10

55-8648

SCREW - manifold

11

55-3364

PLUG

12

44-7327

CONNECTOR - clutch (1 pin)

13

44-5884

TERMINAL (female)

14

44-8661

SEAL

15

20-193

KIT - manifold (90 degree swivel)

16

55-9496

SCREW - manifold

17

33-2882

O-RING

18

20-193

KIT - manifold (90 degree swivel)

19

55-9496

SCREW - manifold

20

22-1263

FILTER - suction

2
3
4

16

200A7

COMPRESSOR ASSEMBLY (TK312)

COMPRESSOR
ASSEMBLY
(TK312)
200A7
7/12/06

17

Revised
7/12/06

Revised
7/12/06

REF

COMPRESSOR ASSEMBLY (TK312)

PART#

DESCRIPTION

200A7
QTY

102-799

COMPRESSOR - TK312R (12V, tube-O, 1B groove)

102-826

COMPRESSOR - TK312R (12V, tube-O, 2A groove)

102-864

COMPRESSOR - TK312R (12V, tube-O, 8K groove)

102-824

COMPRESSOR - TK312R (24V, tube-O)

102-803

COMPRESSOR - TK312 (12V, flare fitting)

102-804

COMPRESSOR - TK312 (24V, flare fitting)

107-325

107-326

CLUTCH (12V 1B groove)

CLUTCH (24V 1B groove)

107-352

CLUTCH (12V 2A groove)

107-353

CLUTCH (12V 8K groove)

23-147

33-4029

22-1195

33-4028

22-1194

HOUSING - compressor
GASKET
VALVE PLATE - assy
STRAINER
GASKET
CYLINDER HEAD

61-2103

CONNECTOR - suction (tube-O fitting)

22-1209

CONNECTOR - suction (flare fitting)

61-2102

CONNECTOR - discharge (tube-O fitting)

22-1211

CONNECTOR - discharge (flare fitting)

O-RING
O-RING
BOLT
PLUG
O-RING
OIL PAN
GASKET
BOLT
SHAFT SEAL - assy
BEARING
KEY - woodruff
PISTON - assy
RING - piston
CRANKSHAFT
BEARING
WASHER
O-RING
HOUSING - oil pump
GEAR
18

22-1196

9
10

33-4036

11

33-4037

12

51-1002

13

51-992

14

33-4027

15

22-1197

16

33-4030

17

51-994

18

33-4031

19

22-1198

20

51-1000

21

22-1201

22

22-1023

23

23-149

24

22-1200

25

51-998

26

33-4033

27

22-1204

28

22-1206

1
1
1
1
1

1
1
4
1
1
1
1
12
1
1
1
3
3
1
1
1
1
1
1

200A7

COMPRESSOR ASSEMBLY (TK312)

19

Revised
7/12/06

Revised
7/12/06

REF

COMPRESSOR ASSEMBLY (TK312)

PART#

29

33-4035

30

22-1207

31

51-996

32

51-993

DESCRIPTION

200A7
QTY
1

O-RING
END PLATE
BOLT
BOLT

1
6
14

20

165D6

THERMO KING 2000 HOSE SYSTEM

THERMO KING
2000 HOSE SYSTEM
165D6
1/13/06

21

Revised
1/13/06

Revised
1/13/06

REF
1

5
6

THERMO KING 2000 HOSE SYSTEM

PART#

165D6

DESCRIPTION

QTY

67-1782

HOSE (#4, 300 ft)

61-617

HOSE (#6, 50 ft)

67-1708

HOSE (#6, 300 ft)

61-627

HOSE (#8, 50 ft)

67-1709

HOSE (#8, 300 ft)

61-637

HOSE (#10, 50 ft)

67-1710

HOSE (#10, 300 ft)

61-643

HOSE (#12, 50 ft)

67-1711

HOSE (#12, 300 ft)

61-3048

HOSE (#16, 30 ft)

67-2192

HOSE (#16, 300 ft)

55-9908

CLIP (#4)

55-9415

CLIP (#6)

55-9416

CLIP (#8)

55-9417

CLIP (#10)

55-9418

CLIP (#12)

51-1139

CLIP (#16)

55-9907

CAGE (#4)

55-9411

CAGE (#6)

55-9412

CAGE (#8)

55-9413

CAGE (#10)

55-9414

CAGE (#12)

51-1138

CAGE (#16)

33-1461

O-RING (o-ring seal, #4 hose)

33-1015

O-RING (o-ring seal, #6 hose)

33-566

O-RING (o-ring seal, #8 hose)

33-2115

O-RING (o-ring seal, #10 hose)

33-1222

O-RING (o-ring seal, #12 hose)

33-2350

O-RING (tube-O, #8)

33-672

O-RING (tube-O, #10, #12)

55-9906

FITTING - 90 deg (o-ring seal, #4 hose)

51-501

FITTING - 90 deg (o-ring seal, #4 hose, #6 fitting)

55-9407

FITTING - 90 deg (o-ring seal, #6 hose)

51-503

FITTING - 90 deg (o-ring seal, #6 hose x #8 hose)

55-9408

FITTING - 90 deg (o-ring seal, #8 hose)

55-9409

FITTING - 90 deg (o-ring seal, #10 hose)

55-9520

FITTING - 90 deg (o-ring seal, #12 hose x #10 fitting)

55-9410

FITTING - 90 deg (o-ring seal, #12 hose x #10 fitting)

51-504

FITTING - 90 deg (o-ring seal, #12 hose x #10 fitting, long

radius)

51-1143

FITTING - 90 deg (o-ring seal, #16 hose x #10 fitting)

55-9909

FITTING - straight (o-ring seal, #4 hose)

22

165D6

THERMO KING 2000 HOSE SYSTEM

23

Revised
1/13/06

Revised
1/13/06

REF

10

11

12

THERMO KING 2000 HOSE SYSTEM

PART#

165D6

DESCRIPTION

QTY

55-9685

FITTING - straight (o-ring seal, #6 hose)

55-9521

FITTING - straight (o-ring seal, #8 hose)

55-9522

FITTING - straight (o-ring seal, #10 hose)

55-9596

FITTING - straight (o-ring seal, #12 hose x #10 fitting)

51-497

FITTING - straight (o-ring seal, #12 hose)

51-562

FITTING - 45 deg (o-ring seal, #4)

51-498

FITTING - 45 deg (o-ring seal, #6)

55-9524

FITTING - 45 deg (o-ring seal, #8)

55-9901

FITTING - 45 deg (#10 hose x #8 fitting)

51-500

FITTING - 45 deg (o-ring seal, #10)

55-9525

FITTING - 45 deg (o-ring seal, #10, long radius)

55-9987

FITTING - 45 deg (o-ring seal, #12)

55-9403

FITTING - 90 deg (tube-O, #6 hose)

55-9446

FITTING - 90 deg (#8 hose x #6 fitting)

51-391

FITTING - 90 deg (#6 hose x #8 fitting)

55-9404

FITTING - 90 deg (#8)

55-9447

FITTING - 90 deg (#10 hose x #8 fitting)

55-9405

FITTING - 90 deg (#10)

51-392

FITTING - 90 deg (#10 hose x #12 fitting)

55-9448

FITTING - 90 deg (#12 hose x #10 fitting)

55-9406

FITTING - 90 deg (#12)

51-377

FITTING - straight (tube-O, #6)

55-9450

FITTING - straight (tube-O, #8 hose & #6 fitting)

55-9526

FITTING - straight (tube-O, #8)

51-381

FITTING - straight (tube-O, #8 hose & M20 x 1.5 fitting)

51-378

FITTING - straight (tube-O, #8 hose & #10 fitting)

55-9527

FITTING - straight (tube-O, #10 hose & #8 fitting)

51-382

FITTING - straight (tube-O, #10 hose & M20 x 1.5 fitting)

55-9528

FITTING - straight (tube-O, #10)

51-379

FITTING - straight (tube-O, #10 hose & #12 fitting)

