ME 307 Machine Design I

Dr. A. Aziz Bazoune

King Fahd University of Petroleum & Minerals Mechanical Engineering Department
Dr. A. Bazoune Chapter 7: Fatigue Failure Resulting from variable Loading CH-07 LEC 23 Slide 1

ME 307 Machine Design I

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 2

7-10 Stress Concentration Factor and Notch

ME 307 Machine Design I

Sensitivity
In fatigue: Stress concentration should always be taken into account.

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 3

ME 307 Machine Design I

Some materials are not fully sensitive to notches and a reduced value of Kt is used and the maximum stress is calculated as follows:

(7-29)

Kf is the fatigue stress concentration factor, for simple loading: (Ex 7.7)

or

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 4

ME 307 Machine Design I

Notch sensitivity q index is defined by

(7-30)

0 q 1
To find q use Fig. 7-20 for steel and Al alloys , for reversed bending or reversed axial load. For reversed torsion use Fig. 7-21. For cast iron use q 0.20 to be conservative. For q 0 , then K f 1 and the material has no sensitivity at notch at all. For q 1 , then K f K t and the material has full notch sensitivity.

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 5

ME 307 Machine Design I

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 6

ME 307 Machine Design I

In analysis or design work Find Find Solve for from the following Equation (7-31) Figure 7-20 has its basis the Neuber equation, which is given by first from the geometry of the part Specify the material

(7-32)
Where is defined as the Neuber constant and is a material constant.

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 7

ME 307 Machine Design I

Equating Eqs. (7-31) and (7-32) gives the notch sensitivity equation (7-33) For steel, with in kpsi, the Neuber equation can be approximated by a third polynomial fit of data as

(7-34)

Where

is defined as the Neuber constant and is a material constant.

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 8

ME 307 Machine Design I

A distinction in the configuration of the notch is accounted for in the modified Neuber equation (after Heywood), where the fatigue stressconcentration factor is given as (7-35)

where Table 7-8 gives values of for steels for transverse holes, shoulders and grooves.

Table 7-8 Heywoods Parameter

for steels
(a)1/2 (mm)1/2 Sut in MPa 174/Sut 139/Sut 104/Sut
CH-07 LEC 23 Slide 9

Feature
Transverse hole Shoulder Groove

(a)1/2 (in)1/2 Sut in kpsi 5/Sut 4/Sut 3/Sut

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

(Textbook)
ME 307 Machine Design I

ka 4.51 520

0.260

0.859

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 10

ME 307 Machine Design I

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 11

(Textbook)
ME 307 Machine Design I

SOLUTION

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 12

(Textbook)
ME 307 Machine Design I

SOLUTION

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 13

ME 307 Machine Design I

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 14

(Textbook)
ME 307 Machine Design I

SOLUTION
See next page

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 15

ME 307 Machine Design I

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 16

ME 307 Machine Design I

Dr. A. Bazoune

Chapter 7: Fatigue Failure Resulting from variable Loading

CH-07

LEC 23

Slide 17

ME 307 Machine Design I

a 0.062 in=0.312 mm

With 2.5% lower than a) and b)

Dr. A. Bazoune Chapter 7: Fatigue Failure Resulting from variable Loading CH-07 LEC 23 Slide 18