55-9451

FITTING - straight (tube-O, #12 hose & #10 fitting)

51-380

FITTING - straight (tube-O, #12)

51-383

FITTING - straight (tube-O, #12 hose & M27 x 2 fitting)

55-9519

FITTING - 90 deg (w/ charging port, #8)

55-9518

FITTING - 90 deg (w/ charging port, #10)

51-429

FITTING - 90 deg (w/ charging port, #10)

55-9449

FITTING - 90 deg (w/ charging port, #12 hose & #10 fitting)

51-430

FITTING - 90 deg (w/ charging port, #12)

51-1141

FITTING - 90 deg (w/ charging port, #16 hose & #12 fitting)

55-9529

FITTING - straight (tube-O, w/ charging port, #8)

51-400

FITTING - straight (tube-O, w/ R134a high side port, #6)

24

165D6

THERMO KING 2000 HOSE SYSTEM

25

Revised
1/13/06

Revised
1/13/06

REF

THERMO KING 2000 HOSE SYSTEM

PART#

165D6

DESCRIPTION

QTY

51-401

FITTING - straight (tube-O, w/ R134a high side port, #8 hose

#6 fitting)

51-402

FITTING - straight (tube-O, w/ R134a high side port, #8)

51-403

FITTING - straight (tube-O, w/ R134a high side port, #8 hose

#10 fitting)

55-9530

FITTING - straight (tube-O, w/ charging port, #10)

51-397

FITTING - straight (tube-O, w/ R134a charging port, #10)

55-9531

FITTING - straight (tube-O, w/ charging port, #10 hose & #12

fitting)

51-408

FITTING - straight (tube-O, w/ M10-1.25 charging port, #10)

51-409

FITTING - straight (tube-O, w/ M12-1.25 charging port, #10)

51-398

FITTING - straight (tube-O, w/ R134a charging port, #12

hose, 10 fitting)

51-410

FITTING - straight (tube-O, w/ M12-1.25 charging port, #12

hose, #10 fitting)

51-399

FITTING - straight (tube-O, w/ R134a charging port, #12)

51-407

FITTING - straight (tube-O, w/ M10-1.25 charging port, #12)

51-411

FITTING - straight (tube-O, w/ M12-1.25 charging port, #12)

55-1144

FITTING - straight (tube-O, w/ charging port, #16 hose & #10

fitting)

55-9535

FITTING - straight (tube-O w/ charging & 1/8 NPT port, #8)

51-412

FITTING - straight (tube-O, w/ R134a charging & 1/8 NPT

port, #8)

55-9536

FITTING - straight (#10 hose & #8 fitting)

55-9537

FITTING - straight (#10 hose & #10 fitting)

51-413

FITTING - straight (tube-O, w/ R134a charging & 1/8 NPT

port, #10 hose, #8 fitting)

51-414

FITTING - straight (tube-O, w/ R134a charging & 1/8 NPT

port, #12 hose, #10 fitting)

55-9532

FITTING - 45 deg (tube-O, w/ charging port, #8)

55-9533

FITTING - 45 deg (tube-O, w/ charging port, #10)

55-9534

FITTING - 45 deg (tube-O, w/ charging port, #10 fitting & #12

hose)

51-1142

FITTING - 45 deg (tube-O, w/ charging port, #10 fitting & #16

hose)

55-9539

FITTING - 90 deg (w/ charging & 1/8 NPT port, #8)

55-9540

FITTING - 90 deg (#10 hose & #8 fitting)

16

55-9538

FITTING - 45 deg (w/ charging & 1/8 NPT port)

17

51-384

FITTING - 45 deg (tube-O, #6)

51-385

FITTING - 45 deg (tube-O, #6 fitting, #8 hose)

51-386

FITTING - 45 deg (tube-O, #8)

51-387

FITTING - 45 deg (tube-O, #8 fitting, #10 hose)

51-388

FITTING - 45 deg (tube-O, #10)

51-389

FITTING - 45 deg (tube-O, #10 fitting, #12 hose)

51-390

FITTING - 45 deg (tube-O, #12)

13

14

15

26

165D6

THERMO KING 2000 HOSE SYSTEM

27

Revised
1/13/06

Revised
1/13/06

REF

THERMO KING 2000 HOSE SYSTEM

PART#

165D6

DESCRIPTION

QTY

51-506

FITTING - 45 deg (tube-O, short, M27x2 fitting, #12 hose)

51-507

FITTING - 45 deg (tube-O, long, M27x2 fitting, #12 hose)

51-479

FITTING - 45 deg (3/8 flare, #6 hose)

51-480

FITTING - 45 deg (1/2 flare, #6 hose)

51-481

FITTING - 45 deg (1/2 flare, #8 hose)

51-482

FITTING - 45 deg (5/8 flare, #8 hose)

51-483

FITTING - 45 deg (5/8 flare, #10 hose)

55-9917

FITTING - 90 deg (expansion valve, #4)

55-9523

FITTING - 90 deg (expansion valve, #6)

55-9953

CAP - highside

55-9954

CAP - lowside

20

204-1045

TOOL - hose fitting

21

204-677

CUTTER - hose

204-678

BLADE - replacement

A/R

204-1128

TOOL - hose clip (#16)

18
19

22
NOTE:

Refer to grid 165D2 for non-standard fittings.

28

200E4

REFRIGERATION GROUP (V-500 10)

REFRIGERATION
GROUP (V-500 10)
200E4
7/12/06

29

Revised
7/12/06

Revised
7/12/06

REF
1

REFRIGERATION GROUP (V-500 10)

PART#

DESCRIPTION

200E4
QTY

67-1820

COIL - condenser

55-8375

NUT - captive

55-7340

SCREW - coil

55-7404

LOCKWASHER

55-9826

FLATWASHER

92-4585

BRACKET - condenser coil

92-5822

BRACKET-COIL, COND

55-7172

SCREW - bracket

55-8237

WASHER - fender

55-6996

LOCKWASHER

66-7392

VALVE - relief

33-1015

O-RING

55-7800

CLAMP - receiver tank

67-1798

TANK - receiver

67-2143

RECEIVER TANK

55-9485

FLATWASHER

66-8471

DEHYDRATOR

55-6225

BAND - dehydrator & oil separator

66-7682

INDICATOR - liquid

66-7878

BODY - solenoid

10

41-5047

COIL - solenoid (12V)

55-8720

SCREW - solenoid

55-7404

LOCKWASHER

55-7089

FLATWASHER

61-1406

TUBE - receiver tank to dehydrator

55-9009

55-9286

NUT - o-ring
SHOULDER - o-ring

61-3022

TUBE - condenser coil to receiver

61-2599

FITTING - valve (high pressure)

13

61-1414

TUBE - sight glass to evaporator

14

61-1734

TUBE - dehydrator to sight glass

55-9009

NUT - o-ring

55-9286

SHOULDER - o-ring

15

61-1408

TUBE - solenoid to evaporator

16

61-1409

TUBE - tee to solenoid

17

55-2181

TEE

18

61-1411

TUBE - tee to condenser

19

61-1412

TUBE - evaporator to compressor

61-403

VALVE - service port

61-404

INSERT - valve

44-7992

SWITCH - hpco (312 psi)

44-8064

SWITCH - hpco (MAX, 450 psi)

11

12

20

30

200E4

REFRIGERATION GROUP (V-500 10)

31

Revised
7/12/06

Revised
7/12/06

REF

REFRIGERATION GROUP (V-500 10)

PART#

DESCRIPTION

200E4
QTY

41-6225

SWITCH - hpco (180 psi)

41-6227

SWITCH - hpco (200 psi)

21

44-8030

SWITCH - lpco

22

61-1746

TUBE - discharge (separator to tee)

23

66-8548

SEPARATOR - oil

33-566

O-RING (1/2, #8)

61-2241

TUBE - oil separator to suction tube

55-9618

NUT - o-ring seal

61-415

SHOULDER

33-1461

O-RING (5/16 id, #4)

92-1894

SADDLE - tube

55-9898

RIVET - saddle

55-6388

CLAMP - tube (3/8 dia)

55-6389

CLAMP - tube (1/2 dia)

55-8464

SCREW - clamp

55-7075

FLATWASHER

55-7170

LOCKWASHER

27

92-4586

BRACKET - fitting

28

92-4588

SUPPORT - oil filter

55-6994

SCREW - support

55-8237

WASHER - fender

55-7075

FLATWASHER

55-6996

LOCKWASHER

55-7354

NUT

29

61-439

ADAPTER - switch

30

61-469

NUT - o-ring seal

61-470

SHOULDER - o-ring seal

61-434

ADAPTER - defrost & liquid (#6)

55-6780

NUT - adapter (#6)

61-402

ADAPTER - evaporator (#10)

55-6811

NUT - adapter (#10)

61-432

ADAPTER - compressor (#10)

55-6811

NUT - adapter

34

61-1735

TUBE - liquid injection

35

66-5908

SOLENOID - pilot (liquid injection, 12V)

55-1384

SCREW - solenoid

55-7697

FLATWASHER

55-7861

LOCKWASHER

36

55-9923

ADAPTER (#4)

37

33-1461

O-RING (5/16, #4)

38

92-4587

BRACKET - pilot solenoid

55-7034

NUT

24

25
26

31
32
33

32

200E4

REFRIGERATION GROUP (V-500 10)

33

Revised
7/12/06

Revised
7/12/06

REF
39

REFRIGERATION GROUP (V-500 10)

PART#

DESCRIPTION

200E4
QTY

55-7089

FLATWASHER

92-2350

BRACKET - support

34

200E0

REFRIGERATION GROUP (V-500 20)

REFRIGERATION
GROUP (V-500 20)
200E0
7/12/06

35

Revised
7/12/06

Revised
7/12/06

REF
1

REFRIGERATION GROUP (V-500 20)

PART#

DESCRIPTION

200E0
QTY

102-860

COMPRESSOR (230/1/60, see 201C1)

102-858

COMPRESSOR (230/3/60, see 201C1)

203-515

OIL - compressor (1 liter)

A/R
A/R

203-505

OIL - compressor (8 oz)

61-1425

VALVE - suction

61-1424

VALVE - discharge

51-1133

SPACER - compressor motor

55-7085

FLATWASHER

55-8577

WASHER - special

55-7339

NUT

92-4607

BRACKET - fitting (suction)

61-3029

TUBE - tee to valve

67-1820

COIL - condenser

55-7340

SCREW - coil

55-9826

FLATWASHER

55-7404

LOCKWASHER

92-4585

BRACKET - condenser coil

92-5822

BRACKET-COIL, COND

55-7172

SCREW - bracket

55-8237

WASHER - fender

55-6996

LOCKWASHER

92-4586

BRACKET - fitting

10

55-7800

CLAMP - receiver tank

11

67-1798

TANK - receiver

67-2143

RECEIVER TANK

12

66-8471

DEHYDRATOR

13

55-6225

BAND - dehydrator & oil separator

14

66-7682

INDICATOR - liquid

15

66-7878

BODY - solenoid

16

41-5047

COIL - solenoid (12V)

55-7340

SCREW - coil

61-1406

TUBE - receiver tank to dehydrator

55-9009

55-9286

NUT - o-ring
SHOULDER - o-ring

18

61-3022

TUBE - condenser coil to receiver

61-2599

FITTING - valve (high pressure)

19

61-1414

TUBE - sight glass to evaporator

20

61-1734

TUBE - dehydrator to sight glass

55-9009

NUT - o-ring

55-9286

SHOULDER - o-ring

21

61-1408

TUBE - solenoid to evaporator

22

61-1409

TUBE - tee to solenoid

17

36

200E0

REFRIGERATION GROUP (V-500 20)

37

Revised
7/12/06

Revised
7/12/06

REF

REFRIGERATION GROUP (V-500 20)

PART#

DESCRIPTION

200E0
QTY

23

55-2181

TEE

24

44-6227

SWITCH - hpco (condenser fan, 200 psi)

44-7992

SWITCH - hpco (312 psi)

44-8064

SWITCH - hpco (MAX, 450 psi)

61-1418

TUBE - check valve to oil separator

61-439

ADAPTER - hpco

61-434

ADAPTER - o-ring seal (liquid)

55-9836

NUT - adapter (#6)

61-3025

TUBE - evaporator to tee

61-403

VALVE - service port (Schrader)

61-404

INSERT - valve

28

61-1411

TUBE - tee to condenser coil

29

44-8030

SWITCH - lpco

30

33-1015

O-RING (3/8 id, #6)

31

61-3027

TUBE - oil separator to suction tube

51-952

NUT - o-ring seal

51-951

SHOULDER - o-ring seal

32

61-1423

TUBE - oil separator to tee

33

61-469

NUT - o-ring seal

61-470

SHOULDER - o-ring seal

34

33-566

O-RING (1/2 id, #8)

35

66-8548

SEPARATOR - oil

61-415

SHOULDER - o-ring

36

92-4588

SUPPORT - oil separator

37

61-3032

TUBE - tee to valve

38

55-904

TEE (5/8)

39

08-254

REGULATOR - suction pressure

40

61-3028

TUBE - compressor oil equalizer

51-952

NUT - o-ring seal

55-9617

FITTING (#4 x 1/8 mpt)

41

61-1417

TUBE - compressor to check valve

42

61-3023

VALVE - discharge check valve (see 200F1)

55-9924

SCREW - valve

55-7089

FLATWASHER

55-7034

NUT

61-422

ADAPTER - evaporator & compressor

55-9929

NUT - adapter (#10)

33-1015

O-RING (3/8 id, #6)

44

61-1735

TUBE - liquid injection

45

66-7392

VALVE - relief

33-1015

O-RING (3/8 id, #6)

61-3031

TUBE - fitting to tee (suction)

25
26
27

43

46

38

200E0

REFRIGERATION GROUP (V-500 20)

39

Revised
7/12/06

Revised
7/12/06

REF

REFRIGERATION GROUP (V-500 20)

PART#

DESCRIPTION

200E0
QTY

47

61-3689

TUBE - tee to separator

48

55-6837

SHOULDER - o-ring seal

55-6838

NUT - shoulder

49

55-2296

TEE (1/2C x 1/2C x 1/2C)

50

61-3691

TUBE

51

66-5722

VALVE - check

52

55-6779

ADAPTER - bulkhead

55-6393

NUT - adapter

61-3690

TUBE - compressor to tee

66-3571

FITTING - switch

51-1565

SPACER - compressor

55-6987

SCREW - compressor

55-7085

FLATWASHER

55-7066

LOCKWASHER

53
54

40

201C1

COMPRESSOR (D2 11 230/1-3/60)

COMPRESSOR
(D2 11 230/1-3/60)
201C1
12/20/04

41

Revised
12/20/04

Revised
12/20/04

COMPRESSOR (D2 11 230/1-3/60)

REF

PART#

DESCRIPTION

201C1
QTY

102-858

COMPRESSOR (230/3/60)

102-860

COMPRESSOR (230/1/60)

23-152

22-1223

22-1231

30-273

N/A

N/A

N/A

22-1230

N/A

10

N/A

11

45-2112

CRANKSHAFT
BEARING SET
PISTON & CONNECTING ROD
GASKET SET
SLINGER - oil
COVER - flange
BODY - compressor
PLATE - valve
HEAD - cylinder
SCREW & WASHER
MOTOR - compressor (230/3/60)
MOTOR - compressor (230/1/60)
COVER - motor
VALVE - discharge (incl gasket)
PLUG - oil fill
SCREEN - suction valve
VALVE - suction (incl gasket)
CONNECTION - electrical
THERMISTOR (incl gasket)
BOX - junction
MODULE - electronic (220V)
HEATER - crankcase (220V)

N/A
12

N/A

13

22-1228

14

N/A

15

22-1226

16

22-1229

17

41-6542

18

41-6543

19

22-1227

20

41-6544

21

41-6548

42

1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

200F1

CHECK VALVE ASSEMBLY

CHECK VALVE
ASSEMBLY
200F1
11/11/04

43

Revised
11/11/04

Revised
11/11/04

REF

CHECK VALVE ASSEMBLY

PART#

DESCRIPTION

200F1
QTY

61-3023

VALVE - check (assembly)

33-4084

61-2512

61-2514

61-2513

NSS

SEAT - assembly
SPRING
NUT - valve
WASHER - seal
BODY - valve

61-3024

NUT - cover

33-4085

WASHER - ring

2
2
2
2

44

200E8

EVAPORATOR GROUP (V-500)

EVAPORATOR
GROUP (V-500)
200E8
7/12/06

45

Revised
7/12/06

Revised
7/12/06

REF

EVAPORATOR GROUP (V-500)

PART#

DESCRIPTION

200E8
QTY

67-2098

COIL - evaporator

61-1416

FILTER - expansion valve

66-9311

VALVE - expansion

66-9314

VALVE - expansion (MAX)

41-3143

SENSOR - temperature

55-9825

CLAMP - sensor

55-9452

SCREW - sensor

55-7861

LOCKWASHER

55-7697

FLATWASHER

41-3136

SWITCH - defrost termination

55-9900

SCREW - switch

5
6

78-1183

FAN - evaporator (12V)

92-1901

COVER - evaporator

55-7366

SCREW - cover

20

55-7404

LOCKWASHER

20

55-9826

FLATWASHER

20

41-3155

HARNESS - drain tube heater (12V, for MAX units)

33-3539

GROMMET (26 mm)

46

200F2

HEATER COIL AND PUMP GROUP

HEATER COIL AND

PUMP GROUP
200F2
7/12/06

47

Revised
7/12/06

Revised
7/12/06

REF

HEATER COIL AND PUMP GROUP

PART#

DESCRIPTION

200F2
QTY

91-6595

BRACKET - pump & valve

41-2233

PUMP - water (12V)

55-1587

SCREW - pump

55-1800

LOCKWASHER

55-2086

FLATWASHER

55-1801

NUT

98-796

HOSE - water

55-6726

CLAMP - hose

55-8300

FITTING - barb

41-2394

VALVE - water (12VDC)

41-3681

COIL (12VDC)

55-6788

U-BOLT

55-2965

NUT

55-2964

LOCKWASHER

55-2001

FLATWASHER

41-6457

HARNESS - pump

44-5835

10

41-3074

11

41-4550

12

44-5838

CONNECTOR - shroud (2 pin)

HOLDER - fuse
FUSE (4 amp)
CONNECTOR - tower (2 pin)

13

41-6458

HARNESS - control (water heat)

41-6490

HARNESS - control (water & electric heat)

14

41-4493

15

44-5835

16

44-5572

CONNECTOR - male (8 pin)

CONNECTOR - shroud (2 pin)
SOCKET - relay

55-7034

NUT - socket

55-7089

FLATWASHER

1
1
1

1
1

17

41-894

RELAY - water heat

18

41-7071

CONTACTOR - heater (12V)

19

67-2099

COIL - heater (water)

66-4139

FITTING - saddle

11-2886

VALVE - bleed

11-7777

INSERT - valve

55-5672

CAP - valve

41-6492

HEATER (230V)

20

21
22

91-240

RETAINER - heater

23

98-7045

GRILLE - heater coil

24

55-8301

FITTING - hose

25

41-6531

SWITCH - limit

26

92-5823

BRACKET - pump & valve

27

61-3507

VALVE - water (12VDC)

48

200F2

HEATER COIL AND PUMP GROUP

49

Revised
7/12/06

Revised
7/12/06

REF
28

HEATER COIL AND PUMP GROUP

PART#
41-6491

DESCRIPTION
HARNESS - heater & switch

50

200F2
QTY
1

200E6

ELECTRICAL COMPONENTS

ELECTRICAL
COMPONENTS
200E6
1/18/05

51

Revised
1/18/05

Revised
1/18/05

REF
1

ELECTRICAL COMPONENTS

PART#

DESCRIPTION

200E6
QTY

41-6456

HARNESS - condenser (V-500 10)

41-6459

HARNESS - condenser (V-500 20)

44-5835

44-5838

44-7327

41-1789

41-1788

41-1787

41-3423

41-1507

10

41-3074

11

41-4550

12

41-3665

13

41-5786

CONNECTOR - shroud (2 pin, see 115D14)

CONNECTOR - tower (2 pin, see 115D14)
CONNECTOR - tower (1 pin)
CONNECTOR - female
LOCK - secondary
BUSBAR
COVER - connector
CONNECTOR - cab box (10 terminal)
CONNECTOR - inline (2 terminal)
HOLDER - fuse
FUSE (4 amp)
HOLDER - fuse
FUSE (40 amp)

14

NSS

COMPRESSOR (see 200E3)

15

102-860

COMPRESSOR (230/1/60, see 201C1)

102-858

COMPRESSOR (230/3/60, see 201C1)

44-7992

SWITCH - hpco (312 psi)

44-8064

SWITCH - hpco (MAX, 450 psi)

17

41-6227

SWITCH - hpco (fan speed control)

18

41-6225

SWITCH - hpco (fan speed control)

19

44-8030

SWITCH - lpco

20

66-7878

BASE - valve

41-5047

COIL - valve (12V)

66-5908

VALVE - pilot (12V)

41-982

COIL - valve (12V)

22

NSS

BOX - control (for 10 see 200E7, for 20 see 200F3)

23

45-1780

CONTROLLER - in cab (M13)

91-9613

55-9510

FACE - control box

FUSE (1 amp)
SUPPORT - control box
SCREW - controller
FLATWASHER
SCREW - bracket

25

78-1185

FAN - condenser (12V)

26

NSS

BOX - capacitor (see 200F5)

27

NSS

TRANSFORMER (see 200E9)

28

41-6484

CABLE - power (230/1/60)

41-6489

CABLE - power (230/3/60)

41-1790

16

21

41-1932
24

92-622
55-9827
55-9501

52

5
1
2
2
2
2
1
1
1
1
1
1

1
1
2
2
3

200E6

ELECTRICAL COMPONENTS

53

Revised
1/18/05

Revised
1/18/05

REF

ELECTRICAL COMPONENTS

PART#
44-2792

DESCRIPTION

200E6
QTY
A/R

44-2789

TERMINAL - ring (yellow, #10)

TERMINAL - ring (blue, 1/4)

29

NSS

BOX - receptacle (see 162A3)

30

44-4697

PLUG - power (230/1/60)

44-4695

PLUG - power (230/3/60)

41-6485

CABLE - compressor (1 phase)

41-6488

CABLE - compressor (3 phase)

44-9866

TERMINAL - pin (14 ga)

32

99-2280

EXTRUSION - harness hole

33

44-9020

THERMOSTAT

31

54

A/R

115D14

WEATHER PACK CONNECTORS

WEATHER PACK
CONNECTORS
115D14
11/15/02

55

Revised
11/15/02

Revised
11/15/02

REF
1

WEATHER PACK CONNECTORS

PART#

DESCRIPTION

115D14
QTY

44-5836

TERMINAL - male (14-16 gauge)

A/R

44-5883

TERMINAL - male (18-20 gauge)

A/R

44-8851

TERMINAL - male (22 gauge)

A/R

44-8681

SEAL (red, 0.066 - 0.079 id)

A/R

44-5885

SEAL (green, 0.087 - 0.110 id, 18-20 gauge)

A/R

44-5837

SEAL (gray, 0.110 - 0.137 id, 14-16 gauge)

A/R

44-6324

SEAL (blue, 0.137 - 0.165 id, 12-14 gauge)

A/R

44-7812

PLUG - cavity (green, no hole)

A/R

44-7330

SHROUD (1 pin)

44-7327

CONNECTOR - tower (1 pin)

44-5839

TERMINAL (14-16 gauge, female)

A/R

44-5884

TERMINAL (18-20 gauge, female)

A/R

44-8853

TERMINAL (22 gauge, female)

A/R

44-5835

SHROUD (2 pin)

44-5838

CONNECTOR - tower (2 pin)

44-9569

SHROUD (3 pin)

44-6959

CONNECTOR - tower (3 pin)

10

44-7880

SHROUD (4 pin)

11

44-7881

CONNECTOR - tower (4 pin)

12

44-8294

SHROUD (6 pin)

13

44-7872

CONNECTOR - tower (6 pin)

14

44-7884

SHROUD (22 pin)

15

44-7829

CONNECTOR - tower (22 pin)

16

44-7811

LOCK - secondary

17

41-1527

CONNECTOR - tower (4 pin)

18

41-1310

SHROUD (4 pin)

19

204-623

TOOL - pin removal

20

204-624

TOOL - terminal crimper

56

200E7

CONTROL BOX (V-500 10)

CONTROL BOX (V500 10)

200E7
7/12/06

57

Revised
7/12/06

Revised
7/12/06

REF
1

CONTROL BOX (V-500 10)

PART#

DESCRIPTION

200E7
QTY

92-4591

BRACKET - control box

55-7404

LOCKWASHER

55-7034

NUT

41-4372

BOARD - printed circuit

55-7664

SCREW - board

41-6456

HARNESS - main

41-876

41-946

44-7245

CONNECTOR (6 pin)
CONNECTOR (8 pin)
TERMINAL - ring (14-16 ga)
TERMINAL - pin (red, 16-22 ga, #10)

41-895

RELAY (12V)

44-9344

FUSE (15 amp)

44-9524

FUSE (3 amp)

41-4519

CONNECTOR - bridge

41-877

TERMINAL

41-6458

HARNESS - heat (option 085146)

10

44-5572

11

41-4493

SOCKET - relay
CONNECTOR (8 pin)

12

41-894

RELAY - mini

44-2789

4
A/R
A/R
9

58

200F3

CONTROL BOX (V-500 20)

CONTROL BOX (V500 20)

200F3
7/12/06

59

Revised
7/12/06

Revised
7/12/06

REF

CONTROL BOX (V-500 20)

PART#

DESCRIPTION

200F3
QTY

92-4591

BRACKET - control box

41-4372

BOARD - printed circuit (N20.1)

55-9620

SCREW - board

3
4

44-9344

FUSE (15 amp)

44-9524

FUSE (3 amp)

41-6459

HARNESS - condenser (V-500 20)

44-5630

10

41-876

41-946

41-1325

TERMINAL - fingrip (14 ga)

TERMINAL - fingrip (16 ga)
TERMINAL - fingrip (18 ga)
TERMINAL - pin (14 ga)
TERMINAL - pin (16 ga)
TERMINAL - pin (18 ga)
TERMINAL - ring (#10, yellow)
CONNECTOR (6 pin)
CONNECTOR (8 pin)
SOCKET - relay

41-478

RELAY - mini (power & standby power)

41-894

RELAY - mini (water heat)

10

41-895

RELAY - mini (pc board)

55-7702
44-5066
44-9866
44-9889
44-9888
44-2792

13
37
2
4
8
A/R
4
4
2

11

92-4593

BRACKET - contactor

12

51-1134

STANDOFF - cover

13

92-4594

CHANNEL - din

55-3101

RIVET - channel

14

41-3687

CONNECTOR - end

15

41-942

CONNECTOR - fuse

41-944

COVER - connector

41-3661

FUSE (4 amp)

16

41-7071

CONTACTOR (12V)

17

41-6461

TIMER (1 phase only)

18

92-4595

COVER - high voltage

55-7169

SCREW - cover

55-7404

LOCKWASHER

55-9826

FLATWASHER

19

41-6458

HARNESS - heat option

20

44-5572

SOCKET - relay

60

200E9

TRANSFORMER GROUP

TRANSFORMER
GROUP
200E9
12/2/04

61

Revised
12/2/04

Revised
12/2/04

REF
1

TRANSFORMER GROUP

PART#

DESCRIPTION

92-4596

COVER - transformer

91-9989

TAPE - sealant (gasket)

55-7172

SCREW - cover

200E9
QTY
1
A/R
2

55-6996

LOCKWASHER

55-8237

FLATWASHER

41-4618

TRANSFORMER (230/1/60)

51-1132

SPACER - transformer

55-9504

SCREW - transformer

55-8237

WASHER - fender

55-6996

LOCKWASHER

55-7042

NUT

41-4619

HARNESS - rectifier (12V units)

41-363

RECTIFIER

41-977

RADIATOR - diode

55-9452

SCREW - radiator

55-7697

FLATWASHER

55-7861

LOCKWASHER

55-7698

NUT

41-3787

CAPACITOR (33000 mf)

55-6156

CLAMP - capacitor

41-3134

STRIP - jumper

10

44-9925

RESISTOR (2200 ohm)

62

200F4

POWER RECEPTACLE BOX

POWER RECEPTACLE BOX

200F4
11/30/04

63

Revised
11/30/04

Revised
11/30/04

REF
1

POWER RECEPTACLE BOX

PART#

DESCRIPTION

200F4
QTY

99-9501

BOX - power receptacle

55-7547

INSERT - threaded (8-32)

55-2979

SCREW - box

55-2086

FLATWASHER

55-1800

LOCKWASHER

55-5984

NUT - blind

55-8649

PLUG - button

91-4768

COVER

55-3511

SCREW - cover

55-3800

LOCKWASHER (internal tooth)

55-3023

WASHER - sealing

55-2789

CONNECTOR - barb

33-144

O-RING

55-2635

NUT

44-4699

RECEPTACLE (230/1/60)

44-4584

RECEPTACLE (230/3/60)

91-1924

NAMEPLATE - 230/1/60

99-3195

NAMEPLATE - 230/3/60

55-3511

SCREW - receptacle

55-2201

FLATWASHER

55-4223

NUT

44-4697

PLUG (230/1/60)

44-4695

PLUG (230/3/60)

99-4976

STRIP - gasket (50 ft)

7
8

64

A/R

200F5

Revised
11/22/04

CAPACITOR BOX

CAPACITOR BOX
200F5
11/22/04

65

Revised
11/22/04

REF

CAPACITOR BOX

PART#

DESCRIPTION

200F5
QTY

92-4608

BASE - capacitor box

41-2429

CAPACITOR - run (30 MFD)

41-6483

CAPACITOR - start (145 MFD)

51-757

BANDWRAP - large

55-2332

BANDWRAP - small

41-6486

RELAY - motor starting

55-2997

SCREW - relay

55-3014

LOCKWASHER

55-3013

FLATWASHER

55-6774

INSERT - threaded

41-6460

HARNESS - capacitor/relay

44-5066

FINGRIP

33-740

GROMMET

41-6487

COVER - box

55-7089

FLATWASHER

55-7034

NUT

55-3359

CLAMP (0.875 dia)

10

66

200E5

Revised
11/30/04

NAMEPLATES

NAMEPLATES
200E5
11/30/04

67

Revised
11/30/04

REF
1

NAMEPLATES

PART#

DESCRIPTION

200E5
QTY

92-1898

NAMEPLATE - Thermo King (32 mm)

92-1902

NAMEPLATE - Thermo King (15 mm)

92-1307

NAMEPLATE - Ingersoll Rand

92-4590

NAMEPLATE - V-500

92-4592

NAMEPLATE - V-500 MAX

91-5459

NAMEPLATE - R134a

91-5882

NAMEPLATE - R404A

92-589

NAMEPLATE - Caution, Fan

92-609

NAMEPLATE - Caution, Fan

92-590

NAMEPLATE - Caution, High Voltage

10

92-1664

NAMEPLATE - Service

11

92-3580

NAMEPLATE - 230/1/60

12

99-3195

NAMEPLATE - 208/230

13

92-3581

NAMEPLATE - 230/3/60

14

99-7834

NAMEPLATE - Caution

15

99-8421

NAMEPLATE - Caution, High Voltage

68

INDEX NUMERICAL BY PART NUMBER

08-254
102-531
102-570
102-571
102-574
102-575
102-576
102-577
102-580
102-581
102-586
102-587
102-588
102-589
102-617
102-667
102-668
102-799
102-803
102-804
102-807
102-824
102-826
102-835
102-837
102-838
102-839
102-842
102-858
102-860
102-864
102-870
102-873
102-874
102-875
107-241
107-242
107-262
107-263
107-301
107-310
107-311
107-312
107-313
107-325
107-326
107-352
107-353
11-2886
11-7777
11-9223
20-150
20-151
20-193
203-505
203-515
204-1045
204-1128
204-623

INDEX - 1

38
14
12
12
16
16
16
16
14
14
12
12
16
10
14
12
12
18
18
18
12
18
18
16
16
14
14
12
36,
36,
18
14
16
14
12
12,
12,
12,
14
12,
16
12,
12,
12
18
18
18
18
12,
12,
10
12,
12,
12,
10,
10,
28
28
56

42, 52
42, 52

14, 16
14, 16
14
14
14, 16
14

16, 48
16, 48
14,
16
14,
14,
12,

16
16
16, 36
14, 16, 36

204-624
204-677
204-678
22-1009
22-1023
22-1053
22-1121
22-1194
22-1195
22-1196
22-1197
22-1198
22-1200
22-1201
22-1204
22-1206
22-1207
22-1209
22-1211
22-1223
22-1226
22-1227
22-1228
22-1229
22-1230
22-1231
22-1263
22-992
23-147
23-149
23-152
30-273
33-1015
33-1222
33-144
33-1461
33-2115
33-2350
33-2660
33-2882
33-3539
33-4027
33-4028
33-4029
33-4030
33-4031
33-4033
33-4035
33-4036
33-4037
33-4084
33-4085
33-566
33-672
33-740
33-768
41-1310
41-1325
41-1507

56
28
28
14
18
14
12,
18
18
18
18
18
18
18
18
18
20
18
18
42
42
42
42
42
42
42
14,
14
18
18
42
42
10,
10,
64
10,
22
10,
8
12,
46
18
18
18
18
18
18
20
18
18
44
44
10,
10,
66
14
56
60
52

16

16

22, 30, 38
22
22, 32
22
14, 16

22, 32, 38
22

41-1527
41-1787
41-1788
41-1789
41-1790
41-1932
41-2233
41-2394
41-2429
41-3074
41-3134
41-3136
41-3143
41-3155
41-3423
41-363
41-3661
41-3665
41-3681
41-3687
41-3787
41-4372
41-4493
41-4519
41-4550
41-4618
41-4619
41-478
41-5047
41-5786
41-593
41-594
41-6225
41-6227
41-6456
41-6457
41-6458
41-6459
41-6460
41-6461
41-6483
41-6484
41-6485
41-6486
41-6487
41-6488
41-6489
41-6490
41-6491
41-6492
41-6531
41-6542
41-6543
41-6544
41-6548
41-7071
41-876
41-877
41-894

56
52
52
52
52
52
48
48
66
48,
62
46
46
46
52
62
60
52
48
60
62
58,
48,
58
48,
62
62
60
30,
52
12,
12,
32,
32,
52,
48
48,
52,
66
60
66
52
54
66
66
54
52
48
50
48
48
42
42
42
42
48,
58,
58
48,

52

60
58
52

36, 52
14, 16
14, 16
52
52
58
58, 60
60

60
60
58, 60

INDEX NUMERICAL BY PART NUMBER

41-895
41-942
41-944
41-946
41-977
41-982
44-2789
44-2792
44-4584
44-4695
44-4697
44-4699
44-5066
44-5572
44-5630
44-5835
44-5836
44-5837
44-5838
44-5839
44-5883
44-5884
44-5885
44-6227
44-6324
44-6959
44-7245
44-7327
44-7330
44-7811
44-7812
44-7829
44-7872
44-7880
44-7881
44-7884
44-7992
44-8030
44-8064
44-8294
44-8661
44-8681
44-8851
44-8853
44-9020
44-9344
44-9524
44-9569
44-9866
44-9888
44-9889
44-9925
45-1780
45-2112
51-1000
51-1002
51-1132
51-1133
51-1134

58,
60
60
58,
62
10,
54,
54,
64
54,
54,
64
60,
48,
60
48,
56
56
48,
56
56
12,
56
38
56
56
58
12,
56
56
56
56
56
56
56
56
30,
32,
30,
56
16
12,
56
56
10,
58,
58,
56
54,
60
60
62
52
42
18
18
62
36
60

60

60
52
58
60
64
64
66
58, 60
52, 56

52, 56

16, 56

16, 52, 56

38, 52
38, 52
38, 52

56

54
60
60
60

51-1138
51-1139
51-1140
51-1141
51-1142
51-1143
51-1565
51-346
51-372
51-377
51-378
51-379
51-380
51-381
51-382
51-383
51-384
51-385
51-386
51-387
51-388
51-389
51-390
51-391
51-392
51-397
51-398
51-399
51-400
51-401
51-402
51-403
51-407
51-408
51-409
51-410
51-411
51-412
51-413
51-414
51-429
51-430
51-479
51-480
51-481
51-482
51-483
51-497
51-498
51-500
51-501
51-503
51-504
51-506
51-507
51-562
51-757
51-951
51-952

22
22
10
10, 24
26
10, 22
40
10
8
24
24
24
24
24
24
24
26
26
26
26
26
26
26
24
24
26
26
26
24
26
26
26
26
26
26
26
26
26
26
26
24
24
28
28
28
28
28
24
24
24
22
22
22
28
28
24
66
38
38

51-992
51-993
51-994
51-996
51-998
55-1144
55-1384
55-1587
55-1800
55-1801
55-1983
55-2001
55-2086
55-2181
55-2201
55-2296
55-2332
55-2570
55-2635
55-2789
55-2964
55-2965
55-2979
55-2997
55-3013
55-3014
55-3023
55-3101
55-3359
55-3364
55-3511
55-3800
55-4223
55-5672
55-5984
55-6156
55-6225
55-6388
55-6389
55-6393
55-6726
55-6774
55-6779
55-6780
55-6788
55-6808
55-6811
55-6837
55-6838
55-6987
55-6994
55-6996
55-7000
55-7034
55-7042
55-7066
55-7075
55-7085
55-7089

18
20
18
20
18
26
10, 32
48
48, 64
48
14
48
48, 64
30, 38
64
40
66
10
64
64
48
48
64
66
66
66
64
60
10, 66
12, 16
64
64
64
12, 16,
64
62
30, 36
32
32
40
48
66
40
32
48
10
32
40
40
40
32
30, 32,
14
32, 38,
62
40
8, 32
36, 40
30, 34,

48

36, 62
48, 58, 66

38, 48, 66

INDEX - 2

INDEX NUMERICAL BY PART NUMBER

55-7169
55-7170
55-7172
55-7213
55-7339
55-7340
55-7348
55-7354
55-7366
55-7404
55-7407
55-7547
55-7664
55-7697
55-7698
55-7702
55-7800
55-7861
55-8237
55-8300
55-8301
55-8375
55-8464
55-8536
55-8537
55-8577
55-8648
55-8649
55-8720
55-9009
55-904
55-9258
55-9286
55-9403
55-9404
55-9405
55-9406
55-9407
55-9408
55-9409
55-9410
55-9411
55-9412
55-9413
55-9414
55-9415
55-9416
55-9417
55-9418
55-9446
55-9447
55-9448
55-9449
55-9450
55-9451
55-9452
55-9485
55-9495
55-9496

INDEX - 3

60
32
30, 36, 62
12, 16
36
30, 36
8
32
46
8, 30, 36, 46, 58, 60
8
64
58
10, 32, 46, 62
62
60
30, 36
10, 32, 46, 62
30, 32, 36, 62
48
48
30
32
8
8, 12, 16
36
12, 14, 16
64
30
30, 36
38
10
30, 36
24
24
24
24
10, 22
10, 22
22
22
22
22
22
22
22
22
22
22
24
24
24
24
24
24
46, 62
30
8
12, 14, 16

55-9501
55-9504
55-9510
55-9518
55-9519
55-9520
55-9521
55-9522
55-9523
55-9524
55-9525
55-9526
55-9527
55-9528
55-9529
55-9530
55-9531
55-9532
55-9533
55-9534
55-9535
55-9536
55-9537
55-9538
55-9539
55-9540
55-9596
55-9617
55-9618
55-9620
55-9685
55-9825
55-9826
55-9827
55-9836
55-9898
55-9900
55-9901
55-9906
55-9907
55-9908
55-9909
55-9917
55-9919
55-9923
55-9924
55-9929
55-9953
55-9954
55-9964
55-9987
61-1406
61-1408
61-1409
61-1411
61-1412
61-1414
61-1416
61-1417

52
62
52
24
10,
10,
24
24
10,
24
24
24
24
24
24
26
26
26
26
26
26
26
26
26
26
26
24
38
32
60
24
46
30,
52
38
32
46
24
10,
22
22
22
28
8
32
38
38
28
28
8
10,
30,
30,
30,
30,
30
30,
46
38

24
22

28

36, 46, 60

22

24
36
36
36
38
36

61-1418
61-1423
61-1424
61-1425
61-1734
61-1735
61-1746
61-2102
61-2103
61-2241
61-2512
61-2513
61-2514
61-2599
61-3022
61-3023
61-3024
61-3025
61-3027
61-3028
61-3029
61-3031
61-3032
61-3048
61-3507
61-3689
61-3690
61-3691
61-402
61-403
61-404
61-415
61-422
61-432
61-434
61-439
61-469
61-470
61-617
61-627
61-637
61-643
66-3571
66-4139
66-5028
66-5029
66-5722
66-5908
66-7041
66-7392
66-7682
66-7878
66-8471
66-8548
66-9311
66-9314
67-1708
67-1709
67-1710

38
38
36
36
30,
32,
32
18
18
32
44
44
44
30,
30,
38,
44
38
38
38
36
38
38
10,
48
40
40
40
32
30,
30,
32,
38
32
32,
32,
32,
32,
22
22
22
22
40
48
10
10
40
10,
14
30,
30,
30,
30,
32,
46
46
10,
10,
22

36
38

36
36
44

22

38
38
38

38
38
38
38

32, 52
38
36
36, 52
36
38

22
22

INDEX NUMERICAL BY PART NUMBER

67-1711
67-1782
67-1798
67-1820
67-2098
67-2099
67-2143
67-2192
78-1183
78-1185
91-1924
91-240
91-4768
91-5459
91-5882
91-6595
91-9613
91-9989
91-9991
92-1307
92-1664
92-1894
92-1895
92-1898
92-1901
92-1902
92-2350
92-2353
92-3580
92-3581
92-4585
92-4586
92-4587
92-4588
92-4589
92-4590
92-4591
92-4592
92-4593
92-4594
92-4595
92-4596
92-4607
92-4608
92-5822
92-5823
92-5824
92-589
92-590
92-609
92-622
98-6357
98-7038
98-7039
98-7045
98-796
99-2280
99-3195
99-4976

10, 22
10, 22
30, 36
30, 36
46
48
30, 36
22
46
52
64
48
64
68
68
48
52
8, 62
8
68
68
32
8
68
46
68
34
8
68
68
30, 36
32, 36
10, 32
32, 38
8
68
58, 60
68
60
60
60
62
36
66
30, 36
48
8
68
68
68
52
8
8
8
48
48
54
64, 68
64

99-7834
99-8421
99-9501

68
68
64

INDEX - 4

INDEX ALPHABETICAL BY DESCRIPTION

A
ADAPTER 32
ADAPTER - bulkhead 40
ADAPTER - compressor 32
ADAPTER - defrost & liquid 32
ADAPTER - evaporator 32
ADAPTER - evaporator & compressor
38
ADAPTER - hpco 38
ADAPTER - o-ring seal 38
ADAPTER - switch 32

B
BAND - dehydrator & oil separator 30,
36
BANDWRAP - large 66
BANDWRAP - small 66
BASE - capacitor box 66
BASE - valve 52
BEARING 18
BEARING SET 42
BLADE - replacement 28
BOARD - printed circuit 58, 60
BODY - compressor 42
BODY - solenoid 30, 36
BODY - valve 44
BOLT 18, 20
BOX - capacitor 52
BOX - control 52
BOX - junction 42
BOX - power receptacle 64
BOX - receptacle 54
BRACKET - condenser coil 30, 36
BRACKET - contactor 60
BRACKET - control box 58, 60
BRACKET - fitting 32, 36
BRACKET - manifold 12, 16
BRACKET - pilot solenoid 32
BRACKET - pump & valve 48
BRACKET - solenoid 10
BRACKET - support 34
BRACKET-COIL, COND 30, 36
BUSBAR 52

C
CABLE - compressor 54
CABLE - power 52
CAGE 22
CAP 14
CAP - highside 28
CAP - lowside 28
CAP - valve 48
CAPACITOR 62
CAPACITOR - run 66
CAPACITOR - start 66
CHANNEL - din 60
CLAMP 10, 66
CLAMP - capacitor 62
CLAMP - hose 48

INDEX - 1

CLAMP - receiver tank 30, 36

CLAMP - sensor 46
CLAMP - tube 32
CLIP 22
CLUTCH 12, 14, 16, 18
COIL 12, 14, 16, 48
COIL - condenser 30, 36
COIL - evaporator 46
COIL - heater 48
COIL - solenoid 30, 36
COIL - valve 10, 52
COMPRESSOR 36, 42, 52
COMPRESSOR - TK312 18
COMPRESSOR - TK312R 18
COMPRESSOR - TM08-XD 10
COMPRESSOR - TM13-XD 10, 16
COMPRESSOR - TM15-HD 14
COMPRESSOR - TM15-XD 14
COMPRESSOR - TM15-XD/HD 10
COMPRESSOR - TM16-XD 10, 12
COMPRESSOR & CLUTCH - TM13HA 16
COMPRESSOR & CLUTCH - TM13HD 16
COMPRESSOR & CLUTCH - TM13XD 16
CONNECTION - electrical 42
CONNECTOR 12, 58, 60
CONNECTOR - barb 64
CONNECTOR - bridge 58
CONNECTOR - cab box 52
CONNECTOR - clutch 16
CONNECTOR - compressor 14
CONNECTOR - discharge 18
CONNECTOR - drain 10
CONNECTOR - end 60
CONNECTOR - female 52
CONNECTOR - fuse 60
CONNECTOR - inline 52
CONNECTOR - male 48
CONNECTOR - shroud 48, 52
CONNECTOR - suction 18
CONNECTOR - tower 48, 52, 56
CONTACTOR 60
CONTACTOR - heater 48
CONTROLLER - in cab 52
CORE - valve 12, 16
COVER 64
COVER - bottom 8
COVER - box 66
COVER - connector 52, 60
COVER - control box 8
COVER - evaporator 46
COVER - flange 42
COVER - high voltage 60
COVER - motor 42
COVER - transformer 62
CRANKSHAFT 18, 42
CUTTER - hose 28

CYLINDER HEAD 18

D
DEHYDRATOR 30, 36

E
END PLATE 20
EVAPORATOR 8
EXTRUSION - harness hole 54

F
FACE - control box 52
FAN - condenser 52
FAN - evaporator 46
FILTER 10
FILTER - expansion valve 46
FILTER - suction 14, 16
FINGRIP 66
FITTING 38
FITTING - 45 deg 24, 26, 28
FITTING - 90 deg 22, 24, 26, 28
FITTING - barb 48
FITTING - discharge 10
FITTING - expansion valve 10
FITTING - hose 48
FITTING - jet cool 10
FITTING - liquid & defrost 10
FITTING - oil separator 14
FITTING - saddle 48
FITTING - straight 22, 24, 26
FITTING - suction 10
FITTING - switch 40
FITTING - valve 30, 36
FLATWASHER 8, 10, 30, 32, 34, 36,
38, 40, 46, 48, 52, 60,
62, 64, 66
FRAME - condenser 8
FUSE 48, 52, 58, 60

G
GASKET 14, 18
GASKET SET 42
GEAR 18
GRILLE - condenser 8
GRILLE - heater coil 48
GROMMET 46, 66

H
HARNESS - capacitor/relay 66
HARNESS - condenser 52, 60
HARNESS - control 48
HARNESS - drain tube heater 46
HARNESS - heat 58
HARNESS - heat option 60
HARNESS - heater & switch 50
HARNESS - main 58
HARNESS - pump 48
HARNESS - rectifier 62
HEAD - cylinder 42

INDEX ALPHABETICAL BY DESCRIPTION

HEATER 48
HEATER - crankcase 42
HOLDER - fuse 48, 52
HOSE 22
HOSE - drain 10
HOSE - refrigeration 10
HOSE - water 48
HOUSING - compressor 18
HOUSING - oil pump 18

I
INDICATOR - liquid 30, 36
INSERT - threaded 64, 66
INSERT - valve 30, 38, 48

K
KEY - woodruff 18
KIT - manifold 12, 14, 16
KIT - manifold swivel 14

L
LOCK - secondary 52, 56
LOCKWASHER 8, 10, 12, 14, 16, 30,
32, 36, 40, 46, 48, 58,
60, 62, 64, 66

M
MANIFOLD - compressor 14
MODULE - electronic 42
MOTOR - compressor 42

N
NAMEPLATE - 208/230 68
NAMEPLATE - 230/1/60 64, 68
NAMEPLATE - 230/3/60 64, 68
NAMEPLATE - Caution 68
NAMEPLATE - Caution, Fan 68
NAMEPLATE - Caution, High Voltage
68
NAMEPLATE - Cover Instructions 8
NAMEPLATE - Ingersoll Rand 68
NAMEPLATE - R134a 68
NAMEPLATE - R404A 68
NAMEPLATE - Service 68
NAMEPLATE - Thermo King 68
NAMEPLATE - V-500 68
NAMEPLATE - V-500 MAX 68
NUT 8, 32, 36, 38, 48, 58, 62, 64, 66
NUT - adapter 32, 38, 40
NUT - blind 64
NUT - captive 30
NUT - cover 44
NUT - o-ring 30, 36
NUT - o-ring seal 32, 38
NUT - shoulder 40
NUT - socket 48
NUT - valve 44

O
OIL - compressor 10, 12, 14, 16, 36
OIL PAN 18
ORIFICE 10
O-RING 10, 12, 14, 16, 18, 20, 22, 30,
32, 38, 64

P
PISTON - assy 18
PISTON & CONNECTING ROD 42
PLATE - valve 42
PLUG 12, 16, 18, 64
PLUG - button 64
PLUG - cavity 56
PLUG - oil fill 42
PLUG - power 54
PUMP - water 48

R
RADIATOR - diode 62
RECEIVER TANK 30, 36
RECEPTACLE 64
RECTIFIER 62
REGULATOR - suction pressure 38
RELAY 58
RELAY - mini 58, 60
RELAY - motor starting 66
RELAY - water heat 48
RESISTOR 62
RETAINER - heater 48
RING - piston 18
RIVET - channel 60
RIVET - grille 8
RIVET - saddle 32
RIVET - support 8

S
SADDLE - tube 32
SCREEN - suction valve 42
SCREW 12
SCREW - board 58, 60
SCREW - box 64
SCREW - bracket 14, 30, 36, 52
SCREW - clamp 10, 32
SCREW - coil 30, 36
SCREW - compressor 40
SCREW - controller 52
SCREW - cover 8, 46, 60, 62, 64
SCREW - manifold 12, 14, 16
SCREW - pump 48
SCREW - radiator 62
SCREW - receptacle 64
SCREW - relay 66
SCREW - sensor 46
SCREW - solenoid 10, 30, 32
SCREW - support 32
SCREW - switch 46
SCREW - transformer 62
SCREW - unit to truck wall 8

SCREW - valve 38
SCREW & WASHER 42
SEAL 12, 16, 56
SEAT - assembly 44
SENSOR - temperature 46
SEPARATOR - oil 32, 38
SHAFT SEAL - assy 18
SHOULDER 32
SHOULDER - o-ring 30, 36, 38
SHOULDER - o-ring seal 32, 38, 40
SHROUD 56
SLINGER - oil 42
SOCKET - relay 48, 58, 60
SOLENOID - pilot 32
SPACER - compressor 40
SPACER - compressor motor 36
SPACER - transformer 62
SPLICE - hose 10
SPRING 44
STANDOFF - cover 60
STRAINER 18
STRIP - gasket 64
STRIP - jumper 62
STRIP - seal 8
SUPPORT - control box 52
SUPPORT - cover 8
SUPPORT - oil filter 32
SUPPORT - oil separator 38
SUPPORT BRACKET-COVER,
COMPL 8
SWITCH - defrost termination 46
SWITCH - hpco 30, 32, 38, 52
SWITCH - limit 48
SWITCH - lpco 32, 38, 52

T
TANK - receiver 30, 36
TAPE - sealant 8, 62
TEE 30, 38, 40
TERMINAL 12, 16, 56, 58
TERMINAL - fingrip 60
TERMINAL - male 56
TERMINAL - pin 54, 58, 60
TERMINAL - ring 54, 58, 60
THERMISTOR 42
THERMOSTAT 10, 54
TIMER 60
TOOL - hose clip 28
TOOL - hose fitting 28
TOOL - pin removal 56
TOOL - terminal crimper 56
TRANSFORMER 52, 62
TUBE 40
TUBE - check valve to oil separator 38
TUBE - compressor oil equalizer 38
TUBE - compressor to check valve 38
TUBE - compressor to tee 40
TUBE - condenser coil to receiver 30,
36

INDEX - 2

INDEX ALPHABETICAL BY DESCRIPTION

TUBE - dehydrator to sight glass 30, 36
TUBE - discharge 32
TUBE - evaporator to compressor 30
TUBE - evaporator to tee 38
TUBE - fitting to tee 38
TUBE - liquid injection 32, 38
TUBE - oil separator to suction tube 32,
38
TUBE - oil separator to tee 38
TUBE - receiver tank to dehydrator 30,
36
TUBE - sight glass to evaporator 30, 36
TUBE - solenoid to evaporator 30, 36
TUBE - tee to condenser 30
TUBE - tee to condenser coil 38
TUBE - tee to separator 40
TUBE - tee to solenoid 30, 36
TUBE - tee to valve 36, 38

U
U-BOLT 48

V
VALVE - assembly 12, 16
VALVE - bleed 48
VALVE - body 12, 16
VALVE - cap 12, 16
VALVE - check 40, 44
VALVE - discharge 36, 42
VALVE - discharge check valve 38
VALVE - expansion 46
VALVE - high pressure relief 14
VALVE - pilot 10, 52
VALVE - relief 30, 38
VALVE - service port 30, 38
VALVE - suction 36, 42
VALVE - water 48
VALVE PLATE - assy 18

W
WASHER 18
WASHER - fender 8, 30, 32, 36, 62
WASHER - ring 44
WASHER - seal 44
WASHER - sealing 64
WASHER - special 36

INDEX - 3

INDEX ALPHABETICAL BY DESCRIPTION

INDEX - 4